CN114434767A - Preparation method of polarizer compensation film for OLED flexible display - Google Patents
Preparation method of polarizer compensation film for OLED flexible display Download PDFInfo
- Publication number
- CN114434767A CN114434767A CN202111643150.0A CN202111643150A CN114434767A CN 114434767 A CN114434767 A CN 114434767A CN 202111643150 A CN202111643150 A CN 202111643150A CN 114434767 A CN114434767 A CN 114434767A
- Authority
- CN
- China
- Prior art keywords
- temperature section
- film
- matched
- compensation film
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/023—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets using multilayered plates or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0018—Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/286—Raw material dosing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/287—Raw material pre-treatment while feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/793—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling upstream of the plasticising zone, e.g. heating in the hopper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种膜的加工方法。更具体地说,本发明涉及一种OLED柔性显示用偏光片补偿膜的制备。The present invention relates to a film processing method. More specifically, the present invention relates to the preparation of a polarizer compensation film for OLED flexible display.
背景技术Background technique
偏光片补偿膜的制备流程通常包括基膜制造工艺技术和光学补偿膜制造技术,在实际应用中,基膜制造是偏光膜制造的基础,主要是使用COP、PMMA、改性PC等原材料,通过配料以及一些列热加工以及过程品质检测,将原料加工成薄膜卷材供给拉伸工序制造偏光薄膜,基膜制造工艺流程图如图5所示,而光学补偿膜制造技术,是通过同步双轴拉伸制造工艺技术得以实现,是光学补偿薄膜拉伸制造(改良薄膜材料分子结构排列实现特殊特性)的核心技术,而现有同步双轴拉伸制造工艺技术只能实现横向、纵向拉伸,进而使得薄膜材料分子排列结构在折射率检测、厚度检测等工序中,无法满足OLED柔性显示用光学薄膜制造要求,而现有的光学补偿膜制造工艺流程图如图6所示。The preparation process of polarizer compensation film usually includes base film manufacturing technology and optical compensation film manufacturing technology. In practical applications, base film manufacturing is the basis for polarizing film manufacturing, mainly using COP, PMMA, modified PC and other raw materials. Ingredients and a series of thermal processing and process quality testing, the raw materials are processed into film rolls and supplied to the stretching process to manufacture polarizing films. The manufacturing process flow chart of the base film is shown in Figure 5, and the optical compensation film manufacturing technology is through synchronous biaxial. The realization of the stretching manufacturing process technology is the core technology of the optical compensation film stretching manufacturing (improving the molecular structure arrangement of the film material to achieve special characteristics), while the existing simultaneous biaxial stretching manufacturing process technology can only achieve transverse and longitudinal stretching, As a result, the molecular arrangement structure of the film material cannot meet the manufacturing requirements of optical films for OLED flexible display in the processes of refractive index detection and thickness detection. The existing optical compensation film manufacturing process flow chart is shown in Figure 6.
由上可知,两个工艺流程均复杂,且衍接性不好,造成工艺操作复杂,不利于流水生产,且产线复杂度高,占地面积较大。It can be seen from the above that the two technological processes are both complex and the connection is not good, resulting in complex process operations, which is not conducive to flow production, and the production line is complex and occupies a large area.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是解决至少上述问题和/或缺陷,并提供至少后面将说明的优点。SUMMARY OF THE INVENTION An object of the present invention is to address at least the above-mentioned problems and/or disadvantages and to provide at least the advantages that will be described hereinafter.
为了实现根据本发明的这些目的和其它优点,提供了一种OLED柔性显示用偏光片补偿膜的制备方法,包括:In order to achieve these objects and other advantages according to the present invention, a preparation method of a polarizer compensation film for OLED flexible display is provided, comprising:
步骤一,将构成偏光片补偿膜的高分子聚合物通过熔融机制备成对的熔融体;
步骤二,步骤一得到的熔融体通过与熔融机相配合的狭长机头进而制备成片材或厚膜;
步骤三,步骤二得到的片材或厚膜,通过第一传动组件输送至在同步光学斜向拉伸设备中进行同步斜向拉伸处理;In
步骤四,经拉伸处理后的偏光片补偿膜,通过设置在同步光学斜向拉伸设备出口两端的两个的切刀组件进行边料切割处理;In
步骤五,经切割后的偏光片补偿膜成品通过相配合的第二传动机构输送至卷绕机机一侧进行收卷操作。
优选的是,在步骤一中,所述高分子聚合物在熔融机中的熔融过程被配置包括:Preferably, in
S10,所述高分子聚合物的各原料分别通过相配合的第一吸料机构吸入至熔融机前端的料斗中,通过设置在料斗中的混料机构对各原料进行混料处理;S10, each raw material of the high molecular polymer is respectively sucked into the hopper at the front end of the melting machine through the matched first suction mechanism, and each raw material is mixed by the mixing mechanism arranged in the hopper;
S11,经料斗完成混料处理的物料通过与出料端相配合,且在空间上呈倾斜设计的第一送料管输送至暂存斗中;S11, the materials that have been mixed and processed by the hopper are transported to the temporary storage hopper through the first feeding pipe which is matched with the discharge end and is inclined in space;
S12,暂存斗中的物料通过第二吸料机构吸出,并通过呈扁平状的第二送料管与熔融机的进料端连通;S12, the material in the temporary storage hopper is sucked out by the second suction mechanism, and communicated with the feeding end of the melting machine through the second flat feeding pipe;
S13,进入至熔融机的物料经第一预热段、第一中温段、第一高温段进行熔融处理后输出。S13, the material entering the melting machine is melted and processed through the first preheating section, the first intermediate temperature section, and the first high temperature section and then output.
优选的是,在S10中,还包括与各第一吸料机构相配合的控制器,所述控制器控制各第一吸料机构的工作方法被配置为包括;Preferably, in S10, a controller that cooperates with each first material suction mechanism is further included, and the controller controls the working method of each first material suction mechanism to be configured to include;
S110,所述控制器接收用户输入的各原料配比,并根据配比对各第一吸料机构的抽吸状态切换为输入状态,控制吸入流量、速率;S110, the controller receives each raw material ratio input by the user, and switches the suction state of each first material suction mechanism to the input state according to the ratio, and controls the suction flow and rate;
S111,各第一吸料机构在吸入物料后,控制器控制各第一吸料机构对应出料管上呈倾斜状的第一挡片呈关闭状态,以将出料管与料斗的连通状态切换为关闭,并控制出料管上的第二挡片呈开启状态,将出料管与定量斗的连通状态切换为开启状态;S111, after each first suction mechanism sucks the material, the controller controls each first suction mechanism corresponding to the inclined first baffle on the discharge pipe to be in a closed state, so as to switch the communication state between the discharge pipe and the hopper In order to close and control the second baffle on the discharge pipe to be in an open state, switch the communication state between the discharge pipe and the quantitative hopper to the open state;
S112,定量斗底部设置的重力传感器对预定时间的物料进行称重处理后,回传给控制器;S112, the gravity sensor set at the bottom of the quantitative hopper weighs the material for a predetermined time, and sends it back to the controller;
S113,控制器基于从各重力传感器收到的重量比与上次的重量比进行比较,得到预定时间的原料抽入重量,以确定各原料的抽吸量是否满足用户的输入要求,如不满足,则对各第一吸料机构的抽吸流量、速率进行二次细调后返回至S112进行二次判断,若满足则控制器控制第一挡片呈开启状态,将出料管与料斗的连通状态切换为连通,控制第二挡片呈关闭状态,将出料管与定量斗的连通状态切换为关闭状态,开始供料操作;S113, the controller compares the weight ratio received from each gravity sensor with the previous weight ratio, and obtains the suction weight of the raw material for a predetermined time, so as to determine whether the suction amount of each raw material meets the input requirements of the user, if not , then the suction flow and rate of each first suction mechanism are finely adjusted for a second time, and then return to S112 for a second judgment. If satisfied, the controller controls the first baffle to be in an open state, and the discharge pipe and the hopper are in an open state. The communication state is switched to the connected state, the second baffle is controlled to be in the closed state, the communication state of the discharge pipe and the quantitative hopper is switched to the closed state, and the feeding operation is started;
其中,所述第一吸料机构与原料箱相配合的一侧设置有进料软管,所述进料软管的自由端设置有相配合的倾斜面。Wherein, a feeding hose is provided on the side of the first material suction mechanism that is matched with the raw material box, and the free end of the feeding hose is provided with a matching inclined surface.
优选的是,在步骤二,所述狭长机头的外部被配置为采用双层结构,以在二者之间限定得到容纳隔热层的空间。Preferably, in the second step, the outer portion of the elongated handpiece is configured to adopt a double-layer structure, so as to define a space for accommodating the thermal insulation layer therebetween.
优选的是,在步骤三中,所述同步光学斜向拉伸设备被配置为包括:Preferably, in
呈八字状相对设置的两个环形传动组件;Two annular transmission components arranged oppositely in the shape of a figure of eight;
用于对环形传动组件进行封装的壳体;a housing for encapsulating the annular drive assembly;
设置在壳体内部,且位于环形传动组件输入前端的加热辊;The heating roller is arranged inside the casing and is located at the front end of the input of the annular transmission assembly;
其中,所述壳体内侧壁上设置有多组与片材或厚膜传输方向相配合的加热机构,以在壳体内部构成相配合的第二预热段、第二中温段、第二高温段;Wherein, the inner side wall of the casing is provided with a plurality of groups of heating mechanisms that match the conveying direction of the sheet or thick film, so as to form a matching second preheating section, a second intermediate temperature section, and a second high temperature section inside the casing. part;
且各第二预热段、第二中温段、第二高温段通过设置在壳体内部的各风管进行间隔,各风管上设置有相配合的条形出风口,以在空间上构成间隔用风帘,所述壳体在与第二高温段相邻近的一侧设置有第三中温段、低温段;And each of the second preheating section, the second medium temperature section, and the second high temperature section are separated by each air duct arranged inside the shell, and each air duct is provided with a matching strip-shaped air outlet to form an interval in space. Using an air curtain, the casing is provided with a third medium temperature section and a low temperature section on the side adjacent to the second high temperature section;
所述第二高温段通过配合的第一风机将内部的高热空气抽出后,经去湿处理后流入第二中温段;After the second high-temperature section draws out the internal high-heat air through the matched first fan, it flows into the second medium-temperature section after dehumidification treatment;
所述第二中温段通过配合的第二风机将内部的中热空气抽出后,经去湿处理后流入第二预热段;After the second middle temperature section draws out the inner middle temperature air through the matched second fan, it flows into the second preheating section after dehumidification treatment;
所述第二预热段通过配合的第三风机将内部的预热空气抽出后,经去湿处理后流入第三中温段;After the second preheating section draws out the internal preheated air through the matching third fan, it flows into the third intermediate temperature section after dehumidification treatment;
所述低温段与第四风机相配合,通过抽入的冷空气对拉伸后的片材或厚膜进行冷却操作。The low temperature section cooperates with the fourth fan to cool the stretched sheet or thick film by drawing in the cold air.
优选的是,各环形传动组件被配置为包括:Preferably, each annular drive assembly is configured to include:
与第二预热段相配合的传动段;The transmission section matched with the second preheating section;
与第二中温段、第二高温段、第三中温段、低温段相配合的至少一个环形轨道;At least one annular track matched with the second medium temperature section, the second high temperature section, the third medium temperature section and the low temperature section;
设置在环形轨道上,用于对片材或厚膜边缘进行夹持操作的多个传动链夹;A plurality of drive chain clips for clamping the edges of sheets or thick films, arranged on a circular track;
其中,所述环形轨道两端分别设置至少一个与传动链夹相配合的磁性感应器;Wherein, the two ends of the annular track are respectively provided with at least one magnetic sensor matched with the transmission chain clip;
各磁性感应器与控制主板通信连接。Each magnetic sensor is connected in communication with the control board.
优选的是,所述同步光学斜向拉伸设备进行同步斜向拉处理的方法被配置为包括:Preferably, the method for performing simultaneous oblique drawing processing by the synchronous optical oblique drawing device is configured to include:
S30,所述片材或厚膜从狭长机头输出后,通过第一传动组件中上下呈相对设置的传动辊进行初次延压处理;S30, after the sheet or thick film is output from the long and narrow die head, the primary rolling process is performed through the drive rollers in the first drive assembly that are arranged oppositely up and down;
S31,经初次延压处理后的片材或厚膜通过加热辊进行首次加热处理;S31, the sheet or thick film after the initial rolling treatment is subjected to the first heating treatment by a heating roller;
S32,经首次加热处理后的片材或厚膜通过第二预热段进行二次加热处理;S32, the sheet or thick film after the first heat treatment is subjected to a second heat treatment through the second preheating section;
S33,控制主板通过实时磁性感应器感应传动链夹的位置状态,当其位于环形轨道输入端时,将打开状态切换成闭合状态,以将经二次加热处理的片材或厚膜输入至第二中温段;S33, the control motherboard senses the position state of the transmission chain clip through the real-time magnetic sensor, and when it is located at the input end of the annular track, switches the open state to the closed state, so as to input the sheet or thick film subjected to the secondary heat treatment to the first The second medium temperature section;
控制主板通过实时磁性感应器感应传动链夹的位置状态,当其位于环形轨道输出端时,将闭合状态切换成打开状态,以将经拉伸处理的薄膜从低温段输出;The control board senses the position state of the transmission chain clip through a real-time magnetic sensor, and when it is located at the output end of the circular track, it switches the closed state to the open state to output the stretched film from the low temperature section;
S34,所述控制主板与各环形轨道的动力输入机构通信连接,通过调整两侧环形轨道的输出速率,进而使得薄膜在拉伸输出过程中,通过一端环形轨道的输出迟延,使得薄膜在拉伸过程中,可以基于环形轨道的排列布局在宽度上进行展开,同时在展开的过程中呈斜向拉伸。S34, the control main board is connected in communication with the power input mechanism of each annular track, and by adjusting the output rate of the annular tracks on both sides, the film is stretched and output through the output delay of the annular track at one end, so that the film is stretched during the output delay. During the process, it can be expanded in width based on the arrangement of the circular track, and at the same time stretched obliquely during the expansion process.
优选的是,所述环形轨道被配置为包括:Preferably, the annular track is configured to include:
与第二中温段、第二高温段、第三中温段、低温段相配合的多个独立环形传输段,所述控制主板根据需要分别对各环形传输段的传输速率进行独立控制,以保证薄膜与第二中温段、第二高温段的斜向拉伸比相配合。A plurality of independent annular transmission sections matched with the second medium temperature section, the second high temperature section, the third medium temperature section and the low temperature section, the control board independently controls the transmission rate of each annular transmission section as required to ensure that the film It is matched with the oblique stretch ratio of the second middle temperature section and the second high temperature section.
优选的是,在步骤四中,各切刀组件均被配置为与同步光学斜向拉伸设备出口端传动链夹位置相配合,以在传动链夹打开之前完成对薄膜的切边操作。Preferably, in
本发明至少包括以下有益效果:其一,本发明通过对工艺进行限定,简化了补偿膜的生产工艺,将基膜生产与补偿膜的生产设置在一条连续的产线上,使得其对生产场地的利用可以达到最大化,且简化了中间的不必要的物料收卷、堆积等环节,提升了产率。The present invention includes at least the following beneficial effects: First, the present invention simplifies the production process of the compensation film by limiting the process, and arranges the production of the base film and the production of the compensation film on a continuous production line, so that the production site can be greatly affected. The utilization of materials can be maximized, and the unnecessary material winding and stacking links in the middle are simplified, and the productivity is improved.
其二,本发明通过对设备的自动化精确调节、控制,使得其能满足精准供料,减少前端的试机环节,提升产品加工效率,节约原料,减少浪费。Second, the present invention automatically adjusts and controls the equipment so that it can meet precise feeding requirements, reduce the front-end test link, improve product processing efficiency, save raw materials, and reduce waste.
其三,本发明通过对同步光学斜向拉伸设备中相对设置的环形轨道传输速率进行分别、分段调整,配合传动组件的运用,实现了纵向、横向、斜向三个方向的拉伸,其拉伸范围、角度可以根据需要进行调整,保证膜的性能指标满足使用需要。Thirdly, the present invention realizes the stretching in three directions of longitudinal, transverse and oblique directions by adjusting the transmission rates of the annular tracks oppositely arranged in the synchronous optical oblique stretching equipment respectively and segmentally, and in cooperation with the use of the transmission components. The stretching range and angle can be adjusted as required to ensure that the performance indicators of the film meet the needs of use.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
附图说明Description of drawings
图1为本发明的一个实施例中熔融机前端料斗与暂存斗配合的结构示意图;1 is a schematic structural diagram of the cooperation between the front hopper of the melting machine and the temporary storage hopper in an embodiment of the present invention;
图2为本发明的另一个实施例中第一吸料机构与定量斗、原物箱配合的结构示意图;2 is a schematic structural diagram of the cooperation of the first suction mechanism with the quantitative bucket and the original box in another embodiment of the present invention;
图3为环形轨道、加热辊在空间上的布局示意图;Figure 3 is a schematic diagram of the layout of the annular track and the heating roller in space;
图4为薄膜在同步光学斜向拉伸设备中的拉伸示意图;Fig. 4 is the drawing schematic diagram of film in synchronous optical oblique stretching equipment;
图5为现有技术中基膜制造工艺流程图;5 is a flow chart of the manufacturing process of the base film in the prior art;
图6为现有技术中光学补偿膜制造工艺流程图。FIG. 6 is a flow chart of a manufacturing process of an optical compensation film in the prior art.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
需要说明的是,在本发明的描述中,术语指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the present invention, the azimuth or positional relationship indicated by the terms is based on the azimuth or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that A device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通,对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as " Connection", which can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
根据本发明的一种OLED柔性显示用偏光片补偿膜的制备方法的实现形式,其中包括:An implementation form of a method for preparing a polarizer compensation film for OLED flexible display according to the present invention includes:
步骤一,将构成偏光片补偿膜的高分子聚合物通过熔融机制备成对的熔融体;
步骤二,步骤一得到的熔融体通过与熔融机相配合的狭长机头进而制备成片材或厚膜;
步骤三,步骤二得到的片材或厚膜,通过第一传动组件输送至在同步光学斜向拉伸设备中进行同步斜向拉伸处理,第一传动组件在传输过程中同时进行多级压延处理,以使其厚度降低得到对应的基膜,而基膜进入同步光学斜向拉伸设备中进行同步斜向拉伸处理,以得到对应的光学补偿薄膜(偏光片补偿膜),其在实际应用中,通过对温度、压力的精密控制,以及配合特定的拉伸条件将基础薄膜进行拉伸,得到具有不同光学补偿性能要求的光学补偿膜,当然地,在实际应用中,在则设备在调试试生产时,在对温度、压力、特定的拉伸条件进行调整后,需要对拉伸后的补偿膜进行折射率检测、厚度检测,在其满足条件后才进行上线生产,贴保护膜、包装操作等;In
步骤四,经拉伸处理后的偏光片补偿膜,通过设置在同步光学斜向拉伸设备出口两端的两个的切刀组件进行边料切割处理;In
步骤五,经切割后的偏光片补偿膜成品通过相配合的第二传动机构输送至卷绕机机一侧进行收卷操作,在这种方案中,通过对各步骤进行限定,使得其相对于现有技术来说,工艺更为简单,流程可控性更好,即在实际应用中将制备好的光学基膜产品,通过在一定的温度条件下,施加一定的纵向、横向、斜向拉伸力,改变薄膜材料分子排列结构,其折射率检测、厚度检测满足光学薄膜制造指标,产品生产的均一性效果好。In
如图1,在另一种实例中,在步骤一中,所述高分子聚合物在熔融机中的熔融过程被配置包括:1, in another example, in
S10,所述高分子聚合物的各原料分别通过相配合的第一吸料机构1吸入至熔融机前端的料斗2中,通过设置在料斗中的混料机构对各原料进行混料处理,混料机构动力机构3提供动力,搅拌轴4在空间上具有呈螺旋状的叶片,其轴向上设置有多个搅拌浆5,而位于底部的叶片具有倾斜的刮板6,以将底部的物料完全通过螺旋提升的方式提升起来;S10, the raw materials of the high molecular polymer are respectively sucked into the
S11,经料斗完成混料处理的物料通过与出料端相配合,且在空间上呈倾斜设计的第一送料管7输送至暂存斗8中,当然地,第一送料管上设置有相配合的电磁阀,以在混料完成后开启,将第一送料管的工作状态切换成打开状态;S11, the material that has been mixed and processed by the hopper is transported to the
S12,暂存斗中的物料通过第二吸料机构吸出,并通过呈扁平状的第二送料管与熔融机的进料端连通,通过扁平状的结构进行送料,保证物料不会堆积在一起,设备的工作稳定性更好;S12, the material in the temporary storage hopper is sucked out by the second suction mechanism, and communicated with the feeding end of the melting machine through the flat second feeding pipe, and the material is fed through the flat structure to ensure that the materials will not pile up together , the working stability of the equipment is better;
S13,进入至熔融机的物料经第一预热段、第一中温段、第一高温段进行熔融处理后输出,这种方案中,通过料斗与暂存斗的配合,使得物料的输出具有连续性,配合熔融机的第一预热段、第一中温段、第一高温段对原料进行处理,保证物料的输出时熔融效果满足使用需要,熔融完全度满足输出的性能指标。S13, the material entering the melting machine is melted and processed in the first preheating section, the first medium temperature section, and the first high temperature section and then output. In this scheme, through the cooperation of the hopper and the temporary storage hopper, the output of the material has a continuous The raw material is processed with the first preheating section, the first medium temperature section and the first high temperature section of the melting machine to ensure that the melting effect of the material meets the needs of use and the melting completeness meets the output performance index.
在另一种实例中,在S10中,还包括与各第一吸料机构相配合的控制器,所述控制器控制各第一吸料机构的工作方法被配置为包括;In another example, in S10, it further includes a controller that cooperates with each first material suction mechanism, and the controller controls the working method of each first material suction mechanism to be configured to include;
S110,所述控制器接收用户输入的各原料配比,并根据配比对各第一吸料机构的抽吸状态切换为输入状态,控制吸入流量、速率,即在使用中可以通过计量泵进行精度控制;S110, the controller receives the ratio of each raw material input by the user, and switches the suction state of each first suction mechanism to the input state according to the ratio, and controls the suction flow and rate, that is, it can be carried out by a metering pump in use. precision control;
S111,如图2,各第一吸料机构在吸入物料后,控制器控制各第一吸料机构对应出料管9上呈倾斜状的第一挡片10呈关闭状态,以将出料管与料斗的连通状态切换为关闭,并控制出料管上的第二挡片11呈开启状态,将出料管与定量斗12的连通状态切换为开启状态;S111, as shown in Fig. 2, after each first suction mechanism sucks the material, the controller controls each first suction mechanism to close the inclined
S112,定量斗底部设置的重力传感器13对预定时间的物料进行称重处理后,回传给控制器;S112, after the
S113,控制器基于从各重力传感器收到的重量比与上次的重量比进行比较,得到预定时间的原料抽入重量,以确定各原料的抽吸量是否满足用户的输入要求,如不满足,则对各第一吸料机构的抽吸流量、速率进行二次细调后返回至S112进行二次判断,若满足则控制器控制第一挡片呈开启状态,将出料管与料斗的连通状态切换为连通,控制第二挡片呈关闭状态,将出料管与定量斗的连通状态切换为关闭状态,开始供料操作;S113, the controller compares the weight ratio received from each gravity sensor with the previous weight ratio, and obtains the suction weight of the raw material for a predetermined time, so as to determine whether the suction amount of each raw material meets the input requirements of the user, if not , then the suction flow and rate of each first suction mechanism are finely adjusted for a second time, and then return to S112 for a second judgment. If satisfied, the controller controls the first baffle to be in an open state, and the discharge pipe and the hopper are in an open state. The communication state is switched to the connected state, the second baffle is controlled to be in the closed state, the communication state of the discharge pipe and the quantitative hopper is switched to the closed state, and the feeding operation is started;
其中,所述第一吸料机构与原料箱14相配合的一侧设置有进料软管15,所述进料软管的自由端设置有相配合的倾斜面16,其通过倾斜面的作用与物料进行配合,保证其具有较好的输入效果,能将有效将原料箱底部的物料也进行吸取,而根据使用需要,原料箱底部可以设置相配合重力传感器或光感传感器,以在物料质量降低到预定位置或物料位置下降到指定位置时,发出相应的通知,对原料进行加料操作,而软管的作用在于使得其可以作相应的变形,能与原料的高低程度相匹配,完成进料操作,在这种方案中,通过对各步骤以及结构的配合限定,实现了对各原料的按比例供料,且通过前端的定量斗的操作,保证其在同样的工作时间内,各原料的输入流量与高分子聚合物的各原料的配比相配合,实现对物料输入的精确控制,相对于现有的人工手动称量物料来说,自动化程度更高。Wherein, a feeding
在另一种实例中,在步骤二,所述狭长机头的外部被配置为采用双层结构,以在二者之间限定得到容纳隔热层的空间在,在这种结构中,通过狭长机头将熔融状的物料进行挤出,根据需要狭长机头可以挤也管状的双层结构,也可以是扁平的单层结构,以满足不同场景的使用需要。In another example, in
在另一种实例中,在步骤三中,所述同步光学斜向拉伸设备被配置为包括:In another example, in step three, the synchronous optical oblique stretching device is configured to include:
如图3,呈八字状相对设置的两个环形传动组件17,其通过空间占比的调整将片材或厚膜拉伸成预定的宽度;As shown in FIG. 3, two
用于对环形传动组件进行封装的壳体,其可以根据需要设置成双层,中间空腔设置相配合的保温层和/或隔热层、消音降噪层;The casing for encapsulating the annular transmission assembly can be set as a double layer as required, and the middle cavity is provided with a matching thermal insulation layer and/or thermal insulation layer, sound-absorbing and noise-reducing layer;
设置在壳体内部,且位于环形传动组件输入前端的加热辊18,其用于对片材或厚膜进行第一次加热预处理,或者可以称为保温处理;The
其中,所述壳体内侧壁上设置有多组与片材或厚膜传输方向相配合的加热机构,以在壳体内部构成相配合的第二预热段、第二中温段、第二高温段,在这种结构中,通过各加热机构的设定,将壳体内部各个位置的温度进行控制,而根据需要还可以在各段设置相配合的温度传感器,以在其温度达到使用要求后,对加热机构的工作状态进行切换,而根据不同段的温度限定需要,各加热机构的功率可以根据需要进行调整,同时通过各段风机的配合,使得各段的温度提升较快,保持较好,设备工作之前的预热时间可以有效缩短;Wherein, the inner side wall of the casing is provided with a plurality of groups of heating mechanisms that match the conveying direction of the sheet or thick film, so as to form a matching second preheating section, a second intermediate temperature section, and a second high temperature section inside the casing. In this structure, through the setting of each heating mechanism, the temperature of each position inside the shell is controlled, and according to the need, a matching temperature sensor can be set in each section, so that after the temperature reaches the use requirement , to switch the working state of the heating mechanism, and according to the temperature requirements of different sections, the power of each heating mechanism can be adjusted as needed, and through the cooperation of each section of the fan, the temperature of each section can be raised faster and maintained well. , the warm-up time before the equipment works can be effectively shortened;
且各第二预热段、第二中温段、第二高温段通过设置在壳体内部的各风管进行间隔,各风管上设置有相配合的条形出风口,以在空间上构成间隔用风帘,所述壳体在与第二高温段相邻近的一侧设置有第三中温段、低温段,在这种结构中,风管的作用在于通过其上的出风口向上或向下吹出的风,在空间上构成风帘,将壳体内的各个温度区间进行间隔开来,而第三中温段的作用在于,对第二高温估拉伸处理后的薄膜进行中温降温处理,而低温段的作用在于将中温降温的薄膜进行低温处理,通过热-冷处理,增加薄膜的性能指标,同时保证输出的温度满足卷绕需要,而不需要通过延长其输送路径长度进行自然冷却;And each of the second preheating section, the second medium temperature section, and the second high temperature section are separated by each air duct arranged inside the shell, and each air duct is provided with a matching strip-shaped air outlet to form an interval in space. With an air curtain, the casing is provided with a third medium temperature section and a low temperature section on the side adjacent to the second high temperature section. In this structure, the function of the air duct is to blow up or down through the air outlet on it. The effect of the third intermediate temperature section is to perform intermediate temperature cooling treatment on the film after the second high temperature estimation stretching treatment, while the low temperature section The function of the film is to perform low temperature treatment on the film with medium temperature cooling, and increase the performance index of the film through hot-cold treatment, and at the same time ensure that the output temperature meets the needs of winding, without the need for natural cooling by extending the length of its conveying path;
所述第二高温段通过配合的第一风机将内部的高热空气抽出后,经去湿处理后流入第二中温段;After the second high-temperature section draws out the internal high-heat air through the matched first fan, it flows into the second medium-temperature section after dehumidification treatment;
所述第二中温段通过配合的第二风机将内部的中热空气抽出后,经去湿处理后流入第二预热段;After the second middle temperature section draws out the inner middle temperature air through the matched second fan, it flows into the second preheating section after dehumidification treatment;
所述第二预热段通过配合的第三风机将内部的预热空气抽出后,经去湿处理后流入第三中温段;After the second preheating section draws out the internal preheated air through the matching third fan, it flows into the third intermediate temperature section after dehumidification treatment;
所述低温段与第四风机相配合,通过抽入的冷空气对拉伸后的片材或厚膜进行冷却操作,在这种方案中,通过同步光学斜向拉伸设备的结构限定,使得其内部具有多个工作区间,以与片材或厚膜的各个温度阶段的性能指标相配合,完成对片材或厚膜的拉伸处理操作,同时通过各风机与对应风管的配合,完成不同阶段温度的二次回收利用,减小其对环境的影响,同时提升热能量利用率,具有环保节能的作用,而在拉伸后,通过中温第一次冷却、通过低温段进行二次冷却,保证薄膜从设备中拉伸输出后的表面温度可控性好,同时调节产品性能,保证其满足OLED使用的性能需要。The low temperature section cooperates with the fourth fan to cool the stretched sheet or thick film by drawing in the cold air. It has a number of working areas inside to match the performance indicators of each temperature stage of the sheet or thick film to complete the stretching operation of the sheet or thick film. At the same time, through the cooperation of each fan and the corresponding air duct, the completion The secondary recycling and utilization of temperature at different stages reduces its impact on the environment, and at the same time improves the utilization rate of thermal energy, which has the effect of environmental protection and energy saving. , to ensure that the surface temperature of the film after being stretched and output from the equipment is well controllable, and at the same time adjust the product performance to ensure that it meets the performance requirements of OLED use.
在另一种实例中,如图3,各环形传动组件被配置为包括:In another example, as shown in FIG. 3, each annular transmission assembly is configured to include:
与第二预热段相配合的传动段19,其可以是通过相对于设计的两个带加热轴的传动辊进行预热、延压处理;The
与第二中温段、第二高温段、第三中温段、低温段相配合的至少一个环形轨道20;at least one
设置在环形轨道上,用于对片材或厚膜边缘进行夹持操作的多个传动链夹21;A plurality of transmission chain clips 21 arranged on the annular track for clamping the edge of the sheet or thick film;
其中,所述环形轨道两端分别设置至少一个与传动链夹相配合的磁性感应器(未示出);Wherein, at least one magnetic sensor (not shown) matched with the transmission chain clip is respectively provided at both ends of the annular track;
各磁性感应器与控制主板通信连接,在这种结构中,通过对环形传动组件的结构进行限定,使得其通过传动段进行预热处理,减少环形轨道在空间上的占比,同时提升片材或厚膜在第二中温段、第二高温段、第三中温段中的处理速率,而环形轨道的作用在于将传动链夹循环的输送至环形轨道的输入侧、输出侧,即在环形轨道的输入侧,控制传动链夹处于工作状态,将片材或厚膜的边缘进行夹持操作,而八字排布的环形轨道能将夹持后的片材或厚膜在空间上进行横向拉伸,以使其形成更均匀的膜状结构,且更为优选的是传动链夹的夹持端在与薄膜相配合一侧设置有弧形部,防止其对薄膜造成损伤,且通过传动链夹的个数以及其夹持宽度限定,将传输中的薄膜边缘均保持夹持状态,以保证拉伸效果满足要求,而磁性感应器(磁性传感器)的作用在于感应各传动链夹的位置,以对其开合状态进行切换,以保证传动链夹的工作状态与片材或厚膜传输相配合。Each magnetic sensor is communicatively connected to the control board. In this structure, the structure of the annular transmission assembly is limited, so that it is preheated through the transmission section, reducing the space ratio of the annular track, and at the same time lifting the sheet Or the processing rate of the thick film in the second intermediate temperature section, the second high temperature section, and the third intermediate temperature section, and the function of the ring track is to circulate the transmission chain clip to the input side and output side of the ring track, that is, in the ring track. On the input side, the transmission chain clamp is controlled to be in working state, and the edge of the sheet or thick film is clamped, and the circular track arranged in a figure of eight can stretch the clamped sheet or thick film laterally in space. , so as to form a more uniform film-like structure, and it is more preferable that the clamping end of the transmission chain clip is provided with an arc part on the side matching the film to prevent it from causing damage to the film, and the transmission chain clip The number and the clamping width are limited, and the edges of the film in transmission are kept in a clamping state to ensure that the stretching effect meets the requirements, and the role of the magnetic sensor (magnetic sensor) is to sense the position of each transmission chain clip, so as to Switch its opening and closing state to ensure that the working state of the transmission chain clip is matched with the transmission of sheets or thick films.
在另一种实例中,所述同步光学斜向拉伸设备进行同步斜向拉处理的方法被配置为包括:In another example, the method for performing simultaneous oblique drawing processing by the synchronous optical oblique drawing device is configured to include:
S30,所述片材或厚膜从狭长机头输出后,通过第一传动组件中上下呈相对设置的传动辊进行初次延压处理;S30, after the sheet or thick film is output from the long and narrow die head, the primary rolling process is performed through the drive rollers in the first drive assembly that are arranged oppositely up and down;
S31,经初次延压处理后的片材或厚膜通过加热辊进行首次加热处理;S31, the sheet or thick film after the initial rolling treatment is subjected to the first heating treatment by a heating roller;
S32,经首次加热处理后的片材或厚膜通过第二预热段进行二次加热处理;S32, the sheet or thick film after the first heat treatment is subjected to a second heat treatment through the second preheating section;
S33,控制主板通过实时磁性感应器感应传动链夹的位置状态,当其位于环形轨道输入端时,将打开状态切换成闭合状态,以将经二次加热处理的片材或厚膜输入至第二中温段;S33, the control motherboard senses the position state of the transmission chain clip through the real-time magnetic sensor, and when it is located at the input end of the annular track, switches the open state to the closed state, so as to input the sheet or thick film subjected to the secondary heat treatment to the first The second medium temperature section;
控制主板通过实时磁性感应器感应传动链夹的位置状态,当其位于环形轨道输出端时,将闭合状态切换成打开状态,以将经拉伸处理的薄膜从低温段输出;The control board senses the position state of the transmission chain clip through a real-time magnetic sensor, and when it is located at the output end of the circular track, it switches the closed state to the open state to output the stretched film from the low temperature section;
S34,所述控制主板与各环形轨道的动力输入机构通信连接,通过调整两侧环形轨道的输出速率,进而使得薄膜在拉伸输出过程中,通过一端环形轨道的输出迟延,使得薄膜在拉伸过程中,可以基于环形轨道的排列布局在宽度上进行展开,同时在展开的过程中呈斜向拉伸,在这种方案中,通过对同步光学斜向拉伸设备的工作方式进行限定,保证传入至同步光学斜向拉伸设备的片材或厚膜能经过4个加热环节,以保证其在第二高温段进行大比重斜向拉伸时,其延展性满足使用要求,同时通过磁性感应器的作用对于片材或厚膜的夹持、放开进行自动控制,满足在片材或厚膜的传输过程中,对片材或厚膜在高温下进行横向拉伸处理,同时通过调整两端环形轨道的传输速率,通过速率差,使得其在横向拉伸时,具有斜向拉伸的作用力,而薄膜纵向拉伸通过第一传动组件、第二传动组件的传动中实现,实现了薄膜在三个方向的拉伸效果,保证薄膜的性能指标满足使用要求。S34, the control main board is connected in communication with the power input mechanism of each annular track, and by adjusting the output rate of the annular tracks on both sides, the film is stretched and output through the output delay of the annular track at one end, so that the film is stretched during the output delay. During the process, it can be expanded in width based on the arrangement and layout of the annular track, and at the same time, it is stretched obliquely during the expansion process. The sheet or thick film introduced into the synchronous optical oblique stretching equipment can go through 4 heating links to ensure that its ductility meets the requirements of use when it is stretched obliquely with a large specific gravity in the second high temperature section. The function of the sensor is to automatically control the clamping and release of the sheet or thick film, so that the sheet or thick film can be stretched laterally at high temperature during the transmission process of the sheet or thick film. The transmission rate of the annular track at both ends is different from the passing rate, so that it has the force of oblique stretching during transverse stretching, and the longitudinal stretching of the film is realized through the transmission of the first transmission component and the second transmission component, so as to realize The stretching effect of the film in three directions is ensured to ensure that the performance indicators of the film meet the requirements of use.
在另一种实例中,所述环形轨道被配置为包括:In another example, the annular track is configured to include:
与第二中温段、第二高温段、第三中温段、低温段相配合的多个独立环形传输段,所述控制主板根据需要分别对各环形传输段的传输速率进行独立控制,以保证薄膜与第二中温段、第二高温段的斜向拉伸比相配合,在这种方案中通过对环形轨道的结构进行限定,使得其在实际工作中,可以通过对不同位置的薄膜传输速率进行限定,以与不同位置的薄膜拉伸比相配合,即在第二预热段,两端的传动辊的传动比是一致的,其作用在于将对片材或厚膜进行预热处理,增加其柔韧性,以保证其后期拉伸处理的效果满足使用要求,而第二中温段两端独立环形传输段的速率有所差异,即一边传输快,另一边传输较慢(为另一侧速率的1/2-3/4),以使得片材或厚膜在空间上会产生斜向的拉伸作用力,保证薄膜的性能指标,而在第二高温段,因薄膜的性能在高温段中的温度具有最高的柔韧性,故将第二高温段两端独立环形传输段的速率差异设置成较大,即一边传输快,另一边传输为另一边速率的1/3-1/2,通过两边传输的差异性将传输中的薄膜进行斜向拉伸,以使其拉伸比满足使用要求,具体来说,如图4,本发明通过环形轨道的工作速率进行差异性设置,使得薄膜前进方向成一定角度的方向上进行同步双向斜拉伸,并经过适当的冷却或热处理等特殊加工后制成薄膜,同步光学斜向拉伸技术,直接克服现有光学补偿膜工艺技术的缺点,实现任意角度的拉伸(0°~90°),同时不容易产生擦伤、划伤,可以拉伸的原料更多实现了光学补偿薄膜制造工艺技术的提升。A plurality of independent annular transmission sections matched with the second medium temperature section, the second high temperature section, the third medium temperature section and the low temperature section, the control board independently controls the transmission rate of each annular transmission section as required to ensure that the film In line with the oblique stretch ratio of the second mid-temperature section and the second high-temperature section, in this solution, the structure of the annular track is limited, so that in actual work, the film transfer rate at different positions can be adjusted. It is limited to match the stretching ratio of the film at different positions, that is, in the second preheating section, the transmission ratio of the transmission rollers at both ends is consistent, and its function is to preheat the sheet or thick film to increase its Flexibility to ensure that the effect of the post-stretching treatment can meet the requirements of use, and the speed of the independent annular transmission sections at both ends of the second intermediate temperature section is different, that is, one side transmits fast, and the other side transmits slowly (the speed of the other side is 1/2-3/4), so that the sheet or thick film will produce an oblique stretching force in space to ensure the performance index of the film, and in the second high temperature section, due to the performance of the film in the high temperature section The temperature of the second high temperature section has the highest flexibility, so the speed difference of the independent annular transmission sections at both ends of the second high temperature section is set to be larger, that is, the transmission speed of one side is fast, and the transmission rate of the other side is 1/3-1/2 of the speed of the other side. The difference between the two sides of the transmission will stretch the film in the transmission diagonally, so that the stretching ratio can meet the requirements of use. Specifically, as shown in Figure 4, the present invention makes the difference setting through the working speed of the circular track, so that the film advances Synchronous bidirectional oblique stretching is carried out in the direction of a certain angle, and after special processing such as appropriate cooling or heat treatment, it is made into a film. Synchronous optical oblique stretching technology directly overcomes the shortcomings of the existing optical compensation film technology. Stretching at any angle (0° to 90°), at the same time, it is not easy to produce scratches and scratches, and more raw materials that can be stretched have achieved the improvement of the optical compensation film manufacturing process technology.
在另一种实例中,如图3,在步骤四中,各切刀组件22均被配置为与同步光学斜向拉伸设备出口端传动链夹位置相配合,以在传动链夹打开之前完成对薄膜的切边操作,在这种方案中,通过切刀组件的操作,将传动链夹夹持部分进行去除,保证其后期卷膜操作后的薄膜性质具有更好的均一性和稳定性,在实际操作中切刀组件可以设置成V形结构的剪刀式,以通过其空间上形成的交叉点对薄膜进行分割处理。In another example, as shown in FIG. 3 , in
以上方案只是一种较佳实例的说明,但并不局限于此。在实施本发明时,可以根据使用者需求进行适当的替换和/或修改。The above solution is only an illustration of a preferred example, but not limited thereto. When implementing the present invention, appropriate substitutions and/or modifications may be made according to user needs.
这里说明的设备数量和处理规模是用来简化本发明的说明的。对本发明的应用、修改和变化对本领域的技术人员来说是显而易见的。The number of apparatuses and processing scales described here are intended to simplify the description of the present invention. Applications, modifications and variations to the present invention will be apparent to those skilled in the art.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用。它完全可以被适用于各种适合本发明的领域。对于熟悉本领域的人员而言,可容易地实现另外的修改。因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although embodiments of the present invention have been disclosed above, they are not limited to the applications set forth in the specification and embodiments. It can be fully adapted to various fields suitable for the present invention. Additional modifications can readily be implemented by those skilled in the art. Therefore, the invention is not to be limited to the specific details and illustrations herein shown and described, without departing from the general concept defined by the appended claims and the scope of equivalents.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111643150.0A CN114434767B (en) | 2021-12-29 | 2021-12-29 | Preparation method of polaroid compensation film for OLED flexible display |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111643150.0A CN114434767B (en) | 2021-12-29 | 2021-12-29 | Preparation method of polaroid compensation film for OLED flexible display |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114434767A true CN114434767A (en) | 2022-05-06 |
CN114434767B CN114434767B (en) | 2023-09-12 |
Family
ID=81364894
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111643150.0A Active CN114434767B (en) | 2021-12-29 | 2021-12-29 | Preparation method of polaroid compensation film for OLED flexible display |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114434767B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115268142A (en) * | 2022-08-05 | 2022-11-01 | 龙华相位新材料(绵阳)股份有限公司 | VA display screen compensation film, preparation method and laminating method thereof |
Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020008840A1 (en) * | 2000-07-10 | 2002-01-24 | Satoshi Sakamaki | Method for stretching polymer film, polarizing film and method for producing the same, polarizer, birefringencial film and liquid crystal display device |
WO2003052471A1 (en) * | 2001-12-18 | 2003-06-26 | Fuji Photo Film Co., Ltd. | Polarizing plate, production method thereof and liquid crystal display |
JP2003207621A (en) * | 2002-01-10 | 2003-07-25 | Fuji Photo Film Co Ltd | Polarizing plate and method for manufacturing the same |
JP2006182020A (en) * | 2004-12-01 | 2006-07-13 | Konica Minolta Opto Inc | Optical film and its production method |
JP2013054338A (en) * | 2011-05-26 | 2013-03-21 | Nippon Shokubai Co Ltd | Retardation film manufacturing method and retardation film roll |
CN103052489A (en) * | 2010-08-02 | 2013-04-17 | 株式会社日本触媒 | Method of manufacturing phase difference film and phase difference film roll |
CN203053171U (en) * | 2013-01-11 | 2013-07-10 | 青岛中科华联新材料有限公司 | Thin film transverse drawing drying device with adjustable drawing ratio |
JP5339017B1 (en) * | 2012-11-06 | 2013-11-13 | コニカミノルタ株式会社 | Manufacturing method of long stretched film |
CN104768729A (en) * | 2012-11-06 | 2015-07-08 | 柯尼卡美能达株式会社 | Method for producing longitudinally-stretching film |
CN104768728A (en) * | 2012-11-06 | 2015-07-08 | 柯尼卡美能达株式会社 | Long obliquely-stretched film, and circularly polarising plate and organic EL display using long obliquely-stretched film |
US20160062019A1 (en) * | 2013-03-29 | 2016-03-03 | Nitto Denko Corporation | Method for producing phase-difference film and method for producing circularly polarizing plate |
CN105593726A (en) * | 2014-04-09 | 2016-05-18 | 日东电工株式会社 | Set of polarizing plates and front plate-integrated liquid crystal display panel |
JP2017009883A (en) * | 2015-06-25 | 2017-01-12 | コニカミノルタ株式会社 | Method for producing optical film, optical film, circularly polarizing plate and display device |
CN107551951A (en) * | 2017-08-29 | 2018-01-09 | 江苏诺路桥工程检测有限公司 | One kind is gathered materials intelligent feed proportioning system and method |
CN212312702U (en) * | 2020-05-11 | 2021-01-08 | 张家港市弗兰德机械有限公司 | Screw plastic extruder |
CN113071122A (en) * | 2021-04-06 | 2021-07-06 | 山东胜通光学材料科技有限公司 | Preparation process and equipment of base film for polarizer protective film |
CN113276396A (en) * | 2021-07-19 | 2021-08-20 | 佛山市盟思拉伸机械有限公司 | Film stretching device and dynamic positioning method of chain clamp thereof |
-
2021
- 2021-12-29 CN CN202111643150.0A patent/CN114434767B/en active Active
Patent Citations (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020008840A1 (en) * | 2000-07-10 | 2002-01-24 | Satoshi Sakamaki | Method for stretching polymer film, polarizing film and method for producing the same, polarizer, birefringencial film and liquid crystal display device |
TWI280187B (en) * | 2000-07-10 | 2007-05-01 | Fujifilm Corp | Method for stretching polymer film, polarizing film and method for producing the same, polarizer, birefringencial film and liquid crystal display device |
WO2003052471A1 (en) * | 2001-12-18 | 2003-06-26 | Fuji Photo Film Co., Ltd. | Polarizing plate, production method thereof and liquid crystal display |
JP2003207621A (en) * | 2002-01-10 | 2003-07-25 | Fuji Photo Film Co Ltd | Polarizing plate and method for manufacturing the same |
JP2006182020A (en) * | 2004-12-01 | 2006-07-13 | Konica Minolta Opto Inc | Optical film and its production method |
CN103052489A (en) * | 2010-08-02 | 2013-04-17 | 株式会社日本触媒 | Method of manufacturing phase difference film and phase difference film roll |
JP2013054338A (en) * | 2011-05-26 | 2013-03-21 | Nippon Shokubai Co Ltd | Retardation film manufacturing method and retardation film roll |
JP5339017B1 (en) * | 2012-11-06 | 2013-11-13 | コニカミノルタ株式会社 | Manufacturing method of long stretched film |
CN104768729A (en) * | 2012-11-06 | 2015-07-08 | 柯尼卡美能达株式会社 | Method for producing longitudinally-stretching film |
CN104768728A (en) * | 2012-11-06 | 2015-07-08 | 柯尼卡美能达株式会社 | Long obliquely-stretched film, and circularly polarising plate and organic EL display using long obliquely-stretched film |
CN203053171U (en) * | 2013-01-11 | 2013-07-10 | 青岛中科华联新材料有限公司 | Thin film transverse drawing drying device with adjustable drawing ratio |
US20160062019A1 (en) * | 2013-03-29 | 2016-03-03 | Nitto Denko Corporation | Method for producing phase-difference film and method for producing circularly polarizing plate |
CN105593726A (en) * | 2014-04-09 | 2016-05-18 | 日东电工株式会社 | Set of polarizing plates and front plate-integrated liquid crystal display panel |
US20170066175A1 (en) * | 2014-04-09 | 2017-03-09 | Nitto Denko Corporation | Method of producing retardation film and method of producing circularly polarizing plate, and film-stretching apparatus |
JP2017009883A (en) * | 2015-06-25 | 2017-01-12 | コニカミノルタ株式会社 | Method for producing optical film, optical film, circularly polarizing plate and display device |
CN107551951A (en) * | 2017-08-29 | 2018-01-09 | 江苏诺路桥工程检测有限公司 | One kind is gathered materials intelligent feed proportioning system and method |
CN212312702U (en) * | 2020-05-11 | 2021-01-08 | 张家港市弗兰德机械有限公司 | Screw plastic extruder |
CN113071122A (en) * | 2021-04-06 | 2021-07-06 | 山东胜通光学材料科技有限公司 | Preparation process and equipment of base film for polarizer protective film |
CN113276396A (en) * | 2021-07-19 | 2021-08-20 | 佛山市盟思拉伸机械有限公司 | Film stretching device and dynamic positioning method of chain clamp thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115268142A (en) * | 2022-08-05 | 2022-11-01 | 龙华相位新材料(绵阳)股份有限公司 | VA display screen compensation film, preparation method and laminating method thereof |
Also Published As
Publication number | Publication date |
---|---|
CN114434767B (en) | 2023-09-12 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP2022526815A (en) | Nylon tube automatic heat molding equipment and molding process | |
WO2015161618A1 (en) | Skid-mounted device for continuous production of rigid block foam of polyurethane | |
CN114434767A (en) | Preparation method of polarizer compensation film for OLED flexible display | |
CN109333902B (en) | Vertical foaming equipment | |
CN112427474B (en) | Metal pipe forming processing method | |
CN115339089B (en) | Positive pressure expander for heat shrinkage pipe | |
US20220022517A1 (en) | Extruder with non-stop die change device and method of using same | |
CN214654442U (en) | Hot bending forming device for arc-shaped bent glass | |
CN219600646U (en) | Composite film laminating device | |
CN212097192U (en) | A tablet press for paint processing | |
CN102233663A (en) | Eleven-layer coextrusion high-barrier film blow-molding machine | |
CN215750634U (en) | An extruder for processing glass fiber reinforced materials | |
CN115157632A (en) | Degradable plastic film blowing device and blowing method thereof | |
CN101659752A (en) | Apparatus for manufacturing water-soluble PVA casting film | |
CN210969900U (en) | Automatic pipe bender | |
CN104070671A (en) | Self-shaping device of film blowing machine set of thermal shrinkage films | |
CN205467303U (en) | Inflation film manufacturing machine that plastic packaging material was used | |
CN204604944U (en) | A kind of gas phase differential method saturated material shaped device | |
CN109822853B (en) | HDPE feed pipe processing equipment | |
TWM615885U (en) | Apparatus for continuous production of vegetarian meat | |
CN111534960A (en) | Production process of yoga clothes fabric | |
CN106113515A (en) | Formation system and apply its forming method | |
CN222331133U (en) | Cloth discharging device of setting machine | |
CN216708566U (en) | Corrugated board conveyer belt | |
CN100420567C (en) | Chain temperature maintaining system for synchronous film stretcher |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |