CN114430701B - Multi-chamber lid apparatus with reagent port - Google Patents
Multi-chamber lid apparatus with reagent port Download PDFInfo
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- CN114430701B CN114430701B CN201980100703.2A CN201980100703A CN114430701B CN 114430701 B CN114430701 B CN 114430701B CN 201980100703 A CN201980100703 A CN 201980100703A CN 114430701 B CN114430701 B CN 114430701B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
- B01L3/52—Containers specially adapted for storing or dispensing a reagent
- B01L3/527—Containers specially adapted for storing or dispensing a reagent for a plurality of reagents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
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- B01L3/50—Containers for the purpose of retaining a material to be analysed, e.g. test tubes
- B01L3/508—Containers for the purpose of retaining a material to be analysed, e.g. test tubes rigid containers not provided for above
- B01L3/5085—Containers for the purpose of retaining a material to be analysed, e.g. test tubes rigid containers not provided for above for multiple samples, e.g. microtitration plates
- B01L3/50853—Containers for the purpose of retaining a material to be analysed, e.g. test tubes rigid containers not provided for above for multiple samples, e.g. microtitration plates with covers or lids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
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- B01L3/52—Containers specially adapted for storing or dispensing a reagent
- B01L3/523—Containers specially adapted for storing or dispensing a reagent with means for closing or opening
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L2200/00—Solutions for specific problems relating to chemical or physical laboratory apparatus
- B01L2200/02—Adapting objects or devices to another
- B01L2200/025—Align devices or objects to ensure defined positions relative to each other
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- B01L2200/00—Solutions for specific problems relating to chemical or physical laboratory apparatus
- B01L2200/02—Adapting objects or devices to another
- B01L2200/026—Fluid interfacing between devices or objects, e.g. connectors, inlet details
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
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- B01L2300/00—Additional constructional details
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- B01L2300/041—Connecting closures to device or container
- B01L2300/043—Hinged closures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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Abstract
一种用于多腔室容器的盖装置。盖装置具有铰接地附接至底帽的顶盖。顶盖包括一个或多个开口,用于填充从底帽延伸的多个通道的流体。下部底帽包括用于焊接至多腔室容器的焊接特征。底帽还包括一个或多个辅助端口,用于在盖装置处于密封地附接至多腔室样品容器的关闭配置时注射试剂。
A cover device for a multi-chamber container. The cover device has a top cover hingedly attached to a bottom cap. The top cover includes one or more openings for filling a fluid of a plurality of channels extending from the bottom cap. The lower bottom cap includes a welding feature for welding to the multi-chamber container. The bottom cap also includes one or more auxiliary ports for injecting reagents when the cover device is in a closed configuration sealingly attached to the multi-chamber sample container.
Description
背景技术Background Art
在样品测试行业中使用具有铰接盖的多腔室容器。这些盖可具有多个填充端口,通常容器的每个腔室一个填充端口。特别地,这使得能够同时填充容器的每个腔室。In the sample testing industry, multi-chamber containers with hinged lids are used. These lids may have multiple filling ports, typically one for each chamber of the container. In particular, this enables each chamber of the container to be filled simultaneously.
通常,这种盖由聚合物材料模制而成,然后例如通过超声波焊接固定至容器。这种多腔室盖装置的独特物理特性和用户要求导致在制造和使用这两方面都有困难。通常,这种盖适于与特定的容器和试剂填充系统一起使用,并且在使用中具有有限的多功能性,例如,这种盖通常不允许用户添加第三方试剂。本申请解决了这些问题和其它问题。Usually, this lid is molded by polymer material, and then for example is fixed to container by ultrasonic welding.The unique physical property and user requirements of this multi-chamber lid device cause difficulty in both manufacture and use.Usually, this lid is suitable for use with specific container and reagent filling system, and has limited versatility in use, for example, this lid does not allow user to add third party reagent usually.The application solves these problems and other problems.
发明内容Summary of the invention
本申请的一些实施方式提供了一种装置,该装置包括:顶盖,具有主开口,其中顶盖包括铰接端和卡扣配合端;以及铰接地附接至顶盖的底帽,底帽包括上侧和下侧。下侧包括用于与多腔室容器密封地联接的接口特征,而顶侧则包括多个通道和开口,以便于盖和容器的自动化使用,并且还包括允许用户添加第三方试剂的辅助端口。Some embodiments of the present application provide a device comprising: a top cover having a main opening, wherein the top cover comprises a hinged end and a snap-fit end; and a bottom cap hingedly attached to the top cover, the bottom cap comprising an upper side and a lower side. The lower side comprises an interface feature for sealingly coupling with a multi-chamber container, while the top side comprises a plurality of channels and openings to facilitate automated use of the cover and container, and also comprises an auxiliary port allowing a user to add a third-party reagent.
底帽的下侧可包括下侧主表面、从下侧主表面向下延伸的最外边缘。多个最外边缘对准特征可从下侧主表面向下延伸。连续的外部焊接脊部可在最外边缘与对准特征之间从下侧向下延伸。多个壁可为多个通道中的每个通道限定单独的腔室。该多个壁可从盖的底表面延伸。内部焊接图案可从壁的端部和从下侧主表面延伸。内部焊接图案可被图案化,使得由该多个壁限定的每个腔室均由内部焊接图案包围。在打开配置中,顶盖远离底帽进行铰接,并且在关闭配置中,顶盖与底帽接合。在关闭配置中,顶盖的卡扣配合端与底帽的下侧的最外边缘的卡扣部分接合,并且具有顶部开口的中心圆柱形部配合到顶盖的主开口中。The underside of the bottom cap may include a lower main surface, an outermost edge extending downward from the lower main surface. A plurality of outermost edge alignment features may extend downward from the lower main surface. A continuous external welding ridge may extend downward from the lower side between the outermost edge and the alignment feature. A plurality of walls may define a separate chamber for each of a plurality of channels. The plurality of walls may extend from the bottom surface of the cap. An internal welding pattern may extend from the end of the wall and from the lower main surface. The internal welding pattern may be patterned so that each chamber defined by the plurality of walls is surrounded by the internal welding pattern. In the open configuration, the top cover is hinged away from the bottom cap, and in the closed configuration, the top cover engages with the bottom cap. In the closed configuration, the snap fit end of the top cover engages with the snap portion of the outermost edge of the lower side of the bottom cap, and the central cylindrical portion having a top opening is fitted into the main opening of the top cover.
本申请的一些实施方式提供了一种装置,该装置包括:顶盖,具有多个开口,其中顶盖包括铰接端和卡扣配合端。底帽可铰接地附接至顶盖。底帽可包括上侧和下侧。上侧可包括从上侧的下表面向上延伸的多个烟囱部。每个烟囱部均可包括延伸至烟囱部顶部的开口的通道,其中每个烟囱部均与顶盖的相应开口配合。底帽还包括至少一个辅助端口,该辅助端口具有比每个烟囱部顶部的开口大的开口,并且该辅助端口设置在与顶盖的开口相对应的位置。当盖装置处于关闭配置并密封地附接至多腔室样品盒时,辅助端口允许用户注射第三方试剂。在一些实施方式中,辅助端口是设置在上侧上并且与底帽的上侧的顶表面大致齐平的开口。在一些实施方式中,端口是非圆形形状(例如,正方形、饼形、三角形)。在一些实施方式中,端口开口大于顶盖中的相应开口。Some embodiments of the present application provide a device, the device comprising: a top cover having a plurality of openings, wherein the top cover comprises a hinged end and a snap-fit end. The bottom cap may be hingedly attached to the top cover. The bottom cap may include an upper side and a lower side. The upper side may include a plurality of chimneys extending upward from the lower surface of the upper side. Each chimney may include a channel extending to an opening at the top of the chimney, wherein each chimney is matched with a corresponding opening of the top cover. The bottom cap also includes at least one auxiliary port having an opening larger than the opening at the top of each chimney, and the auxiliary port is arranged at a position corresponding to the opening of the top cover. When the cover device is in a closed configuration and is sealingly attached to the multi-chamber sample box, the auxiliary port allows a user to inject a third-party reagent. In some embodiments, the auxiliary port is an opening arranged on the upper side and substantially flush with the top surface of the upper side of the bottom cap. In some embodiments, the port is a non-circular shape (e.g., square, pie, triangle). In some embodiments, the port opening is larger than the corresponding opening in the top cover.
底帽的下侧可包括下侧主表面。最外边缘可从下侧主表面向下延伸。多个最外边缘对准特征可从下侧主表面向下延伸。对准特征可紧邻最外边缘。连续的外部焊接脊部可在最外边缘和对准部件之间从下侧向下延伸。内部焊接图案可从壁的端部和从下侧主表面延伸,使得内部焊接图案不与从下侧主表面延伸的任何壁共同延伸。在打开配置中,顶盖远离底帽进行铰接,并且在关闭配置中,顶盖与底帽接合。在关闭配置中,顶盖的卡扣配合端接合底帽的下侧的最外边缘的卡扣部分。The underside of the bottom cap may include a lower major surface. The outermost edge may extend downwardly from the lower major surface. A plurality of outermost edge alignment features may extend downwardly from the lower major surface. The alignment feature may be adjacent to the outermost edge. A continuous external weld ridge may extend downwardly from the underside between the outermost edge and the alignment feature. An internal weld pattern may extend from the end of the wall and from the lower major surface so that the internal weld pattern does not extend together with any wall extending from the lower major surface. In an open configuration, the top cover is hinged away from the bottom cap, and in a closed configuration, the top cover is engaged with the bottom cap. In the closed configuration, the snap fit end of the top cover engages the snap portion of the outermost edge of the underside of the bottom cap.
在一些实施方式中,多腔室容器可连接至底帽,其中,多腔室容器的相应边缘焊接至最外面的焊接脊部和内焊接图案,使得多腔室容器的每个腔室均在多腔室容器与底帽之间的连接处彼此流体密封。In some embodiments, the multi-chamber container can be connected to a bottom cap, wherein the corresponding edges of the multi-chamber container are welded to the outermost welding ridges and the inner welding pattern so that each chamber of the multi-chamber container is fluid-tight to each other at the connection between the multi-chamber container and the bottom cap.
在一些实施方式中,顶盖的主开口包括圆形开口。圆形开口可由凸起部分限定,或者可本身即为从底帽延伸的凸起的圆柱形特征。In some embodiments, the main opening of the top cover comprises a circular opening. The circular opening may be defined by a raised portion, or may itself be a raised cylindrical feature extending from the bottom cap.
在一些实施方式中,顶盖包括在铰接端和卡扣配合端之间延伸的第二侧部和第一侧部。在一些实施方式中,卡扣配合部分沿着盖装置的前端的大部分延伸。在一些实施方式中,卡扣配合端包括偏离弯曲部分的直的卡扣部分。In some embodiments, the top cover includes a second side portion and a first side portion extending between the hinge end and the snap fit end. In some embodiments, the snap fit portion extends along a majority of the front end of the cover device. In some embodiments, the snap fit end includes a straight snap portion that deviates from the curved portion.
在一些实施方式中,顶盖的铰接端包括第一铰接件和第二铰接件,每个铰接件均从第一侧部和第二侧部向中间移位。在一些实施方式中,顶盖的铰接端仅包括单个铰接件。In some embodiments, the hinged end of the top cover includes a first hinge and a second hinge, each hinge being displaced from the first side and the second side toward the middle. In some embodiments, the hinged end of the top cover includes only a single hinge.
在一些实施方式中,顶盖包括从最上的顶盖表面向下延伸的圆柱形壁,该圆柱形壁限定主开口。在一些实施方式中,顶盖包括与最上部顶盖表面相对的底部顶盖表面,圆柱形壁延伸通过底部顶盖表面。在一些实施方式中,顶盖包括从底部顶盖表面延伸的多个圆柱形壁。In some embodiments, the top cover includes a cylindrical wall extending downwardly from the uppermost top cover surface, the cylindrical wall defining the main opening. In some embodiments, the top cover includes a bottom top cover surface opposite to the uppermost top cover surface, the cylindrical wall extending through the bottom top cover surface. In some embodiments, the top cover includes a plurality of cylindrical walls extending from the bottom top cover surface.
在一些实施方式中,底帽的下侧上的多个最外边缘对准特征包括远离最外边缘延伸的弯曲壁。In some implementations, the plurality of outermost edge alignment features on the underside of the bottom cap include curved walls extending away from the outermost edge.
在一些实施方式中,在限定分开的腔室的、底帽下侧上的多个壁形成中心圆柱形腔室和从中心圆柱形腔室延伸的多个花瓣形腔室。在一些实施方式中,限定分开的腔室的多个壁还形成多个楔形腔室。在一些实施方式中,限定分开的腔室的多个壁共用均匀的壁厚。In some embodiments, the plurality of walls on the underside of the bottom cap defining the separate chambers form a central cylindrical chamber and a plurality of petal-shaped chambers extending from the central cylindrical chamber. In some embodiments, the plurality of walls defining the separate chambers also form a plurality of wedge-shaped chambers. In some embodiments, the plurality of walls defining the separate chambers share a uniform wall thickness.
在一些实施方式中,内部焊接图案(即,脊部或能量导向器)包括三角形横截面。在一些实施方式中,连续的外部焊接图案(即,脊部或能量导向器)包括三角形横截面。In some embodiments, the inner weld pattern (ie, ridges or energy directors) comprises a triangular cross-section. In some embodiments, the continuous outer weld pattern (ie, ridges or energy directors) comprises a triangular cross-section.
本申请的另一方面包括用于在本文公开的流体容器中进行反应或测定的方法。在一些实施方式中,该方法包括细胞或微生物的裂解。在一些实施方式中,该方法包括在流体筒内制备样品以分离或纯化目的分析物。在一些实施方式中,该方法包括检测目的分析物。在一些实施方式中,目的分析物选自细胞、蛋白质和核酸。在一些实施方式中,该方法包括使用酶或结合部分(binding moiety)。本申请的另一方面包括一种用液体试剂填充流体容器的方法,其中流体容器与本文公开的盖配合。在一些实施方式中,该方法包括用试剂填充流体筒的一个或多个腔室。Another aspect of the present application includes a method for reacting or measuring in a fluid container disclosed herein. In some embodiments, the method includes lysis of cells or microorganisms. In some embodiments, the method includes preparing a sample in a fluid cartridge to separate or purify an analyte of interest. In some embodiments, the method includes detecting an analyte of interest. In some embodiments, the analyte of interest is selected from cells, proteins, and nucleic acids. In some embodiments, the method includes using an enzyme or a binding moiety. Another aspect of the present application includes a method for filling a fluid container with a liquid reagent, wherein the fluid container cooperates with a lid disclosed herein. In some embodiments, the method includes filling one or more chambers of a fluid cartridge with a reagent.
可理解的是,在本文描述的辅助端口特征可结合到在本文描述的或通过引入并入本文的任何申请中描述的任何盖装置中。It will be appreciated that the auxiliary port features described herein may be incorporated into any cap device described herein or in any application incorporated herein by reference.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1A示出了根据一些实施方式的盖装置的立体图。FIG. 1A shows a perspective view of a cover device according to some embodiments.
图1B示出了根据打开配置定位的图1A的盖装置的顶侧的立体图。1B shows a perspective view of the top side of the cover device of FIG. 1A positioned according to an open configuration.
图1C示出了处于打开配置的图1 A的盖装置的底侧的立体图。FIG. 1C shows a perspective view of the bottom side of the cover device of FIG. 1A in an open configuration.
图1D示出了处于打开配置的图1 A的盖装置的放大俯视图。FIG. 1D shows an enlarged top view of the cover device of FIG. 1A in an open configuration.
图1E示出了打开配置的图1A的盖装置的放大仰视图。IE shows an enlarged bottom view of the cover device of FIG. 1A in an open configuration.
图1F示出了打开配置的图1A的盖装置的放大侧视图。IF shows an enlarged side view of the cover device of FIG. 1A in an open configuration.
图2A至图2D示出了图1A的盖装置的各种特征的放大详细视图。2A-2D show enlarged detailed views of various features of the cover device of FIG. 1A .
图3示出了根据一些实施方式的盖装置组装过程。FIG. 3 illustrates a cover device assembly process according to some embodiments.
图4A至图4G示出了根据一些实施方式的盖装置的各种视图。4A-4G show various views of a cover device according to some embodiments.
具体实施方式DETAILED DESCRIPTION
图1A示出了盖装置100的立体图。盖装置100包括通过铰接件(在该视图中未示出)连接至底帽104的顶盖102。顶盖102具有限定主开口108的上表面106,该主开口108被示出为圆形。主开口108设置在圆形部分的中心,该圆形部分还包括围绕主开口的多个开口110,该多个开口110也被示为圆形。上表面106还可限定其它轮廓、开口、通道和孔。Fig. 1A shows a perspective view of a cover device 100. The cover device 100 includes a top cover 102 connected to a bottom cap 104 by a hinge (not shown in this view). The top cover 102 has an upper surface 106 defining a main opening 108, which is shown as a circle. The main opening 108 is arranged at the center of a circular portion, which also includes a plurality of openings 110 around the main opening, which are also shown as a circle. The upper surface 106 may also define other profiles, openings, channels and holes.
顶盖102包括具有限定悬伸特征的特征的卡扣配合端112,该悬伸特征“卡扣”在底帽104的部分上。卡扣配合端112的特征在于通向球根状端114的曲线轮廓,球根状端114又通向不平行的侧部116。非平行侧连接至具有直轮廓的铰接端118。具有大致圆形形状的中心部分107围绕其中限定有多个开口的较小的圆形部分。在一些实施方式中,当顶盖102关闭时,中心部分107稍微凹陷,并且较小的圆形部分相对于上表面106进一步凹陷。The top cap 102 includes a snap fit end 112 having features defining an overhang feature that "snaps" onto a portion of the bottom cap 104. The snap fit end 112 is characterized by a curved profile leading to a bulbous end 114, which in turn leads to non-parallel sides 116. The non-parallel sides connect to an articulated end 118 having a straight profile. A center portion 107 having a generally circular shape surrounds a smaller circular portion having a plurality of openings defined therein. In some embodiments, when the top cap 102 is closed, the center portion 107 is slightly recessed, and the smaller circular portion is further recessed relative to the upper surface 106.
图1B示出了顶盖102和底帽104在打开配置中展开,其中顶盖102通过铰接件105铰接远离底帽104。图中示出了顶盖102的面向底部的表面122,主开口108的主圆柱形壁124从该面向底部的表面122延伸。内壁表面126从面向底部的表面122的周边延伸,并界定面向底部的表面122的周边。底部边缘表面128位于内壁表面的顶部。1B shows the top cover 102 and bottom cap 104 deployed in an open configuration, wherein the top cover 102 is hinged away from the bottom cap 104 by hinge 105. The figure shows the bottom-facing surface 122 of the top cover 102, from which the main cylindrical wall 124 of the main opening 108 extends. The inner wall surface 126 extends from the periphery of the bottom-facing surface 122 and defines the periphery of the bottom-facing surface 122. The bottom edge surface 128 is located on top of the inner wall surface.
卡扣配合端112与内壁表面126(并经过内壁表面126)从面向底部的表面122向下延伸。外曲壁132和内曲壁134限定了卡扣配合端的月牙形形状。在外曲壁132和内曲壁134之间挖出空腔室,以帮助在整个过程中保持恒定的壁厚。内曲壁134的曲率由位于中心的柔性凸片136中断。柔性凸片136具有用于与底帽104的相应笔直部分137对接的直边缘。在该实施方式中,卡扣配合端112的柔性凸片136延伸跨过顶盖的内侧前端的大部分。已发现利用弯曲的凸片边缘的现有装置在提供足够的卡扣配合方面令人不满意。The snap-fit end 112 extends downwardly from the bottom-facing surface 122 with the inner wall surface 126 (and through the inner wall surface 126). The outer curved wall 132 and the inner curved wall 134 define the crescent shape of the snap-fit end. A hollow chamber is dug between the outer curved wall 132 and the inner curved wall 134 to help maintain a constant wall thickness throughout the process. The curvature of the inner curved wall 134 is interrupted by a flexible tab 136 located in the center. The flexible tab 136 has a straight edge for docking with a corresponding straight portion 137 of the bottom cap 104. In this embodiment, the flexible tab 136 of the snap-fit end 112 extends across most of the inner front end of the top cover. It has been found that existing devices that utilize curved tab edges are unsatisfactory in providing adequate snap fit.
下表面138可包括一个或多个开口,诸如填充孔140,该一个或多个开口可成形为键孔。通道围绕中心通道143以轨道图案布置;然而,开口可根据需要以其它布置限定。The lower surface 138 may include one or more openings, such as fill holes 140, which may be shaped as keyholes. The channels are arranged in an orbital pattern around a central channel 143; however, the openings may be defined in other arrangements as desired.
多个烟囱部(具有通道)在关闭时突出到顶盖中的开口110中。每个烟囱部均包括通道和顶部开口。该多个烟囱部围绕中心凸起的圆形开口,该开口具有凸起的唇缘或圆柱形特征,当关闭时,该唇缘或圆柱形特征突出到顶盖的主开口108中。底帽104还包括一个或多个辅助端口144,所述辅助端口144具有比多个烟囱部的顶部开口更大的开口。在另一方面,辅助端口大于顶盖中的相应孔,而烟囱部中的开口则小于顶盖中的相应孔。在该实施方式中,底帽包括单个辅助端口,尽管可理解的是,可包括附加的辅助端口。在该实施方式中,辅助端口144在形状上是非圆形的(例如饼形),并且与底帽的顶表面138大致齐平,使得当顶盖关闭时,辅助端口的任何部分都不会突出到直接设置在辅助端口144上方的相应开口110中。这允许实现额外间隙,以允许用户通过辅助端口注射第三方试剂,诸如用针或移液管注射。在一些实施方式中,该至少一个辅助开口配置成允许针或移液管的插入为0.14 ”或更小。A plurality of chimneys (with channels) protrude into an opening 110 in the top cover when closed. Each chimney includes a channel and a top opening. The plurality of chimneys surround a central raised circular opening having a raised lip or cylindrical feature that protrudes into the main opening 108 of the top cover when closed. The bottom cap 104 also includes one or more auxiliary ports 144 having an opening larger than the top opening of the plurality of chimneys. On the other hand, the auxiliary port is larger than the corresponding hole in the top cover, while the opening in the chimney is smaller than the corresponding hole in the top cover. In this embodiment, the bottom cap includes a single auxiliary port, although it is understood that additional auxiliary ports may be included. In this embodiment, the auxiliary port 144 is non-circular in shape (e.g., pie-shaped) and is substantially flush with the top surface 138 of the bottom cap, so that when the top cover is closed, no portion of the auxiliary port protrudes into the corresponding opening 110 disposed directly above the auxiliary port 144. This allows for additional clearance to allow a user to inject a third party reagent through the auxiliary port, such as with a needle or pipette. In some embodiments, the at least one auxiliary opening is configured to allow insertion of a needle or pipette of 0.14" or less.
图1C示出了底帽104的下侧的仰视图,该底帽104包括下侧主表面150。最外侧边缘152a从下侧主表面150向下延伸以形成外壁152b。外壁152b围绕底帽104的周边几乎是连续的,在铰接件附近出现中断。1C shows a bottom view of the underside of the bottom cap 104, which includes a lower major surface 150. An outermost edge 152a extends downwardly from the lower major surface 150 to form an outer wall 152b. The outer wall 152b is nearly continuous around the perimeter of the bottom cap 104, with an interruption near the hinge.
在一些实施方式中,沿下侧主表面150的每一侧并紧密靠近外壁152b设置边缘对准特征。边缘对准特征提供了用于将多腔室流体容器的壁与底帽104对准的支墩。壁152a/b中的一个或两个或其任何部分均可用作边缘对准特征。在图3中可看到适于与一起使用的典型流体容器。对准壁从边缘对准特征延伸,并且在一些情况下在边缘对准特征之间延伸,提供抵靠流体容器的壁的进一步的接合点。In some embodiments, edge alignment features are provided along each side of the lower major surface 150 and in close proximity to the outer wall 152b. The edge alignment features provide buttresses for aligning the walls of the multi-chamber fluid container with the bottom cap 104. One or both of the walls 152a/b or any portion thereof may serve as edge alignment features. A typical fluid container suitable for use with can be seen in FIG3. Alignment walls extend from the edge alignment features, and in some cases extend between the edge alignment features, providing further engagement points against the walls of the fluid container.
在边缘对准特征和外壁152b之间,凸起的焊接脊部156围绕底帽104的周边是连续的。当以适当的方式固定时,边缘对准特征和对准壁防止底帽104相对于流体容器过度旋转,从而将底帽104的凸起的焊接脊部156与底容器的可焊接特征(例如,壁的边缘)对准。Between the edge alignment features and the outer wall 152b, the raised welding ridge 156 is continuous around the perimeter of the bottom cap 104. When secured in an appropriate manner, the edge alignment features and the alignment wall prevent the bottom cap 104 from over-rotating relative to the fluid container, thereby aligning the raised welding ridge 156 of the bottom cap 104 with a weldable feature (e.g., the edge of the wall) of the bottom container.
多个壁158从下侧主表面150的中心部分延伸。这些壁围绕中心圆柱体以花瓣状排列以形成图案。在这里,壁158形成为六个花瓣。凸起的焊接图案160位于壁158的顶部边缘上。花瓣之间的凸起脊部159用作能量导向器,以隔离由壁158形成的腔室。凸起的焊接图案160连接至焊接脊部156。以这种方式,在花瓣外产生四个流体区域。当流体容器和底帽104通过凸起的焊接图案160和焊接脊部156焊接时,底部容器内的子容器彼此流体隔离(至少在流体容器和底帽104之间的界面处)。A plurality of walls 158 extend from the central portion of the lower main surface 150. These walls are arranged in a petal-like pattern around the central cylinder to form a pattern. Here, the wall 158 is formed into six petals. A raised welding pattern 160 is located on the top edge of the wall 158. The raised ridges 159 between the petals serve as energy directors to isolate the chambers formed by the wall 158. The raised welding pattern 160 is connected to the welding ridges 156. In this way, four fluid regions are generated outside the petals. When the fluid container and the bottom cap 104 are welded by the raised welding pattern 160 and the welding ridges 156, the sub-containers in the bottom container are fluidly isolated from each other (at least at the interface between the fluid container and the bottom cap 104).
图1D示出了处于打开配置的盖装置的俯视图,其中用于注射模制的销位置由虚线圆圈表示(见箭头)。如图所示,烟囱部142中的开口142a明显小于辅助端口144中的开口。另外,辅助端口144是非圆形的,并且没有烟囱部,使得辅助端口144可占据可用空间以提供额外的间隙。FIG1D shows a top view of the cap device in an open configuration, wherein the pin locations for injection molding are indicated by dashed circles (see arrows). As shown, the opening 142a in the chimney portion 142 is significantly smaller than the opening in the auxiliary port 144. In addition, the auxiliary port 144 is non-circular and has no chimney portion, so that the auxiliary port 144 can occupy the available space to provide additional clearance.
在一些实施方式中,辅助端口144的开口可具有比每一相应烟囱部中的开口大大约20%、30%、40%、50%、60%、70%、80%、90%、100%、125 %或150 %或更大的面积。通过提供大幅大于烟囱部开口的辅助端口,允许使用者更容易地通过诸如针或移液管注射第三方试剂,当盖关闭时,第三方试剂通过端口。因为辅助端口144是非圆形的,并且不伸入盖中相应的开口中,所以这允许更大的间隙,使得针或移液管可穿过开口插入或倾斜,以便注射试剂,并且之后可容易地移除。相反,将针或移液管插入到圆形开口中可产生摩擦配合,使得当将试剂注射到端口中时,针或移液管变得卡住。这种摩擦配合也可导致压力增大,从而阻碍流体的加压注入。如图所示的实施方式中所示的三角形、楔形或饼形的特定形状是有利的,因为允许扩大的非圆形开口,但仍然配合在相邻的烟囱部之间和所限定的花瓣形腔室内,如图1E所示的仰视图中所示。In some embodiments, the opening of the auxiliary port 144 may have an area that is approximately 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 100%, 125% or 150% or more than the opening in each corresponding chimney portion. By providing an auxiliary port that is substantially larger than the chimney portion opening, it is allowed that the user can more easily inject a third-party reagent such as a needle or a pipette, and when the lid is closed, the third-party reagent passes through the port. Because the auxiliary port 144 is non-circular and does not extend into the corresponding opening in the lid, this allows a larger gap so that a needle or a pipette can be inserted or tilted through the opening to inject the reagent and can be easily removed afterwards. On the contrary, inserting a needle or a pipette into a circular opening can produce a friction fit so that when the reagent is injected into the port, the needle or the pipette becomes stuck. This friction fit can also cause pressure to increase, thereby hindering the pressurized injection of the fluid. The particular shape of a triangle, wedge or pie as shown in the illustrated embodiment is advantageous as it allows for an enlarged non-circular opening yet still fits between adjacent chimney portions and within the defined petal-shaped cavity as shown in the bottom view shown in FIG. IE .
图2A至图2D示出了图1A中的盖组件的各种特征的放大详图。图2A示出铰接件105的详细视图。铰接件105包括具有厚度t和内侧弯曲半径的变薄部分。该厚度足够薄,以允许连接部件之间的弯曲,例如厚度t在0.01-0.05”、0.01-0.03”或0.01-0.02”的范围内,例如0.015” ±0.001”。内径R1可在0.01-0.05”、0.01-0.04”之间的范围内,例如约0.03”±0.01”。可理解的是,也可使用各种其它类型的铰接件设计。图2B示出了设置在相邻烟囱部142之间的辅助端口144的详细视图。在一些实施方式中,楔形件的弯曲部分沿着任何以下范围的角度α1的弧延伸:75-120度、80-110度和90-110度,例如,大约97±5度。在一些实施方式中,楔形件的尺寸适于容纳至少直径d在0.1-0.5”、0.1-0.3”或0.1-0.2”范围内的开口,例如直径约为0.139”±0.05”。图2C示出了截面C-C,其示出了设置在通道157内的焊接脊部156的结构和尺寸,该通道157的尺寸适于容纳样品容器的相应凸起边缘,以便于在焊接脊部焊接至样品容器的凸起边缘时密封。在该实施方式中,焊接脊部的顶点的半径R2为约0.005”或更小,例如0.002”或更小,并且焊接脊部的侧壁的斜率由弧a2确定,弧a2可在40-110度、50-90度或50-80度之间的范围内,例如约60±10度。焊接脊部156的高度h1可为约0.05”或更小,例如约0.022”±0.01”,而通道157的侧壁的高度h2大于焊接脊部的高度h1,例如h2可为0.02”或更大、0.03”或更大、0.04”或更大、0.05”或更大,或更大。例如,约0.05”±0.02”。通道内的脊部156的总宽度为w,总宽度w可在0.01-0.05”或0.02-0.04”的范围内,例如约0.025”±0.01”。应当理解的是,虽然为上述特征示出了某些尺寸,但是这些概念不限于此,因为这些特征可为特定盖配置所需的任何合适的尺寸。例如,上述尺寸可彼此相对地确定,并且可基于盖的规模适当地缩放。2A to 2D show enlarged detailed views of various features of the lid assembly of FIG. 1A. FIG. 2A shows a detailed view of hinge 105. Hinge 105 includes a thinned portion having a thickness t and an inside bending radius. The thickness is thin enough to allow bending between the connected parts, for example, the thickness t is in the range of 0.01-0.05", 0.01-0.03", or 0.01-0.02", for example 0.015". ±0.001". The inner diameter R1 may be in the range of 0.01-0.05", 0.01-0.04", for example, about 0.03"±0.01". It will be appreciated that various other types of hinge designs may also be used. FIG. 2B shows a detailed view of an auxiliary port 144 disposed between adjacent chimney portions 142. In some embodiments, the curved portion of the wedge extends along an arc of an angle α1 in any of the following ranges: 75-120 degrees, 80-110 degrees, and 90-110 degrees, for example, approximately 97±5 degrees. In some embodiments, the wedge is sized to accommodate an opening having at least a diameter d in the range of 0.1-0.5", 0.1-0.3", or 0.1-0.2", for example, a diameter of approximately 0.139"±0.05". FIG2C shows a section C-C, which shows the structure and size of the welding ridge 156 disposed within the channel 157, which is sized to accommodate a corresponding raised edge of a sample container to facilitate sealing when the welding ridge is welded to the raised edge of the sample container. In this embodiment, the radius R2 of the apex of the welding ridge is about 0.005" or less, such as 0.002" or less, and the slope of the sidewall of the welding ridge is determined by arc a2, which may be in the range of 40-110 degrees, 50-90 degrees, or 50-80 degrees, such as about 60±10 degrees. The height h1 of the welding ridge 156 may be approximately 0.05" or less, such as approximately 0.022"±0.01", and the height h2 of the side wall of the channel 157 is greater than the height h1 of the welding ridge, such as h2 may be 0.02" or greater, 0.03" or greater, 0.04" or greater, 0.05" or greater, or greater. For example, approximately 0.05"±0.02". The total width of the ridge 156 within the channel is w, and the total width w may be in the range of 0.01-0.05" or 0.02-0.04", such as approximately 0.025"±0.01". It should be understood that although certain dimensions are shown for the above-mentioned features, these concepts are not limited to this, as these features may be any suitable dimensions required for a particular cover configuration. For example, the above-mentioned dimensions may be determined relative to each other and may be appropriately scaled based on the size of the cover.
图2D示出了具有三角形横截面的凸起的焊接图案160的放大视图。当将超声波能量施加至盖装置100以便将凸起的焊接图案160(以及以相同方式成形的凸起的焊接脊部156)焊接至容器上时,该形状起到“能量导向器”的作用。盖装置100的特征在于,除了凸起的焊接图案160和凸起的焊接脊部156之外,整个装置都具有均匀的壁厚,凸起的焊接图案160和凸起的焊接脊部156二者都是三角形的。因而,优选地,将能量引导至三角形的尖端,所述三角形的尖端与容器的边缘接触,从而导致三角形凸起的焊接图案160和凸起的焊接脊部156熔合到容器的壁上。FIG. 2D shows an enlarged view of a raised weld pattern 160 having a triangular cross-section. This shape acts as an "energy director" when ultrasonic energy is applied to the cap device 100 to weld the raised weld pattern 160 (and raised weld ridges 156 shaped in the same manner) to a container. The cap device 100 is characterized in that the entire device has a uniform wall thickness, except for the raised weld pattern 160 and the raised weld ridges 156, both of which are triangular in shape. Thus, preferably, energy is directed to the tip of the triangle, which contacts the edge of the container, thereby causing the triangular raised weld pattern 160 and the raised weld ridges 156 to fuse to the wall of the container.
图3示出了与流体容器200相关的盖装置100。容器200包括多个腔室,这些腔室可根据内部阀组件的位置流体联接或不联接。腔室由延伸至容器200顶部的壁限定。在盖装置100和流体容器200之间形成熔接界面,使得通过凸起的焊接图案160和焊接脊部156与容器200的腔室之间的焊接界面使腔室彼此密封。FIG3 shows the cap device 100 in relation to a fluid container 200. The container 200 includes a plurality of chambers that may be fluidically coupled or uncoupled depending on the location of the internal valve assembly. The chambers are defined by walls extending to the top of the container 200. A weld interface is formed between the cap device 100 and the fluid container 200 such that the chambers are sealed from one another by the weld interface between the raised weld pattern 160 and the weld ridges 156 and the chambers of the container 200.
盖装置100可通过超声波焊接喇叭件焊接至流体容器,该超声波焊接喇叭件与盖接合,同时该装置安装在容器200上。焊接喇叭件210通常包括成形为抵靠盖并围绕盖接合的金属圆柱体。焊接喇叭件210是向焊接喇叭件210提供能量的较大焊接装置(未示出)的部分。可从诸如Hermann Ultrasonics、Bartlett、IL 60103或Branson Ultrasonics、EmersonIndustrial Automation、Eden Prarie、MN 55344的分公司的制造商处获得一种市售的超声波焊接装置,该过程可使用上述装置。在一些实施方式中,使用本领域技术人员公知的垫圈或粘合剂将盖装置固定至流体容器。The cap device 100 can be welded to the fluid container by an ultrasonic welding horn that engages the cap while the device is mounted on the container 200. The welding horn 210 generally includes a metal cylinder shaped to abut against and engage around the cap. The welding horn 210 is part of a larger welding device (not shown) that provides energy to the welding horn 210. A commercially available ultrasonic welding device can be obtained from a manufacturer such as Hermann Ultrasonics, Bartlett, IL 60103 or Branson Ultrasonics, a division of Emerson Industrial Automation, Eden Prarie, MN 55344, and the process can use the above device. In some embodiments, the cap device is secured to the fluid container using a gasket or adhesive known to those skilled in the art.
盖装置100和容器可由任何合适的材料构成,包括但不限于金属、陶瓷和/或塑料。合适的塑料可包括热塑料,诸如聚丙烯,热塑料是用于处理生物样本的合适材料,但不具有最佳的焊接特性。与需要350-500焦耳的现有设计相比,盖装置100通过在整个底帽104上具有几乎均匀的壁厚而克服了这一点,这使得盖装置100能够使用150焦耳的相对较低的功率焊接至容器。试验表明,尽管功率设定较低,但仍会实现良好的焊接穿透深度(13-29‰)。可使用的其它合适的聚合物,包括但不限于聚酯、聚乙烯、聚酰亚胺、ABS、聚碳酸酯等。The cover device 100 and the container can be made of any suitable material, including but not limited to metal, ceramic and/or plastic. Suitable plastics may include thermoplastics, such as polypropylene, which are suitable materials for processing biological samples, but do not have the best welding characteristics. Compared with existing designs that require 350-500 joules, the cover device 100 overcomes this by having an almost uniform wall thickness throughout the bottom cap 104, which enables the cover device 100 to be welded to the container using a relatively low power of 150 joules. Tests have shown that despite the low power setting, good welding penetration depth (13-29‰) can still be achieved. Other suitable polymers that can be used include but are not limited to polyester, polyethylene, polyimide, ABS, polycarbonate, etc.
在一些实施方式中,为了将盖装置100焊接至流体容器200,首先使底帽104与流体容器200接触。外底侧壁和/或边缘对准特征和对准壁防止底帽104相对于流体容器200过度旋转,从而使底帽104的凸起的焊接图案160和凸起的焊接脊部156与流体容器200的边缘对准。在正确安置盖装置100之后,降低焊接喇叭件210,直到焊接喇叭件接触盖。然后在足够的时间将150J的能量施加至焊接喇叭件,从而得到焊接的盖组件。In some embodiments, to weld the cap assembly 100 to the fluid container 200, the bottom cap 104 is first brought into contact with the fluid container 200. The outer bottom sidewall and/or edge alignment features and alignment walls prevent the bottom cap 104 from over-rotating relative to the fluid container 200, thereby aligning the raised weld pattern 160 and the raised weld ridges 156 of the bottom cap 104 with the edge of the fluid container 200. After the cap assembly 100 is properly positioned, the welding horn 210 is lowered until the welding horn contacts the cap. Then 150 J of energy is applied to the welding horn for a sufficient time to obtain a welded cap assembly.
凸起的焊接图案160和凸起的焊接脊部156的三角形形状使得将能量优选地从盖周围的上表面引导至凸起的焊接图案160和凸起的焊接脊部156,从而使凸起的焊接图案160和凸起的焊接脊部156与流体容器200熔合。所得到的焊缝是流体密封的,因而流体容器200的腔室在流体容器200和底帽104之间的连接处(在加压条件下)彼此流体密封。The triangular shape of the raised weld pattern 160 and raised weld ridges 156 allows energy to be directed preferentially from the upper surface of the lid periphery to the raised weld pattern 160 and raised weld ridges 156, thereby fusing the raised weld pattern 160 and raised weld ridges 156 to the fluid container 200. The resulting weld is fluid-tight, so that the chambers of the fluid container 200 are fluid-tight to each other at the connection between the fluid container 200 and the bottom cap 104 (under pressurized conditions).
本文所公开的流体容器装置的腔室可容纳用于各种目的的一种或多种试剂。另外,使用者可通过盖的一个或多个辅助端口,将一种或多种试剂注入到样品容器的一个或多个腔室中。这些试剂可以以各种形式存在。非限制性的示例性试剂型可包括溶液、干粉或冻干珠。试剂可用于不同的目的,包括但不限于化学和/或酶反应、样品制备和/或检测。非限制性的示例性目的可包括细胞或微生物的裂解、目的分析物(例如,特定的细胞群、核酸或蛋白质)的纯化或分离、核酸或蛋白质的消化或修饰、核酸的扩增、和/或目的分析物的检测。The chamber of the fluid container device disclosed herein can accommodate one or more reagents for various purposes. In addition, the user can inject one or more reagents into one or more chambers of the sample container through one or more auxiliary ports of the cover. These reagents can exist in various forms. Non-limiting exemplary reagent types may include solutions, dry powders or freeze-dried beads. Reagents can be used for different purposes, including but not limited to chemical and/or enzyme reactions, sample preparation and/or detection. Non-limiting exemplary purposes may include the lysis of cells or microorganisms, the purification or separation of target analytes (e.g., specific cell populations, nucleic acids or proteins), the digestion or modification of nucleic acids or proteins, the amplification of nucleic acids, and/or the detection of target analytes.
在一些实施方式中,存在于该装置的腔室中的试剂可为裂解剂(诸如去污剂),裂解剂可引起细胞膜的分解,从而释放细胞核酸和蛋白质,以用于进一步处理。不同地配制裂解剂,以有效地裂解特定的生物体,诸如真核细胞、原核细胞、植物细胞、病毒、孢子等。In some embodiments, the reagent present in the chamber of the device can be a lysing agent (such as a detergent) that can cause the breakdown of cell membranes, thereby releasing cellular nucleic acids and proteins for further processing. Lysing agents are formulated differently to effectively lyse specific organisms, such as eukaryotic cells, prokaryotic cells, plant cells, viruses, spores, etc.
在一些实施方式中,试剂可为抗体、核酸或特异性结合预定分子(例如,细胞表面抗原、特定蛋白或作为预期检测靶的特定核酸序列)的其它部分,并且用于分离、纯化或检测相关分子或携带该分子的细胞。可选地,将具有所需结合亲和力的试剂固定在腔室内的固体基质上。虽然抗体或其它试剂部分可在某些条件下稳定地储存在溶液中,但是为了更好的稳定性,通常将其冻干或冷冻干燥。In some embodiments, the reagent can be an antibody, a nucleic acid, or other part that specifically binds to a predetermined molecule (e.g., a cell surface antigen, a specific protein, or a specific nucleic acid sequence as an expected detection target), and is used to separate, purify, or detect the related molecule or a cell carrying the molecule. Optionally, the reagent with the desired binding affinity is fixed to a solid matrix in the chamber. Although the antibody or other reagent part can be stably stored in solution under certain conditions, it is usually lyophilized or freeze-dried for better stability.
在一些实施方式中,试剂可为能够消化靶分子(例如,蛋白质或核酸)的酶,使得可进行进一步的分析。许多已知的蛋白酶和核酸酶是可商购的,并且可选择用于本申请的装置中。在其它情况下,试剂是用于核酸扩增反应的酶,诸如用于聚合酶链反应(PCR)的DNA聚合酶、或用于逆转录聚合酶链反应(RT-PCR)的逆转录酶。与抗体一样,酶可保持在溶液中,但出于稳定性的原因,通常在本申请的装置中保持冻干或干燥的形式。通常与酶一起,酶促反应的其它必需组分,诸如反应缓冲液的成分、游离脱氧核糖核苷酸、引物也存在于相同或不同的腔室中,从而在需要时可快速构成所需的反应。In some embodiments, the reagent may be an enzyme capable of digesting a target molecule (e.g., a protein or nucleic acid) so that further analysis can be performed. Many known proteases and nucleases are commercially available and can be selected for use in the device of the present application. In other cases, the reagent is an enzyme for nucleic acid amplification reaction, such as a DNA polymerase for polymerase chain reaction (PCR), or a reverse transcriptase for reverse transcription polymerase chain reaction (RT-PCR). Like antibodies, the enzyme can be kept in a solution, but for reasons of stability, it is usually kept in a lyophilized or dried form in the device of the present application. Usually together with the enzyme, other necessary components of the enzymatic reaction, such as components of the reaction buffer, free deoxyribonucleotides, and primers are also present in the same or different chambers, so that the desired reaction can be quickly constituted when needed.
在一些实施方式中,试剂包括用于化学反应的必要成分,例如能够产生用于检测特定目标分析物的可检测信号(例如,光信号)的成分。除了适当的反应缓冲液的组分之外,通常还包括至少一种负责产生可检测信号的试剂。In some embodiments, the reagents include the necessary components for the chemical reaction, such as components capable of generating a detectable signal (e.g., a light signal) for detecting a specific target analyte. In addition to the components of an appropriate reaction buffer, at least one reagent responsible for generating a detectable signal is generally included.
图4A至图4G示出了根据一些实施方式的盖装置100的各种视图以及相关的放大视图。图4A示出了处于打开配置的盖装置的俯视立体图,以及图4B示出了处于打开配置的盖的仰视立体图。图4C示出了处于打开配置的盖的俯视图。图4D示出了处于打开配置的盖的另一俯视图,图4D具有细节M和相应的放大视图。图4E示出了处于打开配置的盖的侧视图,图4E具有细节A和相应的放大视图。图4F示出了处于打开配置的盖的仰视图,图4F中具有细节C和相应的放大视图。图4G示出了处于打开配置的盖的俯视图和细节A、D、E、F、G、H、J、K以及相应的放大视图。应当理解的是,根据本文所述的本申请的理念,盖组件可包括单独的或任意组合的任何这些特定细节,并且任何特征都可用具有类似功能的特征代替。4A to 4G show various views of the cover device 100 according to some embodiments and related enlarged views. FIG. 4A shows a top perspective view of the cover device in an open configuration, and FIG. 4B shows a bottom perspective view of the cover in an open configuration. FIG. 4C shows a top view of the cover in an open configuration. FIG. 4D shows another top view of the cover in an open configuration, FIG. 4D has detail M and a corresponding enlarged view. FIG. 4E shows a side view of the cover in an open configuration, FIG. 4E has detail A and a corresponding enlarged view. FIG. 4F shows a bottom view of the cover in an open configuration, FIG. 4F has detail C and a corresponding enlarged view. FIG. 4G shows a top view of the cover in an open configuration and details A, D, E, F, G, H, J, K and corresponding enlarged views. It should be understood that, according to the concepts of the present application described herein, the cover assembly may include any of these specific details alone or in any combination, and any feature may be replaced with a feature having a similar function.
尽管以上描述显示了许多特殊性并描述了特定的细节,但这些不应被解释为对本申请范围的限制,而仅作为一些示例性实施方式的说明。在考虑本公开内容后,对本申请的许多可能的变化和修改对于本领域技术人员将显而易见。Although the above description shows many particularities and describes specific details, these should not be interpreted as limiting the scope of the present application, but only as illustrations of some exemplary embodiments. After considering this disclosure, many possible changes and modifications to the present application will be apparent to those skilled in the art.
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CN119216002A (en) | 2024-12-31 |
CA3152154A1 (en) | 2021-04-01 |
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EP4034300A1 (en) | 2022-08-03 |
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