CN114420326A - Fluid mixing testing device and testing method - Google Patents
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Abstract
本发明提供一种流体混合测试装置及测试方法,所述装置包括第一流体系统,用于提供第一流体、控制所述第一流体的预设参数并对混合后的流体进行回收;第二流体系统,用于提供第二流体、控制所述第二流体的预设参数并对混合后的流体进行回收;混合系统,分别与所述第一流体系统和所述第二流体系统连接,用于提供所述第一流体和所述第二流体的预设混合方式和混合空间;测试系统,与所述混合系统连接,用于对所述混合空间内的流体和放置于所述混合空间内的固体部件的温度数据进行采集和处理;其中,所述第一流体的温度与所述第二流体的温度不同。本发明能客观有效地分析不同温度的流体混合时的温度波动特性及其对固体部件的影响。
The present invention provides a fluid mixing test device and a test method. The device includes a first fluid system for providing a first fluid, controlling preset parameters of the first fluid, and recovering the mixed fluid; the second a fluid system, used for providing a second fluid, controlling preset parameters of the second fluid, and recovering the mixed fluid; a mixing system, respectively connected to the first fluid system and the second fluid system, using for providing a preset mixing mode and mixing space of the first fluid and the second fluid; a test system, connected to the mixing system, for testing the fluids in the mixing space and placing them in the mixing space The temperature data of the solid part is collected and processed; wherein the temperature of the first fluid is different from the temperature of the second fluid. The invention can objectively and effectively analyze the temperature fluctuation characteristics when fluids of different temperatures are mixed and their influence on solid parts.
Description
技术领域technical field
本发明涉及液体混合测试技术领域,尤其涉及一种流体混合测试装置及测试方法。The invention relates to the technical field of liquid mixing testing, in particular to a fluid mixing testing device and a testing method.
背景技术Background technique
核反应堆通过原子核裂变过程产生的大量热能加热水(或其他介质)变成蒸汽推动汽轮机发电而运行。作为关键核心部件的堆芯,由安置在具有一定栅格的堆芯格架中的燃料组件和控制棒组件组成。由于堆芯组件结构的特殊性,分布在控制棒组件外围的燃料组件数量较多、远近不同,导致冷却剂在堆芯出口的温度有所差异。冷热流体以射流和羽流等形式相互混合,造成该区域流体温度反复变化,即发生热振荡。流体温度波动通过热传导和热对流作用于固体结构表面,从而引起结构的温度波动,最终导致结构的应力波动。由于反应堆的结构特点,这种冷热流体导致的温度波动难以避免。在温度波动区域,固体部件受流体影响产生交变热应力,长期运行过程中存在热疲劳的风险,甚至引发裂纹贯穿,最终导致泄漏事故。A nuclear reactor operates by heating water (or other media) into steam through a large amount of thermal energy generated by the nuclear fission process to drive a steam turbine to generate electricity. The core, as a key core component, consists of fuel assemblies and control rod assemblies arranged in a core frame with a certain grid. Due to the particularity of the core assembly structure, the number of fuel assemblies distributed around the control rod assembly is large, and the distances are different, resulting in different temperatures of the coolant at the core outlet. The hot and cold fluids mix with each other in the form of jets and plumes, causing the fluid temperature in the region to change repeatedly, that is, thermal oscillations. The fluid temperature fluctuation acts on the surface of the solid structure through thermal conduction and thermal convection, thereby causing the temperature fluctuation of the structure and finally the stress fluctuation of the structure. Due to the structural characteristics of the reactor, temperature fluctuations caused by this hot and cold fluid are unavoidable. In the temperature fluctuation region, the solid components are affected by the fluid to generate alternating thermal stress, and there is a risk of thermal fatigue during long-term operation, and even lead to crack penetration, which eventually leads to leakage accidents.
因此,本发明提供一种流体混合测试装置,对于分析流体热振荡的作用机理,研究流体热振荡对固体部件的可靠性影响,对提高核电装备的可靠性,合理设计和安全运行核电装备具有重要意义。Therefore, the present invention provides a fluid mixing test device, which is important for analyzing the action mechanism of fluid thermal oscillation, studying the influence of fluid thermal oscillation on the reliability of solid components, improving the reliability of nuclear power equipment, and rationally designing and operating nuclear power equipment safely. significance.
发明内容SUMMARY OF THE INVENTION
本发明提供一种流体混合测试装置及测试方法,用以研究流体热振荡的作用机理及其对固体部件的可靠性影响,以避免应用时导致部件热疲劳的问题。The invention provides a fluid mixing test device and a test method, which are used to study the action mechanism of fluid thermal oscillation and its influence on the reliability of solid components, so as to avoid the problem of thermal fatigue of components during application.
第一方面,本发明提供一种流体混合测试装置,所述装置包括:In a first aspect, the present invention provides a fluid mixing test device, the device comprising:
第一流体系统,用于提供第一流体、控制所述第一流体的预设参数并对混合后的流体进行回收;a first fluid system for providing a first fluid, controlling preset parameters of the first fluid, and recovering the mixed fluid;
第二流体系统,用于提供第二流体、控制所述第二流体的预设参数并对混合后的流体进行回收;a second fluid system for providing a second fluid, controlling preset parameters of the second fluid, and recovering the mixed fluid;
混合系统,分别与所述第一流体系统和所述第二流体系统连接,用于提供所述第一流体和所述第二流体的预设混合方式和混合空间;a mixing system, connected to the first fluid system and the second fluid system respectively, for providing a preset mixing manner and mixing space of the first fluid and the second fluid;
测试系统,与所述混合系统连接,用于对所述混合空间内的流体和放置于所述混合空间内的固体部件的温度数据进行采集和处理;a testing system, connected to the mixing system, for collecting and processing temperature data of the fluid in the mixing space and the solid components placed in the mixing space;
其中,所述第一流体的温度与所述第二流体的温度不同。Wherein, the temperature of the first fluid is different from the temperature of the second fluid.
在本发明的一实施例中,所述第一流体系统包括:In an embodiment of the present invention, the first fluid system includes:
第一进液阀,用于控制流体的流入;The first inlet valve is used to control the inflow of fluid;
第一电加热恒温水箱,与所述第一进液阀连接,用于控制所述流体的温度参数以得到所述第一流体;a first electrically heated constant temperature water tank, connected to the first liquid inlet valve, for controlling the temperature parameter of the fluid to obtain the first fluid;
第一阀门,与所述第一电加热恒温水箱连接,用于控制所述第一流体从所述第一电加热恒温水箱流出;a first valve, connected to the first electrically heated constant temperature water tank, for controlling the outflow of the first fluid from the first electrically heated constant temperature water tank;
第一增压泵,与所述第一阀门连接,用于提高所述第一流体的流速;a first booster pump, connected to the first valve, for increasing the flow rate of the first fluid;
第一流量计,与所述第一增压泵连接,用于计算所述第一流体的流速参数;a first flow meter, connected to the first booster pump, for calculating the flow rate parameter of the first fluid;
第二阀门,其一端与所述第一流量计连接,另一端与所述混合系统连接,用于控制所述第一流体流入所述混合系统的速度;a second valve, one end of which is connected to the first flow meter and the other end is connected to the mixing system, for controlling the speed of the first fluid flowing into the mixing system;
第一储液箱,与所述混合系统连接,用于存储从所述混合系统流出的液体;a first liquid storage tank, connected with the mixing system, for storing the liquid flowing out from the mixing system;
第一排液阀,其一端与所述第一储液箱连接,另一端与所述第一电加热恒温水箱连接,用于控制所述第一储液箱的液体流出;a first liquid discharge valve, one end of which is connected to the first liquid storage tank, and the other end is connected to the first electrically heated constant temperature water tank, for controlling the outflow of liquid from the first liquid storage tank;
其中,所述第一流体系统为管道连接,所述管道的外部覆盖保温层,所述第一流体的预设参数包括温度参数和流速参数。Wherein, the first fluid system is connected by a pipeline, the outside of the pipeline is covered with a thermal insulation layer, and the preset parameters of the first fluid include a temperature parameter and a flow velocity parameter.
在本发明的一实施例中,所述第二流体系统包括:In an embodiment of the present invention, the second fluid system includes:
第二进液阀,用于控制流体的流入;The second liquid inlet valve is used to control the inflow of fluid;
第二电加热恒温水箱,与所述第二进液阀连接,用于控制所述流体的温度参数以得到所述第二流体;a second electrically heated thermostatic water tank, connected to the second liquid inlet valve, for controlling the temperature parameter of the fluid to obtain the second fluid;
第三阀门,与所述第二电加热恒温水箱连接,用于控制所述第二流体从所述第二电加热恒温水箱流出;a third valve, connected to the second electrically heated constant temperature water tank, for controlling the flow of the second fluid from the second electrically heated constant temperature water tank;
第二增压泵,与所述第三阀门连接,用于提高所述第二流体的流速;a second booster pump, connected to the third valve, for increasing the flow rate of the second fluid;
第二流量计,与所述第二增压泵连接,用于计算所述第二流体的流速参数;a second flow meter, connected to the second booster pump, for calculating the flow rate parameter of the second fluid;
第四阀门,其一端与所述第二流量计连接,另一端与所述混合系统连接,用于控制所述第二流体流入所述混合系统的速度;a fourth valve, one end of which is connected to the second flow meter and the other end is connected to the mixing system, for controlling the speed of the second fluid flowing into the mixing system;
第二储液箱,与所述混合系统连接,用于存储从所述混合系统流出的液体;a second liquid storage tank, connected with the mixing system, for storing the liquid flowing out of the mixing system;
第二排液阀,其一端与所述第二储液箱连接,另一端与所述第二电加热恒温水箱连接,用于控制所述第二储液箱的液体流出;A second liquid discharge valve, one end of which is connected to the second liquid storage tank, and the other end is connected to the second electrically heated constant temperature water tank, for controlling the outflow of the liquid from the second liquid storage tank;
其中,所述第二流体系统为管道连接,所述管道的外部包裹保温层,所述第二流体的预设参数包括温度参数和流速参数。Wherein, the second fluid system is connected by a pipeline, the outside of the pipeline is wrapped with a thermal insulation layer, and the preset parameters of the second fluid include a temperature parameter and a flow velocity parameter.
在本发明的一实施例中,所述混合系统包括:In an embodiment of the present invention, the mixing system includes:
进口段,其进口端分别与所述第一流体系统和所述第二流体系统连接,用于为所述第一流体和所述第二流体提供预设的混合方式;an inlet section, the inlet ends of which are respectively connected with the first fluid system and the second fluid system, for providing a preset mixing manner for the first fluid and the second fluid;
混合箱,其底部与所述进口段的出口端连接,其上端设有第一出口接口和第二出口接口,所述第一出口接口与所述第一流体系统连接,所述第二出口接口与所述第二流体系统连接,用于为所述第一流体和所述第二流体提供混合空间;The bottom of the mixing box is connected with the outlet end of the inlet section, the upper end of which is provided with a first outlet port and a second outlet port, the first outlet port is connected with the first fluid system, and the second outlet port connected with the second fluid system for providing a mixing space for the first fluid and the second fluid;
第三排液阀,与所述混合箱的底部连接,用于控制所述混合箱内的流体排出。The third liquid discharge valve is connected to the bottom of the mixing box and is used to control the discharge of the fluid in the mixing box.
在本发明的一实施例中,所述进口段是第一进口段或第二进口段:In an embodiment of the present invention, the inlet section is a first inlet section or a second inlet section:
第一进口段,以第二流体进口处的所述第二流体对应的第二流道为中轴,第一流体进口处的所述第一流体对应的第一流道以预设间隔距离包裹所述第二流道,以构成第一混合方式;The first inlet section takes the second flow channel corresponding to the second fluid at the second fluid inlet as the central axis, and the first flow channel corresponding to the first fluid at the first fluid inlet wraps the fluid at a preset interval distance. The second flow channel is described to form the first mixing mode;
第二进口段,以第二流体进口处的所述第二流体对应的第二流道为中轴,所述第二流道的两侧分别是所述第一流体对应的第一流道,以构成第二混合方式;The second inlet section takes the second flow channel corresponding to the second fluid at the second fluid inlet as the central axis, and the two sides of the second flow channel are the first flow channels corresponding to the first fluid, respectively. constitute the second mixing mode;
其中,所示预设的混合方式包括所述第一混合方式和所述第二混合方式。Wherein, the shown preset mixing manner includes the first mixing manner and the second mixing manner.
在本发明的一实施例中,所述进口段的出口端平面高于所述混合箱内的底部平面。In an embodiment of the present invention, the plane of the outlet end of the inlet section is higher than the plane of the bottom in the mixing box.
在本发明的一实施例中,所述测试系统包括:In an embodiment of the present invention, the testing system includes:
支架,其包括用于放置第一部件的第一支架和用于放置第二部件的第二支架,所述第一支架和所述第二支架位于所述混合箱内,所述第二部件具有预设厚度;a rack including a first rack for placing a first part and a second rack for placing a second part, the first rack and the second rack being located within the mixing box, the second part having preset thickness;
温度传感器,其包括至少一个第一温度传感器、至少一个第二温度传感器以及至少一个第三温度传感器,所述第一温度传感器位于所述进口段的出口处,用于分别检测所述第一流体和所述第二流体的温度;所述第二温度传感器固定在所述第一部件上,用于检测混合流体的温度;所述第三温度传感器位于所述第二部件的上下表面,用于检测所述第二部件的表面温度;a temperature sensor comprising at least one first temperature sensor, at least one second temperature sensor and at least one third temperature sensor, the first temperature sensor being located at the outlet of the inlet section, for detecting the first fluid respectively and the temperature of the second fluid; the second temperature sensor is fixed on the first part for detecting the temperature of the mixed fluid; the third temperature sensor is located on the upper and lower surfaces of the second part for detecting the surface temperature of the second part;
数据采集仪,其分别与所述第一温度传感器、所述第二温度传感器以及所述第三温度传感器连接,用于采集所述温度传感器的温度数据;a data acquisition instrument, which is respectively connected with the first temperature sensor, the second temperature sensor and the third temperature sensor, and is used for collecting temperature data of the temperature sensor;
数据处理设备,其与所述数据采集仪连接,用于处理所述数据采集仪发来的数据。A data processing device, which is connected with the data acquisition instrument, is used for processing the data sent by the data acquisition instrument.
在本发明的一实施例中,所述第一支架设有用于定位所述第一部件和调整所述第一部件高度的定位孔,所述第二支架设有用于定位所述第二部件和调整所述第二部件高度的定位槽。In an embodiment of the present invention, the first bracket is provided with a positioning hole for positioning the first component and adjusting the height of the first component, and the second bracket is provided with a positioning hole for positioning the second component and adjusting the height of the first component. A positioning groove for adjusting the height of the second part.
在本发明的一实施例中,所述数据处理设备还用于:In an embodiment of the present invention, the data processing device is further used for:
根据所述数据采集仪采集到所述温度传感器的温度数据绘制温度-时间曲线,并计算不同测量点的温度均值、峰-峰值以及标准差值,以得到不同位置的温度分布和温度波动的数据;Draw a temperature-time curve according to the temperature data of the temperature sensor collected by the data acquisition instrument, and calculate the temperature mean value, peak-peak value and standard deviation of different measurement points, so as to obtain the temperature distribution and temperature fluctuation data at different positions ;
其中,计算所述温度均值的表达式为:Tavg=∑Ti/N,Tavg表示温度均值,Ti表示瞬时温度数据,i表示第i个温度数据,N表示温度数据总数;Wherein, the expression for calculating the temperature average value is: T avg =∑T i /N, T avg represents the temperature average value, T i represents the instantaneous temperature data, i represents the ith temperature data, and N represents the total number of temperature data;
其中,计算所述峰-峰值的表达式为:TP-P=Tmax-Tmin,TP-P表示温度峰-峰值,Tmax表示最大温度数据,Tmin表示最小温度数据;Wherein, the expression for calculating the peak-to-peak value is: T PP =T max -T min , T PP represents the temperature peak-to-peak value, T max represents the maximum temperature data, and T min represents the minimum temperature data;
其中,计算所述标准差值的表达式为:Wherein, the expression for calculating the standard deviation value is:
Tσ表示标准差值。 Tσ represents the standard deviation value.
在本发明的一实施例中,所述数据处理设备还用于:In an embodiment of the present invention, the data processing device is further used for:
根据所述数据采集仪采集到所述第二部件的上下表面的温度数据,计算所述第二部件在不同厚度下的平均温度衰减值;According to the temperature data of the upper and lower surfaces of the second part collected by the data acquisition instrument, calculate the average temperature decay value of the second part under different thicknesses;
其中,计算所述平均温度衰减值的表达式为:Wherein, the expression for calculating the average temperature decay value is:
aavg表示平均温度衰减值,i表示第i个温度数据,N表示温度数据总数,表示上表面的瞬时温度数据,表示下表面的瞬时温度数据。a avg represents the average temperature decay value, i represents the ith temperature data, N represents the total number of temperature data, represents the instantaneous temperature data of the upper surface, Indicates the instantaneous temperature data of the lower surface.
在本发明的一实施例中,所述数据处理设备还用于:In an embodiment of the present invention, the data processing device is further used for:
对所述数据采集仪采集到的数据进行快速傅里叶变换,得到相应频率下的实部和虚部,并根据所述实部和所述虚部计算对应的幅值和功率谱密度;Perform fast Fourier transform on the data collected by the data acquisition instrument to obtain the real part and the imaginary part under the corresponding frequency, and calculate the corresponding amplitude and power spectral density according to the real part and the imaginary part;
根据所述幅值和所述功率谱密度绘制成温度的幅值-频率曲线和功率谱密度-频率曲线,以得到温度波动的频率分布数据。The amplitude-frequency curve and the power spectral density-frequency curve of temperature are plotted according to the amplitude and the power spectral density, so as to obtain frequency distribution data of temperature fluctuation.
其中,计算所述幅值(单边带)的表达式为:Re表示实部,Im表示虚部,A表示幅值,n表示数据总数;Wherein, the expression for calculating the amplitude (single sideband) is: Re represents the real part, Im represents the imaginary part, A represents the amplitude, and n represents the total number of data;
其中,计算所述功率谱密度(单边带)的表达式为:PSD=2Δt·(Re2+Im2)/n,n=1,2...n/2-1,PSD表示功率谱密度,Δt表示采样时间间隔,n表示数据总数。Wherein, the expression for calculating the power spectral density (single sideband) is: PSD=2Δt·(Re 2 +Im 2 )/n, n=1, 2...n/2-1, PSD represents the power spectrum Density, Δt is the sampling time interval, and n is the total number of data.
第二方面,本发明还提供一种基于上述第一方面任一项所述的流体混合测试装置的测试方法,所述方法包括:In a second aspect, the present invention also provides a test method based on the fluid mixing test device described in any one of the first aspects, the method comprising:
提供具有不同温度的第一流体和第二流体;providing a first fluid and a second fluid having different temperatures;
调节所述第一流体和所述第二流体的流速;adjusting the flow rates of the first fluid and the second fluid;
分别对达到预设流速的所述第一流体和所述第二流体在混合前的温度,所述第一流体和所述第二流体在混合时的温度,所述第二部件的温度进行检测,以得到对应的温度数据;Detect the temperature of the first fluid and the second fluid that reach the preset flow rate before mixing, the temperature of the first fluid and the second fluid when mixing, and the temperature of the second component. , to get the corresponding temperature data;
对所述温度数据进行处理以得到流体温度波动以及引起的第二部件温度波动的分析数据。The temperature data is processed to obtain analytical data for fluid temperature fluctuations and resulting second component temperature fluctuations.
在本发明的一实施例中,所述提供具有不同温度的第一流体和第二流体包括:In an embodiment of the present invention, the providing the first fluid and the second fluid with different temperatures includes:
打开第一进液阀和第二进液阀,分别向第一电加热恒温水箱和第二电加热恒温水箱注入可循环的液体;Open the first liquid inlet valve and the second liquid inlet valve, and inject the circulatable liquid into the first electric heating thermostatic water tank and the second electric heating thermostatic water tank respectively;
打开所述第一电加热恒温水箱和所述第二电加热恒温水箱,并对所述可循环的液体分别加热至预设的温度,以得到对应的第一流体和第二流体,所述第一流体和所述第二流体具有不同的温度。The first electrically heated constant temperature water tank and the second electrically heated constant temperature water tank are opened, and the circulatable liquid is heated to a preset temperature to obtain corresponding first fluid and second fluid. A fluid and the second fluid have different temperatures.
在本发明的一实施例中,所述调节所述第一流体和所述第二流体的流速包括:In an embodiment of the present invention, the adjusting the flow rates of the first fluid and the second fluid includes:
打开第一阀门和第三阀门,并打开第一增压泵和第二增压泵,以使所述第一流体和所述第二流体分别从对应的所述第一电加热恒温水箱和所述第二电加热恒温水箱流出;Open the first valve and the third valve, and open the first booster pump and the second booster pump, so that the first fluid and the second fluid are respectively discharged from the corresponding first electric heating constant temperature water tank and the The second electric heating constant temperature water tank flows out;
调节第二阀门和第四阀门,以使所述第一流体和所述第二流体在进口段的出口处达到预设流速。The second valve and the fourth valve are adjusted so that the first fluid and the second fluid reach a preset flow rate at the outlet of the inlet section.
在本发明的一实施例中,所述分别对达到预设流速的所述第一流体和所述第二流体在混合前的温度,所述第一流体和所述第二流体在混合时的温度,所述第二部件的温度进行检测,以得到对应的温度数据包括:In an embodiment of the present invention, the temperature of the first fluid and the second fluid that have reached a preset flow rate before being mixed, respectively, the temperature of the first fluid and the second fluid during mixing temperature, the temperature of the second component is detected to obtain corresponding temperature data including:
事先将支架和温度传感器放置在预设位置;Place the bracket and temperature sensor in the preset position in advance;
打开数据采集仪并设置采样频率,当进口段的出口处的所述第一流体和所述第二流体的速度在预设时间内达到稳定后,记录所述温度传感器在不同工况下检测到的温度数据,所述温度数据包括第一流体和第二流体在混合前各自的温度数据、第一流体和第二流体在混合时的温度数据以及第二部件的上下表面的温度数据;Turn on the data acquisition instrument and set the sampling frequency. After the velocity of the first fluid and the second fluid at the outlet of the inlet section reaches a stable level within a preset time, record the temperature detected by the temperature sensor under different working conditions. The temperature data, the temperature data includes the respective temperature data of the first fluid and the second fluid before mixing, the temperature data of the first fluid and the second fluid when mixing, and the temperature data of the upper and lower surfaces of the second component;
其中,所述不同工况包括以下任一或多种组合:Wherein, the different working conditions include any one or more combinations of the following:
根据调整所述温度传感器在不同高度下所检测到的流体和/第二部件的温度数据;According to adjusting the temperature data of the fluid and/or the second component detected by the temperature sensor at different heights;
改变第一流体和第二流体的流速和温度所检测到的温度数据;temperature data detected by changing the flow rates and temperatures of the first fluid and the second fluid;
根据第一流体和第二流体在第一混合方式或第二混合方式所检测到的温度数据。According to the detected temperature data of the first fluid and the second fluid in the first mixing mode or the second mixing mode.
在本发明的一实施例中,所述对所述温度数据进行处理之前,所述方法还包括:In an embodiment of the present invention, before the processing of the temperature data, the method further includes:
关闭所述第二阀门和所述第四阀门,并停止所述第一增压泵和所述第二增压泵;closing the second valve and the fourth valve, and stopping the first booster pump and the second booster pump;
打开所述第一排液阀和所述第二排液阀,以使混合箱的流体流回至所述第一电加热恒温水箱和所述第二电加热恒温水箱;Open the first liquid discharge valve and the second liquid discharge valve, so that the fluid of the mixing tank flows back to the first electric heating thermostatic water tank and the second electric heating thermostatic water tank;
打开第三排液阀,以排空所述混合箱内的流体。Open the third drain valve to drain the mixing tank of fluid.
本发明提供的所述流体混合测试装置及测试方法,通过提供的第一流体系统、第二流体系统、混合系统以及测试系统,以对流体及第二部件表面的温度进行采集和处理,能客观有效地分析不同温度的流体混合时的温度波动特性及其对固体部件的影响。The fluid mixing testing device and testing method provided by the present invention can collect and process the temperature of the fluid and the surface of the second component by providing the first fluid system, the second fluid system, the mixing system and the testing system. Efficiently analyze the temperature fluctuation characteristics when fluids of different temperatures are mixed and their effect on solid parts.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的实施例。In order to explain the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are the For some embodiments of the invention, for those of ordinary skill in the art, other embodiments can also be obtained according to these drawings without creative efforts.
图1是本发明提供的流体混合测试装置的结构示意图;Fig. 1 is the structural representation of the fluid mixing test device provided by the present invention;
图2是本发明一实施例提供的流体混合测试装置的结构示意图之一;2 is one of the structural schematic diagrams of a fluid mixing test device provided by an embodiment of the present invention;
图3是本发明一实施例提供的流体混合测试装置的结构示意图之二;3 is a second schematic structural diagram of a fluid mixing test device provided by an embodiment of the present invention;
图4是本发明一实施例提供的第一进口段的纵向示意图;4 is a longitudinal schematic diagram of a first inlet section provided by an embodiment of the present invention;
图5是本发明一实施例提供的第一进口段的横向示意图;5 is a transverse schematic diagram of a first inlet section provided by an embodiment of the present invention;
图6是本发明一实施例提供的第二进口段的纵向示意图;6 is a longitudinal schematic diagram of a second inlet section provided by an embodiment of the present invention;
图7是本发明一实施例提供的第二进口段的横向示意图;7 is a transverse schematic diagram of a second inlet section provided by an embodiment of the present invention;
图8是本发明一实施例提供的混合箱的纵向示意图;8 is a longitudinal schematic diagram of a mixing box provided by an embodiment of the present invention;
图9是本发明一实施例提供的混合箱的横向示意图;FIG. 9 is a transverse schematic diagram of a mixing box provided by an embodiment of the present invention;
图10是本发明一实施例提供的第一支架的纵向示意图;10 is a longitudinal schematic diagram of a first bracket provided by an embodiment of the present invention;
图11是本发明一实施例提供的第一支架的横向示意图;FIG. 11 is a transverse schematic diagram of a first bracket provided by an embodiment of the present invention;
图12是本发明一实施例提供的第二支架的纵向示意图;12 is a longitudinal schematic diagram of a second bracket provided by an embodiment of the present invention;
图13是本发明一实施例提供的第二支架的横向示意图;FIG. 13 is a transverse schematic diagram of a second bracket provided by an embodiment of the present invention;
图14(a)是本发明一实施例提供的瞬时温度的示意图;Figure 14(a) is a schematic diagram of the instantaneous temperature provided by an embodiment of the present invention;
图14(b)是本发明一实施例提供的平均温度的示意图;Figure 14(b) is a schematic diagram of an average temperature provided by an embodiment of the present invention;
图14(c)是本发明一实施例提供的功率谱密度的示意图;Figure 14(c) is a schematic diagram of a power spectral density provided by an embodiment of the present invention;
图15(a)是本发明一实施例提供的第二部件上下表面的瞬时温度的示意图;Figure 15(a) is a schematic diagram of the instantaneous temperature of the upper and lower surfaces of the second component provided by an embodiment of the present invention;
图15(b)是本发明一实施例提供的第二部件上下表面的功率谱密度的示意图;Figure 15(b) is a schematic diagram of the power spectral density of the upper and lower surfaces of the second component provided by an embodiment of the present invention;
图16是本发明一实施例提供的流体混合测试装置的测试方法的流程示意图。16 is a schematic flowchart of a testing method of a fluid mixing testing device provided by an embodiment of the present invention.
标号说明:Label description:
流体混合测试装置:Fluid Mixing Test Device:
10:第一流体系统;20:第二流体系统;30:混合系统;40:测试系统。10: First fluid system; 20: Second fluid system; 30: Mixing system; 40: Test system.
第一流体系统10:First fluid system 10:
101:第一进液阀;102:第一电加热恒温水箱;103:第一阀门;104:第一增压泵;105:第一流量计;106:第二阀门;107:第一储液箱;108:第一排液阀。101: The first liquid inlet valve; 102: The first electric heating constant temperature water tank; 103: The first valve; 104: The first booster pump; 105: The first flow meter; 106: The second valve; 107: The first liquid storage tank; 108: the first drain valve.
第二流体系统20:Second fluid system 20:
201:第二进液阀;202:第二电加热恒温水箱;203:第三阀门;204:第二增压泵;205:第二流量计;206:第四阀门;207:第二储液箱;208:第二排液阀。201: the second liquid inlet valve; 202: the second electric heating constant temperature water tank; 203: the third valve; 204: the second booster pump; 205: the second flow meter; 206: the fourth valve; 207: the second liquid storage Tank; 208: Second drain valve.
混合系统30:Hybrid System 30:
301:进口段;302:混合箱;303:第三排液阀;301: Inlet section; 302: Mixing box; 303: Third drain valve;
301-A:第一进口段;301-B:第二进口段;301-1:第一流体进口;301-2:第二流体进口;301-3:第一流道;301-4:第二流道;302-1:进口段接口;302-2:排液管接口;302-3:第一出口接口;302-4:第二出口接口;302-5:支架平台。301-A: first inlet section; 301-B: second inlet section; 301-1: first fluid inlet; 301-2: second fluid inlet; 301-3: first flow channel; 301-4: second 302-1: inlet section interface; 302-2: drain pipe interface; 302-3: first outlet interface; 302-4: second outlet interface; 302-5: support platform.
测量系统40:Measurement System 40:
401:支架;402:温度传感器;403:数据采集仪;404:数据处理设备;401: bracket; 402: temperature sensor; 403: data acquisition instrument; 404: data processing equipment;
401-A:第一支架;401-A-1:定位孔;401-A-2:第一部件;401-B:第二支架;401-B-1:定位槽;401-B-2:第二部件。401-A: first bracket; 401-A-1: positioning hole; 401-A-2: first part; 401-B: second bracket; 401-B-1: positioning groove; 401-B-2: second part.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention. , not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的实施例能够以除了在这里图示或描述的内容以外的顺序实施。The terms "first", "second" and the like in the description and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It is to be understood that data so used may be interchanged under appropriate circumstances so that the embodiments described herein can be practiced in sequences other than those illustrated or described herein.
以下对本发明涉及的技术术语进行描述:The technical terms involved in the present invention are described below:
流体是能流动的物质,它是一种受任何微小剪切力的作用都会连续变形的物体。流体是液体和气体的总称。A fluid is a flowing substance, an object that is continuously deformed by any slight shearing force. Fluid is a general term for liquids and gases.
为了研究流体热振荡的作用机理及其对固体部件的可靠性影响,提高核电装备的可靠性以避免应用时导致部件热疲劳的问题,本发明提供的所述流体混合测试装置及测试方法,通过提供的第一流体系统、第二流体系统、混合系统以及测试系统,以对流体及固体部件表面的温度进行采集和处理,能客观有效地分析不同温度的流体混合时的温度波动特性及其对固体部件的影响。In order to study the action mechanism of fluid thermal oscillation and its influence on the reliability of solid components, and to improve the reliability of nuclear power equipment to avoid the problem of thermal fatigue of components during application, the fluid mixing test device and test method provided by the present invention can be The first fluid system, the second fluid system, the mixing system and the test system are provided to collect and process the temperature of the fluid and the surface of the solid parts, which can objectively and effectively analyze the temperature fluctuation characteristics when fluids of different temperatures are mixed and its effect on the surface. Effects of solid parts.
进一步的,本发明还通过混合系统提供不同的混合形式,方便调整温度传感器在空间上高度,测量流体和固体部件表面的温度,通过第一流体系统和第二流体系统控制冷热流体的温度、速度,可实现多种工况下的温度波动测量。Further, the present invention also provides different mixing forms through the mixing system, which is convenient to adjust the height of the temperature sensor in space, measure the temperature of the fluid and the surface of the solid part, and control the temperature of the hot and cold fluids through the first fluid system and the second fluid system. The speed can realize the temperature fluctuation measurement under various working conditions.
下面结合图1-图16描述本发明的所述流体混合测试装置及测试方法。The fluid mixing testing device and testing method of the present invention will be described below with reference to FIGS. 1 to 16 .
图1是本发明提供的流体混合测试装置的结构示意图,如图1所示。一种流体混合测试装置包括第一流体系统10、第二流体系统20、混合系统30以及测试系统40。FIG. 1 is a schematic structural diagram of a fluid mixing test device provided by the present invention, as shown in FIG. 1 . A fluid mixing testing device includes a
示例性地,第一流体系统10用于提供第一流体、控制所述第一流体的预设参数并对混合后的流体进行回收。所述第一流体的预设参数包括温度参数和流速参数。Exemplarily, the
示例性地,第二流体系统20用于提供第二流体、控制所述第二流体的预设参数并对混合后的流体进行回收。所述第二流体的预设参数包括温度参数和流速参数。Exemplarily, the
其中,所述第一流体的温度与所述第二流体的温度不同,即第一流体的温度可以大于第二流体的温度,或者第一流体的温度也可以小于第二流体的温度。比如第一流体的温度是40℃,第二流体的温度是20℃,或者第一流体的温度是20℃,第二流体的温度是40℃。The temperature of the first fluid is different from the temperature of the second fluid, that is, the temperature of the first fluid may be greater than the temperature of the second fluid, or the temperature of the first fluid may be lower than the temperature of the second fluid. For example, the temperature of the first fluid is 40°C and the temperature of the second fluid is 20°C, or the temperature of the first fluid is 20°C and the temperature of the second fluid is 40°C.
示例性地,混合系统30分别与第一流体系统10和第二流体系统20连接,用于提供第一流体和第二流体的预设混合方式和混合空间。所述预设混合方式可根据实验需求而设置,本发明对于混合方式不做限制。Exemplarily, the mixing
示例性地,测试系统40与混合系统30连接,用于对混合空间内的流体和放置于所述混合空间内的固体部件的温度数据进行采集和处理。其中,所述混合空间内的流体是指上述第一流体和第二流体混合后的流体。Illustratively, the
示例性地,上述第一流体系统10、第二流体系统20各自通过管道进行连接,所述管道的外层覆盖一保温层。Exemplarily, the above-mentioned
本发明基于上述提供的第一流体系统10、第二流体系统20、混合系统30以及测试系统40,可实现多种工况下的温度波动测量,并能客观有效地分析不同温度的流体混合时的温度波动特性及其对固体部件的影响。Based on the
以下对上述第一流体系统10、第二流体系统20、混合系统30以及测试系统40分别进行具体说明。The
图2是本发明一实施例提供的流体混合测试装置的结构示意图之一,如图2所示。所述第一流体系统10包括第一进液阀101、第一电加热恒温水箱102、第一阀门103、第一增压泵104、第一流量计105、第二阀门106、第一储液箱107以及第一排液阀108。FIG. 2 is a schematic structural diagram of a fluid mixing test device provided by an embodiment of the present invention, as shown in FIG. 2 . The
第一进液阀101用于控制流体的流入,所述流体是从外部流入的流体。第一电加热恒温水箱102与第一进液阀101连接,用于控制流体的温度参数以得到第一流体。第一流体的温度参数可根据具体实验需求而设定。第一流体与通过第一进液阀101流入的流体的区别在于温度的不同。The
第一阀门103与第一电加热恒温水箱102连接,用于控制第一流体从第一电加热恒温水箱102流出。第一增压泵104与第一阀门103连接,用于提高第一流体的流速。第一流量计105与第一增压泵104连接,用于计算第一流体的流速参数。第二阀门106的一端与第一流量计105连接,另一端与混合系统30连接,用于控制第一流体流入混合系统30的流速。The
第一储液箱107与混合系统30连接,用于存储从混合系统30流出的液体。第一排液阀108的一端与第一储液箱107连接,另一端与第一电加热恒温水箱102连接,用于控制第一储液箱107的液体流出,以使得从第一储液箱107流出的液体可以循环再用。The first
再如图2所示,第二流体系统20包括第二进液阀201、第二电加热恒温水箱202、第三阀门203、第二增压泵204、第二流量计205、第四阀门206、第二储液箱207以及第二排液阀208。As shown in FIG. 2 , the
第二进液阀201用于控制流体的流入,所述流体是从外部流入的流体。第二电加热恒温水箱202与第二进液阀201连接,用于控制所述流体的温度参数以得到所述第二流体。第二流体的温度参数可根据具体实验需求而设定。第二流体与通过第二进液阀201流入的流体的区别在于温度的不同。需要说明的是,第二流体与第一流体的区别在于温度的不同。The
第三阀门203与第二电加热恒温水箱202连接,用于控制第二流体从第二电加热恒温水箱202流出。第二增压泵204与第三阀门203连接,用于提高第二流体的流速。第二流量计205与第二增压泵204连接,用于计算第二流体的流速参数。第四阀门206一端与第二流量计205连接,另一端与混合系统30连接,用于控制第二流体流入混合系统30的速度。The
第二储液箱207与混合系统30连接,用于存储从混合系统30流出的液体。第二排液阀208的一端与第二储液箱207连接,另一端与第二电加热恒温水箱202连接,用于控制第二储液箱207的液体流出,以使得从第二储液箱207流出的液体可以循环再用。The second
图3是本发明一实施例提供的流体混合测试装置的结构示意图之二,如图3所示。所述混合系统30包括进口段301、混合箱302以及第三排液阀303。FIG. 3 is a second schematic structural diagram of a fluid mixing test device provided by an embodiment of the present invention, as shown in FIG. 3 . The mixing
进口段301的进口端分别与第一流体系统10的和第二流体系统20连接,用于为所述第一流体和所述第二流体提供预设的混合方式。所述预设的混合方式是第一混合方式或第二混合方式。The inlet ends of the
示例性地,所述进口段301可以是第一进口段301-A(例如是同轴进口段)或第二进口段301-B(例如是平行进口段)。Illustratively, the
示例性地,第一进口段301-A的示意图如图4、图5所示,第一进口段301-A以第二流体进口301-2处的第二流体对应的第二流道301-4为中轴,第一流体进口301-1处的第一流体对应的第一流道301-3以预设间隔距离包裹第二流道301-4,以构成第一混合方式。Exemplarily, the schematic diagrams of the first inlet section 301-A are shown in FIG. 4 and FIG. 5 . The first inlet section 301-A corresponds to the second flow channel 301- of the second fluid at the second fluid inlet 301-2. 4 is the central axis, and the first flow channel 301-3 corresponding to the first fluid at the first fluid inlet 301-1 wraps the second flow channel 301-4 at a preset interval to form a first mixing method.
示例性地,第二进口段301-B的示意图如图6、图7所示,第二进口段301-B以第二流体进口301-2处的第二流体对应的第二流道301-4为中轴,第二流道301-4的两侧分别是第一流体对应的第一流道301-3,也就是说第二流道301-4的左侧是第一流道301-3,其右侧也是第一流道301-3,以构成第二混合方式。Exemplarily, the schematic diagrams of the second inlet section 301-B are shown in FIG. 6 and FIG. 7 , the second inlet section 301-B is the second flow channel 301- corresponding to the second fluid at the second fluid inlet 301-2. 4 is the central axis, the two sides of the second flow channel 301-4 are the first flow channels 301-3 corresponding to the first fluid, that is to say, the left side of the second flow channel 301-4 is the first flow channel 301-3, The right side is also the first flow channel 301-3 to constitute the second mixing mode.
示例性地,如图4、图5所示,第一进口段301-A中,第一流道301-3的出口尺寸是φ=24.5×32mm,第二流道301-4的出口尺寸是φ=10mm。Exemplarily, as shown in FIGS. 4 and 5 , in the first inlet section 301-A, the outlet size of the first flow channel 301-3 is φ=24.5×32 mm, and the outlet size of the second flow channel 301-4 is φ =10mm.
需要说明的是,本发明所述的预设的混合方式不限于上述提供的第一混合方式和第二混合方式,还可以是其他混合方式,例如第一流道301-3也可以设置在第二流道301-4的四周,流道数量可以大于两个。It should be noted that the preset mixing method described in the present invention is not limited to the first mixing method and the second mixing method provided above, and can also be other mixing methods. For example, the first flow channel 301-3 can also be set in the second mixing method. Around the flow channel 301-4, the number of flow channels may be greater than two.
示例性地,如图8、图9所示,混合箱302的底部与进口段301的出口端(即进口段接口302-1)连接,其上端设有第一出口接口302-3和第二出口接口302-4,第一出口接口302-3与第一流体系统10的第一储液箱107连接,第二出口接口302-4与第二流体系统20的第二储液箱207连接,用于为所述第一流体和所述第二流体提供混合空间,即在所述混合空间内,所述第一流体和所述第二流体混合在一起。Exemplarily, as shown in FIG. 8 and FIG. 9 , the bottom of the
如图8所示,混合箱302由上下两立方体空间构成,呈倒立的“凸”字形,例如上部尺寸是340×340×100mm,下部尺寸是250×250×100mm。在上下部的接口处放置有用于放置支架的支架平台302-5。如图9所示,混合箱302的底部还设有排液管接口302-2。所述进口段接口302-1设于混合箱302的底部的中心位置。As shown in FIG. 8 , the
示例性地,混合箱302可以是有机玻璃材质,便于观察内部流体,混合箱302的形状也可以是立方体或圆柱体,本发明对于混合箱302的形状不做限制。Exemplarily, the
示例性地,进口段301的出口端平面高于混合箱302内的底部平面,以减小箱体对流体出口的影响。例如进口段301的出口端平面比混合箱302内的底部平面高10mm。Illustratively, the outlet end plane of the
如图3所示,第三排液阀303与所述混合箱的底部的排液管接口302-2连接,用于控制混合箱302内的流体排出。As shown in FIG. 3 , the
示例性地,混合箱302的接口,例如进口段接口302-1、第一出口接口302-3、第二出口接口302-4以及排液管接口302-2可采用管螺纹接口,以方便更换并保证连接的密封性,其接口的材料可以是金属,也可以是非金属。Exemplarily, the interfaces of the
如图3所示,测试系统40包括支架401,温度传感器402,数据采集仪403以及数据处理设备404。As shown in FIG. 3 , the
其中,支架401包括第一支架401-A和第二支架402-B。第一支架401-A如图10、图11所示。第二支架402-B如图12、图13所示。第一支架401-A用于放置第一部件,第二支架401-B用于放置第二部件(即上述的固体部件)。第一支架401-A和第二支架401-B位于混合箱302的支架平台302-5上。第二部件为具体预设厚度的第二部件。The
示例性地,第一支架401-A上设有多个定位孔401-A-1,定位孔401-A-1用于对第一部件401-A-2进行定位并调整该第一部件401-A-2的高度。第二支架401-B上设有多个定位槽401-B-1,定位槽401-B-1用于对第二部件401-B-2进行定位并调整该第二部件401-B-2的高度。Exemplarily, the first bracket 401-A is provided with a plurality of positioning holes 401-A-1, and the positioning holes 401-A-1 are used for positioning the first part 401-A-2 and adjusting the first part 401 - Height of A-2. The second bracket 401-B is provided with a plurality of positioning grooves 401-B-1, and the positioning grooves 401-B-1 are used for positioning the second component 401-B-2 and adjusting the second component 401-B-2 the height of.
例如,在第一支架401-A每隔10mm开设直径为φ1mm的定位孔401-A-1,在第二支架401-B每隔10mm开设宽度为50mm、高度为3mm的定位槽401-B-1,第一支架401-A或第二支架401-B的宽度是70mm,可左右配对使用。For example, positioning holes 401-A-1 with a diameter of
示例性地,所述第一部件401-A-2可以是细钨钢棒,所述第二部件401-B-2可以是金属平板。Exemplarily, the first part 401-A-2 can be a thin tungsten steel rod, and the second part 401-B-2 can be a metal flat plate.
温度传感器402包括至少一个第一温度传感器(图中未标示)、至少一个第二温度传感器(图中未标示)以及至少一个第三温度传感器(图中未标示)。The
示例性地,在进口段301的出口处(即进口段接口302-1)放置第一温度传感器,可以在第一流体的出口处和第二流体的出口处分别放置多个第一温度传感器,用于分别检测所述第一流体和所述第二流体的温度。Exemplarily, a first temperature sensor is placed at the outlet of the inlet section 301 (ie, the inlet section interface 302-1), and a plurality of first temperature sensors may be placed at the outlet of the first fluid and the outlet of the second fluid, respectively, For detecting the temperature of the first fluid and the second fluid respectively.
示例性地,利用第一部件401-A-2固定至少一个第二温度传感器,用于检测混合流体的温度。Exemplarily, at least one second temperature sensor is fixed with the first part 401-A-2 for detecting the temperature of the mixed fluid.
示例性地,在第二部件401-B-2的上下表面放置至少一个第三温度传感器,用于检测所述第二部件的表面温度。所述第二部件具有预设厚度,例如所述第二部件401-B-1具有0.5mm、1mm、1.5mm以及2mm等系列厚度。Exemplarily, at least one third temperature sensor is placed on the upper and lower surfaces of the second component 401-B-2 for detecting the surface temperature of the second component. The second part has a preset thickness, for example, the second part 401-B-1 has a series of thicknesses of 0.5mm, 1mm, 1.5mm, and 2mm.
示例性地,温度传感器402可以是T型热电偶,型号为TT-T-40,直径为0.08mm。可以从第二流体中心对应位置开始,沿直线向两侧每隔5mm布置一个测量点,共13个测量点,根据所述测量点获得温度的测量数据。Illustratively, the
再如图3所示,数据采集仪403分别与所述第一温度传感器、所述第二温度传感器以及所述第三温度传感器连接,用于采集所述温度传感器的温度数据。数据处理设备404与数据采集仪403连接,用于处理数据采集仪403发来的数据。所述数据处理设备404可以是计算机设备。As shown in FIG. 3 , the
示例性地,所述数据处理设备404还用于:Exemplarily, the
根据所述数据采集仪采集到所述温度传感器的温度数据绘制温度-时间曲线,并计算不同测量点的温度均值、峰峰值以及标准差值,以得到不同位置的温度分布和温度波动的数据;Draw a temperature-time curve according to the temperature data of the temperature sensor collected by the data acquisition instrument, and calculate the temperature mean value, peak-to-peak value and standard deviation value of different measurement points, so as to obtain the data of temperature distribution and temperature fluctuation at different positions;
其中,计算所述温度均值的表达式为:Tavg=∑Ti/N,Tavg表示温度均值,Ti表示瞬时温度数据,i表示第i个温度数据,N表示温度数据总数;Wherein, the expression for calculating the temperature average value is: T avg =∑T i /N, T avg represents the temperature average value, T i represents the instantaneous temperature data, i represents the ith temperature data, and N represents the total number of temperature data;
其中,计算所述峰峰值的表达式为:TP-P=Tmax-Tmin,TP-P表示温度峰-峰值,Tmax表示最大温度数据,Tmin表示最小温度数据;Wherein, the expression for calculating the peak-to-peak value is: T PP =T max -T min , T PP represents the temperature peak-to-peak value, T max represents the maximum temperature data, and T min represents the minimum temperature data;
其中,计算所述标准差值的表达式为:Wherein, the expression for calculating the standard deviation value is:
Tσ表示标准差值。 Tσ represents the standard deviation value.
示例性地,所述数据处理设备404还用于:Exemplarily, the
根据所述数据采集仪采集到所述第二部件的上下表面的温度数据,计算所述第二部件在不同厚度下的平均温度衰减值;According to the temperature data of the upper and lower surfaces of the second part collected by the data acquisition instrument, calculate the average temperature decay value of the second part under different thicknesses;
其中,计算所述平均温度衰减值的表达式为:Wherein, the expression for calculating the average temperature decay value is:
aavg表示平均温度衰减值,i表示第i个温度数据,N表示温度数据总数,表示上表面的瞬时温度数据,表示下表面的瞬时温度数据。a avg represents the average temperature decay value, i represents the ith temperature data, N represents the total number of temperature data, represents the instantaneous temperature data of the upper surface, Indicates the instantaneous temperature data of the lower surface.
示例性地,所述数据处理设备404还用于:Exemplarily, the
对所述数据采集仪采集到的数据进行快速傅里叶变换,得到相应频率下的实部和虚部,并根据所述实部和所述虚部计算对应的幅值和功率谱密度。Fast Fourier transform is performed on the data collected by the data acquisition instrument to obtain the real part and the imaginary part at the corresponding frequency, and the corresponding amplitude and power spectral density are calculated according to the real part and the imaginary part.
根据所述幅值和所述功率谱密度绘制成温度的幅值-频率曲线和功率谱密度-频率曲线,以得到温度波动的频率分布数据。The amplitude-frequency curve and the power spectral density-frequency curve of temperature are plotted according to the amplitude and the power spectral density, so as to obtain frequency distribution data of temperature fluctuation.
其中,计算所述幅值(单边带)的表达式为:Re表示实部,Im表示虚部,A表示幅值,n表示数据总数;Wherein, the expression for calculating the amplitude (single sideband) is: Re represents the real part, Im represents the imaginary part, A represents the amplitude, and n represents the total number of data;
其中,计算所述功率谱密度(单边带)的表达式为:PSD=2Δt·(Re2+Im2)/n,n=1,2...n/2-1,PSD表示功率密度,Δt表示采样时间间隔,n表示数据总数。Wherein, the expression for calculating the power spectral density (single sideband) is: PSD=2Δt·(Re 2 +Im 2 )/n, n=1, 2...n/2-1, PSD represents the power density , Δt represents the sampling time interval, and n represents the total number of data.
以下通过一应用示例对上述数据处理设备404进行具体说明。The above
图14(a)~图14(c)和图15(a)~图15(b)是采用第一进口段(如同轴进口段)301-A的混合方式,流体介质为水,第二部件(如金属平板)材料为316H,第一流体的温度是40℃,第二流体的温度是20℃,出口流速均是0.5m/s。图14(a)示出了混合区域中的流体温度测量数据,图15(a)示出了第二部件的温度测量数据。Figures 14(a) to 14(c) and Figures 15(a) to 15(b) show the mixing method using the first inlet section (eg coaxial inlet section) 301-A, the fluid medium is water, the second The material of the component (such as a metal plate) is 316H, the temperature of the first fluid is 40°C, the temperature of the second fluid is 20°C, and the outlet flow velocity is both 0.5m/s. Figure 14(a) shows fluid temperature measurement data in the mixing region, and Figure 15(a) shows temperature measurement data for the second component.
图14(a)是本发明一实施例提供的瞬时温度的示意图,如图14(a)所示,图14(a)是通过第一支架401-A和第一部件(如细钨钢棒)401-A-2,在距离第一进口段301-A的出口位置10mm高度,测量流体的混合温度,X表示测量点到第二流体中心的距离。Fig. 14(a) is a schematic diagram of the instantaneous temperature provided by an embodiment of the present invention. As shown in Fig. 14(a) ) 401-A-2, measure the mixing temperature of the fluid at a height of 10 mm from the outlet position of the first inlet section 301-A, and X represents the distance from the measurement point to the center of the second fluid.
通过图14(a)示出的温度-时间曲线、图14(b)示出的平均温度-测量点曲线,得到混合区域中的温度波动和分布情况。并通过计算公式TP-P=Tmax-Tmin和计算测量点P2、P3、P5峰-峰值分别为9.80、1.51、1.13℃,标准差值分别为1.84、0.23、0.24,获得混合区域中各测量点的温度波动程度。通过对温度-时间曲线的数据进行快速傅里叶变换,使用公式PSD=2Δt·(Re2+Im2)/n,n=1,2...n/2-1计算功率谱密度,绘制功率谱密度-频率曲线(如图14(c)所示),获取温度波动的频率分布区间和波动主频率。From the temperature-time curve shown in Fig. 14(a) and the average temperature-measurement point curve shown in Fig. 14(b), the temperature fluctuation and distribution in the mixed region are obtained. And by calculating the formula T PP =T max -T min and The peak-to-peak values of the calculated measurement points P 2 , P 3 and P 5 were 9.80, 1.51, and 1.13°C, respectively, and the standard deviations were 1.84, 0.23, and 0.24, respectively, to obtain the temperature fluctuation degree of each measurement point in the mixed region. The power spectral density was calculated using the formula PSD=2Δt·(Re 2 +Im 2 )/n, n=1, 2...n/2-1 by fast Fourier transforming the data of the temperature-time curve, plotted The power spectral density-frequency curve (as shown in Figure 14(c)), obtains the frequency distribution interval of temperature fluctuations and the main frequency of fluctuations.
图15(a)是通过第二支架401-B和第二部件(如金属平板)401-B-2,在距离第一进口段301-A的出口位置50mm高度,测量厚度为1mm的金属平板的上表面温度和下表面温度,X表示测量点到第二流体中心的距离。Figure 15(a) is a metal plate with a thickness of 1mm measured at a height of 50mm from the exit position of the first inlet section 301-A through the second bracket 401-B and the second component (such as a metal plate) 401-B-2 The upper surface temperature and lower surface temperature of , X represents the distance from the measurement point to the center of the second fluid.
通过温度-时间曲线(如图15(a)所示)和功率谱密度-频率曲线(如图15(b)所示),分析测量点的温度波动情况。并使用公式计算1mm厚度的金属平板在其下表面的测量点P2位置到上表面的测量点位置P2’的平均温度衰减,得到该平均温度衰减的值为7.37%。Through the temperature-time curve (as shown in Fig. 15(a)) and the power spectral density-frequency curve (as shown in Fig. 15(b)), the temperature fluctuation of the measurement point is analyzed. and use the formula The average temperature decay of a 1 mm thick metal plate from the measurement point P2 on the lower surface to the measurement point P2' on the upper surface was calculated, and the value of the average temperature decay was 7.37%.
以下对上述流体混合测试装置中温度波动测试的具体操作进行具体说明。The specific operation of the temperature fluctuation test in the above-mentioned fluid mixing test device will be described in detail below.
图16是本发明一实施例提供的流体混合测试装置的测试方法的流程示意图,如图16所示。FIG. 16 is a schematic flowchart of a testing method of a fluid mixing testing device provided by an embodiment of the present invention, as shown in FIG. 16 .
步骤1600,打开第一进液阀和第二进液阀,分别向第一电加热恒温水箱和第二电加热恒温水箱注入可循环的液体。Step 1600: Open the first liquid inlet valve and the second liquid inlet valve, and inject circulatable liquid into the first electrically heated constant temperature water tank and the second electrically heated constant temperature water tank, respectively.
步骤1601,打开所述第一电加热恒温水箱和所述第二电加热恒温水箱,并对所述可循环的液体分别加热至预设的温度,以得到对应的第一流体和第二流体。Step 1601: Open the first electrically heated constant temperature water tank and the second electrically heated constant temperature water tank, and heat the circulatable liquid to a preset temperature to obtain corresponding first fluid and second fluid.
其中,所述第一流体和所述第二流体具有不同的温度。Wherein, the first fluid and the second fluid have different temperatures.
步骤1602,将支架和温度传感器放置在预设位置。
其中,所述支架包括第一支架和第二支架,所述温度传感器可以是热电偶。Wherein, the support includes a first support and a second support, and the temperature sensor may be a thermocouple.
需要说明的是,所述步骤1602可以在上述任一步骤中执行。例如,步骤1602可以在上述步骤1600之前执行。It should be noted that the
步骤1603,打开第一阀门和第三阀门,并打开第一增压泵和第二增压泵,以使所述第一流体和所述第二流体分别从对应的所述第一电加热恒温水箱和所述第二电加热恒温水箱流出。
步骤1604,调节第二阀门和第四阀门,以使所述第一流体和所述第二流体在进口段的出口处达到预设流速。
步骤1605,打开数据采集仪并设置采样频率,当进口段的出口处的所述第一流体和所述第二流体的速度在预设时间内达到稳定后,记录所述温度传感器在不同工况下检测到的温度数据。Step 1605: Turn on the data acquisition instrument and set the sampling frequency. When the speed of the first fluid and the second fluid at the outlet of the inlet section reaches a stable level within a preset time, record the temperature sensor under different working conditions. The detected temperature data below.
其中,所述温度数据包括第一流体和第二流体在混合前各自的温度数据、第一流体和第二流体在混合后的温度数据以及第二部件的上下表面的温度数据。The temperature data includes the respective temperature data of the first fluid and the second fluid before mixing, the temperature data of the first fluid and the second fluid after mixing, and the temperature data of the upper and lower surfaces of the second component.
其中,所述不同工况包括以下任一或多种组合:Wherein, the different working conditions include any one or more combinations of the following:
根据调整所述温度传感器在不同高度下所检测到的流体和/第二部件的温度数据;According to adjusting the temperature data of the fluid and/or the second component detected by the temperature sensor at different heights;
改变第一流体和第二流体的流速和温度所检测到的温度数据;temperature data detected by changing the flow rates and temperatures of the first fluid and the second fluid;
根据第一流体和第二流体的在第一混合方式(即所述进口段为同轴进口段的结构,如图4所示)或第二混合方式(即所示进口段为平行进口段的结构,如图6所示)所检测到的温度数据。According to the first mixing method of the first fluid and the second fluid (that is, the inlet section is the structure of the coaxial inlet section, as shown in FIG. 4 ) or the second mixing method (that is, the inlet section shown is a parallel inlet section structure, as shown in Figure 6) detected temperature data.
步骤1606,关闭所述第二阀门和所述第四阀门,并停止所述第一增压泵和所述第二增压泵。
步骤1607,打开所述第一排液阀和所述第二排液阀,以使混合箱的流体流回至所述第一电加热恒温水箱和所述第二电加热恒温水箱,并打开第三排液阀,以排空所述混合箱内的流体。Step 1607: Open the first drain valve and the second drain valve, so that the fluid in the mixing tank flows back to the first electrically heated constant temperature water tank and the second electrically heated constant temperature water tank, and open the first electrically heated constant temperature water tank. Three drain valves to drain the fluid in the mixing tank.
步骤1608,对所述温度数据进行处理以得到流体温度波动以及引起的第二部件温度波动的分析数据。Step 1608: Process the temperature data to obtain analysis data of fluid temperature fluctuations and the resulting temperature fluctuations of the second component.
通过调整温度传感器的高度、改变第一流体和第二流体的温度、流速以及更换进口段的混合方式,循环上述步骤1600~1607,可以完成多种组合工况下的流体和第二部件的温度测量。By adjusting the height of the temperature sensor, changing the temperature and flow rate of the first fluid and the second fluid, and changing the mixing method of the inlet section, and repeating the
上述步骤1608计算不同测量点的温度均值、峰-峰值、标准差值、平均温度衰减的值以及功率谱密度等公式参照上述,再次不再赘述。In the
综上所述,本发明可实现冷热流体多种射流混合形式;方便调整温度传感器在空间上高度,测量流体和构件表面温度;通过控制冷热流体的温度、速度,可实现多种工况下的温度波动测量。能客观有效地分析不同温度下流体混合时的温度波动特性及对固体构件的影响。In summary, the present invention can realize various jet mixing forms of cold and hot fluids; it is convenient to adjust the height of the temperature sensor in space to measure the temperature of the fluid and the surface of the components; by controlling the temperature and speed of the cold and hot fluids, various working conditions can be realized measurement of temperature fluctuations. It can objectively and effectively analyze the temperature fluctuation characteristics of fluid mixing at different temperatures and its influence on solid components.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in One place, or it can be distributed over multiple network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干第一指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行各个实施例或者实施例的某些部分所述的方法。From the description of the above embodiments, those skilled in the art can clearly understand that each embodiment can be implemented by means of software plus a necessary general hardware platform, and certainly can also be implemented by hardware. Based on this understanding, the above-mentioned technical solutions can be embodied in the form of software products in essence or the parts that make contributions to the prior art, and the computer software products can be stored in computer-readable storage media, such as ROM/RAM, magnetic A disc, an optical disc, etc., includes several first instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the method described in each embodiment or some part of the embodiment.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
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