CN114434338B - Abrasive water jet system and abrasive jet cutting method - Google Patents
Abrasive water jet system and abrasive jet cutting method Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 18
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/04—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other stationary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
- B24C5/04—Nozzles therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0007—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
- B24C7/0015—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier
- B24C7/0023—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier of feed pressure
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Abstract
Description
技术领域Technical field
本发明涉及射流切割技术领域,具体涉及磨料水射流切割技术。The present invention relates to the technical field of jet cutting, and in particular to abrasive water jet cutting technology.
背景技术Background technique
磨料水射流是一种以水为能量传递介质,将磨料颗粒与水相互混合加速形成的固液两相射流,自20世纪70年代正式进入工业制造领域以来,已经发展为一项优势显著的冷态加工工艺。由于磨料水射流系统简单、成本低、切削力小、无热影响区,目前已经被广泛应用于高压清洗、金属切割、除锈、去毛刺以及岩石破碎领域。通过调节射流压力、磨料浓度及粒径、喷嘴直径、移动速度和切割靶距,磨料水射流可以完成难加工材料切割、表面处理等作业。其中靶距的调节直接影响割缝宽度、形状、作业效率和割缝质量。一般而言,割缝的宽度随着靶距的增加而增加,这种现象在相对较低的射流压力时更加显著。因此,选择合适的靶距并保持靶距在切割过程中的稳定性是磨料水射流切割质量的重要保障。Abrasive water jet is a solid-liquid two-phase jet that uses water as the energy transfer medium and accelerates the formation of a solid-liquid two-phase jet by mixing abrasive particles and water. Since it officially entered the industrial manufacturing field in the 1970s, it has developed into a cold-water jet with significant advantages. state processing technology. Due to its simplicity, low cost, small cutting force and no heat-affected zone, the abrasive water jet system has been widely used in high-pressure cleaning, metal cutting, rust removal, deburring and rock crushing. By adjusting the jet pressure, abrasive concentration and particle size, nozzle diameter, moving speed and cutting target distance, the abrasive water jet can complete operations such as cutting difficult-to-machine materials and surface treatment. The adjustment of the target distance directly affects the slit width, shape, operating efficiency and slit quality. Generally speaking, the width of the slit increases as the target distance increases, and this phenomenon is more significant at relatively low jet pressure. Therefore, choosing an appropriate target distance and maintaining the stability of the target distance during the cutting process are important guarantees for the quality of abrasive waterjet cutting.
目前,磨料水射流切割作业大多使用高精度机床控制喷嘴在水平X轴和Y轴的移动,而喷嘴Z轴位置则需要在开始作业前进行校准,大多数情况下,被切割面平整度高,作业过程中Z轴不进行调整。在切割异形工件或者粗糙的岩石表面时,由于无法预先得知切割路径中被切割面相对高度的变化情况,切割过程中的靶距很难保持稳定,并且当靶距必须高于被切割面的最大落差以避免喷嘴与试件发生碰撞,这极大地限制了磨料水射流切割技术的推广。At present, most abrasive waterjet cutting operations use high-precision machine tools to control the movement of the nozzle on the horizontal X-axis and Y-axis, while the Z-axis position of the nozzle needs to be calibrated before starting the operation. In most cases, the surface to be cut is highly flat. The Z-axis is not adjusted during operation. When cutting special-shaped workpieces or rough rock surfaces, since it is impossible to know in advance the changes in the relative height of the cut surface in the cutting path, it is difficult to maintain a stable target distance during the cutting process, and when the target distance must be higher than the cut surface The maximum drop is required to avoid collision between the nozzle and the specimen, which greatly limits the promotion of abrasive waterjet cutting technology.
现有技术提出了一种可实现异形表面加工靶距自调节的同心射流喷嘴装置,该装置利用同心喷嘴流量改变引起的同心喷嘴冲击靶材表面的反作用力变化,基于杠杆力臂的调节,达到了在不规则靶材表面保持加工靶距稳定的效果。但该装置无法实现恒定射流压力条件下切割不平整面时加工靶距的稳定,并且由于磨料射流切割喷嘴内径小、压力高,同心喷嘴的加工和应用难度大。The existing technology proposes a concentric jet nozzle device that can realize self-adjustment of target distance for special-shaped surface processing. This device utilizes changes in the reaction force of the concentric nozzle impacting the target surface caused by changes in the concentric nozzle flow rate, and is based on the adjustment of the lever arm to achieve It achieves the effect of keeping the processing target distance stable on irregular target surfaces. However, this device cannot achieve the stability of the processing target distance when cutting uneven surfaces under constant jet pressure, and due to the small inner diameter and high pressure of the abrasive jet cutting nozzle, the processing and application of the concentric nozzle is difficult.
发明内容Contents of the invention
本发明的目的在于提供一种磨料水射流系统,以解决的现有技术中在切割异形工件时,靶距的调整不稳定的问题;目的之二提出了基于磨料水射流系统的磨料射流切割方法。The purpose of the present invention is to provide an abrasive water jet system to solve the problem in the prior art of unstable target distance adjustment when cutting special-shaped workpieces; the second purpose is to propose an abrasive jet cutting method based on the abrasive water jet system. .
为了实现上述目的,本发明采用的技术方案如下:In order to achieve the above objects, the technical solutions adopted by the present invention are as follows:
一种磨料水射流系统,包括高压合金管,所述高压合金管的端部带有喷头,所述高压合金管穿过调压腔和活塞,所述活塞固定在高压合金管上,所述活塞位于调压腔的内部,所述活塞能够沿着所述高压合金管的轴向方向滑动,所述活塞将调压腔的内部分隔为调压气室和连通气室,所述调压气室和连通气室依次靠近所述喷头且互不连通,所述连通气室与外部连通,所述调压气室与进气管路和排气管路均连通,所述进气管路上设有微型气泵,所述排气管路设有智能电磁流量阀,当所述喷头产生靠近所述调压腔的方向运动的趋势时,所述电磁流量阀排出预设质量的气体,当所述喷头产生远离所述调压腔的方向运动的趋势时,所述微型气泵注入预设质量的气体,使得所述调压气室内部的气压恒定。An abrasive water jet system includes a high-pressure alloy tube with a nozzle at its end. The high-pressure alloy tube passes through a pressure regulating chamber and a piston. The piston is fixed on the high-pressure alloy tube. The piston Located inside the pressure regulating chamber, the piston can slide along the axial direction of the high-pressure alloy tube. The piston divides the inside of the pressure regulating chamber into a pressure regulating air chamber and a connecting air chamber. The pressure regulating air chamber and connected air chambers are in turn close to the nozzle and are not connected to each other. The connected air chamber is connected to the outside. The pressure regulating air chamber is connected to both the air intake pipeline and the exhaust pipeline. A micro air pump is provided on the air intake pipeline. , the exhaust pipeline is equipped with an intelligent electromagnetic flow valve. When the nozzle tends to move closer to the pressure regulating chamber, the electromagnetic flow valve discharges a preset quality of gas. When the nozzle moves away from the When the direction of the pressure regulating chamber moves, the micro air pump injects a preset quality of gas to make the air pressure inside the pressure regulating air chamber constant.
根据上述技术手段,当喷头产生远离所述调压腔的方向运动的趋势的瞬时间时,调压气室内部的气压以及容积不变,射流产生反力小于调压气室内部的气压,进而说明下一时刻的切割的位置与喷头的距离变大,为了保证靶距的恒定,需要启动微型气泵朝向调压气室内注入预设质量的气体,预设质量的气体会推动活塞朝向异形工件的方向运动,当调压气室内气压回复至初始状态时,说明射流产生的的反力与调压气室内的气压相平衡,进而完成靶距的调整;当喷头产生靠近所述调压腔的方向运动的趋势的瞬时间时,调压气室内部的气压以及容积不变,射流产生反力小于调压气室内部的气压,进而说明切割的位置与喷头的距离变小,为了保证靶距的恒定,需要启动电磁流量阀排出预设质量的气体,从而将喷头朝向靠近调压腔的方向移动,使得活塞能够压缩调压气室的容积,当调压气室内气压回复至初始状态时,说明射流产生的的反力与调压气室内的气压相平衡,进而完成靶距的调整,通过上述过程,实现了靶距的稳定。According to the above technical means, when the nozzle has an instantaneous tendency to move away from the pressure regulating chamber, the air pressure and volume inside the pressure regulating air chamber remain unchanged, and the reaction force generated by the jet is less than the air pressure inside the pressure regulating air chamber, and thus It means that the distance between the cutting position and the nozzle at the next moment becomes larger. In order to ensure the constant target distance, it is necessary to start the micro air pump and inject the preset quality of gas into the pressure regulating air chamber. The preset quality of gas will push the piston towards the special-shaped workpiece. Directional movement, when the air pressure in the pressure regulating chamber returns to the initial state, it means that the reaction force generated by the jet is balanced with the air pressure in the pressure regulating chamber, thereby completing the adjustment of the target distance; when the nozzle generates a direction close to the pressure regulating chamber At the instant of movement, the air pressure and volume inside the pressure-regulating air chamber remain unchanged, and the reaction force generated by the jet is less than the air pressure inside the pressure-regulating air chamber, which means that the distance between the cutting position and the nozzle becomes smaller. In order to ensure the target distance Constant, it is necessary to start the electromagnetic flow valve to discharge the preset quality of gas, thereby moving the nozzle towards the direction close to the pressure regulating chamber, so that the piston can compress the volume of the pressure regulating air chamber. When the air pressure in the pressure regulating air chamber returns to the initial state, it means The reaction force generated by the jet is balanced with the air pressure in the pressure-regulating air chamber, thereby completing the adjustment of the target distance. Through the above process, the stability of the target distance is achieved.
进一步,还包括超声波传感器和控制中心,所述超声波传感器、微型气泵以及智能电磁流量阀均与所述控制中心电连接,所述超声波传感器用于所述超声波传感器用于实时检测下一时刻的切割位置与所述超声波传感器之间的距离,所述控制中心根据所述超声波传感器的检测结果,启动所述智能电磁流量阀或者微型气泵。Furthermore, it also includes an ultrasonic sensor and a control center. The ultrasonic sensor, the micro air pump and the intelligent electromagnetic flow valve are all electrically connected to the control center. The ultrasonic sensor is used to detect the cutting at the next moment in real time. The distance between the position and the ultrasonic sensor, the control center starts the intelligent electromagnetic flow valve or micro air pump according to the detection result of the ultrasonic sensor.
根据上述技术手段,能够根据超声波传感器预测下一时刻的切割位置的距离,进一步提高了调整靶距的准确性。According to the above technical means, the distance of the cutting position at the next moment can be predicted based on the ultrasonic sensor, further improving the accuracy of adjusting the target distance.
进一步,所述超声波传感器与喷头间隔布置。Further, the ultrasonic sensor is spaced apart from the nozzle.
避免射流切割后的碎块对超声波传感器产生冲击。Avoid the impact of the fragments after jet cutting on the ultrasonic sensor.
进一步,所述调压气室内设有压力传感器,用于测量所述调压气室内部的气压,所述压力传感器、微型气泵、智能电磁流量阀、超声波传感器均与控制中心电连接。Further, a pressure sensor is provided in the pressure regulating air chamber for measuring the air pressure inside the pressure regulating air chamber. The pressure sensor, micro air pump, intelligent electromagnetic flow valve, and ultrasonic sensor are all electrically connected to the control center.
进一步,所述连通气室的内壁安装有缓冲弹簧,所述高压合金管穿过该内壁。Further, a buffer spring is installed on the inner wall of the communicating air chamber, and the high-pressure alloy tube passes through the inner wall.
根据上述技术手段,避免调压气室的气压过大导致活塞与调压腔的冲击破坏。According to the above technical means, impact damage between the piston and the pressure regulating chamber caused by excessive air pressure in the pressure regulating air chamber is avoided.
进一步,还包括防护挡板,所述防护挡板设有过孔,所述高压合金管穿过所述过孔,且所述高压合金管的管径小于过孔的孔径。Further, a protective baffle is provided, the protective baffle is provided with a through hole, the high-pressure alloy tube passes through the through hole, and the diameter of the high-pressure alloy tube is smaller than the aperture of the through hole.
根据上述技术手段,避免冲击射流后的水碎块破坏调压腔等部件。According to the above technical means, water fragments after the impact jet are prevented from damaging the pressure regulating chamber and other components.
进一步,所述高压合金管设有限位块,所述限位块朝着所述高压合金管的径向方向延伸,所述限位块位于所述防护挡板与调压腔之间。Further, the high-pressure alloy pipe is provided with a limiting block, the limiting block extends toward the radial direction of the high-pressure alloy pipe, and the limiting block is located between the protective baffle and the pressure regulating chamber.
进一步,所述进气管路设有第一单向阀,所述排气管路设有第二单向阀。Further, the intake pipeline is provided with a first one-way valve, and the exhaust pipeline is provided with a second one-way valve.
根据上述技术手段,保证了调压气室内的气密性。According to the above technical means, the air tightness in the pressure regulating air chamber is ensured.
一种基于磨料水射流系统的磨料射流的切割方法,所述方法具体为:An abrasive jet cutting method based on an abrasive water jet system. The method is specifically:
在喷头的前方设置校准平板,标定磨料水射流系统的初始状态,所述磨料水射流系统的初始状态具体为:调压气室内的气压为p0;调压气室内气体的质量为M1;活塞与调压气室内沿着高压合金管轴向方向的内侧面的距离为h,其中活塞与调压气室内沿着高压合金管轴向方向的内侧面的距离小于调压腔内部在高压合金管轴向方向的长度;A calibration plate is set in front of the nozzle to calibrate the initial state of the abrasive water jet system. The initial state of the abrasive water jet system is specifically: the air pressure in the pressure regulating air chamber is p 0 ; the mass of the gas in the pressure regulating air chamber is M 1 ; The distance between the piston and the inner surface of the pressure regulating air chamber along the axial direction of the high-pressure alloy tube is h, where the distance between the piston and the inner surface of the pressure regulating air chamber along the axial direction of the high-pressure alloy tube is smaller than the distance between the high-pressure alloy tube inside the pressure-regulating chamber and the inner surface of the pressure-regulating chamber along the axial direction of the high-pressure alloy tube. The length of the tube in the axial direction;
将超声波传感器放置在喷头的位置,使得喷头喷出的射流位于超声波传感器的前方,通过超声波传感器测定超声波传感器与校准平板的距离,并在控制中心中将该距离标定为0;Place the ultrasonic sensor at the position of the nozzle so that the jet ejected from the nozzle is in front of the ultrasonic sensor. Use the ultrasonic sensor to measure the distance between the ultrasonic sensor and the calibration plate, and calibrate the distance to 0 in the control center;
将异形工件替换校准平板,在控制中心输入切割移动速度,靶距、射流压力和磨料浓度,启动磨料水射流系统,喷头喷出的射流从异形工件的起点位置逐渐移动至待切割件的终点位置,完成切割,在切割的过程中,超声波传感器持续将异形工件切割路径上的高度变化信息Δh通过传输至控制中心;Replace the special-shaped workpiece with the calibration plate, enter the cutting movement speed, target distance, jet pressure and abrasive concentration in the control center, start the abrasive water jet system, and the jet ejected from the nozzle gradually moves from the starting position of the special-shaped workpiece to the end position of the piece to be cut , complete the cutting. During the cutting process, the ultrasonic sensor continuously transmits the height change information Δh on the cutting path of the special-shaped workpiece to the control center;
在切割过程中,磨料水射流系统启动响应机制,所述响应机制具体为:若Δh>0,则微型气泵注入预设质量的气体,活塞朝向靠近待切割件的方向移动,使得调压气室内的气压为p0;若Δh<0,则电磁流量阀排出预设质量的气体,活塞朝向远离待切割件的方向移动,使得调压气室内的气压为p0;若Δh=0,则活塞位于初始状态的位置。During the cutting process, the abrasive water jet system starts a response mechanism. The response mechanism is specifically: if Δh>0, the micro air pump injects a preset quality of gas, and the piston moves in the direction close to the part to be cut, so that the pressure in the regulating air chamber The air pressure of is p 0 ; if Δh < 0, the electromagnetic flow valve discharges the preset mass of gas, and the piston moves in the direction away from the part to be cut, so that the air pressure in the pressure regulating air chamber is p 0 ; if Δh = 0, then the piston at the initial position.
进一步,所述预设质量具体表示为:Further, the preset quality is specifically expressed as:
M=M1*(|Δh|/h);M=M 1 *(|Δh|/h);
其中:M表示所述预设质量。Where: M represents the preset quality.
本发明的有益效果:Beneficial effects of the present invention:
本发明相比于现有技术,本发明通过超声波传感器、控制中心和调压腔预先感知切割路径上的高度变化,并自动调节喷嘴位置,保障磨料射流切割不平整工件时靶距保持稳定,无需复杂的人工操作和计算,能极大的提高对异形工件的切割质量和作业效率。Compared with the existing technology, this invention uses ultrasonic sensors, control centers and pressure regulating chambers to sense height changes on the cutting path in advance, and automatically adjusts the position of the nozzle to ensure that the target distance remains stable when the abrasive jet cuts uneven workpieces, without the need for Complex manual operations and calculations can greatly improve the cutting quality and operating efficiency of special-shaped workpieces.
附图说明Description of drawings
图1为本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2为图1中的A部分的局部放大图。Figure 2 is a partial enlarged view of part A in Figure 1.
其中,1-喷头;2-高压合金管;3-活塞;4-调压腔;5-排气管;6-智能电磁流量阀;7-第二单向阀;8-进气管;9-第一单向阀;10-微型气泵;11-高压软管;12-接头;13-控制中心;14-超声波传感器;15-防护挡板;16-异形工件;17-限位块;18-防撞胶垫;19-连通气室;20-调压气室;21-缓冲弹簧;22-恒压孔。Among them, 1-nozzle; 2-high-pressure alloy tube; 3-piston; 4-pressure regulating chamber; 5-exhaust pipe; 6-intelligent electromagnetic flow valve; 7-second one-way valve; 8-inlet pipe; 9- The first one-way valve; 10-micro air pump; 11-high pressure hose; 12-joint; 13-control center; 14-ultrasonic sensor; 15-protective baffle; 16-special-shaped workpiece; 17-limit block; 18- Anti-collision rubber pad; 19-connected air chamber; 20-pressure regulating air chamber; 21-buffer spring; 22-constant pressure hole.
具体实施方式Detailed ways
以下将参照附图和优选实施例来说明本发明技术方案的实施方式,本领域技术人员可由本说明书中所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。应当理解,优选实施例仅为了说明本发明,而不是为了限制本发明的保护范围。The implementation of the technical solution of the present invention will be described below with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention.
需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should be noted that the diagrams provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the drawings only show the components related to the present invention and do not follow the number, shape and number of components during actual implementation. Dimension drawing, in actual implementation, the type, quantity and proportion of each component can be arbitrarily changed, and the component layout type may also be more complex.
本实施例提出了一种磨料水射流系统,如图1和图2所示,包括高压合金管2,喷头1螺纹连接到高压合金管2的一端,另一端安装有接头12,高压软管11通过接头12与高压合金管2的内部连通,使得高压软管11内部的射流可以通过喷头1喷出。This embodiment proposes an abrasive water jet system, as shown in Figures 1 and 2, including a high-pressure alloy pipe 2, a nozzle 1 threadedly connected to one end of the high-pressure alloy pipe 2, a joint 12 installed at the other end, and a high-pressure hose 11 The joint 12 is connected to the interior of the high-pressure alloy pipe 2 so that the jet inside the high-pressure hose 11 can be ejected through the nozzle 1 .
磨料水射流系统还包括活塞3和调压腔4,活塞3位于调压腔4的内部,高压合金管2穿过调压腔4和活塞3,活塞3固定在高压合金管2上,并与高压合金管2刚性连接,使得活塞3能够在高压合金管2的带动下,在高压合金管2的轴向方向往复滑动,活塞3将调压腔4内部分隔为连通气室19和调压气室20,活塞3与调压腔4的内壁滑动密封,避免连通气室19和调压气室20相连通,在连通气室19设置有恒压孔22,保证连通气室19时刻与外部相连通,使得连通气室19内的气压保持1个大气压力。连通气室19和调压气室20依次远离喷头1,高压合金管2穿过调压腔4的位置均设有密封胶圈,进一步保证调压气室20内部的密封性。The abrasive water jet system also includes a piston 3 and a pressure regulating chamber 4. The piston 3 is located inside the pressure regulating chamber 4. The high-pressure alloy tube 2 passes through the pressure regulating chamber 4 and the piston 3. The piston 3 is fixed on the high-pressure alloy tube 2 and connected with the pressure regulating chamber 4. The high-pressure alloy tube 2 is rigidly connected so that the piston 3 can slide back and forth in the axial direction of the high-pressure alloy tube 2 driven by the high-pressure alloy tube 2. The piston 3 separates the interior of the pressure regulating chamber 4 into a connected air chamber 19 and a pressure regulating gas chamber. Chamber 20, the inner wall of the piston 3 and the pressure regulating chamber 4 are slidingly sealed to prevent the communicating air chamber 19 from connecting with the pressure regulating air chamber 20. A constant pressure hole 22 is provided in the communicating air chamber 19 to ensure that the communicating air chamber 19 is always connected to the outside. The air pressure in the communicating air chamber 19 is maintained at 1 atmospheric pressure. The connecting air chamber 19 and the pressure-regulating air chamber 20 are located away from the nozzle 1 in sequence. The positions where the high-pressure alloy tube 2 passes through the pressure-regulating chamber 4 are provided with sealing rubber rings to further ensure the sealing inside the pressure-regulating air chamber 20.
调压气室20与排气管5和进气管8均连通,进气管8的进气端与微型气泵10连通,在进气管8上设有第一单向阀9,使得调压气室20内的气体无法从进气管8排出,同时只能通过微型气泵10将气体注入调压气室20内部,排气管5设有智能电磁流量阀6,在智能电磁流量阀6与排气管5的气体进口端之间设有第二单向阀7,当智能电磁流量阀6打开时,调压气室20内的气体仅能够通过第二单向阀7排出,外部的气体无法通过第二单向阀7进入调压气室20内部,活塞3通过射流反推压力和调压气室20内气体的压力差驱动。调压气室20内设有压力传感器,用于实时测定调压气室20内的静压。The pressure regulating air chamber 20 is connected to both the exhaust pipe 5 and the air inlet pipe 8. The air inlet end of the air intake pipe 8 is connected to the micro air pump 10. A first one-way valve 9 is provided on the air inlet pipe 8 so that the pressure regulating air chamber 20 The gas inside cannot be discharged from the air inlet pipe 8. At the same time, the gas can only be injected into the pressure regulating air chamber 20 through the micro air pump 10. The exhaust pipe 5 is equipped with an intelligent electromagnetic flow valve 6. Between the intelligent electromagnetic flow valve 6 and the exhaust pipe 5 There is a second one-way valve 7 between the gas inlet ends. When the intelligent electromagnetic flow valve 6 is opened, the gas in the pressure regulating air chamber 20 can only be discharged through the second one-way valve 7, and the external gas cannot pass through the second one-way valve 7. The one-way valve 7 enters the pressure regulating air chamber 20, and the piston 3 is driven by the pressure difference between the jet reverse thrust and the gas in the pressure regulating air chamber 20. The pressure regulating air chamber 20 is provided with a pressure sensor for measuring the static pressure in the pressure regulating air chamber 20 in real time.
高压合金管2从防护挡板15的过孔中穿过,过孔的直径大于高压合金管2的管径,防护挡板15不与磨料射流靶距智能控制系统直接连接,以避免增加额外的阻力并防止磨料反溅造成的设备损伤,高压合金管2与防护挡板15之间的间隙使用软胶条遮挡。The high-pressure alloy pipe 2 passes through the through hole of the protective baffle 15. The diameter of the through hole is larger than the diameter of the high-pressure alloy pipe 2. The protective baffle 15 is not directly connected to the abrasive jet target distance intelligent control system to avoid adding additional To resist and prevent equipment damage caused by abrasive backlash, the gap between the high-pressure alloy tube 2 and the protective baffle 15 is covered with a soft rubber strip.
在连通气室19内壁设有缓冲弹簧21,高压合金管2穿过该内壁,避免调压气室20压力过大导致活塞3与调压该内壁直接碰撞,从而造成冲击破坏。A buffer spring 21 is provided on the inner wall of the communicating air chamber 19, and the high-pressure alloy tube 2 passes through the inner wall to prevent the piston 3 from directly colliding with the inner wall of the pressure regulating air chamber 20 due to excessive pressure in the pressure regulating air chamber 20, thereby causing impact damage.
在高压合金管2上设有限位块17,限位块17朝向高压合金管2的径向方向延伸,限位块17位于调压腔4和防护挡板15之间,避免调压气室20内的气压过大导致调压腔4与防护挡板15的撞击,同时在限位。A limiting block 17 is provided on the high-pressure alloy pipe 2. The limiting block 17 extends toward the radial direction of the high-pressure alloy pipe 2. The limiting block 17 is located between the pressure regulating chamber 4 and the protective baffle 15 to prevent the pressure regulating air chamber 20 from being Excessive air pressure inside causes the pressure regulating chamber 4 to collide with the protective baffle 15, and at the same time, the pressure regulating chamber 4 is in position limit.
磨料水射流系统还包括超声波传感器14和控制中心13,超声波传感器14用于测量喷头1与异形工件16的各位置之间的距离,控制中心13相当于控制器,与智能电磁流量阀6、压力传感器、超声波传感器14和微型气泵10均电连接。The abrasive water jet system also includes an ultrasonic sensor 14 and a control center 13. The ultrasonic sensor 14 is used to measure the distance between each position of the nozzle 1 and the special-shaped workpiece 16. The control center 13 is equivalent to a controller, and is connected with the intelligent electromagnetic flow valve 6, pressure The sensor, ultrasonic sensor 14 and micro air pump 10 are all electrically connected.
使用磨料水射流系统进行射流切割作业的过程是:The process of jet cutting operations using an abrasive waterjet system is:
在进行磨料射流切割作业之前,需要标定磨料水射流系统各部件的初始状态,具体的:Before carrying out abrasive jet cutting operations, it is necessary to calibrate the initial status of each component of the abrasive water jet system, specifically:
在喷嘴1前方放置校准平板,并将活塞3的前端与缓冲弹簧21相贴合,设置调压气室20压力为1个大气压,关闭智能电磁流量阀6,在控制中心13输入射流压力、靶距和磨料浓度,射流压力、靶距和磨料浓度与切割作业时的参数保持一致,然后开启磨料水射流系统,此时磨料和水混合物由高压软管11经过接头12和高压合金管2从喷嘴1喷出,并喷射至校准平板上,活塞3在射流的反推力的作用下向后移动并挤压调压气室20中的空气,调压气室20中的空气压力由压力传感器测得并传输给控制中心14,待压力稳定后记录此时调压气室20压力为P0,此时控制中心14通过智能电磁流量阀6排气或者微型气泵10注入气体的方式,改变调压气室20内的空气量使得活塞3位于调压腔4的中部,调压气室20内压力仍然保持P0,打开超声波传感器14,测量此时的靶距、气体的质量M1输入控制中心14中,然后在控制中心14中将此时探测的靶距标定为0,然后关闭磨料射流发生系统,取走校准平板,完成校准标定。Place the calibration plate in front of the nozzle 1, and fit the front end of the piston 3 with the buffer spring 21. Set the pressure of the pressure regulating air chamber 20 to 1 atmosphere, close the intelligent electromagnetic flow valve 6, and input the jet pressure and target into the control center 13. distance and abrasive concentration, jet pressure, target distance and abrasive concentration are consistent with the parameters during cutting operations, and then the abrasive water jet system is turned on. At this time, the abrasive and water mixture flows from the high-pressure hose 11 through the joint 12 and the high-pressure alloy pipe 2 from the nozzle 1 is ejected and onto the calibration plate. The piston 3 moves backward under the action of the reverse thrust of the jet and squeezes the air in the pressure regulating air chamber 20. The air pressure in the pressure regulating air chamber 20 is measured by a pressure sensor. And transmit it to the control center 14. After the pressure stabilizes, it is recorded that the pressure of the pressure regulating air chamber 20 is P 0 at this time. At this time, the control center 14 exhausts the air through the intelligent electromagnetic flow valve 6 or injects gas through the micro air pump 10 to change the pressure regulating air. The amount of air in the chamber 20 is such that the piston 3 is located in the middle of the pressure regulating chamber 4. The pressure in the pressure regulating chamber 20 still maintains P 0 . Turn on the ultrasonic sensor 14 and measure the target distance and the mass M 1 of the gas at this time and input them into the control center 14 , and then calibrate the target distance detected at this time to 0 in the control center 14, then close the abrasive jet generation system, take away the calibration plate, and complete the calibration.
在标定磨料水射流系统的初始状态后,将校准平板替换为待切割的异形工件16,切割的方向如图1左侧的箭头方向所示,本实施例中将超声波传感器14与高压合金管2间隔布置,间隔为L,避免切割后的碎石对超声波传感器14产生冲击破坏,且在喷头1沿着切割方向移动的过程中,超声波传感器14、防护挡板15随着喷头1同步移动,且超声波传感器14与高压合金管2保持等垂直距离的状态。After calibrating the initial state of the abrasive water jet system, the calibration plate is replaced with the special-shaped workpiece 16 to be cut. The cutting direction is shown in the direction of the arrow on the left side of Figure 1. In this embodiment, the ultrasonic sensor 14 is connected to the high-pressure alloy tube 2 Arranged at intervals, the interval is L to avoid impact damage to the ultrasonic sensor 14 by the cut gravel, and when the nozzle 1 moves along the cutting direction, the ultrasonic sensor 14 and the protective baffle 15 move synchronously with the nozzle 1, and The ultrasonic sensor 14 and the high-pressure alloy pipe 2 maintain an equal vertical distance.
首先,4,保持标定磨料水射流系统初始状态时超声波传感器14在高压合金管2轴向的位置不变,只改变超声波传感器14径向的位置,将超声波传感器14置于异形工件16的初始切割位置,并开启超声波传感器1开始测距,然后沿着切割方向缓慢移动,超声波传感器14持续将异形工件16切割路径上的高度变化信息Δh实时传递至控制中心13,直至超声波传感器1移动了距离L时,喷头1到达切割的初始位置,喷头1开始喷出高压射流,沿着切割方向对异性工件16切割,同时控制中心13在喷头1移动了L距离之后开始响应机制,响应机制具体为:当Δh<0时,为了保持靶距的稳定,需要将喷头朝向Z轴的正方向移动一定的距离,因此控制中心13通过控制智能电磁流量阀6排出质量为M1*(|Δh|/h)的空气,排气结束后智能电磁流量阀24自动关闭,此时调压气室20内的气压减小,射流反推力不变,调压活塞5在压力梯度力的作用下向z轴正方向移动距离Δh时恰好达到压力平衡,完成喷嘴后退调节,调压气室20内的气压恢复至P0;当Δh>0时,智能电磁流量阀24保持关闭,控制中心13通过控制微型气泵10朝着调压气室20注入气体,从而使得调压气室20的内部的气压增加,注入气体的质量为M1*(|Δh|/h),注入完成后微型气泵110关闭,此时活塞3在压力梯度力的作用下沿着Z轴负方向移动,当移动距离达到Δh时调压腔气室压力重新恢复至P0,活塞3因两侧压力平衡而停止移动,完成喷嘴前进调节,整个过程中连通腔室通过恒压孔28与大气相连通,压力恒定为1个大气压,喷嘴1高度可随异形工件19表面的起伏自动调节,保证了作业过程中靶距的稳定。First, 4. Keep the axial position of the ultrasonic sensor 14 in the high-pressure alloy pipe 2 unchanged when the initial state of the calibrated abrasive water jet system is maintained, only change the radial position of the ultrasonic sensor 14, and place the ultrasonic sensor 14 in the initial cutting of the special-shaped workpiece 16 position, and turn on the ultrasonic sensor 1 to start distance measurement, and then move slowly along the cutting direction. The ultrasonic sensor 14 continues to transmit the height change information Δh on the cutting path of the special-shaped workpiece 16 to the control center 13 in real time until the ultrasonic sensor 1 moves a distance L When, the nozzle 1 reaches the initial position of cutting, the nozzle 1 starts to spray a high-pressure jet to cut the heterogeneous workpiece 16 along the cutting direction. At the same time, the control center 13 starts a response mechanism after the nozzle 1 moves a distance of L. The response mechanism is specifically: when When Δh<0, in order to maintain the stability of the target distance, the nozzle needs to be moved a certain distance in the positive direction of the Z axis. Therefore, the control center 13 controls the intelligent electromagnetic flow valve 6 to discharge the mass to M 1 *(|Δh|/h) After the exhaust is completed, the intelligent electromagnetic flow valve 24 automatically closes. At this time, the air pressure in the pressure regulating air chamber 20 decreases, the jet reverse thrust remains unchanged, and the pressure regulating piston 5 moves in the positive direction of the z-axis under the action of the pressure gradient force. The pressure balance is just reached when the moving distance Δh is reached, the nozzle retreat adjustment is completed, and the air pressure in the pressure regulating air chamber 20 returns to P 0 ; when Δh>0, the intelligent electromagnetic flow valve 24 remains closed, and the control center 13 controls the micro air pump 10 towards Gas is injected into the pressure regulating air chamber 20, thereby increasing the internal air pressure of the pressure regulating air chamber 20. The mass of the injected gas is M 1 *(|Δh|/h). After the injection is completed, the micro air pump 110 is closed. At this time, the piston 3 It moves along the negative direction of the Z-axis under the action of the pressure gradient force. When the moving distance reaches Δh, the pressure in the pressure regulating chamber air chamber returns to P 0 . The piston 3 stops moving due to the pressure balance on both sides, completing the nozzle forward adjustment. The entire During the process, the communication chamber is connected to the atmosphere through the constant pressure hole 28, and the pressure is constant at 1 atmosphere. The height of the nozzle 1 can be automatically adjusted according to the fluctuation of the surface of the special-shaped workpiece 19, ensuring the stability of the target distance during the operation.
切割完毕后,关闭磨料射流发生系统,通过控制中心13打开智能电磁流量阀6释放出调压气室20中的高压空气,关闭微型气泵10、超声波传感器14和压力传感器,以备下次使用。After cutting is completed, the abrasive jet generation system is closed, the intelligent electromagnetic flow valve 6 is opened through the control center 13 to release the high-pressure air in the pressure regulating air chamber 20, and the micro air pump 10, ultrasonic sensor 14 and pressure sensor are closed for next use.
以上实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。The above embodiments are only preferred embodiments to fully illustrate the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are within the protection scope of the present invention.
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