CN114411078A - Vacuum high-temperature automatic pressurizing device and application thereof - Google Patents
Vacuum high-temperature automatic pressurizing device and application thereof Download PDFInfo
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- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
- C23C14/5806—Thermal treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/12—Aluminium or alloys based thereon
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
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- C21D2241/00—Treatments in a special environment
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Abstract
Description
技术领域technical field
本发明属于热处理技术领域,具体涉及一种真空高温自动加压装置及其应用。The invention belongs to the technical field of heat treatment, and in particular relates to a vacuum high temperature automatic pressurizing device and its application.
背景技术Background technique
金属板材被广泛的应用于海洋工程、工程机械、航空航天等领域,随着各领域发展,对板材的需求量越来越大。但是,暴露于大气环境、海洋环境、工业环境下的金属板材极易在界面上发生了化学或电化学多相反应,使金属转入氧化(离子)状态,造成腐蚀,严重影响工程设施的服役寿命以及可靠性。Sheet metal is widely used in marine engineering, construction machinery, aerospace and other fields. With the development of various fields, the demand for sheet metal is increasing. However, metal sheets exposed to atmospheric, marine, and industrial environments are prone to chemical or electrochemical heterogeneous reactions at the interface, causing the metal to enter an oxidized (ionic) state, causing corrosion and seriously affecting the service of engineering facilities. longevity and reliability.
金属板材的耐腐蚀处理,主要是对金属表面其进行处理,大致可分为三类,分别为表面镀层技术,表面改性技术以及表面镀膜技术。应用最多的为表面镀层技术,因其可镀金属种类丰富,价格合理,工艺完善等被广泛的应用于金属板材的耐腐蚀处理。现阶段常用的镀层处理技术主要有磁控溅射、热浸镀等,可实现对金属板材铝、镁、钛、锌等不同金属的镀层。但金属板材在经过镀层处理后,由于镀层过程中镀层分布不均,涂装不全等缺陷,需要对其进行真空退火处理或钝化处理。The corrosion-resistant treatment of metal sheets is mainly to treat the metal surface, which can be roughly divided into three categories, namely surface coating technology, surface modification technology and surface coating technology. The most widely used is the surface coating technology, which is widely used in the corrosion-resistant treatment of metal sheets because of its rich metal types, reasonable prices and perfect technology. The commonly used coating treatment technologies at this stage mainly include magnetron sputtering, hot dip plating, etc., which can realize the coating of different metals such as aluminum, magnesium, titanium, and zinc on metal sheets. However, after the metal sheet is treated with coating, due to the uneven distribution of the coating and the incomplete coating during the coating process, it needs to be vacuum annealed or passivated.
传统的真空热处理工艺是利用真空旋片泵和真空增压泵、真空扩散泵将热处理炉内的真空度抽至6.7×10-2以上的高真空度,然后将炉内温度通过电加热方式升至工艺需要的温度,在真空环境下通过辐射方式对铝加工制品进行加热和热处理,热处理工艺执行完毕后,停止加热保温,自然冷却至工艺要求的温度后出炉并进行后续工序的加工。但此方法会使材料的内在质量一致性差,制约了功能性铝加工制品的生产效率提升和产品质量提升,而且设备的维修成本高,性能不稳定,操作过程冗杂。The traditional vacuum heat treatment process is to use a vacuum rotary vane pump, a vacuum booster pump, and a vacuum diffusion pump to pump the vacuum degree in the heat treatment furnace to a high vacuum degree above 6.7×10 -2 , and then increase the temperature in the furnace by electric heating. To the temperature required by the process, the aluminum processed products are heated and heat treated by radiation in a vacuum environment. After the heat treatment process is completed, the heating and heat preservation are stopped, and the furnace is naturally cooled to the temperature required by the process and then processed in the subsequent process. However, this method will make the inherent quality consistency of the material poor, which restricts the improvement of the production efficiency and product quality of functional aluminum processed products, and the maintenance cost of the equipment is high, the performance is unstable, and the operation process is complicated.
为解决传统真空热处理存在的缺陷,提供一种在真空密闭环境下,对涂层板材进行热处理并自动加压装置,对制备优异的耐腐蚀性能涂层具有重要意义。In order to solve the defects of traditional vacuum heat treatment, it is of great significance to provide a device for heat treatment and automatic pressurization of coated plates in a vacuum closed environment, which is of great significance for preparing coatings with excellent corrosion resistance.
发明内容SUMMARY OF THE INVENTION
为了解决上述背景技术中的不足,本发明提供了一种真空高温自动加压装置及其应用,该装置可以在真空热处理的同时进行加压。采用该装置对涂层板材热处理的过程中,经过施压后,能细化显微组织,提高材料组织的致密性,提高板材耐腐蚀性能。压力加工还能直接使板材坯料成为所需形状和尺寸的零件,大大减少了后续的加工量,提高了生产效率,同时也因为强度、塑性等机械性能的提高而可以相对减少零件的截面尺寸和重量,从而节省了金属材料,提高了材料的利用率。In order to solve the above-mentioned deficiencies in the background technology, the present invention provides a vacuum high temperature automatic pressurizing device and its application, the device can be pressurized at the same time of vacuum heat treatment. In the process of heat treatment of the coated plate by using the device, after applying pressure, the microstructure can be refined, the compactness of the material structure can be improved, and the corrosion resistance of the plate can be improved. Pressure processing can also directly make the plate blank into a part of the required shape and size, which greatly reduces the subsequent processing amount and improves the production efficiency. weight, thereby saving metal materials and improving the utilization rate of materials.
本发明第一个目的是提供一种真空高温自动加压装置,包括真空加热的腔体及所述腔体一侧设置的用于打开所述腔体的盖体,所述腔体内设置有加压机构,所述加压机构包括:The first object of the present invention is to provide a vacuum high-temperature automatic pressurizing device, which includes a vacuum-heated cavity and a cover provided on one side of the cavity for opening the cavity. Pressing mechanism, the pressurizing mechanism includes:
两个连接件,其竖向相对设置于所述腔体内;two connecting pieces, which are vertically oppositely arranged in the cavity;
两个所述连接件的之间从上至下依次水平设置的两个压板,两个所述压板之间用于放置需要加压的板材;每个所述压板两端分别与相应的所述连接件滑动连接;及Two pressing plates are arranged horizontally from top to bottom between the two connecting pieces, and the plates that need to be pressed are placed between the two pressing plates; the two ends of each pressing plate are respectively connected with the corresponding the sliding connection of the connector; and
所述腔体的顶面和底面与相邻的所述压板之间设有的石墨包。A graphite package is provided between the top and bottom surfaces of the cavity and the adjacent pressing plates.
优选的,每个所述连接件包括板体,其竖向两侧开设有供所述压板滑动的条形滑槽;每个所述压板两端均设有滑动件,每个所述滑动件均滑动连接与相应的条形滑槽内。Preferably, each of the connecting pieces includes a plate body, and two vertical sides of the connecting piece are provided with strip-shaped sliding grooves for the pressing plate to slide; They are all slidably connected with the corresponding bar-shaped chute.
更优选的,每个所述滑动件包括两个连接板,均垂直相对设置于所述压板端部的两侧,及每个所述连接板端部设置的滑块,每个所述滑块分别滑接于相应的所述条形滑槽内。More preferably, each of the sliding members includes two connecting plates, both of which are vertically opposite to the two sides of the end of the pressing plate, and a sliding block provided at the end of each connecting plate, and each of the sliding blocks. They are respectively slidably connected in the corresponding bar-shaped chute.
更优选的,每个所述滑动件的两个所述连接板之间均设置有滑扣件;More preferably, a sliding fastener is provided between the two connecting plates of each sliding member;
每个所述滑扣件包括:转轴,均转动连接于两个所述连接板之间;所述转轴上设有钩设于所述板体上的钩件,所述转轴套设有扭力弹簧,所述扭力弹簧的一端与所述压板端部抵接,另一端与所述钩件一侧连接;所述钩件在所述扭力弹簧的作用下自动钩设于所述板体上;Each of the sliding fasteners includes: a rotating shaft, both of which are rotatably connected between the two connecting plates; the rotating shaft is provided with a hook that is hooked on the plate body, and the rotating shaft is sleeved with a torsion spring One end of the torsion spring is in contact with the end of the pressure plate, and the other end is connected with one side of the hook; the hook is automatically hooked on the plate under the action of the torsion spring;
所述板体上从上至下等间隔开设有供所述钩件钩设的凹坑;其中,所述板体的上半部分的凹坑为第一凹坑,下半部分的凹坑为第二凹坑,所述第一凹坑与所述第二凹坑的朝向相对倾斜设置。The plate body is equally spaced from top to bottom with pits for the hooks to be hooked; wherein, the pits in the upper half of the plate body are the first pits, and the pits in the lower half are the first pits. The second dimples, the first dimples and the second dimples are oriented obliquely relative to each other.
更优选的,当位于上部的所述压板向下滑动时,则连接于上部的所述压板两端的所述滑扣件向上扣设于不同高度的第一凹坑内;More preferably, when the pressing plate on the upper part slides downward, the sliding fasteners connected to both ends of the pressing plate on the upper part are upwardly buckled in the first recesses of different heights;
当位于下部的所述压板向上滑动时,则连接于下部的所述压板两端的所述滑扣件向下扣设于不同高度的第二凹坑内。When the lower pressing plate slides upward, the sliding fasteners connected to the two ends of the lower pressing plate are downwardly buckled in the second recesses of different heights.
更优选的,每个所述转轴的一端延伸至所述连接板另一侧设置有拨钮,通过拨动所述拨钮的旋转驱动所述转轴的转动,控制所述钩件钩设于选定的凹坑内。More preferably, one end of each of the rotating shafts extends to the other side of the connecting plate and is provided with a toggle button, and the rotation of the toggle button is driven to drive the rotation of the rotating shaft to control the hooks to be hooked on the selector. in the defined pit.
优选的,所述盖体的四周均通过固定夹可启闭的设置于所述腔体的一侧上。Preferably, all four sides of the cover body are openable and closable on one side of the cavity through fixing clips.
本发明第二个目的是提供一种上述真空高温自动加压装置在涂层板材进行热处理并自动加压中的应用。The second object of the present invention is to provide an application of the above-mentioned vacuum high temperature automatic pressing device in heat treatment and automatic pressing of a coated plate.
本发明第三个目的是提供一种耐腐蚀涂层板材进行热处理并自动加压的方法,采用上述的真空高温自动加压装置,包括以下步骤:The third object of the present invention is to provide a method for heat-treating and automatically pressurizing a corrosion-resistant coating plate, using the above-mentioned vacuum high-temperature automatic pressurizing device, comprising the following steps:
调节两个所述压板之间的距离,将涂层板放置于两个所述压板之间,并使所述涂层板的顶面和底面分别与相邻的所述压板相抵接;Adjusting the distance between the two pressing plates, placing the coating plate between the two pressing plates, and making the top surface and the bottom surface of the coating plate abut against the adjacent pressing plates respectively;
随后将盖体通过固定夹固定与所述腔体上;then fix the cover to the cavity by the fixing clip;
然后将所述装置放置于真空管式炉中进行真空热处理,在真空高温情况下,石墨包会进行膨胀,对压板加一定的压力,即完成涂层板材进行热处理并自动加压的过程。Then, the device is placed in a vacuum tube furnace for vacuum heat treatment. Under the condition of high vacuum temperature, the graphite package will expand, and a certain pressure will be applied to the pressing plate, that is, the process of heat treatment and automatic pressurization of the coated plate is completed.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的真空高温自动加压装置,通过在位于上的压板顶面和位于下方的压板底部放置石墨包,在高温状态下,石墨包遇高温会发生膨胀的作用下,自发的对两个压板之间放置的涂层板材进行压力作用,无需人为控制加压按钮进行操作;装置可承受温度范围为0℃~800℃;依据膨胀材料遇高温即发生膨胀现象,在开始制备前,根据需对板材施加压力的大小,对照着压力表,称取1~n克不同质量的膨胀材料,填入石墨包进行密封。在金属板材放入装置后进行装置的密封,放入真空高温炉内,调整好温度及时间。在温度升高的过程中自发进行作业,随后炉子停止加热,待室温后取出即可;装置操作步骤简明,上手简单,且花费低,维修方便等;可改善并提高镀铝涂层板材的耐腐蚀性能;可应用镀铝、镀锌、镀锡等不同基体的涂层金属板材。In the vacuum high-temperature automatic pressurizing device provided by the present invention, by placing a graphite package on the top surface of the upper platen and the bottom of the lower platen, under the high temperature state, the graphite package will expand under the action of high temperature, and spontaneously pressurize the two The coated plate placed between the platens performs pressure action, and there is no need to manually control the pressure button to operate; the device can withstand a temperature range of 0 ° C ~ 800 ° C; according to the expansion phenomenon of the expansion material when it encounters high temperature The size of the pressure applied to the plate, compared with the pressure gauge, weigh 1-n grams of expanding materials of different masses, and fill them into the graphite bag for sealing. After the metal plate is placed in the device, the device is sealed, placed in a vacuum high-temperature furnace, and the temperature and time are adjusted. The operation is carried out spontaneously in the process of temperature rise, and then the furnace stops heating and can be taken out after waiting for room temperature; the operation steps of the device are concise, easy to use, low cost, convenient maintenance, etc.; it can improve and improve the resistance of the aluminized coated sheet Corrosion performance; can be applied to coated metal sheets with different substrates such as aluminum, galvanized, and tin.
本发明提供的真空高温自动加压装置,通过在压板两端设置滑扣件,在高温作用下,并在石墨包膨胀的作用下将位于上部的压板向下推动时,则连接于上部的压板两端的滑扣件向上扣设于不同高度的第一凹坑内,对上部的压板进行锁紧,避免位于上部的压板向上退回。同样,在石墨包膨胀的作用下将位于下部的压板向上推动时,则连接于下部的压板两端的滑扣件向下扣设于不同高度的第二凹坑内,对下部的压板进行锁紧,避免位于下部的压板向下退回,从而实现等待炉内温度降到室温的过程中,压板在高温作用下通过滑扣件锁紧,退到室温不会造成两个压板的回退。The vacuum high-temperature automatic pressurizing device provided by the present invention, by arranging sliding fasteners at both ends of the pressing plate, is connected to the upper pressing plate when the upper pressing plate is pushed down under the action of high temperature and under the action of the expansion of the graphite package. The sliding fasteners at both ends are upwardly buckled in the first recesses of different heights to lock the upper pressing plate to prevent the upper pressing plate from retreating upwards. Similarly, when the lower pressing plate is pushed upward under the action of the expansion of the graphite bag, the sliding fasteners connected to the two ends of the lower pressing plate are buckled downward in the second pits of different heights, and the lower pressing plate is locked. Avoid the lower pressing plate from retreating downwards, so as to realize the process of waiting for the temperature in the furnace to drop to room temperature.
附图说明Description of drawings
图1为本发明提供的真空高温自动加压装置结构示意图;Fig. 1 is a schematic structural diagram of a vacuum high temperature automatic pressurizing device provided by the present invention;
图2为本发明提供的真空高温自动加压装置中连接件的结构示意图;2 is a schematic structural diagram of a connector in the vacuum high temperature automatic pressurizing device provided by the present invention;
图3为本发明提供的真空高温自动加压装置中压板的结构示意图;3 is a schematic structural diagram of a pressing plate in the vacuum high temperature automatic pressurizing device provided by the present invention;
图4为本发明提供的真空高温自动加压装置中滑扣件的结构示意图;4 is a schematic structural diagram of a sliding fastener in the vacuum high temperature automatic pressurizing device provided by the present invention;
图5为本发明提供的真空高温自动加压装置中腔体的结构示意图;5 is a schematic structural diagram of a cavity in the vacuum high temperature automatic pressurizing device provided by the present invention;
图6为本发明提供的真空高温自动加压装置中腔体上设有盖体的结构示意图;6 is a schematic structural diagram of a cavity provided with a cover body in the vacuum high temperature automatic pressurizing device provided by the present invention;
图7为本发明提供的真空高温自动加压装置中石墨包的结构示意图。FIG. 7 is a schematic structural diagram of a graphite bag in the vacuum high temperature automatic pressurizing device provided by the present invention.
图8为实施例3提供的对涂层板材加压过程演示及机理图。其中,图A为对涂层板材未加压演示图,图B为对涂层板材加压演示图,图C为涂层板材未加压示意图,图D为对涂层板材加压效果图。FIG. 8 is a demonstration and mechanism diagram of the pressurization process on the coated sheet provided in Example 3. FIG. Among them, Figure A is a demonstration diagram of unpressurized coated sheet, Figure B is a demonstration diagram of pressurized coated sheet, Figure C is a schematic diagram of coated sheet without pressurization, and Figure D is a diagram of the effect of pressurized coated sheet.
图9为实施例5提供的对涂层板材加压过程演示及机理图。其中,图A为对涂层板材未加压演示图,图B为对涂层板材加压演示图,图C为涂层板材未加压示意图,图D为对涂层板材加压效果图。FIG. 9 is a demonstration and mechanism diagram of the pressurization process for the coated sheet provided in Example 5. FIG. Among them, Figure A is a demonstration diagram of unpressurized coated sheet, Figure B is a demonstration diagram of pressurized coated sheet, Figure C is a schematic diagram of coated sheet without pressurization, and Figure D is a diagram of the effect of pressurized coated sheet.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案能予以实施,下面结合具体实施例对本发明作进一步说明,但所举实施例不作为对本发明的限定。In order to enable those skilled in the art to better understand that the technical solutions of the present invention can be implemented, the present invention will be further described below with reference to specific embodiments, but the embodiments are not intended to limit the present invention.
实施例1Example 1
一种真空高温自动加压装置,参见图1~7所示,包括真空加热的腔体1及腔体1一侧设置的用于打开腔体1的盖体8,A vacuum high temperature automatic pressurizing device, as shown in Figures 1 to 7, includes a
腔体1内设置有加压机构,加压机构包括:两个连接件,其竖向相对设置于腔体1内;两个连接件的之间从上至下依次水平设置的两个压板2,两个压板2之间用于放置需要加压的板材;及腔体1的顶面和底面与相邻的压板2之间设有的石墨包3。A pressurizing mechanism is arranged in the
为此,通过在位于上的压板顶面和位于下方的压板底部放置石墨包,在高温状态下,石墨包遇高温会发生膨胀的作用下,自发的对两个压板之间放置的涂层板材进行压力作用。通过在盖体8的四周均通过固定夹10可启闭的设置于腔体1的一侧上。需要说明的是,石墨包是提前计算好膨胀石墨使用量,用铝箔布将其包裹,用防火缝纫线缝实。在其外侧再添加一层铝箔布,缝纫线的位置与里侧缝纫线的位置相反,采用双层包裹方式,预防石墨包膨胀发生泄露外出。For this reason, by placing the graphite package on the top surface of the upper platen and the bottom of the lower platen, under the high temperature state, the graphite package will expand under the action of high temperature, and the coating plate placed between the two platens will be spontaneously applied. Apply pressure. The
为了实现两个压板相对单方向靠近的移动时,将每个连接件包括板体4,其竖向两侧开设有供压板2滑动的条形滑槽43;每个压板2两端均设有滑动件,每个滑动件均滑动连接与相应的条形滑槽43内。In order to realize the relative movement of the two pressure plates in one direction, each connecting piece includes a
为了进一步实现压板滑动连接与连接件上,每个滑动件包括两个连接板20,均垂直相对设置于压板2端部的两侧,及每个连接板20端部设置的滑块21,每个滑块21分别滑接于相应的条形滑槽43内。In order to further realize the sliding connection between the pressure plate and the connecting piece, each sliding piece includes two connecting
为了实现两个压板相对单方向靠近时,能够不断锁定某个高度,设置每个滑动件的两个连接板20之间均设置有滑扣件6;每个滑扣件6包括:转轴60,均转动连接于两个连接板20之间;转轴60上设有钩设于板体4上的钩件61,转轴60套设有扭力弹簧62,扭力弹簧62的一端与压板2端部抵接,另一端与钩件61一侧连接;钩件61在扭力弹簧62的作用下自动钩设于板体4上;板体4上从上至下等间隔开设有供钩件61钩设的凹坑;其中,板体4的上半部分的凹坑为第一凹坑41,下半部分的凹坑为第二凹坑42,第一凹坑41与第二凹坑42的朝向相对倾斜设置。In order to realize that a certain height can be continuously locked when the two pressing plates approach relative to one direction, a sliding
当位于上部的压板2向下滑动时,则连接于上部的压板2两端的滑扣件6向上扣设于不同高度的第一凹坑41内;当位于下部的压板2向上滑动时,则连接于下部的压板2两端的滑扣件6向下扣设于不同高度的第二凹坑42内。When the
为此,通过在压板两端设置滑扣件6,在高温作用下,并在石墨包膨胀的作用下将位于上部的压板向下推动时,则连接于上部的压板两端的滑扣件6向上扣设于不同高度的第一凹坑内,对上部的压板进行锁紧,避免位于上部的压板向上退回。同样,在石墨包膨胀的作用下将位于下部的压板向上推动时,则连接于下部的压板两端的滑扣件6向下扣设于不同高度的第二凹坑内,对下部的压板进行锁紧,避免位于下部的压板向下退回,从而实现等待炉内温度降到室温的过程中,压板在高温作用下通过滑扣件6锁紧,退到室温不会造成两个压板的回退。To this end, by arranging the sliding
另外,在每个转轴60的一端延伸至连接板20另一侧设置有拨钮7,通过拨动拨钮7的旋转驱动转轴60的转动,控制钩件61钩设于选定的凹坑内。In addition, one end of each
实施例2Example 2
一种耐腐蚀涂层板材进行热处理并自动加压的方法,采用实施例1提供的真空高温自动加压装置,包括以下步骤:A method for heat-treating and automatically pressurizing a corrosion-resistant coated sheet, using the vacuum high-temperature automatic pressurizing device provided in Example 1, comprising the following steps:
通过拨动拨钮7的旋转驱动转轴60的转动,控制钩件61暂未钩设于凹坑内时,将两个压板2反向移动一定的距离,再将石墨包放入工作区域;The rotation of the
将涂层板5放置于两个压板2之间的受力区域,再拨动拨钮7的旋转驱动转轴60,控制钩件61钩设于选定的凹坑内,并使涂层板5的顶面和底面分别与相邻的压板2相抵接,使其固定无法上下移动;Place the
随后将盖体通过固定夹9固定与腔体1上;Then fix the cover to the
然后将装置放置于真空管式炉中进行真空热处理,在真空高温情况下,石墨包3会进行膨胀,对压板2加一定的压力,即完成涂层板材进行热处理并自动加压的过程;Then, the device is placed in a vacuum tube furnace for vacuum heat treatment. Under the condition of high vacuum temperature, the
等待炉内温度降到室温,压板在高温作用下通过滑扣锁紧,退到室温不会造成压板回退;Waiting for the temperature in the furnace to drop to room temperature, the pressing plate is locked by the slide button under the action of high temperature, and returning to room temperature will not cause the pressing plate to retreat;
从炉中取出装置,等待5-6分钟,用螺丝刀将顶盖取下,用镊子取出上下石墨包;Remove the device from the furnace, wait 5-6 minutes, remove the top cover with a screwdriver, and take out the upper and lower graphite packs with tweezers;
拨钮7的旋转驱动转轴60的转动,控制钩件61暂未钩设于凹坑内时,将两个压板拨至连接件的顶部和底部,取出涂层板材。The rotation of the
实施例3Example 3
一种钢基体磁控溅射制备铝涂层的制备方法,包括以下步骤:A preparation method for preparing an aluminum coating by magnetron sputtering of a steel substrate, comprising the following steps:
实验材料:基体:305钢尺寸40mm×40mm×2.5mm靶材:铝纯度99.99%Experimental material: Base body: 305 steel size 40mm×40mm×2.5mm Target material: Aluminum purity 99.99%
步骤一:基体先用去离子水、酒精超声清洗5-15min,取出后吹干。用PVD500磁控溅射镀膜系统进行磁控溅射,气体为氩气纯度99.99%,流量为20sccm,将靶基距固定为100mm,本底真空抽至2×10-3pa,在溅射前,对靶材进行5min的预溅射。Step 1: The substrate is ultrasonically cleaned with deionized water and alcohol for 5-15 minutes, taken out and then dried. Magnetron sputtering was performed with a PVD500 magnetron sputtering coating system, the gas was argon with a purity of 99.99%, the flow rate was 20sccm, the target-base distance was fixed at 100mm, and the background vacuum was pumped to 2 × 10 -3 Pa. Before sputtering , the target was pre-sputtered for 5 min.
步骤二:先对溅射后的基体进行10分钟的清水、无水乙醇超声波清洗。将铝钢涂层用金刚丝切割机切成20mm×20mm×2.5mm,在使用微变型处理装置进行正反面各5min的微变形处理,最后在进行一边无水乙醇的超声波清洗,取出吹干待用。Step 2: First, ultrasonically clean the sputtered substrate with clean water and absolute ethanol for 10 minutes. Cut the aluminum-steel coating into 20mm×20mm×2.5mm with a diamond wire cutting machine, use a micro-deformation treatment device to perform micro-deformation treatment on the front and back for 5 minutes, and finally carry out ultrasonic cleaning with anhydrous ethanol on one side, take it out and dry it. use.
步骤三:如图8所示,将处理好的铝钢涂层通过实施例2提供的方法进行处理,将处理好的铝钢涂层放入实施例1提供的装置中,调节上下压板进行固定,防止出现左右晃动。放入真空管式炉中,加热温度600℃,加热时间15min。装置在加热到300℃开始加压,加热到600℃结束。Step 3: As shown in Figure 8, the treated aluminum-steel coating is processed by the method provided in Example 2, and the treated aluminum-steel coating is placed in the device provided in Example 1, and the upper and lower pressure plates are adjusted for fixing. , to prevent side-to-side shaking. Put into a vacuum tube furnace, heating temperature 600 ℃, heating time 15min. The device starts to pressurize when it is heated to 300°C, and ends when it is heated to 600°C.
步骤四:待到室温,取出装置,取出铝钢涂层备用。Step 4: When it reaches room temperature, take out the device and take out the aluminum-steel coating for use.
见图8所示,图8为实施例3提供的对涂层板材加压过程演示及机理图。其中,图A为对涂层板材未加压演示图,图B为对涂层板材加压演示图,图C为涂层板材未加压示意图,图D为对涂层板材加压效果图。As shown in FIG. 8 , FIG. 8 is a demonstration and mechanism diagram of the pressurization process on the coated sheet provided in Example 3. Among them, Figure A is a demonstration diagram of unpressurized coated sheet, Figure B is a demonstration diagram of pressurized coated sheet, Figure C is a schematic diagram of coated sheet without pressurization, and Figure D is a diagram of the effect of pressurized coated sheet.
从图8可知,对于加压涂层板材机理变化主要体现在三个方面。第一个是晶粒的变化,第二个是涂层内流线组织的变化,第三个方面为涂层的厚度。加压前涂层内晶粒呈现无规则,大小不一,形状各异等缺陷,且晶粒间间隔较大。流线组织呈现杂乱无序,多为弧形、垂直正交流线型,无规律。涂层厚度较厚。进行加压后,晶粒被压实,细化,各晶粒间间隔变小,呈现层片相叠的特征,晶体更加致密,分布更加均匀。加压后的涂层流线组织被拉长,更加贴实晶粒,组织变化更加均匀、紧实。涂层的组织形态发生,耐腐蚀性能更加优异。It can be seen from Figure 8 that the mechanism changes for the pressure-coated sheet are mainly reflected in three aspects. The first is the change of grains, the second is the change of the streamline structure in the coating, and the third is the thickness of the coating. Before pressing, the grains in the coating are irregular, with different sizes and shapes and other defects, and the interval between grains is large. The streamline organization is chaotic and disordered, mostly arc-shaped, vertical ortho-communication lines, and irregular. The coating thickness is thicker. After pressing, the crystal grains are compacted and refined, and the spacing between the crystal grains becomes smaller, showing the characteristics of overlapping layers, the crystals are more dense and the distribution is more uniform. The streamline structure of the coating after pressing is elongated, and the grains are more compact, and the structure changes are more uniform and compact. The microstructure of the coating occurs, and the corrosion resistance is more excellent.
实施例4Example 4
AZ31镁合金表面磁控溅射沉积锡膜的制备方法,包括以下步骤:The preparation method of tin film deposited by magnetron sputtering on the surface of AZ31 magnesium alloy comprises the following steps:
实验材料:基体:A231镁合金尺寸20mm×20mm×5mm靶材:Si靶,Φ60mm×5mm,纯度99.99%。Experimental material: Matrix: A231 magnesium alloy size 20mm×20mm×5mm Target material: Si target, Φ60mm×5mm, purity 99.99%.
步骤一:对基体镁合金进行打磨和抛光,利用丙酮和无水乙醇进行清洗,采用JSD-300超真空磁控溅射镀膜设备,将基体镁合金静置晾干后放入此设备真空腔中,基体和靶材之间的距离10cm。本底真空度3.5×10-4Pa,以纯度为99.9%氩气为保护性气体,溅射电流0.5A,镀膜时间分别为50min和1h。Step 1: Grind and polish the base magnesium alloy, use acetone and anhydrous ethanol for cleaning, use JSD-300 ultra-vacuum magnetron sputtering coating equipment, and put the base magnesium alloy into the vacuum chamber of this equipment after standing to dry. , the distance between the substrate and the target is 10cm. The background vacuum degree is 3.5×10 -4 Pa, the argon gas with the purity of 99.9% is used as the protective gas, the sputtering current is 0.5A, and the coating time is 50min and 1h respectively.
步骤二:将铝镁合金进行10min的无水乙醇的超声波清洗,然后用金刚丝切割机将其切割成10mm×10mm×5mm尺寸的基体。将切割好的基体放入微变型装置中进行正反两面各5min的微变形处理,处理完的基体在进行10分钟的清水、无水乙醇的超声波清洗,取出吹干待用。Step 2: The aluminum-magnesium alloy is ultrasonically cleaned with absolute ethanol for 10 minutes, and then cut into a matrix with a size of 10mm×10mm×5mm by a diamond wire cutter. Put the cut substrate into the micro-deformation device for micro-deformation treatment on the front and back sides for 5 minutes each. The processed substrate is ultrasonically cleaned with clean water and absolute ethanol for 10 minutes, and then taken out and dried for use.
步骤三:将涂层通过实施例2提供的方法进行处理,放入实施例1提供的装置中,调节上下压板进行固定,防止出现左右晃动。放入真空管式炉中,加热温度600℃,加热时间25min。装置在加热到300℃开始加压,加热到600℃结束。Step 3: The coating is processed by the method provided in Example 2, placed in the device provided in Example 1, and the upper and lower pressing plates are adjusted for fixing to prevent left and right shaking. Put into a vacuum tube furnace, heating temperature 600 ℃, heating time 25min. The device starts to pressurize when it is heated to 300°C, and ends when it is heated to 600°C.
步骤四:待到室温,取出装置,取出锡镁涂层金属板材备用。Step 4: When it reaches room temperature, take out the device and take out the tin-magnesium coated metal sheet for use.
实施例5Example 5
钢板热浸镀Al-Si的制备方法,包括以下步骤:The preparation method of Al-Si hot dip coating on steel plate comprises the following steps:
实验材料:钢板尺寸3×3×1cm3 Experimental material:
步骤一:将搅拌桨放入电阻炉的坩埚中,坩埚的间隙填充ZL101铝废料。Step 1: Put the stirring paddle into the crucible of the resistance furnace, and fill the gap of the crucible with ZL101 aluminum scrap.
步骤二:将保护气氛氩气泵入炉膛,通风30min后打开电源开关,并迅速加热至800C。Step 2: Pump protective atmosphere argon into the furnace, ventilate for 30 minutes, turn on the power switch, and quickly heat to 800C.
步骤三:铝合金熔化后,打开电机,驱动搅拌桨以200r/min的速度旋转。电阻炉保温时间为4h,在此期间持续通过保护气氛,防止坩埚中的铝液被严重氧化,从而影响实验结果。Step 3: After the aluminum alloy is melted, turn on the motor and drive the stirring paddle to rotate at a speed of 200r/min. The holding time of the resistance furnace is 4h. During this period, the protective atmosphere is continuously passed through to prevent the molten aluminum in the crucible from being seriously oxidized, thereby affecting the experimental results.
步骤四:保温结束后,关闭电机和电炉的电源,升起搅拌桨离开铝液,但保护气氛继续进入,直到炉内温度降至室温,然后关闭气阀,取出搅拌桨。Step 4: After the heat preservation is over, turn off the power of the motor and the electric furnace, raise the stirring paddle to leave the molten aluminum, but continue to enter the protective atmosphere until the temperature in the furnace drops to room temperature, then close the gas valve and take out the stirring paddle.
步骤五:将钢板进行5min的无水乙醇的超声波清洗,然后用金刚丝切割机将其切割成1.5×1.5×1cm3尺寸的基体。将切割好的基体放入微变型装置中进行正反两面各5min的微变形处理,处理完的基体在进行10分钟的清水、无水乙醇的超声波清洗,取出吹干待用。Step 5: ultrasonically clean the steel plate with absolute ethanol for 5 minutes, and then cut it into a matrix with a size of 1.5×1.5×1 cm 3 with a diamond wire cutter. Put the cut substrate into the micro-deformation device for micro-deformation treatment on the front and back sides for 5 minutes each. The processed substrate is ultrasonically cleaned with clean water and absolute ethanol for 10 minutes, and then taken out and dried for use.
步骤六:如图9所示,将涂层通过实施例2提供的方法进行处理,放入实施例1提供的装置中,调节上下隔板进行固定,防止出现左右晃动。放入真空管式炉中,加热温度600℃,加热时间20min。压板在加热到300℃开始加压,加热到600℃结束。Step 6: As shown in Figure 9, the coating is processed by the method provided in Example 2, placed in the device provided in Example 1, and the upper and lower partitions are adjusted for fixing to prevent left and right shaking. Put into a vacuum tube furnace, heating temperature 600 ℃, heating time 20min. The pressing plate starts to pressurize when it is heated to 300°C, and ends when it is heated to 600°C.
步骤七:待到室温,取出装置,取出镀锌钢板备用。Step 7: When it reaches room temperature, take out the device and take out the galvanized steel sheet for use.
见图9所示,图9为实施例5提供的对涂层板材加压过程演示及机理图。其中,图A为对涂层板材未加压演示图,图B为对涂层板材加压演示图,图C为涂层板材未加压示意图,图D为对涂层板材加压效果图。As shown in FIG. 9 , FIG. 9 is a demonstration and mechanism diagram of the pressurization process for the coated sheet provided in Example 5. Among them, Figure A is a demonstration diagram of unpressurized coated sheet, Figure B is a demonstration diagram of pressurized coated sheet, Figure C is a schematic diagram of coated sheet without pressurization, and Figure D is a diagram of the effect of pressurized coated sheet.
从图9可知,加压前后机理图的变化在图9中体现为三个方面,第一个为晶粒的变化,第二个为涂层内流线组织的变化,第三个为各金属合金层厚度的变化。It can be seen from Fig. 9 that the change of the mechanism diagram before and after pressing is reflected in three aspects in Fig. 9, the first is the change of grains, the second is the change of the streamline structure in the coating, and the third is the change of each metal Variation in the thickness of the alloy layer.
加压前:Al9Fe4Si3晶粒呈现无规则,方向不定,大小不一等现象,且Al2Fe5涂层中流线组织多表现为弧形、垂直正交形流线,也存在方向不定、无规则等现象,导致组织不均匀,不致密。各金属合金层厚度较大,层与层之间间隔较大,涂层的性能受到影响。Before pressing: Al 9 Fe 4 Si 3 grains are irregular, indeterminate in direction and in different sizes, and the streamline structure in the Al 2 Fe 5 coating is mostly arc-shaped and vertical orthogonal streamlines. There are phenomena such as indeterminate direction and irregularity, resulting in uneven and non-dense tissue. The thickness of each metal alloy layer is large, and the interval between layers is large, and the performance of the coating is affected.
加压后:Al9Fe4Si3晶粒在压力的作用下被细化、伸长,各晶粒间间隔变小,晶粒间呈现层叠的现象,致使晶体的强度、硬度变高。Al2Fe5涂层内流线组织由弧形、垂直正交形流线转变为水平形流线,变得更加有序,更具有规律,形成了良好的金属流线组织。各金属层厚度变薄,间隔变小,最明显的为Al4.5FeSi层,由凹凸不平变为扁平,金属层间距变小,分布更加均匀。Al-Si涂层钢材的组织形态在加压后变得更加致密,增强了涂层钢板的耐腐蚀性能。After pressurization: Al 9 Fe 4 Si 3 grains are refined and elongated under the action of pressure, the spacing between the grains becomes smaller, and there is a phenomenon of lamination between the grains, resulting in higher strength and hardness of the crystal. The inner streamline structure of the Al 2 Fe 5 coating changed from arc-shaped, vertical orthogonal streamline to horizontal streamline, becoming more orderly and regular, forming a good metal streamline structure. The thickness of each metal layer became thinner and the interval became smaller, the most obvious one was the Al 4.5 FeSi layer, which changed from uneven to flat, the metal layer spacing became smaller, and the distribution was more uniform. The microstructure of the Al-Si coated steel becomes denser after pressing, which enhances the corrosion resistance of the coated steel.
本发明所设计腔体及压板的形状并非固定尺寸,其具体尺寸在加工能力允许的前提下可根据材料加工要求进行更改。理论上讲,在满足以上要求时,本装置所容纳的空间及金属间的形状可为多样。采用本发明装置操作所获得的压力精确,金属材料的力学性能良好。The shape of the cavity and the pressing plate designed by the present invention is not a fixed size, and the specific size can be changed according to the material processing requirements under the premise that the processing capacity allows. In theory, when the above requirements are met, the space accommodated by the device and the shape of the metal space can be varied. The pressure obtained by the operation of the device of the invention is accurate, and the mechanical properties of the metal material are good.
以上公开的仅为本发明的具体实施例,但是,本发明实施例并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosures are only specific embodiments of the present invention, however, the embodiments of the present invention are not limited thereto, and any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
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