CN114412828A - Impeller structure for widening blockage flow of gas compressor - Google Patents
Impeller structure for widening blockage flow of gas compressor Download PDFInfo
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- 230000005540 biological transmission Effects 0.000 claims abstract description 4
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- 230000000903 blocking effect Effects 0.000 abstract description 4
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- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000010408 sweeping Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
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Abstract
Description
技术领域technical field
本发明属于废气涡轮增压领域,尤其是涉及一种拓宽压气机堵塞流量的叶轮结构。The invention belongs to the field of exhaust gas turbocharging, and in particular relates to an impeller structure for widening the blocked flow of a compressor.
背景技术Background technique
20世纪初期叶片掠首先在轴流压气机中得到应用,至今已进行了很多相关研究。叶片掠效应的早期研究是应用叶片后掠来提高性能,Hah等对一个跨声速风机的研究发现,叶片前掠和后掠对风机效率影响不大,但前掠可以增加风机的失速裕度。后掠则减小风机的失速裕度。Jang等通过叶片的弯、倾、掠对一个跨声速轴流压缩机进行了优化,最优的叶轮内部流动分离和激波强度减小,效率得到提高,其中叶片弯曲是提高叶轮效率最有效的方法。与轴流压缩机相比,关于离心压缩机叶片前缘掠的气动效应的研究比较有限,Hazby等研究得出前掠可以得到更高的效率和更宽的稳定工况范围,后掠与之相反。Krain等则通过叶片前缘后掠得到了更高的效率和更大的堵塞流量。Ganes等通过改变不同的前掠角和后掠角,发现掠效应与掠角大小有关,前掠和后掠各有优势。Xu等发现离心叶轮叶片前缘倾对叶轮的性能有很大影响,前倾和后倾均能提高叶轮的最高效率,但后倾得到的效率最高,前倾得到的稳定工况范围最大。In the early 20th century, blade swept was first used in axial compressors, and many related studies have been carried out so far. Early research on blade sweep effect was to use blade sweep to improve performance. Hah et al. studied a transonic fan and found that blade forward and backward sweep had little effect on fan efficiency, but forward sweep could increase the fan's stall margin. Sweeping back reduces the stall margin of the fan. Jang et al. optimized a transonic axial flow compressor through the bending, inclination and sweeping of the blades. The optimal impeller internal flow separation and shock wave intensity were reduced, and the efficiency was improved. Among them, the blade bending was the most effective way to improve the impeller efficiency. method. Compared with axial flow compressors, the research on the aerodynamic effect of the leading edge sweep of centrifugal compressor blades is relatively limited. Hazby et al. concluded that forward sweep can achieve higher efficiency and a wider range of stable operating conditions, while backward sweep is the opposite. . Krain et al. obtained higher efficiency and greater blocking flow by swept-back of the leading edge of the blade. By changing different forward and backward sweep angles, Ganes et al. found that the sweep effect is related to the size of the sweep angle, and forward sweep and backward sweep have their own advantages. Xu et al. found that the inclination of the leading edge of the centrifugal impeller blade has a great influence on the performance of the impeller. Both forward and backward inclination can improve the highest efficiency of the impeller, but the backward inclination obtains the highest efficiency, and the forward inclination obtains the largest range of stable operating conditions.
目前,对于叶片前缘倾掠的研究已经较为成熟,其研究对象均采用仅一种叶片形式组成前掠叶轮或者后掠叶轮,未见有尝试将其二者组合成整个叶轮的研究。通过研究,组合掠叶轮会对压气机性能的影响主要体现在堵塞流量增大。At present, the research on blade leading edge inclination is relatively mature, and the research objects all use only one blade form to form a forward-swept impeller or a backward-swept impeller, and there is no attempt to combine the two into the entire impeller. Through research, the effect of combined swept impeller on compressor performance is mainly reflected in the increase of blocked flow.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明旨在提出一种拓宽压气机堵塞流量的叶轮结构,以解决增压器堵塞流量偏小、流量工作范围较窄的问题。In view of this, the present invention aims to propose an impeller structure that widens the blocked flow of the compressor, so as to solve the problems of small blocked flow and narrow flow working range of the supercharger.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present invention is achieved in this way:
一种拓宽压气机堵塞流量的叶轮结构,包括主体及其外围沿径向均布的叶片组,主体内圈固定套接至传动轴,每个叶片组包括沿主体外围径向依次设置的分流叶片和组合掠叶轮,且组合掠叶轮包括第一叶片和第二叶片,第一叶片的一端和第二叶片的一端均固定连接至主体的外围,分流叶片、第一叶片和第二叶片沿主体径向依次分布。An impeller structure for widening the blocked flow rate of a compressor, comprising a main body and a radially evenly distributed blade group on its periphery, an inner ring of the main body is fixedly sleeved to a transmission shaft, and each blade group includes flow-dividing blades arranged in sequence along the radial direction of the main body periphery and a combined swept impeller, and the combined swept impeller includes a first blade and a second blade, one end of the first blade and one end of the second blade are fixedly connected to the periphery of the main body, and the diverter blade, the first blade and the second blade are along the diameter of the main body. distributed sequentially.
进一步的,所述第一叶片为前掠叶片。Further, the first blade is a forward-swept blade.
进一步的,所述第二叶片为后掠叶片。Further, the second blade is a swept blade.
进一步的,所述分流叶片为无掠的流叶片。Further, the splitter blades are non-swept flow blades.
相对于现有技术,本发明所述的一种拓宽压气机堵塞流量的叶轮结构具有以下有益效果:通过将叶尖前掠叶片和叶尖后掠叶片二者组合再周向阵列而成整个叶轮结构的方法,可使相邻叶片的喉口截面积增大,组合掠叶轮能够有效的扩宽压气机堵塞流量范围,达到满足工程需求的目的。Compared with the prior art, the impeller structure for widening the blocked flow of the compressor according to the present invention has the following beneficial effects: the entire impeller is formed by combining both the forward-swept blade and the backward-swept blade in a circumferential array. The structural method can increase the throat cross-sectional area of the adjacent blades, and the combined swept impeller can effectively widen the flow range of the blockage of the compressor, so as to meet the project requirements.
附图说明Description of drawings
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明实施例所述的一种拓宽压气机堵塞流量的叶轮结构的剖面示意图;1 is a schematic cross-sectional view of an impeller structure for widening a blocked flow rate of a compressor according to an embodiment of the present invention;
图2为本发明实施例所述的一种拓宽压气机堵塞流量的叶轮结构的结构示意图;2 is a schematic structural diagram of an impeller structure for widening a blocked flow rate of a compressor according to an embodiment of the present invention;
图3为本发明实施例所述的组合掠叶轮子午面结构示意图;3 is a schematic diagram of the structure of the meridian plane of the combined sweeping impeller according to an embodiment of the present invention;
图4为本发明实施例所述的无掠叶轮子午面结构示意图;4 is a schematic diagram of the structure of the meridian surface of the non-swept impeller according to the embodiment of the present invention;
图5为本发明实施例所述的分流叶片子午面结构示意图;5 is a schematic diagram of the structure of the meridian plane of the splitter blade according to an embodiment of the present invention;
附图标记说明:Description of reference numbers:
1-第一叶片;2-第二叶片;3-分流叶片;4-主体;5-无掠叶片;6-前掠;7-后掠。1-First blade; 2-Second blade; 3-Split blade; 4-Main body; 5-No-sweep blade; 6-Forward sweep; 7-Backward sweep.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图2所示,一种拓宽压气机堵塞流量的叶轮结构,包括主体4及其外围沿径向均布的叶片组,主体4内圈固定套接至传动轴,每个叶片组包括沿主体4外围径向依次设置的分流叶片3和组合掠叶轮,且组合掠叶轮包括第一叶片1和第二叶片2,第一叶片1的一端和第二叶片2的一端均固定连接至主体4的外围,分流叶片3、第一叶片1和第二叶片2沿主体4径向依次分布,如图1和2所示,第一叶片1为表征叶片前掠的形式的前掠叶片,第二叶片2为表征叶片后掠的后掠叶片,分流叶片3为无掠的分流叶片3,主体4径向均匀分布4个分流叶片3和4个组合掠叶轮,分流叶片3和组合掠叶轮交错分布构成完整压气机叶轮形态。As shown in FIG. 2, an impeller structure for widening the blocked flow of the compressor includes a
如下为入口气流角是65.093°、后弯角24.814°、主体4选用直径为130-150mm,叶轮转速设定值是60000rpm,对无掠叶片5的叶轮、单纯前掠叶片的叶轮,组合掠叶轮进行实验数据:The inlet airflow angle is 65.093°, the back bend angle is 24.814°, the diameter of the
无掠叶片的叶轮Impeller without swept blades
单纯前掠叶片的叶轮Impeller with simple forward swept blades
组合掠叶轮Combined swept impeller
如图3所示为组合掠叶轮子午面前掠和后掠的示意图,且箭头表述气体流向,如图4所示,常规叶轮只采用一种形式主叶片,图4中的叶轮采用无掠的无掠叶片5,而本发明专利所描述的是一种采用两种不同形式的组合主叶片,如图3所示,相邻的主叶片分别采用叶片前缘前掠和后掠的形式进行组合,并形成4组构成完整的主叶片结构,通过将叶尖前掠叶片和叶尖后掠叶片二者组合再周向阵列而成整个叶轮结构的方法,可使相邻叶片的喉口截面积增大,组合掠叶轮能够有效的扩宽压气机堵塞流量范围,达到满足工程需求的目的。Figure 3 is a schematic diagram of the combined swept impeller meridian forward sweep and backward sweep, and the arrows indicate the gas flow direction. As shown in Figure 4, the conventional impeller only adopts one form of main blade, and the impeller in Figure 4 adopts no sweep without The
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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