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CN114412828A - Impeller structure for widening blockage flow of gas compressor - Google Patents

Impeller structure for widening blockage flow of gas compressor Download PDF

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Publication number
CN114412828A
CN114412828A CN202111601728.6A CN202111601728A CN114412828A CN 114412828 A CN114412828 A CN 114412828A CN 202111601728 A CN202111601728 A CN 202111601728A CN 114412828 A CN114412828 A CN 114412828A
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blade
impeller
swept
main body
widening
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王宪磊
刘欣源
王依宁
林森
佟鼎
赵洋
花琳
高超
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China North Engine Research Institute Tianjin
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/28Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
    • F04D29/284Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention provides an impeller structure for widening the blocking flow of a gas compressor, which comprises a main body and blade groups uniformly distributed on the periphery of the main body along the radial direction, wherein the inner ring of the main body is fixedly sleeved on a transmission shaft, each blade group comprises a splitter blade and a combined swept impeller which are sequentially arranged along the radial direction of the periphery of the main body, the combined swept impeller comprises a first blade and a second blade, one end of the first blade and one end of the second blade are fixedly connected to the periphery of the main body, and the splitter blade, the first blade and the second blade are sequentially distributed along the radial direction of the main body. According to the impeller structure for widening the blocking flow of the gas compressor, the blade tip forward-swept blades and the blade tip backward-swept blades are combined and circumferentially arrayed to form the whole impeller structure, the throat sectional area of adjacent blades can be increased, and the combined swept impeller can effectively widen the blocking flow range of the gas compressor and achieve the purpose of meeting engineering requirements.

Description

一种拓宽压气机堵塞流量的叶轮结构An impeller structure for widening the blockage flow of the compressor

技术领域technical field

本发明属于废气涡轮增压领域,尤其是涉及一种拓宽压气机堵塞流量的叶轮结构。The invention belongs to the field of exhaust gas turbocharging, and in particular relates to an impeller structure for widening the blocked flow of a compressor.

背景技术Background technique

20世纪初期叶片掠首先在轴流压气机中得到应用,至今已进行了很多相关研究。叶片掠效应的早期研究是应用叶片后掠来提高性能,Hah等对一个跨声速风机的研究发现,叶片前掠和后掠对风机效率影响不大,但前掠可以增加风机的失速裕度。后掠则减小风机的失速裕度。Jang等通过叶片的弯、倾、掠对一个跨声速轴流压缩机进行了优化,最优的叶轮内部流动分离和激波强度减小,效率得到提高,其中叶片弯曲是提高叶轮效率最有效的方法。与轴流压缩机相比,关于离心压缩机叶片前缘掠的气动效应的研究比较有限,Hazby等研究得出前掠可以得到更高的效率和更宽的稳定工况范围,后掠与之相反。Krain等则通过叶片前缘后掠得到了更高的效率和更大的堵塞流量。Ganes等通过改变不同的前掠角和后掠角,发现掠效应与掠角大小有关,前掠和后掠各有优势。Xu等发现离心叶轮叶片前缘倾对叶轮的性能有很大影响,前倾和后倾均能提高叶轮的最高效率,但后倾得到的效率最高,前倾得到的稳定工况范围最大。In the early 20th century, blade swept was first used in axial compressors, and many related studies have been carried out so far. Early research on blade sweep effect was to use blade sweep to improve performance. Hah et al. studied a transonic fan and found that blade forward and backward sweep had little effect on fan efficiency, but forward sweep could increase the fan's stall margin. Sweeping back reduces the stall margin of the fan. Jang et al. optimized a transonic axial flow compressor through the bending, inclination and sweeping of the blades. The optimal impeller internal flow separation and shock wave intensity were reduced, and the efficiency was improved. Among them, the blade bending was the most effective way to improve the impeller efficiency. method. Compared with axial flow compressors, the research on the aerodynamic effect of the leading edge sweep of centrifugal compressor blades is relatively limited. Hazby et al. concluded that forward sweep can achieve higher efficiency and a wider range of stable operating conditions, while backward sweep is the opposite. . Krain et al. obtained higher efficiency and greater blocking flow by swept-back of the leading edge of the blade. By changing different forward and backward sweep angles, Ganes et al. found that the sweep effect is related to the size of the sweep angle, and forward sweep and backward sweep have their own advantages. Xu et al. found that the inclination of the leading edge of the centrifugal impeller blade has a great influence on the performance of the impeller. Both forward and backward inclination can improve the highest efficiency of the impeller, but the backward inclination obtains the highest efficiency, and the forward inclination obtains the largest range of stable operating conditions.

目前,对于叶片前缘倾掠的研究已经较为成熟,其研究对象均采用仅一种叶片形式组成前掠叶轮或者后掠叶轮,未见有尝试将其二者组合成整个叶轮的研究。通过研究,组合掠叶轮会对压气机性能的影响主要体现在堵塞流量增大。At present, the research on blade leading edge inclination is relatively mature, and the research objects all use only one blade form to form a forward-swept impeller or a backward-swept impeller, and there is no attempt to combine the two into the entire impeller. Through research, the effect of combined swept impeller on compressor performance is mainly reflected in the increase of blocked flow.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明旨在提出一种拓宽压气机堵塞流量的叶轮结构,以解决增压器堵塞流量偏小、流量工作范围较窄的问题。In view of this, the present invention aims to propose an impeller structure that widens the blocked flow of the compressor, so as to solve the problems of small blocked flow and narrow flow working range of the supercharger.

为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present invention is achieved in this way:

一种拓宽压气机堵塞流量的叶轮结构,包括主体及其外围沿径向均布的叶片组,主体内圈固定套接至传动轴,每个叶片组包括沿主体外围径向依次设置的分流叶片和组合掠叶轮,且组合掠叶轮包括第一叶片和第二叶片,第一叶片的一端和第二叶片的一端均固定连接至主体的外围,分流叶片、第一叶片和第二叶片沿主体径向依次分布。An impeller structure for widening the blocked flow rate of a compressor, comprising a main body and a radially evenly distributed blade group on its periphery, an inner ring of the main body is fixedly sleeved to a transmission shaft, and each blade group includes flow-dividing blades arranged in sequence along the radial direction of the main body periphery and a combined swept impeller, and the combined swept impeller includes a first blade and a second blade, one end of the first blade and one end of the second blade are fixedly connected to the periphery of the main body, and the diverter blade, the first blade and the second blade are along the diameter of the main body. distributed sequentially.

进一步的,所述第一叶片为前掠叶片。Further, the first blade is a forward-swept blade.

进一步的,所述第二叶片为后掠叶片。Further, the second blade is a swept blade.

进一步的,所述分流叶片为无掠的流叶片。Further, the splitter blades are non-swept flow blades.

相对于现有技术,本发明所述的一种拓宽压气机堵塞流量的叶轮结构具有以下有益效果:通过将叶尖前掠叶片和叶尖后掠叶片二者组合再周向阵列而成整个叶轮结构的方法,可使相邻叶片的喉口截面积增大,组合掠叶轮能够有效的扩宽压气机堵塞流量范围,达到满足工程需求的目的。Compared with the prior art, the impeller structure for widening the blocked flow of the compressor according to the present invention has the following beneficial effects: the entire impeller is formed by combining both the forward-swept blade and the backward-swept blade in a circumferential array. The structural method can increase the throat cross-sectional area of the adjacent blades, and the combined swept impeller can effectively widen the flow range of the blockage of the compressor, so as to meet the project requirements.

附图说明Description of drawings

构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:

图1为本发明实施例所述的一种拓宽压气机堵塞流量的叶轮结构的剖面示意图;1 is a schematic cross-sectional view of an impeller structure for widening a blocked flow rate of a compressor according to an embodiment of the present invention;

图2为本发明实施例所述的一种拓宽压气机堵塞流量的叶轮结构的结构示意图;2 is a schematic structural diagram of an impeller structure for widening a blocked flow rate of a compressor according to an embodiment of the present invention;

图3为本发明实施例所述的组合掠叶轮子午面结构示意图;3 is a schematic diagram of the structure of the meridian plane of the combined sweeping impeller according to an embodiment of the present invention;

图4为本发明实施例所述的无掠叶轮子午面结构示意图;4 is a schematic diagram of the structure of the meridian surface of the non-swept impeller according to the embodiment of the present invention;

图5为本发明实施例所述的分流叶片子午面结构示意图;5 is a schematic diagram of the structure of the meridian plane of the splitter blade according to an embodiment of the present invention;

附图标记说明:Description of reference numbers:

1-第一叶片;2-第二叶片;3-分流叶片;4-主体;5-无掠叶片;6-前掠;7-后掠。1-First blade; 2-Second blade; 3-Split blade; 4-Main body; 5-No-sweep blade; 6-Forward sweep; 7-Backward sweep.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

如图2所示,一种拓宽压气机堵塞流量的叶轮结构,包括主体4及其外围沿径向均布的叶片组,主体4内圈固定套接至传动轴,每个叶片组包括沿主体4外围径向依次设置的分流叶片3和组合掠叶轮,且组合掠叶轮包括第一叶片1和第二叶片2,第一叶片1的一端和第二叶片2的一端均固定连接至主体4的外围,分流叶片3、第一叶片1和第二叶片2沿主体4径向依次分布,如图1和2所示,第一叶片1为表征叶片前掠的形式的前掠叶片,第二叶片2为表征叶片后掠的后掠叶片,分流叶片3为无掠的分流叶片3,主体4径向均匀分布4个分流叶片3和4个组合掠叶轮,分流叶片3和组合掠叶轮交错分布构成完整压气机叶轮形态。As shown in FIG. 2, an impeller structure for widening the blocked flow of the compressor includes a main body 4 and its peripheral blade groups evenly distributed in the radial direction. The inner ring of the main body 4 is fixedly sleeved to the transmission shaft. 4. The splitter vanes 3 and the combined swept impeller are arranged radially on the periphery, and the combined swept impeller includes a first vane 1 and a second vane 2, and one end of the first vane 1 and one end of the second vane 2 are fixedly connected to the main body 4. At the periphery, the splitter vanes 3, the first vanes 1 and the second vanes 2 are distributed in turn along the radial direction of the main body 4. As shown in Figures 1 and 2, the first vane 1 is a forward-swept vane that characterizes the forward sweep of the vane, and the second vane 2 is the swept blade characterizing the swept back of the blade, the splitter blade 3 is the unswept splitter blade 3, the main body 4 is radially evenly distributed with 4 splitter blades 3 and 4 combined swept impellers, and the splitter blades 3 and the combined swept impeller are staggered. Complete compressor wheel configuration.

如下为入口气流角是65.093°、后弯角24.814°、主体4选用直径为130-150mm,叶轮转速设定值是60000rpm,对无掠叶片5的叶轮、单纯前掠叶片的叶轮,组合掠叶轮进行实验数据:The inlet airflow angle is 65.093°, the back bend angle is 24.814°, the diameter of the main body 4 is 130-150mm, and the impeller speed setting value is 60000rpm. Carry out the experimental data:

Figure BDA0003432010210000041
Figure BDA0003432010210000041

Figure BDA0003432010210000051
Figure BDA0003432010210000051

无掠叶片的叶轮Impeller without swept blades

转速Rotating speed 流量flow 压比pressure ratio 6000060000 1.67281.6728 2.57332.5733 6000060000 1.65611.6561 2.82892.8289 6000060000 1.61461.6146 3.09073.0907 6000060000 1.49851.4985 3.38363.3836 6000060000 1.46951.4695 3.38153.3815 6000060000 1.43761.4376 3.42243.4224 6000060000 1.40081.4008 3.46213.4621

单纯前掠叶片的叶轮Impeller with simple forward swept blades

转速Rotating speed 流量flow 压比pressure ratio 6000060000 1.75181.7518 2.60622.6062 6000060000 1.71631.7163 2.84912.8491 6000060000 1.64091.6409 3.09623.0962 6000060000 1.45751.4575 3.33193.3319 6000060000 1.39871.3987 3.36833.3683 6000060000 1.28741.2874 3.39733.3973

组合掠叶轮Combined swept impeller

如图3所示为组合掠叶轮子午面前掠和后掠的示意图,且箭头表述气体流向,如图4所示,常规叶轮只采用一种形式主叶片,图4中的叶轮采用无掠的无掠叶片5,而本发明专利所描述的是一种采用两种不同形式的组合主叶片,如图3所示,相邻的主叶片分别采用叶片前缘前掠和后掠的形式进行组合,并形成4组构成完整的主叶片结构,通过将叶尖前掠叶片和叶尖后掠叶片二者组合再周向阵列而成整个叶轮结构的方法,可使相邻叶片的喉口截面积增大,组合掠叶轮能够有效的扩宽压气机堵塞流量范围,达到满足工程需求的目的。Figure 3 is a schematic diagram of the combined swept impeller meridian forward sweep and backward sweep, and the arrows indicate the gas flow direction. As shown in Figure 4, the conventional impeller only adopts one form of main blade, and the impeller in Figure 4 adopts no sweep without The swept blade 5, and the patent of the present invention describes a combined main blade in two different forms. As shown in Figure 3, the adjacent main blades are combined in the form of forward sweep and rear sweep of the leading edge of the blade, respectively. And four groups are formed to form a complete main blade structure. By combining the forward-swept blade tip and the blade-tip backward-swept blade and then circumferentially arraying the entire impeller structure, the throat cross-sectional area of adjacent blades can be increased. The combined swept impeller can effectively widen the blockage flow range of the compressor to meet the needs of the project.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (4)

1. The utility model provides an widen impeller structure of compressor jam flow which characterized in that: including main part (4) and the blade group of radial equipartition in periphery thereof, the fixed cover of main part (4) inner circle connects to the transmission shaft, every blade group includes along the splitter blade (3) and the combination that main part (4) periphery set gradually sweeped the impeller, and the combination sweepers the impeller and includes first blade (1) and second blade (2), the equal fixed connection in periphery of main part (4) of the one end of first blade (1) and the one end of second blade (2), splitter blade (3), first blade (1) and second blade (2) radially distribute gradually along main part (4).
2. The impeller structure for widening the blockage flow of the compressor according to claim 1, wherein: the first blade (1) is a forward swept blade.
3. The impeller structure for widening the blockage flow of the compressor according to claim 1, wherein: the second blade (2) is a swept-back blade.
4. The impeller structure for widening the blockage flow of the compressor according to claim 1, wherein: the splitter blade (3) is a non-glancing splitter blade (3).
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US4093401A (en) * 1976-04-12 1978-06-06 Sundstrand Corporation Compressor impeller and method of manufacture
US5213473A (en) * 1990-09-15 1993-05-25 Mtu Motoren-Und Turbinen-Union Munchen Gmbh Radial-flow wheel for a turbo-engine
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Application publication date: 20220429