CN114433379A - Intelligent medicine-adding device - Google Patents
Intelligent medicine-adding device Download PDFInfo
- Publication number
- CN114433379A CN114433379A CN202111580458.5A CN202111580458A CN114433379A CN 114433379 A CN114433379 A CN 114433379A CN 202111580458 A CN202111580458 A CN 202111580458A CN 114433379 A CN114433379 A CN 114433379A
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- Prior art keywords
- atomizing nozzle
- analog
- analog signal
- instrument rack
- dosing device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000002572 peristaltic effect Effects 0.000 claims abstract description 24
- 239000003814 drug Substances 0.000 claims abstract description 18
- 230000000087 stabilizing effect Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 23
- 238000000034 method Methods 0.000 description 7
- 239000007921 spray Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008054 signal transmission Effects 0.000 description 3
- 238000000889 atomisation Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0406—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material with several pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0409—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material the pumps being driven by a hydraulic or a pneumatic fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/042—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material with peristaltic pumps
Landscapes
- Spray Control Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明涉及物料海选加药技术领域;具体涉及一种智能随量加药装置。The invention relates to the technical field of material sea selection and dosing; in particular, it relates to an intelligent dosing device with quantity.
背景技术Background technique
在一些物料选别工艺上,首先调配好药剂,然后需要将药剂雾化喷至物料上,进入下一步工序。例如浮选工艺。传统的选别工艺中,药剂泵与气泵均与雾化喷嘴连接,通过PLC控制比例与喷药量,但未有效控制喷药量与物料量之间的比例关系。虽然可以通过采集物料质量、流量、温度等信息,然后基于此信息控制药剂泵、气泵流量,从而控制雾化药剂量,但此法不能做到随量同步控制,物料的量与雾化药剂的量之间的比例波动较大,在实际测定中,物料的加药量均匀性较差。In some material selection processes, the agent is first prepared, and then the agent needs to be atomized and sprayed on the material to enter the next step. For example flotation process. In the traditional sorting process, both the chemical pump and the air pump are connected to the atomizing nozzle, and the proportion and the spray amount are controlled by PLC, but the proportional relationship between the spray amount and the material amount is not effectively controlled. Although it is possible to collect information such as material quality, flow rate, temperature, etc., and then control the flow rate of the drug pump and air pump based on this information, so as to control the amount of aerosolized drug, but this method cannot achieve synchronous control with the amount. The ratio between the quantities fluctuates greatly, and in the actual measurement, the uniformity of the dosage of the material is poor.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供了一种智能随量加药装置。In order to solve the above-mentioned technical problems, the present invention provides an intelligent dose-adding device.
本发明通过以下技术方案得以实现。The present invention is achieved through the following technical solutions.
本发明提供的智能随量加药装置,包括PLC控制器,所述PLC控制器通过信号线分别连接有交流接触器、模数信号转换器、电源;所述交流接触器通过信号线连接有气泵;所述模数信号转换器通过信号线分别连接有模拟信号采集器、数模信号转换器;所述模拟信号采集器通过信号线连接有皮带电子秤,所述数模信号转换器通过信号线连接有蠕动泵;所述蠕动泵通过管分别连接有药剂容器、雾化喷头,雾化喷头的气体入口与气泵通过管连接。The intelligent dosing device provided by the present invention includes a PLC controller. The PLC controller is respectively connected with an AC contactor, an analog-to-digital signal converter and a power supply through a signal line; the AC contactor is connected with an air pump through a signal line. The analog-to-digital signal converter is respectively connected with an analog signal collector and a digital-to-analog signal converter through a signal line; the analog signal collector is connected with a belt electronic scale through a signal line, and the digital-to-analog signal converter is connected through a signal line. A peristaltic pump is connected; the peristaltic pump is respectively connected with a medicament container and an atomizing nozzle through a pipe, and the gas inlet of the atomizing nozzle is connected with the air pump through a pipe.
还包括仪器架,所述PLC控制器、模拟信号采集器、气泵、蠕动泵药剂容器与雾化喷头均设于仪器架上,仪器架设于皮带电子秤的出料端上方。It also includes an instrument rack, the PLC controller, the analog signal collector, the air pump, the peristaltic pump pharmaceutical container and the atomizing nozzle are all arranged on the instrument rack, and the instrument is erected above the discharge end of the belt electronic scale.
所述仪器架有三层,模拟信号采集器、气泵位于仪器架的底层,药剂容器、蠕动泵位于仪器架的顶层,PLC控制器位于仪器架的中间层,雾化喷头安装于仪器架的底部并朝向皮带电子秤。The instrument rack has three layers, the analog signal collector and the air pump are located on the bottom layer of the instrument rack, the pharmaceutical container and the peristaltic pump are located on the top layer of the instrument rack, the PLC controller is located in the middle layer of the instrument rack, and the atomizing nozzle is installed at the bottom of the instrument rack and Towards the belt scale.
所述雾化喷头位于模拟信号采集器后方。The atomizing nozzle is located behind the analog signal collector.
所述PLC控制器还通过信号线连接有显示器。The PLC controller is also connected with a display through a signal line.
所述显示器位于仪器架的中间层。The display is located in the middle level of the instrument rack.
所述雾化喷头与气泵之间还设有稳压阀。A pressure-stabilizing valve is also arranged between the atomizing nozzle and the air pump.
所述稳压阀的稳压压力为0.1~0.5MPa。The stabilizing pressure of the stabilizing valve is 0.1-0.5 MPa.
所述仪器架底部还设有滚轮。The bottom of the instrument rack is also provided with rollers.
所述雾化喷头型号为A-100,雾化喷头的控制开关气流接口、雾化气流接口均与气泵连接,雾化喷头的液体接口与蠕动泵连接。The model of the atomizing nozzle is A-100, the control switch airflow interface and the atomizing airflow interface of the atomizing nozzle are connected to the air pump, and the liquid interface of the atomizing nozzle is connected to the peristaltic pump.
本发明的有益效果在于:The beneficial effects of the present invention are:
采用本发明,实现了物料随量加药和智能控制,雾化加药量随物料的质量同步变化,物料的加药量均匀性和一致性好,提高了产品质量;采用蠕动泵进行给药,药剂量准确,受雾化喷头阻力影响小,因此控制精确度高;通过PLC控制器设定物料加药比例,通过模拟信号采集器采集物料信号直接控制蠕动泵、气泵,智能化高,操作简单。By adopting the invention, the material dosing and intelligent control are realized, the atomization dosing amount changes synchronously with the quality of the material, the uniformity and consistency of the dosing amount of the material is good, and the product quality is improved; the peristaltic pump is used for dosing , the dosage of medicine is accurate, and it is less affected by the resistance of the atomizing nozzle, so the control accuracy is high; the material dosing ratio is set by the PLC controller, and the material signal is collected by the analog signal collector to directly control the peristaltic pump and air pump, which is highly intelligent and easy to operate. Simple.
附图说明Description of drawings
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本发明的线路连接示意图。FIG. 2 is a schematic diagram of the circuit connection of the present invention.
图中:1-仪器架;2-PLC控制器;3-显示器;4-模拟信号采集器;5-气泵;6-蠕动泵;7-交流接触器;8-模数信号转换器;9-数模信号转换器;10-电源;11-皮带电子秤;12-雾化喷头;13-药剂容器;14-稳压阀;15-滚轮。In the figure: 1-instrument rack; 2-PLC controller; 3-display; 4-analog signal collector; 5-air pump; 6-peristaltic pump; 7-AC contactor; 8-analog-to-digital signal converter; 9- Digital-to-analog signal converter; 10-power supply; 11-belt electronic scale; 12-atomizing nozzle; 13-medicine container; 14-stabilizing valve; 15-roller.
具体实施方式Detailed ways
下面进一步描述本发明的技术方案,但要求保护的范围并不局限于所述。The technical solutions of the present invention are further described below, but the claimed scope is not limited to the description.
如图1~2为本发明的结构示意图:Figures 1 to 2 are schematic structural diagrams of the present invention:
本发明提供了一种智能随量加药装置,包括PLC控制器2,所述PLC控制器2通过信号线分别连接有交流接触器7、模数信号转换器8、电源10;所述交流接触器7通过信号线连接有气泵5;所述模数信号转换器8通过信号线分别连接有模拟信号采集器4、数模信号转换器9;所述模拟信号采集器4通过信号线连接有皮带电子秤11,所述数模信号转换器9通过信号线连接有蠕动泵6;所述蠕动泵6通过管分别连接有药剂容器13、雾化喷头12,雾化喷头12的气体入口与气泵5通过管连接。The present invention provides an intelligent dosing device with quantity, comprising a
原理:可通过PLC控制器2的固有功能,设定雾化加药量与物料的比例;物料通过皮带电子秤11,模拟信号采集器4通过皮带电子秤11采集物料的重量信号,重量信号通过模数信号转换器8传递至PLC控制器2,PLC控制器2根据该重量信号,控制蠕动泵6、气泵5的流量。Principle: Through the inherent function of the
采用本发明,实现了物料随量加药和智能控制,雾化加药量随物料的质量同步变化,物料的加药量均匀性和一致性好,提高了产品质量;采用蠕动泵6进行给药,药剂量准确,受雾化喷头12阻力影响小,因此控制精确度高;通过PLC控制器2设定物料加药比例,通过模拟信号采集器4采集物料信号直接控制蠕动泵6给药量以及气泵5开闭,智能化高,操作简单。By adopting the invention, the material dosing and intelligent control are realized, the atomization dosing amount changes synchronously with the quality of the material, the uniformity and consistency of the dosing amount of the material is good, and the product quality is improved; the
还包括仪器架1,所述PLC控制器2、模拟信号采集器4、气泵5、蠕动泵6药剂容器13与雾化喷头12均设于仪器架1上,仪器架1设于皮带电子秤11的出料端上方。结构紧凑,节约空间;控制线路短,便于减小信号传递过程中的滞后量。It also includes an instrument rack 1, the
所述仪器架1有三层,模拟信号采集器4、气泵5位于仪器架1的底层,药剂容器13、蠕动泵6位于仪器架1的顶层,PLC控制器2位于仪器架1的中间层,雾化喷头12安装于仪器架1的底部并朝向皮带电子秤11。信号平均传递路径最短,滞后量小,控制精度高,且药剂容器13加药方便。The instrument rack 1 has three layers, the
所述雾化喷头12位于模拟信号采集器4后方。便于将PLC控制器2反应、信号传递过程等产生的滞后量抵消,提高加药量的精准度。The atomizing
所述PLC控制器2还通过信号线连接有显示器3。便于通过显示器3设定PLC控制器2参数、控制电源10等,操作方便。The
所述显示器3位于仪器架1的中间层。高度适宜,操作方便。The
所述雾化喷头12与气泵5之间还设有稳压阀14。便于保持气流稳定,保持药剂雾化浓度稳定。A pressure-stabilizing
所述稳压阀14的稳压压力为0.1~0.5MPa。The stabilizing pressure of the stabilizing
所述仪器架1底部还设有滚轮15。便于移动、搬运、调节位置,提高便捷性。The bottom of the instrument rack 1 is also provided with a
所述雾化喷头12型号为A-100,雾化喷头12的控制开关气流接口、雾化气流接口均与气泵5连接,雾化喷头12的液体接口与蠕动泵6连接。A-100雾化喷头12具有控制开关气流接口、雾化气流接口与液体接口,并且还设有流量调节、喷幅调节旋钮,对物料分布适应性好,安装便捷。The model of the atomizing
所述PLC控制器2型号为S7-200。The model of the
所述蠕动泵6型号为:BT-300EA153YxPPS;采用软管25#(内径4.8mm,外径8mm,壁厚1.6mm),流量0.17-500mlmin。The model of the
模拟信号采集器4型号为:C-4017电流电压采集(4-20mA,0-10V)模拟量输入数据采集模块。
模数信号转换器8为AD92383AD9238BSTZ-40数模转换器;数模信号转换器9型号为TLC1543C SOL20贴片10位模数转换器。The analog-to-
显示器3型号为:西门子62125-2GB03-0AX0 7寸显示屏触摸。
Claims (10)
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CN200976792Y (en) * | 2006-10-27 | 2007-11-21 | 陈一钢 | Intelligent mosquito-repellent incense chemical spraying machine |
CN102632003A (en) * | 2012-04-05 | 2012-08-15 | 清华大学 | Dual-flow-meter type digital spraying system for robot |
CN206304945U (en) * | 2016-12-12 | 2017-07-07 | 四川职业技术学院 | A kind of automatic sprinkler system based on PLC |
CN108499770A (en) * | 2018-03-26 | 2018-09-07 | 中国工程物理研究院化工材料研究所 | The control system of automatic ration spraying |
CN209238295U (en) * | 2018-11-13 | 2019-08-13 | 苏州艾伏特电子有限公司 | A kind of potting structure of novel photovoltaic controller |
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2021
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Patent Citations (7)
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EP0643848A1 (en) * | 1992-06-01 | 1995-03-22 | Ducost Engineering Limited | Control of paint spraying machines and the like |
CN1129613A (en) * | 1994-10-05 | 1996-08-28 | 诺德森公司 | Distributed control system for powder coating system |
CN200976792Y (en) * | 2006-10-27 | 2007-11-21 | 陈一钢 | Intelligent mosquito-repellent incense chemical spraying machine |
CN102632003A (en) * | 2012-04-05 | 2012-08-15 | 清华大学 | Dual-flow-meter type digital spraying system for robot |
CN206304945U (en) * | 2016-12-12 | 2017-07-07 | 四川职业技术学院 | A kind of automatic sprinkler system based on PLC |
CN108499770A (en) * | 2018-03-26 | 2018-09-07 | 中国工程物理研究院化工材料研究所 | The control system of automatic ration spraying |
CN209238295U (en) * | 2018-11-13 | 2019-08-13 | 苏州艾伏特电子有限公司 | A kind of potting structure of novel photovoltaic controller |
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