CN114434078A - A fixture and welding device for welding furniture parts - Google Patents
A fixture and welding device for welding furniture parts Download PDFInfo
- Publication number
- CN114434078A CN114434078A CN202210163698.3A CN202210163698A CN114434078A CN 114434078 A CN114434078 A CN 114434078A CN 202210163698 A CN202210163698 A CN 202210163698A CN 114434078 A CN114434078 A CN 114434078A
- Authority
- CN
- China
- Prior art keywords
- welding
- rod
- frame
- positioning
- fixedly connected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 104
- 239000002184 metal Substances 0.000 claims abstract description 49
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 9
- 238000011017 operating method Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000272194 Ciconiiformes Species 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/003—Cooling means for welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域technical field
本申请涉及家具配件机加工技术领域,尤其是涉及一种家具配件焊接用夹具及焊接装置。The present application relates to the technical field of furniture fitting machining, and in particular, to a furniture fitting welding fixture and a welding device.
背景技术Background technique
桌子是一种常见的家具,而当今社会中的桌子,多为分开的两部分进行组装结合而成,一部分为金属支架,剩余的部分由其他材料制成桌面。而金属支架在制造的时候,由于形状各异以及体积的原因,通过一次成型的成本以及难度有比较高,因此通常金属支架都是使用焊接拼凑而成。随着科技的进步与技术的提升,在制造的过程中,渐渐用到焊接机器人进行焊接,而对于焊接机器人来说,要实现焊拼装,通常都要与夹具进行配合使用。A table is a common piece of furniture, and in today's society, tables are mostly assembled and combined from two separate parts, one part is a metal bracket, and the rest is a tabletop made of other materials. When the metal brackets are manufactured, due to the different shapes and volumes, the cost and difficulty of one-time molding are relatively high, so the metal brackets are usually assembled by welding. With the advancement of science and technology and the improvement of technology, in the manufacturing process, welding robots are gradually used for welding, and for welding robots, to achieve welding assembly, it is usually used in conjunction with fixtures.
现有技术中,夹具是采用固定在底座上的夹板制成,在焊接时,需要将材料放入到夹板中固定,然后使用焊接机器人先对一面进行焊接,在初步焊接固定完成后,再将金属支架更换到另一侧面进行焊接,最后完成整体的焊接工作。In the prior art, the clamp is made of a plywood fixed on the base. During welding, the material needs to be put into the plywood to be fixed, and then a welding robot is used to weld one side first, and after the preliminary welding and fixing are completed, the The metal bracket is replaced to the other side for welding, and finally the overall welding work is completed.
针对上述中的相关技术,发明人认为现有的夹具,在焊接过程中需要对金属支架进行转面,而且转面之后还需要重新对夹具进行位置归零操作,步骤繁琐,也容易出现误差,导致焊接位置偏移,焊接效果不理想。In view of the above-mentioned related technologies, the inventor believes that the existing fixture needs to turn the metal bracket during the welding process, and after the surface is turned, the position of the fixture needs to be reset to zero again, which is cumbersome and prone to errors. The welding position is offset and the welding effect is not ideal.
发明内容SUMMARY OF THE INVENTION
为了提升焊接效果,简化操作步骤,本申请提供一种家具配件焊接用夹具及焊接装置。In order to improve the welding effect and simplify the operation steps, the present application provides a fixture and a welding device for welding furniture accessories.
本申请提供的一种家具配件焊接用夹具及焊接装置采用如下的技术方案:A fixture and a welding device for welding furniture accessories provided by the application adopt the following technical solutions:
第一方面,一种家具配件焊接用焊接装置,包括两个机架,两个所述机架之间转动安装有转动座,所述转动座的顶部用于固定金属支架,所述机架内部安装有用于驱动所述转动座转动的驱动组件,所述机架的一侧外安装有用于焊接的焊接机器人。In the first aspect, a welding device for welding furniture accessories includes two frames, a rotating seat is rotatably installed between the two frames, the top of the rotating seat is used to fix a metal bracket, and the inside of the frame is A drive assembly for driving the rotating base to rotate is installed, and a welding robot for welding is installed outside one side of the frame.
通过采用上述技术方案,加工时,将金属支架固定在转动座上,并通过焊接机器人对金属支架进行焊接,在完成一侧侧面的焊接时,企鹅东驱动组件控制转动座进行转动,使得金属支架的另一侧侧面呈倾斜设置在焊接机器人的下方位置,然后再对金属支架进行焊接工作,直至整个金属支架完成焊接作业,从而能够方便对金属支架进行转面,省去重复安装的步骤,提高工作的效率。By adopting the above technical solution, during processing, the metal bracket is fixed on the rotating seat, and the metal bracket is welded by a welding robot. The other side of the metal bracket is inclined at the lower position of the welding robot, and then the metal bracket is welded until the whole metal bracket has completed the welding operation, so that the metal bracket can be easily turned, eliminating the need for repeated installation steps. work efficiency.
可选的,所述转动座的顶部安装有涂油组件,所述涂油组件包括升降气缸以及圆环,所述升降气缸安装在转动座的顶部,所述升降气缸呈竖直设置,且所述升降气缸的伸缩杆与所述转动座的顶部固定连接,所述圆环的顶面与所述升降气缸的缸体固定连接,所述圆环的内侧开设有环形限位槽,所述环形限位槽内滑移设置有移动盒,所述移动盒的内部安装有驱动装置,所述驱动装置用于驱动所述移动盒沿所述环形限位槽进行周向移动,所述移动盒朝向外的一侧侧壁固定连接有雾化喷头,且所述雾化喷头的顶部连通安装有储油罐。Optionally, an oiling assembly is installed on the top of the rotating base, the oiling assembly includes a lifting cylinder and a ring, the lifting cylinder is installed on the top of the rotating base, the lifting cylinder is vertically arranged, and all the lifting cylinders are installed vertically. The telescopic rod of the lift cylinder is fixedly connected to the top of the rotating seat, the top surface of the ring is fixedly connected to the cylinder body of the lift cylinder, the inner side of the ring is provided with an annular limit groove, the annular A moving box is slidably arranged in the limiting groove, and a driving device is installed inside the moving box, and the driving device is used to drive the moving box to move in the circumferential direction along the annular limiting groove, and the moving box faces The outer side wall is fixedly connected with an atomizing nozzle, and an oil storage tank is connected and installed on the top of the atomizing nozzle.
通过采用上述技术方案,涂油组件的设置,能够通过升降气缸带动环形上下移动,此时启动驱动装置驱动移动盒沿环形限位槽进行周向移动,并通过雾化喷头对金属支架进行喷涂焊油作业,从而能够促进焊接过程,同时具有保护作用、阻止氧化反应的化学物质。By adopting the above technical solution, the oiling assembly can be set up to drive the ring up and down through the lifting cylinder. At this time, the driving device is activated to drive the moving box to move in the circumferential direction along the annular limit groove, and the metal bracket is sprayed and welded by the atomizing nozzle. Oil operation, which can facilitate the welding process, and at the same time have a protective effect and prevent oxidation reactions.
可选的,所述驱动装置包括伺服电机以及长轴齿轮,所述长轴齿轮转动安装在所述移动盒内,且所述长轴齿轮的部分伸出所述移动盒朝向所述环形限位槽槽底的一侧侧壁外,所述环形限位槽的槽底对应设置有齿形槽带,所述齿形槽带与所述长轴齿轮相啮合,所述伺服电机安装在所述移动盒内部,且所述伺服电机的驱动轴固定安装有直齿轮,所述直齿轮与所述长轴齿轮相啮合。Optionally, the drive device includes a servo motor and a long-axis gear, the long-axis gear is rotatably installed in the moving box, and a part of the long-axis gear extends out of the moving box toward the annular limit. Outside one side wall of the groove bottom, the groove bottom of the annular limit groove is correspondingly provided with a toothed groove belt, the toothed groove belt is engaged with the long axis gear, and the servo motor is installed on the Inside the moving box, and the drive shaft of the servo motor is fixedly installed with a spur gear, the spur gear meshes with the long shaft gear.
通过采用上述技术方案,在伺服电机启动时,伺服电机能够驱动直齿轮转动并带动长轴齿轮转动,从而通过长轴齿轮与齿形槽带的啮合关系,带动移动盒沿环形限位槽进行环形移动。By adopting the above technical solution, when the servo motor is started, the servo motor can drive the spur gear to rotate and drive the long-axis gear to rotate, so as to drive the moving box along the annular limit groove through the meshing relationship between the long-axis gear and the toothed groove belt. move.
可选的,所述驱动组件包括驱动电机,所述驱动电机安装在所述机架内,且所述驱动电机的输出轴同轴固定连接有主动齿轮,所述转动座位于机架内的一端固定有连接轴,所述连接轴与所述机架转动连接,且所述连接轴同轴固定连接有从动齿轮,所述主动齿轮与所述从动齿轮相互啮合。Optionally, the drive assembly includes a drive motor, the drive motor is installed in the frame, an output shaft of the drive motor is coaxially fixedly connected with a driving gear, and the rotating seat is located at one end in the frame A connecting shaft is fixed, the connecting shaft is rotatably connected with the frame, and a driven gear is fixedly connected to the connecting shaft coaxially, and the driving gear and the driven gear are meshed with each other.
通过采用上述技术方案,驱动电机启动时,驱动电机能够驱动主动齿轮转动,并通过从动齿轮与主动齿轮的啮合关系带动转动座转动并带动底架进行转向,进而带动了固定在底架上的金属支架进行转动,实现了驱动组件驱动转动座转动的作用。By adopting the above technical solution, when the driving motor is started, the driving motor can drive the driving gear to rotate, and through the meshing relationship between the driven gear and the driving gear, the rotating base is driven to rotate and the chassis is driven to turn, thereby driving the fixed on the chassis. The metal bracket rotates to realize the function of the driving component driving the rotating base to rotate.
第二方面,一种家具配件焊接用夹具,应用于如上所述的一种家具配件焊接用焊接装置,包括底架,所述底架安装在所述转动座的顶部,且所述底架内侧沿长度方向固定有承重杆,所述底架的内侧与所述承重杆之间固定有两根固定杆,两根所述固定杆沿所述承重杆的中心线呈对称设置,且两根所述固定杆的顶部分别固定有第一定位架以及第二定位架,且所述第一定位架与所述第二定位架沿底架的中心线呈对称设置,所述第一定位架与所述第二定位架之间固定设置有连接架,所述底架的顶部对应设置有两根斜撑杆,且所述斜撑杆的一端与所述底架的顶部固定连接,所述斜撑杆的另一端与所述连接架的底部固定连接,所述连接架的顶部固定有夹板,所述夹板与所述连接架相互垂直设置,所述夹板用于对所述连接板进行固定,所述底架的内侧与所述承重杆之间固定有连接杆,且所述连接杆位于所述承重杆远离所述固定杆的一侧,所述连接杆的顶部安装有第一快速夹钳,所述夹板远离所述连接架的一端固定安装有第二快速夹钳。In a second aspect, a fixture for welding furniture fittings, applied to the above-mentioned welding device for welding furniture fittings, includes a base frame, the base frame is mounted on the top of the rotating seat, and the inner side of the base frame is A load-bearing rod is fixed along the length direction, and two fixed rods are fixed between the inner side of the bottom frame and the load-bearing rod, and the two fixed rods are symmetrically arranged along the center line of the load-bearing rod, and the two fixed rods are arranged symmetrically. The top of the fixing rod is respectively fixed with a first positioning frame and a second positioning frame, and the first positioning frame and the second positioning frame are symmetrically arranged along the center line of the bottom frame, and the first positioning frame and the A connecting frame is fixedly arranged between the second positioning frames, two diagonal struts are correspondingly arranged on the top of the bottom frame, and one end of the diagonal strut is fixedly connected with the top of the bottom frame, and the diagonal bracing The other end of the rod is fixedly connected with the bottom of the connecting frame, the top of the connecting frame is fixed with a splint, the splint and the connecting frame are arranged perpendicular to each other, and the splint is used to fix the connecting plate, so A connecting rod is fixed between the inner side of the chassis and the load-bearing rod, and the connecting rod is located on the side of the load-bearing rod away from the fixing rod, and a first quick clamp is installed on the top of the connecting rod, A second quick clamp is fixedly installed at one end of the splint away from the connecting frame.
可选的,所述第一定位架包括架体板,所述架体板竖直安装固定杆的顶部,且所述架体板的顶部设置有第一定位杆,所述第一定位杆的一端与所述架体板的顶端固定连接,且所述第一定位杆的另一端固定连接有第二定位杆,所述第二定位杆的另一端与所述底架的侧壁固定连接。Optionally, the first positioning frame includes a frame body plate, the top of the fixing rod is vertically installed on the frame body plate, and the top of the frame body plate is provided with a first positioning rod, and the first positioning rod is One end is fixedly connected with the top end of the frame plate, and the other end of the first positioning rod is fixedly connected with a second positioning rod, and the other end of the second positioning rod is fixedly connected with the side wall of the bottom frame.
可选的,所述承重杆的顶部固定设置有多根承托棒,所述承托棒的侧壁与所述承重杆的顶部固定连接,且多根所述承托棒沿所述承重杆的长度方向呈排列设置。Optionally, the top of the load-bearing rod is fixedly provided with multiple support rods, the side walls of the support rod are fixedly connected with the top of the load-bearing rod, and the multiple support rods are arranged along the load-bearing rod. The length direction is arranged in an arrangement.
通过采用上述技术方案,承托棒的设置,能够将顶撑板与承重杆之间进行分隔,形成空隙,有利于对顶撑板在焊接过程中的冷却作用,提高焊接效率。By adopting the above technical solution, the arrangement of the support rod can separate the top support plate and the load-bearing rod to form a gap, which is beneficial to the cooling effect of the top support plate during the welding process and improves the welding efficiency.
可选的,所述承重杆的顶部固定设置有定位块。Optionally, a positioning block is fixed on the top of the load-bearing rod.
通过采用上述技术方案,定位块的设置,能够对金属支架进行定位,从而方便工作人员对金属支架进行放置,有利于提高金属支架在焊接过程中的稳定性。By adopting the above technical solution, the positioning block can position the metal bracket, thereby facilitating the staff to place the metal bracket and improving the stability of the metal bracket during the welding process.
可选的,所述架体板与所述第二定位杆之间固定连接有加强杆,所述架体板的侧面以及所述加强杆的顶部分别设置有所述第一锁紧组件以及所述第二锁紧组件,所述第一锁紧组件包括第一固定螺栓以及第一转动螺母,所述第一固定螺栓的一端固定在所述架体板的侧壁,所述第一转动螺母与所述第一固定螺栓螺纹连接,且所述第一转动螺母的侧壁固定连接有L型杆。Optionally, a reinforcing rod is fixedly connected between the frame body plate and the second positioning rod, and the first locking component and the first locking assembly are respectively provided on the side surface of the frame body plate and the top of the reinforcing rod. The second locking assembly includes a first fixing bolt and a first rotating nut, one end of the first fixing bolt is fixed on the side wall of the frame body plate, and the first rotating nut It is threadedly connected with the first fixing bolt, and the side wall of the first rotating nut is fixedly connected with an L-shaped rod.
通过采用上述技术方案,在使用时,转动L型杆带动第一转动螺母转动,从而使能够得第一转动螺母带动L型杆沿第一固定螺栓朝向架体板的方向往复移动,并对第一支板进行抵紧或松开的动作,从而能够对金属支架进行锁紧固定。By adopting the above technical solution, during use, rotating the L-shaped rod drives the first rotating nut to rotate, so that the first rotating nut can drive the L-shaped rod to move back and forth along the direction of the first fixing bolt toward the frame body plate, and the second rotating nut can be driven to reciprocate. A plate is pressed or loosened, so that the metal bracket can be locked and fixed.
可选的,所述夹板的一侧设置有定位螺栓,所述夹板的侧壁贯穿设置有螺纹孔,所述定位螺栓与所述螺纹孔螺纹配合。Optionally, a positioning bolt is provided on one side of the clamping plate, a threaded hole is provided through the side wall of the clamping plate, and the positioning bolt is threadedly matched with the threaded hole.
通过采用上述技术方案,在放置金属支架时,先拧动定位螺栓,使得定位螺栓的部分伸出螺纹孔的另一侧,然后将金属支架与定位螺栓对准插接,并转动第二快速夹钳对连接板进行夹紧固定,从而实现了对金属支架的快速定位以及固定的作用。By adopting the above technical solution, when placing the metal bracket, firstly rotate the positioning bolt so that the part of the positioning bolt protrudes from the other side of the threaded hole, then align the metal bracket with the positioning bolt, and rotate the second quick clamp The pliers clamp and fix the connecting plate, thereby realizing the fast positioning and fixing of the metal bracket.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
加工时,将金属支架固定在转动座上,并通过焊接机器人对金属支架进行焊接,在完成一侧侧面的焊接时,企鹅东驱动组件控制转动座进行转动,使得金属支架的另一侧侧面呈倾斜设置在焊接机器人的下方位置,然后再对金属支架进行焊接工作,直至整个金属支架完成焊接作业,从而能够方便对金属支架进行转面,省去重复安装的步骤,提高工作的效率;During processing, the metal bracket is fixed on the rotating seat, and the metal bracket is welded by a welding robot. When the welding of one side is completed, the Penguin East drive component controls the rotating seat to rotate, so that the other side of the metal bracket is It is tilted to the lower position of the welding robot, and then the metal bracket is welded until the entire metal bracket has completed the welding operation, so that the metal bracket can be easily turned, eliminating the need for repeated installation steps and improving work efficiency;
涂油组件的设置,能够通过升降气缸带动环形上下移动,此时启动驱动装置驱动移动盒沿环形限位槽进行周向移动,并通过雾化喷头对金属支架进行喷涂焊油作业,从而能够促进焊接过程,同时具有保护作用、阻止氧化反应的化学物质;The setting of the oiling assembly can drive the ring up and down through the lifting cylinder. At this time, the driving device is started to drive the moving box to move circumferentially along the ring limit groove, and the metal bracket is sprayed and welded with oil through the atomizing nozzle, which can promote the Welding process, and chemical substances that have a protective effect and prevent oxidation reactions;
承托棒的设置,能够将顶撑板与承重杆之间进行分隔,形成空隙,有利于对顶撑板在焊接过程中的冷却作用,提高焊接效率;The setting of the support rod can separate the top support plate and the load-bearing rod to form a gap, which is beneficial to the cooling effect of the top support plate during the welding process and improves the welding efficiency;
定位块的设置,能够对金属支架进行定位,从而方便工作人员对金属支架进行放置,有利于提高金属支架在焊接过程中的稳定性;The setting of the positioning block can locate the metal bracket, so as to facilitate the staff to place the metal bracket, which is beneficial to improve the stability of the metal bracket during the welding process;
第一锁紧组件的设置,在使用时,能够通过转动L型杆带动第一转动螺母转动,从而使能够得第一转动螺母带动L型杆沿第一固定螺栓朝向架体板的方向往复移动,并对第一支板进行抵紧或松开的动作,从而能够对金属支架进行锁紧固定。The setting of the first locking assembly can drive the first rotating nut to rotate by rotating the L-shaped rod during use, so that the first rotating nut can drive the L-shaped rod to move back and forth along the direction of the first fixing bolt toward the frame body plate. , and the action of pressing or loosening the first support plate, so that the metal bracket can be locked and fixed.
附图说明Description of drawings
图1是本申请实施例中一种金属支架的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a metal stent in an embodiment of the present application.
图2是本申请实施例中一种家具配件焊接用夹具及焊接装置的整体结构示意图。FIG. 2 is a schematic diagram of the overall structure of a furniture fitting welding fixture and a welding device according to an embodiment of the present application.
图3是本申请实施例中一种家具配件焊接用夹具及焊接装置隐藏喷油组件后的整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of a furniture fitting welding fixture and a welding device in an embodiment of the present application after the fuel injection components are hidden.
图4是本申请实施例中一种家具配件焊接用夹具及焊接装置隐藏喷油组件以及部分机架结构后的整体结构示意图。4 is a schematic diagram of the overall structure of a furniture fitting welding fixture and a welding device in an embodiment of the present application after hiding the fuel injection assembly and part of the frame structure.
图5是本申请实施例中一种家具配件焊接用夹具及焊接装置的驱动装置内部结构示意图。FIG. 5 is a schematic diagram of the internal structure of a fixture for welding furniture fittings and a driving device of a welding device in an embodiment of the present application.
图6是图3的A部放大图。FIG. 6 is an enlarged view of part A of FIG. 3 .
附图标记说明:Description of reference numbers:
1、第一支板;2、第二支板;3、连接板;4、顶撑板;5、底架;6、承重杆;61、固定杆;7、第一定位架;71、架体板;72、第一定位杆;73、第二定位杆;74、加强杆;75、支撑杆;76、承托杆;8、第二定位架;9、连接架;10、斜撑杆;11、夹板;12、连接杆;13、第一快速夹钳;14、承托棒;15、定位块;16、限位块;17、第二快速夹钳;18、定位螺栓;19、第一锁紧组件;191、第一固定螺栓;192、第一转动螺母;193、L型杆;20、第二锁紧组件;201、第二固定螺栓;202、第二转动螺母;21、稳定杆;22、转向调节组件;221、机架;222、转动座;23、涂油组件;231、升降气缸;232、圆环;233、移动盒;234、雾化喷头;235、储油罐;24、焊接机器人;25、驱动组件;251、驱动电机;252、主动齿轮;253、从动齿轮;26、驱动装置;261、伺服电机;262、长轴齿轮;263、直齿轮;264、齿形槽带。1. The first support plate; 2. The second support plate; 3. The connecting plate; 4. The top support plate; Body plate; 72, first positioning rod; 73, second positioning rod; 74, reinforcing rod; 75, supporting rod; 76, supporting rod; 8, second positioning frame; 9, connecting frame; 10, diagonal strut ; 11, splint; 12, connecting rod; 13, the first quick clamp; 14, the support rod; 15, the positioning block; 16, the limit block; 17, the second quick clamp; 18, the positioning bolt; 19, 191, first fixing bolt; 192, first rotating nut; 193, L-shaped rod; 20, second locking assembly; 201, second fixing bolt; 202, second rotating nut; 21, Stabilizer bar; 22, steering adjustment assembly; 221, frame; 222, rotating seat; 23, oiling assembly; 231, lifting cylinder; 232, ring; 233, moving box; 234, atomizing nozzle; 235, oil storage Tank; 24, welding robot; 25, drive assembly; 251, drive motor; 252, driving gear; 253, driven gear; 26, drive device; 261, servo motor; 262, long shaft gear; 263, spur gear; 264 , Toothed groove belt.
具体实施方式Detailed ways
以下结合附图1-5对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-5.
本申请实施例公开一种家具配件焊接用夹具及焊接装置,应用在一种金属支架的焊接工作当中,具体的,参照图1,一种金属支架包括第一支板1以及第二支板2,第一支板1与第二支板2之间设置有连接板3,第一支板1与第二支板2通过连接板3固定连接,且第一支板1与第二支板2沿连接板3的中轴线呈对称设置,第一支板1与第二支板2的一侧端部共同固定连接有顶撑板4,顶撑板4用于与桌面进行装配固定,从而制成桌子。The embodiment of the present application discloses a furniture fitting welding fixture and a welding device, which are used in the welding of a metal bracket. Specifically, referring to FIG. 1 , a metal bracket includes a
第一方面,参照图2和图3,一种家具配件焊接用夹具包括底架5,底架5内侧沿长度方向固定有承重杆6,承重杆6用于承托顶撑板4。底架5的内侧与承重杆6之间固定有两根固定杆61,两根固定杆61沿承重杆6的中心线呈对称设置,且两根固定杆61的顶部分别固定有第一定位架7以及第二定位架8,第一定位架7用于对第一支板1进行定位,第二定位架8用于对第二支板2进行定位,且第一定位架7与第二定位架8沿底架5的中心线呈对称设置。第一定位架7与第二定位架8之间固定设置有连接架9,底架5的顶部对应设置有两根斜撑杆10,且斜撑杆10的一端与底架5的顶部固定连接,斜撑杆10的另一端与连接架9的底部固定连接,从而两根斜撑杆10分别对连接架9的两端进行支撑,提高连接架9的安装稳定性。连接架9的顶部固定有夹板11,夹板11与连接架9相互垂直设置,夹板11用于对连接板3进行固定。底架5的内侧与承重杆6之间固定有连接杆12,且连接杆12位于承重杆6远离固定杆61的一侧,连接杆12的顶部安装有第一快速夹钳13,第一快速夹钳13用于对顶撑板4进行夹持固定。In the first aspect, referring to FIGS. 2 and 3 , a fixture for welding furniture fittings includes a
参照图3和图4,承重杆6的顶部固定设置有多根承托棒14,承托棒14的侧壁与承重杆6的顶部固定连接,且多根承托棒14沿承重杆6的长度方向呈排列设置。从而能够将顶撑板4与承重杆6之间进行分隔,形成空隙,有利于对顶撑板4在焊接过程中的冷却作用,提高焊接效率。3 and 4 , the top of the bearing
参照图3和图4,承重杆6的顶部固定设置有定位块15,顶撑板4的侧面对应开设有定位孔,定位孔与定位块15插接配合,从而方便对顶撑板4进行定位。承重杆6的顶部设置有限位块16,限位块16设置在承重杆6远离定位块15的一侧侧边,且限位块16的宽度大于承托棒14的宽度。在顶撑板4放置在承重杆6的顶面时,定位块15与定位孔插接配合,此时顶撑板4的侧壁能与限位块16的侧壁相抵接,从而对顶撑板4起到限位的作用,减少顶撑板4在承重杆6顶部的移动,进一步提高顶撑板4放置的稳定性。3 and 4 , the top of the load-
参照图3和图4,夹板11远离连接架9的一端固定安装有第二快速夹钳17,能够对连接板3进行夹紧固定。为了提高连接板3放置的稳定性,夹板11的一侧设置有定位螺栓18,夹板11的侧壁贯穿设置有螺纹孔,定位螺栓18与螺纹孔螺纹配合,且连接板3的侧壁对应贯穿设置有插孔,定位螺栓18与插孔插接配合。在放置连接板3时,先拧动定位螺栓18,使得定位螺栓18的部分伸出螺纹孔的另一侧,然后将连接板3的插孔与定位螺栓18对准插接,并转动第二快速夹钳17对连接板3进行夹紧固定,从而实现了对连接板3的快速定位以及固定的作用。Referring to FIGS. 3 and 4 , a second
以下以第一定位架7的结构与设置方式进行说明,第二定位架8的结构与设置方式与第一定位架7相互对称,在此不再赘述。参照图3和图4,具体的,第一定位架7包括架体板71,架体板71竖直安装在固定杆61的顶部,且架体板71的顶部设置有第一定位杆72,第一定位杆72的一端与架体板71的顶端固定连接,且第一定位杆72的另一端固定连接有第二定位杆73,第二定位杆73的另一端与底架5的侧壁固定连接。通过架体板71、第一定位杆72与第二定位杆73的配合设置,能够将第一支板1放置在上面,从而实现对第一支板1的稳定支撑。The structure and arrangement of the
参照图3和图4,架体板71与第二定位杆73之间固定连接有加强杆74,用于提升架体板71与第二定位杆73之间的结构稳定性。第二定位杆73的侧壁固定有支撑杆75,支撑杆75的另一端朝向架体板71一侧并用于支撑第一支板1的侧壁。固定杆61的顶部固定设置有承托杆76,承托杆76的另一端与支撑杆75的侧壁固定连接,用于承托支撑杆75。Referring to FIG. 3 and FIG. 4 , a reinforcing
参照图3和图6,架体板71的侧面以及加强杆74的顶部分别设置有第一锁紧组件19以及第二锁紧组件20,第一锁紧组件19包括第一固定螺栓191以及第一转动螺母192,第一固定螺栓191的一端固定在架体板71的侧壁,第一转动螺母192与第一固定螺栓191螺纹连接,且第一转动螺母192的侧壁固定连接有L型杆193,用于对第一支板1进行夹紧。在使用时,转动L型杆193带动第一转动螺母192转动,从而使能够得第一转动螺母192带动L型杆193沿第一固定螺栓191朝向架体板71的方向往复移动,并对第一支板1进行抵紧或松开的动作,提高焊接过程中对第一支板1的固定作用。第二锁紧组件20包括第二固定螺栓201以及第二转动螺母202,第二转动螺栓的一端固定在加强杆74的顶部。需要说明的是,第二锁紧组件20的结构和设置方式与第一锁紧组件19相同,在此不再赘述。3 and 6 , a first locking assembly 19 and a second locking assembly 20 are provided on the side of the
参照图4,为了进一步提高架体板71与第二定位杆73之间的稳定性,第二定位杆73的侧壁固定连接有稳定杆21,且稳定杆21的另一端与架体板71的侧壁固定连接。Referring to FIG. 4 , in order to further improve the stability between the
第二方面,参照图2,本申请还公开一种家具配件焊接用焊接装置,其包括转向调节组件22、涂油组件23以及焊接机器人24。具体的,转向调节组件22包括两个机架221,两个机架221之间转动有转动座222,底架5对应固定安装在转动座222的顶部。机架221的内部安装有用于驱动转动座222转动的驱动组件25。In the second aspect, referring to FIG. 2 , the present application also discloses a welding device for welding furniture fittings, which includes a steering adjustment assembly 22 , an oiling assembly 23 and a
参照,4,驱动组件25包括驱动电机251,驱动电机251安装在其中一侧的机架221内,且驱动电机251的输出轴同轴固定连接有主动齿轮252,转动座222的对应的一端通过连接轴同轴固定连接有从动齿轮253,从动齿轮253位于驱动电机251一侧的机架221内,且从动齿轮253与主动齿轮252相互啮合。从而在驱动电机251启动时,驱动电机251能够驱动转动座222转动并带动底架5进行转向,进而带动了固定在底架5上的金属支架进行转动,从而能够方便对金属支架进行转面,省去安装步骤,提高工作的效率。Referring to, 4, the driving assembly 25 includes a driving
参照图2和图5,涂油组件23包括升降气缸231以及圆环232,在本实施例中,升降气缸231设置为四个,且四个升降气缸231安装在转动座222的顶部,并呈矩阵设置。具体的,升降气缸231呈竖直设置,且升降气缸231的伸缩杆与转动座222的顶部固定连接。圆环232的顶面与升降气缸231的缸体固定连接,且圆环232绕设在夹具的周侧,从而在升降气缸231的伸缩杆升降时,能够带动圆环232进行升降。圆环232的内侧开设有环形限位槽,环形限位槽内滑移设置有移动盒233,移动盒233的内部安装有驱动装置26,用于驱动移动盒233沿环形限位槽进行周向移动。移动盒233朝向外的一侧侧壁固定连接有雾化喷头234,且雾化喷头234的顶部连通安装有储油罐235,储油罐235内添加有焊油,能够在焊接前通过雾化喷头234对金属支架进行喷涂焊油作业,从而能够促进焊接过程,同时具有保护作用、阻止氧化反应的化学物质。同时,承托棒14的设置,能够将顶撑板4与承重杆6之间进行分隔,形成空隙,方便对焊油进行排放,减少因焊油流入顶撑板4与承重杆6之间,形成真空,而造成难以拿取的情况发生。2 and 5 , the oiling assembly 23 includes a
参照图2和图5,驱动装置26包括伺服电机261以及长轴齿轮262,长轴齿轮262转动安装在移动盒233内,且长轴齿轮262的部分伸出移动盒233朝向环形限位槽槽底的一侧侧壁外,环形限位槽的槽底对应设置有齿形槽带264与长轴齿轮262相啮合。伺服电机261安装在移动盒233内部,且伺服电机261的驱动轴固定安装有直齿轮263,直齿轮263与长轴齿轮262相啮合。在伺服电机261启动时,伺服电机261能够驱动直齿轮263转动并带动长轴齿轮262转动,从而通过长轴齿轮262与齿形槽带264的啮合关系,带动移动盒233沿环形限位槽进行环形移动,并在升降气缸231的带动下,实现对金属支架的全方位喷涂作业。焊接机器人24安装在转动座222的一侧外,用于对金属支架进行焊接工作,因焊接机器人24为现有技术,在此不再赘述。2 and 5 , the driving device 26 includes a
本申请实施例一种家具配件焊接用焊接装置的实施原理为:The implementation principle of a welding device for welding furniture fittings in the embodiment of the present application is as follows:
将金属支架安装在夹具上,然后启动涂油组件23对金属支架进行焊油喷涂的预处理,接着启动焊接机器人24对金属支架的一侧进行焊接作业,在焊接完成时,启动转向调节组件22对转动座222进行转动调节,使得转动座222呈倾斜状态,方便将金属支架的另一侧侧面呈倾斜设置在焊接机器人24的下方位置,然后再对金属支架进行焊接工作,直至整个金属支架完成焊接作业,能够省去焊接过程中对金属支架进行转面调节的步骤,一次焊接完成,进而提高了对整体焊接位置的精确性以及焊接的工作效率。Install the metal bracket on the fixture, then start the oiling component 23 to pre-process the metal bracket by spraying welding oil, then start the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210163698.3A CN114434078A (en) | 2022-02-22 | 2022-02-22 | A fixture and welding device for welding furniture parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210163698.3A CN114434078A (en) | 2022-02-22 | 2022-02-22 | A fixture and welding device for welding furniture parts |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114434078A true CN114434078A (en) | 2022-05-06 |
Family
ID=81373291
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210163698.3A Pending CN114434078A (en) | 2022-02-22 | 2022-02-22 | A fixture and welding device for welding furniture parts |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114434078A (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4629109A (en) * | 1984-04-23 | 1986-12-16 | Tachikawa Spring Co. Ltd | Jig for welding frames |
CN107755134A (en) * | 2017-11-17 | 2018-03-06 | 倪菊莲 | A kind of circular hot rolled seamless steel tube automation spray painting apparatus |
CN109759960A (en) * | 2019-04-02 | 2019-05-17 | 无锡锡钻地质装备有限公司 | A kind of drilling rod sand blasting unit |
CN110773355A (en) * | 2019-11-05 | 2020-02-11 | 湖南城市学院 | A surface powder spraying equipment for transformer production |
CN214383018U (en) * | 2021-02-02 | 2021-10-12 | 鑫源富金属制品(漳州)有限公司 | Multi-angle welding fixture |
CN214558492U (en) * | 2021-02-24 | 2021-11-02 | 天津市诚瑞丰科技有限公司 | Can convertible welding robot frock for lift truck platform |
CN215616125U (en) * | 2021-09-14 | 2022-01-25 | 烟台万兴汽车配件有限公司 | Welding fixture for front support of oil tank |
-
2022
- 2022-02-22 CN CN202210163698.3A patent/CN114434078A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4629109A (en) * | 1984-04-23 | 1986-12-16 | Tachikawa Spring Co. Ltd | Jig for welding frames |
CN107755134A (en) * | 2017-11-17 | 2018-03-06 | 倪菊莲 | A kind of circular hot rolled seamless steel tube automation spray painting apparatus |
CN109759960A (en) * | 2019-04-02 | 2019-05-17 | 无锡锡钻地质装备有限公司 | A kind of drilling rod sand blasting unit |
CN110773355A (en) * | 2019-11-05 | 2020-02-11 | 湖南城市学院 | A surface powder spraying equipment for transformer production |
CN214383018U (en) * | 2021-02-02 | 2021-10-12 | 鑫源富金属制品(漳州)有限公司 | Multi-angle welding fixture |
CN214558492U (en) * | 2021-02-24 | 2021-11-02 | 天津市诚瑞丰科技有限公司 | Can convertible welding robot frock for lift truck platform |
CN215616125U (en) * | 2021-09-14 | 2022-01-25 | 烟台万兴汽车配件有限公司 | Welding fixture for front support of oil tank |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN205342324U (en) | Welding jig tilting mechanism | |
CN114434078A (en) | A fixture and welding device for welding furniture parts | |
CN211414496U (en) | Quick panel turnover machine | |
CN109048182A (en) | A kind of method for turning for the long steel construction piece of mechanical grip | |
CN105834650A (en) | Fixing clamp for robot welding of bathroom valve | |
JP5719559B2 (en) | Cleaning device and jig used therefor | |
CN219358712U (en) | Oblong die sleeve machining workbench | |
CN111761219A (en) | Laser welding position error compensation method and laser welding equipment | |
CN219465833U (en) | Polishing clamp for large flange production | |
CN219598481U (en) | Double-station overturning positioner of welding robot | |
CN218253729U (en) | Sheet metal component fixing seat for alignment welding | |
CN215146322U (en) | Welding device | |
CN114227124A (en) | A metal plate welding jig | |
CN215465414U (en) | Spraying device for machining steel structure column | |
CN220330455U (en) | Welding jig convenient to adjust fixed angle | |
CN220838681U (en) | Welding fixture for white automobile body | |
CN221454855U (en) | Make things convenient for shallow base spin welding device | |
CN221270150U (en) | Welding fixture for machining automobile parts | |
CN215146254U (en) | Operation platform for automobile welding | |
CN112548373B (en) | Laser welding auxiliary device for automobile shock absorber | |
CN218051131U (en) | Welding tool for large bracket | |
CN214052206U (en) | Coating displacement device for concrete pump truck parts | |
CN219054324U (en) | Positioning jig for conversion head | |
CN222449033U (en) | Auxiliary adjustment device for automobile welding fixture | |
CN214641466U (en) | Welding device for upper camber beam supporting plate of automobile |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
AD01 | Patent right deemed abandoned | ||
AD01 | Patent right deemed abandoned |
Effective date of abandoning: 20241213 |