CN114412637B

CN114412637B - Assembled generator set packing box structure

Info

Publication number: CN114412637B
Application number: CN202210026521.9A
Authority: CN
Inventors: 罗建; 马威; 邓坤; 袁学文
Original assignee: Shenzhen Yicheong Power Technology Co ltd
Current assignee: Shenzhen Yicheong Power Technology Co ltd
Priority date: 2022-01-11
Filing date: 2022-01-11
Publication date: 2023-11-24
Anticipated expiration: 2042-01-11
Also published as: CN114412637A

Abstract

The invention relates to the technical field of generator set containers, and discloses a spliced generator set container structure, which comprises a spliced container body, wherein the spliced container body is divided into a shell part and an interior part, the shell part mainly comprises 5 components such as a No. 1 box body, a No. 2 box body, a No. 3 box body, a smoke collecting silencer, air inlet and exhaust silencing and the like, and the interior part mainly comprises 3 components such as an oil tank, a generator set, a control system and the like. This pin-connected panel's generator set packing box structure is a container of dismantling can assembling, and each position all can dismantle the equipment alone, need not a large amount of welding in the production process, also need not the manual work simultaneously to remove and polish the welding position, can reduce the pollution to the environment greatly, has the flexibility type simultaneously, can change the position between the spare part and can be used for being suitable for various models.

Description

Assembled generator set packing box structure

Technical Field

The invention relates to the technical field of generator set containers, in particular to an assembled generator set container structure.

Background

The existing container type diesel generator set has wide application range, the standard container type diesel generator set of the container type diesel generator set can be placed outdoors on the premise of not occupying building area, and the container type diesel generator set can prevent rain and sun, can quickly realize the mobility of power supply, and reliably and safely provides emergency power supply. Compared with the common open type unit, the device has the purposes of silence, convenient manufacture, transportation, maintenance and the like. However, the existing containers are basically welded to form a whole, so that the manufacturing site and the safety are extremely tested, the whole container can be transported only by a large transport vehicle during transportation, the size and the specification of the whole container are strictly regulated, and the transportation and the manufacturing are also very high. The invention mainly solves the problems of long production time, high production environment requirement, large production space, large environmental pollution, large transportation difficulty, complex and numerous manufacturing process, high later maintenance cost, difficult maintenance process and the like of the welded container in the production process.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a spliced generator set packing box structure, which reduces corresponding welding and spray painting processes through splicing and plastic spraying processes, reduces polishing and sand spraying processes, brings flexibility and portability to the generator set packing box because of the detachable property, and can replace parts at the same position because the parts of the generator set packing box are detachable and replaceable, so that a single container can be suitable for various machine types, and simultaneously can greatly save maintenance time and cost in later maintenance, and the damage of a single part can also be convenient for disassembling and replacing new accessories.

In order to achieve the above-mentioned purpose of assembling type generator set packing box structure, the invention provides the following technical scheme: the assembled container is divided into a shell and an inner decoration, wherein the shell part mainly comprises 5 components of a No. 1 box body, a No. 2 box body, a No. 3 box body, a smoke collecting silencer, an air inlet and exhaust silencer and the like, and the inner decoration part mainly comprises 3 components of an oil tank, an electric generator set, a control system and the like; the shell part is gray and white alternate, shell part shrouding class is white, and frame stand and door plant are gray, and surface treatment is the outdoor powder technology of powder spraying toast, and all connecting bolt surfaces all adopt dyclon surface treatment, and each joint position of box shell all need install joint strip additional, shell part waterproof grade is IPX3, interior trim part mainly uses generator unit as central layout, and the left and right sides is filled high density rubber and plastic amortization cotton noise reduction amortization with the box top, is equipped with oil feeding system again in the box, and auxiliary such as lighting control system reaches generator unit normal operating.

Further, no. 1 box, no. 2 box, no. 3 box includes the curb girder respectively, the curb girder uses the bolt fastening together with the crossbeam, constitutes its bottom frame, then longmen stand and longmen crossbeam use the bolt fastening with it through the connecting piece, constitutes longmen frame, bottom frame and longmen frame pass through the connecting piece with it be fixed into preliminary frame with the bolt, the stand is installed on preliminary frame, the curb girder is installed to top and longmen stand and stand use bolt fixed connection, the base supporting beam passes through bolt fastening and assembles into the whole frame of No. 1 box or No. 2 box or No. 3 box on longmen crossbeam and crossbeam, the bottom plate passes through the bolt mounting on the bottom frame, the curb plate is from down upwards through bolt fastening on stand and curb plate in proper order, pass through bolt fastening between curb plate and the curb plate, liquid level observation window mounting means is unanimous with the curb plate, hinge mounting is to standard door and glass door, the other end of hinge passes through the bolt fastening to the stand of hole site on the hole site in advance, the roof passes through the reservation in proper order and installs at the frame top.

Preferably, the No. 1 box, the No. 2 box and the No. 3 box have the same structure.

Preferably, sealing rubber strips are additionally arranged at the joint positions of the outer shells of the cases before the bolts are installed, waterproof rubber strips are additionally arranged in the door frame, and finally the cases are assembled into the cases No. 1 or No. 2 or No. 3.

Preferably, the box bodies of the No. 1 box body, the No. 2 box body and the No. 3 box body are connected together through bolts by means of reserved hole sites on the gantry upright posts, waterproof adhesive tapes are additionally arranged between the box bodies, and finally the silencer is mounted to the top of the box body to be assembled into the whole assembly container.

Compared with the prior art, the invention provides an assembled generator set container structure, which has the following beneficial effects:

the assembled container can assemble and disassemble all components of the assembled container, can be installed on site after being directly produced by a factory, has low transportation requirements, is mainly screwed by bolts, does not need a large amount of welding in the production process, does not need manual polishing of welding parts, can greatly reduce environmental pollution, and can greatly treat and spray paint because of overlarge volume of the welded container during surface treatment, the assembled container can split all parts into small parts for plastic spraying treatment, the space can be greatly saved, the time is saved, and the plastic spraying method is almost pollution-free for the environment.

Drawings

FIG. 1 is a schematic diagram of the overall structure of a generator set container according to the present invention;

FIG. 2 is a schematic view of the main body frame structure of the generator set container housing of the present invention;

fig. 3 is a schematic view of the overall structure of the housing of the generator set container of the present invention.

In the figure: 1. a side beam; 2. a gantry beam; 3. a column; 4. a cross beam; 5. a base support beam; 6. a gantry column; 7. a connecting piece; 8. a side plate; 9. a top plate; 10. a liquid level observation window; 11. a bottom plate; 12. a glass door; 13. a standard door.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-3, an assembled generator set packaging box structure comprises an assembled container assembly, wherein the assembled container assembly is divided into a shell and an inner decoration main body, the shell part mainly comprises 5 components of a No. 1 box body, a No. 2 box body, a No. 3 box body, a smoke collecting silencer, air inlet and exhaust silencing and the like, and the inner decoration part mainly comprises 3 components of an oil tank, a generator set, a control system and the like.

To sum up, in this embodiment, the assembly container may be generally divided into two main bodies, namely a housing and an interior, where the housing portion includes: no. 1 box, no. 2 box, no. 3 box, collection cigarette muffler, advance 5 subassemblies such as amortization of airing exhaust, interior trim part contains: 3 components such as an oil tank, a generator set, a control system and the like; the assembled container shell is alternately gray and white, the shell sealing plates are white, the frame upright posts and the door plates are gray, the surface treatment is a powder spraying and baking outdoor powder process, the surfaces of all connecting bolts are subjected to Dacromet surface treatment, sealing rubber strips are required to be added at the joint parts of the container shell, and the waterproof grade of the container shell is IPX3; the assembled container interior decoration part mainly uses a generator set as a central layout, the left side and the right side are filled with high-density rubber plastic silencing cotton for noise reduction and silencing with the top of a box body, an oil supply system, an illumination control system and the like are further arranged in the box body to assist in achieving normal operation of the generator set, and the structures of the 1, 2 and 3 box bodies are the same, so that the 1 box body is used for detailing the structure:

firstly, the side beams 1 and the cross beams 4 are fastened together through bolts to form a bottom frame, then the gantry upright posts 6 and the gantry cross beams 2 are fastened through bolts through connectors 7 to form a gantry frame, and then the bottom frame and the gantry frame are fixed into a primary frame through the connectors 7 through bolts. Then the column 3 is mounted on the preliminary frame, and then the side beams 1 are mounted to the top and bolted together with the gantry columns 6 and columns 3. And then the base supporting beam 5 is fixed on the gantry beam 2 and the beam 4 by bolts to form an integral frame diagram of the first box body. The base plate 11 is then bolted to the bottom frame. And then the side plates 8 are fixed on the upright posts 3 and the side beams 1 sequentially from bottom to top through bolts, and meanwhile, the side plates 8 and the side plates 8 can be fastened through bolts. The liquid level observation window 10 is installed in the same way as the side plate 8, then the hinge is installed on the standard door 13 and the glass door 12, then the other end of the hinge is fixed on the upright post with the hole site opened in advance through bolts, and finally the top plate 9 is installed on the top of the frame through the reserved hole site in sequence. The joint parts of the outer shells of the boxes are additionally provided with sealing rubber strips at the mounting bolts, waterproof rubber strips are additionally arranged in the door frame, the door frame is finally assembled into a No. 1 box body (shown in fig. 3), the box bodies are connected together through bolts by means of reserved hole sites on the gantry upright posts 6, the waterproof rubber strips are additionally arranged between the box bodies, and finally the silencer is mounted at the top of the box body to be assembled into the whole assembled container (shown in fig. 1).

The assembled container can assemble and disassemble all components of the assembled container, can be installed on site after direct production by factories, has low transportation requirements, does not need a large amount of welding in the production process because the whole container is screwed by bolts, and simultaneously does not need manual removal for polishing welding parts, so that the pollution to the environment can be greatly reduced, and the welded container is excessively large in volume, requires large space for paint spraying in surface treatment, so that the environmental pollution is large, all parts of the assembled container can be split into small parts for plastic spraying treatment, the space can be greatly saved, the time is saved, and the plastic spraying method is almost pollution-free for the environment.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An assembled generator set collection box structure which is characterized in that: the assembled container comprises an assembled container body, wherein the assembled container body is divided into two main bodies of a shell part and an interior decoration part, the shell part mainly comprises 5 components of a No. 1 box body, a No. 2 box body, a No. 3 box body, a smoke collecting silencer, air inlet and outlet silencing and the like, and the interior decoration part mainly comprises an oil tank, a generator set and 3 components of a control system;

the No. 1 box body, the No. 2 box body and the No. 3 box body have the same structure;

the novel vertical type water level control box comprises a No. 1 box body, a No. 2 box body and a No. 3 box body, wherein the No. 1 box body and the cross beam (4) are respectively provided with a side beam (1), a bottom frame is formed by fastening the side beams (1) and the cross beam (4) through bolts, then a gantry upright post (6) and the gantry cross beam (2) are fastened through bolts through connecting pieces (7) to form a gantry frame, the bottom frame and the gantry frame are fixed into a preliminary frame through bolts through the connecting pieces (7), an upright post (3) is arranged on the preliminary frame, the side beams (1) are fixedly connected with the top and the gantry upright post (6) and the upright post (3) through bolts, a base support beam (5) is fixedly arranged on the gantry cross beam (2) and the cross beam (4) through bolts to form an integral frame of the No. 1 box body or the No. 2 box body or the No. 3, a bottom plate (11) is arranged on the bottom frame through bolts, a side plate (8) is sequentially fixed on the side beam (3) and the side beam (1) through bolts from bottom to top, a side plate (8) is fastened through bolts, a liquid level observation window (10) is arranged on the side plate (8) and the side plate (8) through bolts, a top plate (8) is arranged on the side plate (3) and a top plate (12) is fixedly arranged on a top plate through a top glass in turn, and a top plate (13) is arranged on the top frame in advance;

the interior decoration part is mainly distributed by taking the generator set as the center, and the left side, the right side and the top of the box body are filled with high-density rubber-plastic noise-reducing cotton for noise reduction and noise reduction;

the shell part sealing plates are white, the frame upright posts and the door plates are gray, the surface treatment is a powder spraying and baking outdoor powder process, and the surfaces of all connecting bolts are subjected to Dacromet surface treatment.

2. The assembled generator set packing box structure according to claim 1, wherein: the shell part is gray and white, sealing rubber strips are required to be additionally arranged at the joint positions of the shell of the box body, and the waterproof grade of the shell part is IPX3.

3. The assembled generator set packing box structure according to claim 1, wherein: an oil supply system and an illumination control system are arranged in the box body, so that the generator set can normally operate.

4. The assembled generator set packing box structure according to claim 1, wherein: sealing rubber strips are additionally arranged at the joint positions of the outer shells of the cases before the bolts are installed, waterproof rubber strips are additionally arranged in the door frame, and finally the cases are assembled into the case No. 1 or the case No. 2 or the case No. 3.

5. The assembled generator set packing box structure according to claim 2, wherein: the novel combined assembly container is characterized in that the first box body, the second box body and the third box body are connected together through bolts by means of reserved hole sites on the gantry upright posts (6), waterproof adhesive tapes are additionally arranged between the first box body and the second box body, and finally the silencer is mounted to the top of the first box body and assembled into the whole assembly container.