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CN114410331B - A low-cost method for preparing spinnable mesophase pitch - Google Patents

A low-cost method for preparing spinnable mesophase pitch Download PDF

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CN114410331B
CN114410331B CN202210229316.2A CN202210229316A CN114410331B CN 114410331 B CN114410331 B CN 114410331B CN 202210229316 A CN202210229316 A CN 202210229316A CN 114410331 B CN114410331 B CN 114410331B
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娄斌
刘�东
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China University of Petroleum East China
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10CWORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
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Abstract

本发明涉及一种低成本制备可纺中间相沥青的方法。以富芳烃重油为原料油,将预热后的新鲜原料油和氮气混合后,从变温变径管式反应器的上端进入并快速通过反应器,得到软化点40~160℃的沥青状中间产物;随后进入到热低分罐中,从热低分罐的上部分离出氮气和部分轻组分,底部产物进入刮膜蒸发器中脱除并回收轻组分,蒸发器底部得到的重组分进入到中间相储罐,从而得到高品质的可纺中间相沥青。并将热低分罐和刮膜蒸发器回收的氮气和轻组分中≥200℃的馏分进行混合预热后,从反应器的中部变径处进入到反应器中进行循环反应,以提高原料油生产中间相沥青的转化率。本发明通过连续式快速和循环反应模式和生产系统,可以低成本、规模化生产高品质中间相沥青。

Figure 202210229316

The present invention relates to a low-cost method for preparing spinnable mesophase pitch. Aromatic-rich heavy oil is used as feedstock oil, after preheating fresh feedstock oil and nitrogen are mixed, enter from the upper end of the variable temperature and variable diameter tubular reactor and quickly pass through the reactor to obtain a pitch-like intermediate product with a softening point of 40-160°C ; Then enter the hot low fraction tank, separate nitrogen and some light components from the upper part of the hot low fraction tank, the bottom product enters the wiped film evaporator to remove and recover the light components, and the heavy components obtained at the bottom of the evaporator enter to the mesophase storage tank, resulting in a high-quality spinnable mesophase pitch. After mixing and preheating the nitrogen gas recovered by the hot low fraction tank and the wiped film evaporator and the fractions of ≥ 200 °C in the light components, it enters the reactor from the variable diameter in the middle of the reactor for circulating reaction, so as to improve the raw material. Conversion of oil to produce mesophase pitch. The invention can produce high-quality mesophase pitch at low cost and on a large scale through a continuous fast and cyclic reaction mode and production system.

Figure 202210229316

Description

一种低成本制备可纺中间相沥青的方法A low-cost method for preparing spinnable mesophase pitch

技术领域technical field

本发明涉及一种以富芳烃重油为原料,通过连续式快速和循环反应模式和生产系统低成本且规模化生产高品质可纺中间相沥青的方法,属于高级碳材料优质碳纤维的制备技术领域。The invention relates to a method for producing high-quality spinnable mesophase pitch at low cost and on a large scale by using an aromatic-rich heavy oil as a raw material through a continuous fast and cyclic reaction mode and a production system, and belongs to the technical field of high-quality carbon fiber preparation of advanced carbon materials.

背景技术Background technique

中间相沥青基碳纤维制备流程主要包括,以富芳烃重油作为原料,通过缩聚形成中间相沥青前驱体,再经熔融纺丝、预氧化、碳化/石墨化等一系列流程后成为高性能中间相沥青基碳纤维。与聚丙烯腈基碳纤维的性能相比,中间相沥青基碳纤维最突出的性能是超高模量、超高导热及导电性、低热膨胀系数(可实现到热膨胀系数为负值)等,因而更适合应用于卫星天线、火箭喷嘴、飞行器高刚度面板、飞行器电磁屏蔽防护系统等重要部位,也可用于机器人手臂、大型工业罗拉、压力容器、电子产品热管理、LED热管理等,是发展高端装备制造业的重要战略物资,目前中间相沥青基碳纤维仍属于其中高端产品。但由于中间相沥青基碳纤维的制造采用廉价的重质芳烃为原料,中间相沥青基碳纤维具有很大的低成本化潜力。规模化、低成本化制备中间相沥青将会极大推动沥青基碳纤维广泛地应用于轨道交通、汽车轻量化、IT制造业机器人、建筑补强、体育、民用等领域。The preparation process of mesophase pitch-based carbon fiber mainly includes, using aromatic-rich heavy oil as raw material, through polycondensation to form mesophase pitch precursor, and then through a series of processes such as melt spinning, pre-oxidation, carbonization/graphitization, etc. to become high-performance mesophase pitch base carbon fiber. Compared with the properties of polyacrylonitrile-based carbon fibers, the most prominent properties of mesophase pitch-based carbon fibers are ultra-high modulus, ultra-high thermal conductivity and electrical conductivity, low thermal expansion coefficient (can achieve a negative thermal expansion coefficient), etc. It is suitable for important parts such as satellite antennas, rocket nozzles, aircraft high-rigidity panels, aircraft electromagnetic shielding protection systems, etc. It can also be used in robot arms, large industrial rollers, pressure vessels, electronic product thermal management, LED thermal management, etc. It is the development of high-end equipment An important strategic material for the manufacturing industry, at present, mesophase pitch-based carbon fiber is still a mid-to-high-end product. However, since the manufacture of mesophase pitch-based carbon fibers uses cheap heavy aromatics as raw materials, mesophase pitch-based carbon fibers have great potential for cost reduction. The large-scale and low-cost preparation of mesophase pitch will greatly promote the wide application of pitch-based carbon fibers in rail transit, automotive lightweight, IT manufacturing robots, building reinforcement, sports, civil and other fields.

传统的中间相沥青制备采用的是高压反应釜,在生产过程中需要升温-恒温-降温-出釜等一系列操作,这种间歇式生产效率很低。尽管有研究者将多个反应釜多级串联制备,整个流程均属于间歇生产过程,不仅生产时间长,劳动强度大、而且产出率低,生产成本高、批次间稳定性差。此外,传统的制备中间相沥青的反应时间大都在6~18h,甚至更长,也极大影响了规模化生产能力。同时,采用高压聚合、真空蒸馏等传统工艺将产物中非中间相产物(往往是可进一步转化为中间相分子的轻芳烃)进行去除,所得到可纺中间相沥青的收率大都≤40%,造成原料利用转化率较低。中国专利CN207996650U利用管式反应器和两个并联的真空反应釜代替了传统的高压-真空反应釜装置,反应装置温度为相对较低的450℃,尽管专利说明书未给出反应时间,但可以合理预测反应时间仍旧为几个小时,这也会大大影响生产效率。并且也未涉及轻组分进一步循环转化的工艺流程。中国专利CN113773871A公开了一种制备中间相沥青的连续式循环聚合蒸馏反应系统,采用管道式连续化线生产方式和循环流动反应方式,通过调节循环次数来控制反应时间从而生产不同的中间相沥青,尤其在真空蒸馏脱挥阶段将物料在真空下反复循环流动,提高脱挥效果。但也同样未解决原料油中转化利用率低的问题。因此,要开发低成本、工程化制备可纺中间相沥青的方法和反应系统,就需要针对上述反应器不能连续生产、反应时间长以及原料油利用转化率低等这三个限制因素进行开发,以便能够大规模工程化连续制备,降低生产成本,提高生产效率,而且生产出用于纺丝的高性能、高纯度的中间相沥青。The traditional preparation of mesophase pitch adopts a high-pressure reaction kettle, which requires a series of operations such as heating up - constant temperature - cooling - out of the kettle during the production process, and the batch production efficiency is very low. Although some researchers have prepared multiple reactors in series in multiple stages, the whole process is a batch production process, which not only takes a long time to produce, but also has high labor intensity, low output rate, high production cost and poor batch-to-batch stability. In addition, the reaction time of traditional preparation of mesophase pitch is mostly 6-18h, or even longer, which also greatly affects the large-scale production capacity. At the same time, traditional processes such as high-pressure polymerization and vacuum distillation are used to remove non-mesophase products (often light aromatic hydrocarbons that can be further converted into mesophase molecules) in the product, and the yield of the obtained spinnable mesophase pitch is mostly ≤40%, This results in a low conversion rate of raw material utilization. Chinese patent CN207996650U utilizes a tubular reactor and two parallel vacuum reactors to replace the traditional high-pressure-vacuum reactor device, and the temperature of the reactor device is relatively low 450°C. Although the patent specification does not give the reaction time, it can be reasonably The predicted reaction time is still several hours, which also greatly affects the production efficiency. And it does not involve the process flow of further cyclic conversion of light components. Chinese patent CN113773871A discloses a continuous cyclic polymerization and distillation reaction system for preparing mesophase pitch. It adopts the pipeline continuous line production mode and the circulating flow reaction mode, and the reaction time is controlled by adjusting the number of cycles to produce different mesophase pitches. Especially in the devolatilization stage of vacuum distillation, the material is circulated repeatedly under vacuum to improve the devolatilization effect. However, the problem of low conversion utilization rate in the raw oil is also not solved. Therefore, in order to develop a low-cost and engineered method and reaction system for the preparation of spinnable mesophase pitch, it is necessary to develop the above-mentioned three limiting factors, such as the inability of continuous production of the above-mentioned reactor, the long reaction time, and the low utilization and conversion rate of feedstock oil. In order to enable large-scale engineering continuous preparation, reduce production cost, improve production efficiency, and produce high-performance, high-purity mesophase pitch for spinning.

发明内容SUMMARY OF THE INVENTION

本发明主要是解决如何低成本、规模化生产高品质纺丝用中间相沥青的工艺。为此,以富芳烃重油为原料油,将预热后的新鲜原料油和氮气混合后,从变温变径管式反应器的上端进入并快速通过反应器,得到软化点40~160℃的沥青状中间产物;随后进入到热低分罐中,分离并回收出氮气和部分轻组分,罐底产物进入刮膜蒸发器中进一步脱除并回收轻组分,蒸发器底部得到的重组分进入到中间相储罐,从而得到高品质的可纺中间相沥青。并将热低分罐和刮膜蒸发器回收的氮气和轻组分进行混合预热后,从反应器的中部变径处进入到反应器中进行循环反应,以提高原料油转化利用率。本发明通过连续式快速和循环反应模式和生产系统,可以低成本、规模化生产高品质中间相沥青。The invention mainly solves the process of low-cost and large-scale production of high-quality mesophase pitch for spinning. To this end, the aromatic-rich heavy oil is used as the feedstock oil, and the preheated fresh feedstock oil is mixed with nitrogen, and then enters from the upper end of the variable-temperature and variable-diameter tubular reactor and quickly passes through the reactor to obtain asphalt with a softening point of 40-160°C. Then enter into the hot low fraction tank, separate and recover nitrogen gas and some light components, the bottom product of the tank enters the wiped film evaporator to further remove and recover the light components, and the heavy components obtained at the bottom of the evaporator enter to the mesophase storage tank, resulting in a high-quality spinnable mesophase pitch. The nitrogen and light components recovered from the hot low fraction tank and the wiped film evaporator are mixed and preheated, and then enter the reactor from the variable diameter in the middle of the reactor for cyclic reaction, so as to improve the conversion utilization rate of raw oil. The invention can produce high-quality mesophase pitch at low cost and on a large scale through a continuous fast and cyclic reaction mode and production system.

为了实现上述目的,一种低成本制备可纺中间相沥青的方法,以催化裂解焦油、FCC油浆澄清油、减四线馏分、环烷基减压渣油的脱沥青油、脱QI的精制煤焦油、蒽油中的一种或多种为原料,具体包括如下工艺流程:In order to achieve the above object, a low-cost method for preparing spinnable mesophase pitch, with catalytic cracking tar, FCC oil slurry clarified oil, reduced fourth-line fraction, deasphalted oil of naphthenic vacuum residue, and de-QI refining One or more of coal tar and anthracene oil are raw materials, which specifically include the following technological process:

(1)将新鲜原料油和氮气经预热后,由变温变径管式反应器的上部连续进入反应器,新鲜原料油停留反应1min~30min,反应器底部得到软化点40~160℃的沥青状中间产物;(1) After preheating the fresh raw oil and nitrogen, the upper part of the variable temperature and variable diameter tubular reactor continuously enters the reactor, the fresh raw oil stays for 1min to 30min, and the bottom of the reactor obtains asphalt with a softening point of 40 to 160°C intermediate product;

(2)沥青状中间产物随后进入到恒温在350~430℃、压力为0.01~0.1MPa的热低分罐中,从热低分罐的上部分离出氮气和轻组分,底部产品进入到刮膜蒸发器中;(2) The bitumen-like intermediate product then enters into a hot low fraction tank with a constant temperature of 350 to 430°C and a pressure of 0.01 to 0.1 MPa. The nitrogen and light components are separated from the upper part of the hot low fraction tank, and the bottom product enters the scraper. in film evaporators;

(3)刮膜蒸发器恒温温度为350~430℃、压力为0.1~5.0KPa,物料进入刮膜蒸发器后高效快速地脱除轻组分并从蒸发器上部分离出来,蒸发器底部得到的重组分进入到中间相储罐,从而得到中间相含量≥90%、软化点220~350℃的可纺中间相沥青产品;在刮膜蒸发器停留时间1~60s;(3) The constant temperature of the wiped film evaporator is 350~430℃ and the pressure is 0.1~5.0KPa. After the material enters the wiped film evaporator, the light components are efficiently and quickly removed and separated from the upper part of the evaporator. The heavy components enter the mesophase storage tank, so as to obtain a spinnable mesophase pitch product with a mesophase content of ≥90% and a softening point of 220-350°C; the residence time in the wiped film evaporator is 1-60s;

(4)热低分罐上部分离的氮气和轻组分,以及刮膜蒸发器上部分离出的轻组分混合后,蒸馏分离出≥200℃的馏分,并通过膜分离方式从气态烃中分离氮气,得到回炼轻组分,随后≥200℃馏分与氮气按质量比为0.25~10混合预热,由变温变径管式反应器的中部变径处进入到反应器中进行循环反应,以提高原料油生产中间相沥青的转化率。(4) After the nitrogen and light components separated from the upper part of the hot low fraction tank and the light components separated from the upper part of the wiped film evaporator are mixed, the fractions with a temperature of ≥ 200 °C are distilled and separated, and separated from gaseous hydrocarbons by membrane separation. Nitrogen is used to obtain the light components of refining, and then the ≥200°C fraction and nitrogen are mixed and preheated according to the mass ratio of 0.25 to 10, and enter the reactor from the variable diameter in the middle of the variable temperature variable diameter tubular reactor for circulating reaction. Improve the conversion rate of raw oil to produce mesophase pitch.

本发明中,所述变温变径管式反应器具有上下两段结构,上下两段的长度比为1:1~2:1,上段的管径大于下段的管径,上下两段的管径比至少为1.5:1,不超过5:1,上下两段的长径比分别至少为50;作为具体的方案,反应器上段管径内径为20~50mm,下段管径内径为10~30mm;反应器总长度为5~20m;上下两段之间刚性连接(焊接)或一体成型。In the present invention, the temperature-variable and diameter-variable tubular reactor has a structure of upper and lower sections, the length ratio of the upper and lower sections is 1:1 to 2:1, the diameter of the upper section is larger than that of the lower section, and the diameter of the upper and lower sections is larger than that of the lower section. The ratio is at least 1.5:1, not more than 5:1, and the length-diameter ratio of the upper and lower sections is at least 50 respectively; as a specific solution, the inner diameter of the upper section of the reactor is 20-50mm, and the inner diameter of the lower section is 10-30mm; The total length of the reactor is 5-20m; the upper and lower sections are rigidly connected (welded) or integrally formed.

本发明中,设置变温变径管式反应器的上段温度为550~700℃,下段温度为500~550℃;新鲜原料油由变温变径管式反应器的上部连续进入反应器,停留反应1min~30min,回炼轻组分与氮气按质量比为0.25~10混合预热,由变温变径管式反应器的变径处进入到反应器中进行循环反应,停留反应5s~20min。In the present invention, the temperature of the upper section of the temperature-variable and variable-diameter tubular reactor is set at 550 to 700° C., and the temperature of the lower section is set to be 500 to 550 ° C; ~30min, mixing and preheating the light components and nitrogen according to the mass ratio of 0.25~10, entering the reactor from the variable diameter of the variable temperature variable diameter tubular reactor for cyclic reaction, and staying for 5s~20min.

本发明中,所述刮膜蒸发器采用立式结构,由上部的驱动部分和下部的蒸发浓缩部分组成,驱动部分由电机和减速器组成,所述减速器为齿轮减速器或带轮减速器;蒸发浓缩部分由布料器、气液分离器、蒸发筒体、筒体夹套和旋转刮板组成;上部和下部的轴封处采用双面机械密封来保证设备的密封性;刮板采用固定式和转子式两种。经预热的料液自刮膜蒸发器上部沿切线方向加入,经布料器分布到蒸发筒体的加热壁面。由于重力、离心力和旋转刮板的刮带作用,料液在蒸发段圆筒内壁上形成均匀下旋的薄膜,并在此过程通过筒体夹套中的熔盐或导热油等加热介质来调节筒壁温度,并通过筒壁传热保持物料在设定温度,其表面物质迅速蒸发,浓缩后的溶液在底部排出,所蒸发的二次蒸汽通过上部出口到外部冷低分罐中回收。In the present invention, the wiped film evaporator adopts a vertical structure, which consists of an upper driving part and a lower evaporation and concentration part. The driving part consists of a motor and a reducer, and the reducer is a gear reducer or a pulley reducer. ; The evaporation and concentration part is composed of distributor, gas-liquid separator, evaporation cylinder, cylinder jacket and rotating scraper; the upper and lower shaft seals use double-sided mechanical seals to ensure the tightness of the equipment; the scraper is fixed type and rotor type. The preheated feed liquid is added along the tangential direction from the upper part of the wiped film evaporator, and distributed to the heating wall surface of the evaporation cylinder through the distributor. Due to the effect of gravity, centrifugal force and the scraping action of the rotating scraper, the material liquid forms a uniform downward spiral film on the inner wall of the cylinder in the evaporation section, and is adjusted by the heating medium such as molten salt or heat transfer oil in the jacket of the cylinder during this process. The temperature of the cylinder wall is maintained, and the material is kept at the set temperature through the heat transfer of the cylinder wall, the surface material evaporates rapidly, the concentrated solution is discharged at the bottom, and the evaporated secondary steam is recovered through the upper outlet to the external low-temperature sub-tank.

根据原料油分子和≥200℃的馏分在形成中间相结构所需反应苛刻度上的差异,本发明采用变温变径管式反应器,将两者进行分段反应,即新鲜原料油分子尺寸更小、侧链更多且更长,与中间相分子结构相差较大,需要苛刻的反应条件进行转化;而回炼的轻组分分子是经过热转化反应得到的,因而侧链较短、分子尺寸也与中间相分子更为接近,因此要采用相对缓和的反应条件,可在促进其转化成中间相分子的同时,避免引发“过度缩聚”而引起中间相沥青软化点急剧升高,甚至无法熔融纺丝。另一方面,原料油分子转化为平面状稠环芳烃大分子,首先需要经过侧链断裂的热裂化反应来引发自由基,随后发生缩合反应来增大芳环尺寸。According to the difference in the reaction severity required for the formation of the mesophase structure between the raw oil molecules and the fractions with a temperature of ≥ 200 ° C, the present invention adopts a variable temperature and variable diameter tubular reactor to carry out a staged reaction, that is, the molecular size of the fresh raw oil is smaller. Small, more and longer side chains, which are quite different from the molecular structure of the mesophase, and require harsh reaction conditions for conversion; while the light component molecules of the refining are obtained through thermal conversion reactions, so the side chains are shorter and the molecules are shorter. The size is also closer to that of the mesophase molecules, so relatively mild reaction conditions should be used to promote their conversion into mesophase molecules, while avoiding the “excessive polycondensation” caused by the sharp rise in the softening point of the mesophase pitch, or even impossible. melt spinning. On the other hand, the conversion of feedstock oil molecules into planar polycyclic aromatic hydrocarbon macromolecules requires a thermal cracking reaction with side chain scission to induce free radicals, followed by a condensation reaction to increase the size of the aromatic ring.

基于此,本发明步骤(1)中通过采用变温变径管式反应器,实现上述新鲜原料和“回炼”原料都能在适宜的热缩聚反应条件下进行转化,从而提高原料转化率并保证中间相沥青的品质。具体来说,反应器上部温度采用高于制备中间相沥青的常规温度范围(400~500℃),为550~700℃,在促进裂化反应的同时也加快了反应速率,为提高生产效率奠定基础;反应器上部管径内径为20~50mm,该直径范围在保证原料处理量的同时,也保障反应过程具有良好的传质传热效果。而反应器下部采用相对缓和的反应温度500~550℃,但仍高于制备中间相沥青常规温度,较低反应温度有利于热裂化产物分子进一步发生缩合反应,促进稠环芳烃平面分子的形成;下部管径内径也小于上部管径,为10~30mm,“回炼”组分和反应器上段产物在更小管径下,物料流速越快,物料湍流程度越大,停留时间越短且传质效果越好,可在促进进一步向中间相分子转化的同时,能有效避免过度炭化反应发生,特别是在管壁结焦情况的出现。反应器总长度可设计为5~20m,上部管径较大部分长度占总长度1/2~2/3,新鲜物料停留反应1min~30min,而轻组分中≥200℃的馏分则停留5s~20min,反应时间较常规工艺反应时间(几小时到几十小时)大幅降低。此外,不同原料在变温变径反应器中实现热缩聚反应解耦,进而保证始终连续制备出可纺中间相沥青产品,从而与后续回收轻组分工艺流程形成了有机整体系统。综合来说,反应时间的大幅降低、原料利用率提高以及反应流程整体上相互契合性,保障了可低成本、高生产效率制备高品质中间相沥青。Based on this, in step (1) of the present invention, by adopting a variable temperature and variable diameter tubular reactor, it is realized that both the above-mentioned fresh raw materials and "refined" raw materials can be converted under suitable thermal polycondensation reaction conditions, thereby improving the raw material conversion rate and ensuring Quality of mesophase pitch. Specifically, the temperature in the upper part of the reactor is higher than the conventional temperature range (400-500°C) for preparing mesophase pitch, which is 550-700°C, which not only promotes the cracking reaction but also speeds up the reaction rate, laying a foundation for improving production efficiency. ; The inner diameter of the upper pipe diameter of the reactor is 20-50mm. This diameter range not only ensures the processing capacity of raw materials, but also ensures that the reaction process has a good effect of mass transfer and heat transfer. The lower part of the reactor adopts a relatively moderate reaction temperature of 500-550 °C, but it is still higher than the conventional temperature for preparing mesophase pitch. The lower reaction temperature is conducive to the further condensation reaction of thermal cracking product molecules and promotes the formation of fused ring aromatic hydrocarbon planar molecules; The inner diameter of the lower pipe diameter is also smaller than that of the upper pipe diameter, which is 10-30mm. When the "refining" components and the products of the upper part of the reactor are in smaller pipe diameters, the faster the material flow rate, the greater the degree of material turbulence, the shorter the residence time and the longer the transmission. The better the quality effect, the further conversion to the mesophase molecule can be promoted, and the excessive carbonization reaction can be effectively avoided, especially the occurrence of coking on the tube wall. The total length of the reactor can be designed to be 5~20m, the length of the larger part of the upper pipe diameter accounts for 1/2~2/3 of the total length, the fresh material stays for 1min~30min, and the fraction of light components ≥200℃ stays for 5s ~20min, the reaction time is greatly reduced compared with the conventional process reaction time (several hours to tens of hours). In addition, the thermal polycondensation reaction decoupling of different raw materials is realized in the variable temperature and variable diameter reactor, thereby ensuring the continuous production of spinnable mesophase pitch products, thus forming an organic integral system with the subsequent recycling process of light components. In general, the significant reduction in reaction time, the improvement in the utilization rate of raw materials, and the overall compatibility of the reaction process ensure that high-quality mesophase pitch can be prepared at low cost and high production efficiency.

本发明步骤(2)(3)中为连续两级蒸馏回收分离操作。步骤(2)中采用的热低分罐的温度为350~430℃、压力为0.01~0.1MPa,初步分离出氮气以及部分轻组分后,可有效防止物料在刮膜蒸发器高真空条件下因大量挥发而发生蒸汽夹带。步骤(3)中物料进入刮膜蒸发器后通过布料器连续均匀的分布到垂直的筒体加热面上,物料靠重力下降的同时,被旋转的刮膜装置在加热面强制形成极薄的湍流状液膜,受热蒸发的轻组份蒸汽从上部的出口进入外置冷凝器冷凝,而未被蒸发的重组份则从刮膜蒸发器底部排出。整个过程时间往往几秒到几十秒,有效避免物料长时间受热发生分解从而影响产品品质,并提高蒸发效率。Steps (2) and (3) of the present invention are continuous two-stage distillation recovery and separation operations. The temperature of the hot low fraction tank used in the step (2) is 350-430° C. and the pressure is 0.01-0.1 MPa. After preliminary separation of nitrogen and some light components, the material can be effectively prevented from being under the high vacuum condition of the wiped film evaporator. Vapor entrainment occurs due to substantial volatilization. In step (3), the material enters the wiped film evaporator and is continuously and evenly distributed to the vertical heating surface of the cylinder through the distributor. While the material falls by gravity, it is forced to form a very thin turbulent flow on the heating surface by the rotating film scraping device. The vapor of the light components evaporated by heating enters the external condenser for condensation from the upper outlet, while the heavy components that are not evaporated are discharged from the bottom of the wiped film evaporator. The whole process time is usually several seconds to tens of seconds, which can effectively prevent the material from being decomposed by heating for a long time, which will affect the product quality and improve the evaporation efficiency.

与现有技术相比,本发明有益效果至少是:Compared with the prior art, the beneficial effects of the present invention are at least:

(1)本发明通过开发高温管式反应中快速缩聚反应模式,并配合高效快速的轻组分脱除操作,大幅提升了生产效率,降低了反应时间;(1) The present invention greatly improves the production efficiency and reduces the reaction time by developing a rapid polycondensation reaction mode in a high-temperature tubular reaction, and cooperating with an efficient and rapid light component removal operation;

(2)本发明中采用技术策略对原料性质要求不苛刻,通过采用变温变径管式反应器耦合轻组分“回炼”,在保障制备高品质可纺中间相沥青的同时,克服了原料转化利用率低的问题。(2) The technical strategy adopted in the present invention does not have strict requirements on the properties of raw materials. By using variable temperature and variable diameter tubular reactors to couple light components "refining", while ensuring the preparation of high-quality spinnable mesophase pitch, it overcomes the problem of raw materials. The problem of low conversion utilization.

(3)本发明通过连续式快速和循环反应模式和生产系统,可以低成本、规模化生产高品质中间相沥青。(3) The present invention can produce high-quality mesophase pitch at low cost and on a large scale through the continuous fast and cyclic reaction mode and production system.

附图说明Description of drawings

图1为本发明所述一种低成本制备可纺中间相沥青的方法的工艺流程图,其中:1-预热炉;2-变温变径管式反应器;3-热低分罐;4-刮膜蒸发器;5-冷低分罐;6-冷低分罐;7-膜分离器;8-蒸馏塔;9-中间相沥青产品储罐。Fig. 1 is a process flow diagram of a low-cost method for preparing spinnable mesophase pitch according to the present invention, wherein: 1- preheating furnace; 2- variable temperature and variable diameter tubular reactor; 3- thermal low fraction tank; 4 - wiped film evaporator; 5-cold low sub-tank; 6-cold low sub-tank; 7-membrane separator; 8-distillation column; 9- mesophase pitch product storage tank.

具体实施方式Detailed ways

下面结合实施例进一步叙述本发明所提供的一种低成本制备可纺中间相沥青的方法。The following describes a low-cost method for preparing spinnable mesophase pitch provided by the present invention in conjunction with the examples.

实施例1:Example 1:

以催化裂解焦油为原料,采用的立式变温变径管式反应器总长5m,由管径(内径)20mm且管长为2.5m的上段,以及管径(内径)10mm且管长为2.5m的下段两部分组成,其中上段的温度设定为550℃,下段的温度设定为500℃;Taking catalytic cracking tar as raw material, the vertical variable temperature and variable diameter tubular reactor used has a total length of 5m, and consists of an upper section with a tube diameter (inner diameter) of 20mm and a tube length of 2.5m, and a tube diameter (inner diameter) of 10mm and a tube length of 2.5m. The lower section consists of two parts, wherein the temperature of the upper section is set to 550 °C, and the temperature of the lower section is set to 500 °C;

本实施例提供了一种低成本制备可纺中间相沥青的方法,包括以下具体工艺流程:The present embodiment provides a low-cost method for preparing spinnable mesophase pitch, including the following specific process flow:

将催化裂解焦油和氮气按质量比9.0混合预热至300℃,并在反应器入口附近快速加热到550℃,随后由反应器上部进入到变温变径管式反应器中进行反应,在反应器停留时间总共为30min;此外,将后续工艺过程中(主要来自热低分罐以及刮膜蒸发器上部)分离出的氮气和轻组分进行蒸馏和膜分离操作,得到≥200℃馏分和氮气,并按两者质量比为9.0进行混合预热至320℃,并在反应器的中部变径入口附近快速加热到500℃,随即进入到反应器并停留反应10min;反应器底部得到软化点40℃的沥青状中间产物;The catalytic cracking tar and nitrogen are mixed and preheated to 300 ℃ in a mass ratio of 9.0, and rapidly heated to 550 ℃ near the inlet of the reactor, and then enter into the variable temperature variable diameter tubular reactor from the upper part of the reactor for the reaction, in the reactor The total residence time is 30min; in addition, the nitrogen and light components separated in the subsequent process (mainly from the hot low fraction tank and the upper part of the wiped film evaporator) are subjected to distillation and membrane separation operations to obtain ≥200 °C fraction and nitrogen, And preheated to 320 ℃ according to the mass ratio of the two at 9.0, and rapidly heated to 500 ℃ near the variable diameter inlet in the middle of the reactor, then entered the reactor and stayed for 10 minutes; the bottom of the reactor got a softening point of 40 ℃ The pitch-like intermediate product;

沥青状中间产物随即进入到恒温350℃、压力0.01MPa的热低分罐中,从热低分罐的上部分离出氮气和部分轻组分,底部产品进入到刮膜蒸发器中;The bitumen-like intermediate product immediately enters into the hot low fraction tank with a constant temperature of 350°C and a pressure of 0.01 MPa. The nitrogen gas and some light components are separated from the upper part of the hot low fraction tank, and the bottom product enters the wiped film evaporator;

设定刮膜蒸发器恒温温度为350℃、压力为0.1KPa,停留时间为5s,中间相沥青产品在刮膜反应器底部流入到产品储罐中,从而得到中间相含量90%、软化点250℃的可纺中间相沥青产品,原料油生产中间相沥青的转化利用率可达到80%。The constant temperature of the wiped film evaporator is set to 350°C, the pressure is 0.1KPa, and the residence time is 5s. The mesophase asphalt product flows into the product storage tank at the bottom of the wiped film reactor, so as to obtain a mesophase content of 90% and a softening point of 250 ℃ spinnable mesophase pitch products, the conversion utilization rate of raw oil to produce mesophase pitch can reach 80%.

实施例2:Example 2:

以FCC油浆澄清油为原料,采用的立式变温变径管式反应器总长10m,由管径(内径)30mm且管长为7.0m的上段,以及管径(内径)15mm且管长为3m的下段两部分组成,其中上段的温度设定为600℃,下段的温度设定为520℃。Using FCC slurry clarified oil as raw material, the vertical variable temperature and variable diameter tubular reactor used has a total length of 10m, and consists of an upper section with a tube diameter (inner diameter) of 30mm and a tube length of 7.0m, and a tube diameter (inner diameter) of 15mm and a tube length of 7.0m. The lower section of 3m consists of two parts, wherein the temperature of the upper section is set to 600°C, and the temperature of the lower section is set to 520°C.

本实施例提供了一种低成本制备可纺中间相沥青的方法,包括以下具体工艺流程:The present embodiment provides a low-cost method for preparing spinnable mesophase pitch, including the following specific process flow:

将催化焦油和氮气按质量比7混合预热至300℃,并在反应器入口附近快速加热到600℃,随后由反应器上部进入到反应器中进行反应,在反应器停留时间总共为10min;此外,将后续工艺过程中(主要来自热低分罐以及刮膜蒸发器上部)分离出的氮气和轻组分进行蒸馏和膜分离操作,得到≥200℃馏分和氮气,并按两者质量比为7.0进行混合预热至320℃,并在反应器的中部变径入口附近快速加热到520℃,随即进入到反应器并停留反应5min;反应器底部可得到软化点70℃的沥青状中间产物;The catalytic tar and nitrogen are mixed and preheated to 300°C in a mass ratio of 7, and rapidly heated to 600°C near the inlet of the reactor, and then enter the reactor from the upper part of the reactor for reaction, and the total residence time in the reactor is 10min; In addition, the nitrogen and light components separated in the subsequent process (mainly from the hot low fraction tank and the upper part of the wiped film evaporator) are subjected to distillation and membrane separation operations to obtain ≥200 °C fraction and nitrogen, and the mass ratio of the two is carried out. Mixing and preheating to 320 °C for 7.0, and rapidly heating to 520 °C near the variable diameter inlet in the middle of the reactor, then entering the reactor and staying for 5 minutes; the asphalt-like intermediate product with a softening point of 70 °C can be obtained at the bottom of the reactor ;

沥青状中间产物随即进入到恒温380℃、压力0.05MPa的热低分罐中,从热低分罐的上部分离出氮气和部分轻组分,底部产品进入到刮膜蒸发器中;The bitumen-like intermediate product immediately enters into the hot low fraction tank with a constant temperature of 380°C and a pressure of 0.05MPa, and the nitrogen gas and some light components are separated from the upper part of the hot low fraction tank, and the bottom product enters the wiped film evaporator;

设定刮膜蒸发器恒温温度为380℃、压力为0.5KPa,停留时间为7s,中间相沥青产品在刮膜反应器底部流入到产品储罐中,从而得到中间相含量95%、软化点240℃的可纺中间相沥青产品,原料油生产中间相沥青的转化利用率可达到75%。The constant temperature of the wiped film evaporator is set to 380°C, the pressure is 0.5KPa, and the residence time is 7s. The mesophase asphalt product flows into the product storage tank at the bottom of the wiped film reactor to obtain a mesophase content of 95% and a softening point of 240 ℃ spinnable mesophase pitch product, the conversion utilization rate of raw oil to produce mesophase pitch can reach 75%.

实施例3:Example 3:

以减四线馏分为原料,采用的立式变温变径管式反应器总长13m,由管径(内径)35mm且管长为8m的上段,以及管径(内径)17mm且管长为5m的下段两部分组成,其中上段的温度设定为630℃,下段的温度设定为530℃。Taking the minus four-line fraction as the raw material, the vertical variable temperature and variable diameter tubular reactor used has a total length of 13m, and consists of an upper section with a pipe diameter (inner diameter) of 35mm and a pipe length of 8m, and a pipe diameter (inner diameter) of 17mm and a pipe length of 5m. The lower section consists of two parts, wherein the temperature of the upper section is set to 630°C, and the temperature of the lower section is set to 530°C.

本实施例提供了一种低成本制备可纺中间相沥青的方法,包括以下具体工艺流程:The present embodiment provides a low-cost method for preparing spinnable mesophase pitch, including the following specific process flow:

将催化焦油和氮气按质量比2.0混合预热至300℃,并在反应器入口附近快速加热到630℃,随后由反应器上部进入到反应器中进行反应,在反应器停留时间总共为5min;此外,将后续工艺过程中(主要来自热低分罐以及刮膜蒸发器上部)分离出的氮气和轻组分进行蒸馏和膜分离操作,得到≥200℃馏分和氮气,并按两者质量比为2.0进行混合预热至320℃,并在反应器的中部变径入口附近快速加热到530℃,随即进入到反应器并停留反应2min;反应器底部可得到软化点120℃的沥青状中间产物;The catalytic tar and nitrogen were mixed and preheated to 300°C in a mass ratio of 2.0, and rapidly heated to 630°C near the reactor inlet, and then entered the reactor from the upper part of the reactor for reaction, and the total residence time in the reactor was 5min; In addition, the nitrogen and light components separated in the subsequent process (mainly from the hot low fraction tank and the upper part of the wiped film evaporator) are subjected to distillation and membrane separation operations to obtain ≥200 °C fraction and nitrogen, and the mass ratio of the two is carried out. Mixing and preheating to 320°C for 2.0, and rapidly heating to 530°C near the variable diameter inlet in the middle of the reactor, then entering the reactor and staying for 2min; the pitch-like intermediate product with a softening point of 120°C can be obtained at the bottom of the reactor ;

沥青状中间产物随即进入到恒温400℃、压力0.06MPa的热低分罐中,从热低分罐的上部分离出氮气和部分轻组分,底部产品进入到刮膜蒸发器中;The bitumen-like intermediate product then enters into the hot low fraction tank with a constant temperature of 400°C and a pressure of 0.06MPa, and the nitrogen gas and some light components are separated from the upper part of the hot low fraction tank, and the bottom product enters the wiped film evaporator;

设定刮膜蒸发器恒温温度为400℃、压力为0.6KPa,停留时间为8s,中间相沥青产品在刮膜反应器底部流入到产品储罐中,从而得到中间相含量100%、软化点260℃的可纺中间相沥青产品,原料油生产中间相沥青的转化利用率可达到72%。The constant temperature of the wiped film evaporator is set to 400°C, the pressure is 0.6KPa, and the residence time is 8s. The mesophase asphalt product flows into the product storage tank at the bottom of the wiped film reactor, so as to obtain a mesophase content of 100% and a softening point of 260 ℃ spinnable mesophase pitch products, the conversion utilization rate of raw oil to produce mesophase pitch can reach 72%.

实施例4:Example 4:

以蒽油为原料,采用的立式变温变径管式反应器总长20m,由管径(内径)45mm且管长为13m的上段,以及管径(内径)25mm且管长为7m的下段两部分组成,其中上段的温度设定为680℃,下段的温度设定为540℃。Using anthracene oil as raw material, the vertical variable temperature and variable diameter tubular reactor used has a total length of 20m, consisting of an upper section with a tube diameter (inner diameter) of 45mm and a tube length of 13m, and a lower section with a tube diameter (inner diameter) of 25mm and a tube length of 7m. Partial composition, wherein the temperature of the upper section is set to 680°C, and the temperature of the lower section is set to 540°C.

本实施例提供了一种低成本制备可纺中间相沥青的方法,包括以下具体工艺流程:The present embodiment provides a low-cost method for preparing spinnable mesophase pitch, including the following specific process flow:

将催化焦油和氮气按质量比0.25混合预热至300℃,并在反应器入口附近快速加热到680℃,随后由反应器上部进入到反应器中进行反应,在反应器停留时间总共为1min;此外,将后续工艺过程中(主要来自热低分罐以及刮膜蒸发器上部)分离出的氮气和轻组分进行蒸馏和膜分离操作,得到≥200℃馏分和氮气,并按两者质量比为0.25进行混合预热至320℃,并在反应器的中部变径入口附近快速加热到540℃,随即进入到反应器并停留反应5s;反应器底部可得到软化点160℃的沥青状中间产物;The catalytic tar and nitrogen are mixed and preheated to 300°C at a mass ratio of 0.25, and rapidly heated to 680°C near the reactor inlet, and then enter the reactor from the upper part of the reactor for reaction, and the total residence time in the reactor is 1min; In addition, the nitrogen and light components separated in the subsequent process (mainly from the hot low fraction tank and the upper part of the wiped film evaporator) are subjected to distillation and membrane separation operations to obtain ≥200 °C fraction and nitrogen, and the mass ratio of the two is carried out. Mixing and preheating to 320°C for 0.25°C, and rapidly heating to 540°C near the variable diameter inlet in the middle of the reactor, then entering the reactor and staying for 5s; the pitch-like intermediate product with a softening point of 160°C can be obtained at the bottom of the reactor ;

沥青状中间产物随即进入到恒温430℃、压力0.1MPa的热低分罐中,从热低分罐的上部分离出氮气和部分轻组分,底部产品进入到刮膜蒸发器中;The bitumen-like intermediate product immediately enters into the hot low fraction tank with a constant temperature of 430°C and a pressure of 0.1 MPa. The nitrogen gas and some light components are separated from the upper part of the hot low fraction tank, and the bottom product enters the wiped film evaporator;

设定刮膜蒸发器恒温温度为430℃、压力为5.0KPa,停留时间为3s,中间相沥青产品在刮膜反应器底部流入到产品储罐中,从而得到中间相含量100%、软化点280℃的可纺中间相沥青产品,原料油生产中间相沥青的转化利用率可达到70%。The constant temperature of the wiped film evaporator is set to 430°C, the pressure is 5.0KPa, and the residence time is 3s. The mesophase asphalt product flows into the product storage tank at the bottom of the wiped film reactor to obtain a mesophase content of 100% and a softening point of 280 ℃ spinnable mesophase pitch products, the conversion utilization rate of raw oil to produce mesophase pitch can reach 70%.

Claims (8)

1.一种低成本制备可纺中间相沥青的方法,以催化裂解焦油、FCC油浆澄清油、减四线馏分、环烷基减压渣油的脱沥青油、脱QI的精制煤焦油、蒽油中的一种或多种为原料油,其特征在于,包含以下步骤:1. a low-cost method for preparing spinnable mesophase pitch, with catalytic cracking tar, FCC oil slurry clarified oil, minus four-line fraction, deasphalted oil of naphthenic vacuum residue, de-QI refined coal tar, One or more in the anthracene oil is raw material oil, it is characterized in that, comprises the following steps: (1)新鲜原料油和氮气经预热后,由变温变径管式反应器的上部连续进入反应器,新鲜原料油停留反应1min~30min,反应器底部得到软化点40~160℃的沥青状中间产物;所述变温变径管式反应器具有上下两段结构,上下两段的长度比为1:1~2:1,上段的管径大于下段的管径,设置变温变径管式反应器的上段温度为550~700℃,下段温度为500~550℃;(1) After preheating the fresh raw material oil and nitrogen, enter the reactor continuously from the upper part of the variable-temperature and variable-diameter tubular reactor, the fresh raw material oil stays and reacts for 1min-30min, and the bottom of the reactor obtains a pitch-like substance with a softening point of 40-160°C. Intermediate product; the temperature-variable and variable-diameter tubular reactor has a structure of upper and lower sections, the length ratio of the upper and lower sections is 1:1 to 2:1, the diameter of the upper section is larger than that of the lower section, and a temperature-variable and variable-diameter tubular reaction The temperature of the upper section of the device is 550~700℃, and the temperature of the lower section is 500~550℃; (2)沥青状中间产物随后进入到热低分罐中,从热低分罐的上部分离出氮气和轻组分,底部产品进入到刮膜蒸发器中;所述热低分罐恒温在350~430℃、压力为0.01~0.1MPa;(2) The bituminous intermediate product then enters into the hot low fraction tank, separates nitrogen and light components from the top of the thermal low fraction tank, and the bottom product enters the wiped film evaporator; the hot low fraction tank is kept at a constant temperature of 350 ~430℃, pressure is 0.01~0.1MPa; (3)物料进入刮膜蒸发器后高效快速地脱除轻组分并从刮膜蒸发器上部分离出来,刮膜蒸发器底部得到的重组分进入到中间相储罐,从而得到中间相含量≥90%、软化点220~350℃的可纺中间相沥青产品;所述刮膜蒸发器恒温温度为350~430℃、压力为0.1~5.0KPa,料液在其停留时间1~60s。(3) After the material enters the wiped film evaporator, the light components are efficiently and quickly removed and separated from the upper part of the wiped film evaporator. 90% spinnable mesophase pitch product with a softening point of 220-350°C; the wiped-film evaporator has a constant temperature of 350-430°C, a pressure of 0.1-5.0KPa, and the residence time of the feed liquid is 1-60s. 2.根据权利要求1所述的一种低成本制备可纺中间相沥青的方法,其特征在于:热低分罐上部分离的氮气和轻组分,以及刮膜蒸发器上部分离出的轻组分混合后,蒸馏分离出≥200℃的馏分,并通过膜分离方式从气态烃中分离氮气,随后≥200℃的馏分与氮气按质量比为0.25~10混合预热,由变温变径管式反应器的中部变径处进入到反应器中进行循环反应,停留反应5s~20min,以提高原料油生产中间相沥青的转化率。2. A kind of low-cost method for preparing spinnable mesophase pitch according to claim 1, characterized in that: nitrogen and light components separated from the upper part of the hot low fraction tank, and light components separated from the upper part of the wiped film evaporator After the fractions are mixed, the fractions of ≥200°C are separated by distillation, and the nitrogen is separated from the gaseous hydrocarbons by membrane separation. The variable diameter in the middle of the reactor enters the reactor for cyclic reaction, and stays for 5s to 20min to improve the conversion rate of the raw material oil to produce mesophase pitch. 3.根据权利要求1或2所述的一种低成本制备可纺中间相沥青的方法,其特征在于:所述变温变径管式反应器的上部温度和管径大于下部温度和管径,上下两段的管径比至少为1.5:1,不超过5:1,上下两段的长径比分别至少为50。3. A kind of low-cost method for preparing spinnable mesophase pitch according to claim 1 or 2, characterized in that: the upper temperature and the pipe diameter of the temperature-variable and variable-diameter tubular reactor are greater than the lower temperature and the pipe diameter, The pipe diameter ratio of the upper and lower sections shall be at least 1.5:1 and shall not exceed 5:1, and the length-diameter ratio of the upper and lower sections shall be at least 50 respectively. 4.根据权利要求3所述的一种低成本制备可纺中间相沥青的方法,其特征在于:反应器上段管径内径为20~50mm,下段管径内径为10~30mm;反应器总长度为5~20m,上下两段之间刚性连接或一体成型。4. A low-cost method for preparing spinnable mesophase pitch according to claim 3, characterized in that: the inner diameter of the upper section of the reactor is 20-50 mm, and the inner diameter of the lower section of the reactor is 10-30 mm; the total length of the reactor The length is 5-20m, and the upper and lower sections are rigidly connected or integrally formed. 5.根据权利要求1所述的一种低成本制备可纺中间相沥青的方法,其特征在于:所述刮膜蒸发器采用立式结构,由上部的驱动部分和下部的蒸发浓缩部分组成,驱动部分由电机和减速器组成,蒸发浓缩部分由布料器、气液分离器、蒸发筒体、筒体夹套和旋转刮板组成;上部和下部的轴封处采用双面机械密封来保证设备的密封性。5. The low-cost method for preparing spinnable mesophase pitch according to claim 1, wherein the wiped-film evaporator adopts a vertical structure and consists of a driving part at the upper part and an evaporation and concentration part at the lower part, The driving part consists of a motor and a reducer, and the evaporation and concentration part consists of a distributor, a gas-liquid separator, an evaporation cylinder, a cylinder jacket and a rotating scraper; the upper and lower shaft seals use double-sided mechanical seals to ensure the equipment of sealing. 6.根据权利要求5所述的一种低成本制备可纺中间相沥青的方法,其特征在于:所述减速器为齿轮减速器或带轮减速器;刮板采用固定式和转子式两种。6. A low-cost method for preparing spinnable mesophase pitch according to claim 5, characterized in that: the reducer is a gear reducer or a pulley reducer; the scraper adopts a fixed type and a rotor type. . 7.根据权利要求5所述的一种低成本制备可纺中间相沥青的方法,其特征在于:经预热的料液自刮膜蒸发器上部沿切线方向加入,经布料器分布到蒸发筒体的加热壁面;由于重力、离心力和旋转刮板的刮带作用,料液在蒸发段圆筒内壁上形成均匀下旋的薄膜,并在此过程通过筒体夹套中的熔盐或导热油加热介质来调节筒壁温度,并通过筒壁传热保持物料在设定温度,其表面物质迅速蒸发,浓缩后的溶液在底部排出,所蒸发的二次蒸汽通过上部出口到外部冷低分罐中回收。7. A low-cost method for preparing spinnable mesophase pitch according to claim 5, characterized in that: the preheated feed liquid is added along the tangential direction from the upper part of the wiped-film evaporator, and distributed to the evaporation cylinder through the distributor The heating wall surface of the body; due to the effect of gravity, centrifugal force and the scraping of the rotating scraper, the material liquid forms a uniform downward spiral film on the inner wall of the cylinder of the evaporation section, and passes through the molten salt or heat transfer oil in the jacket of the cylinder during this process. The temperature of the cylinder wall is adjusted by heating the medium, and the heat transfer through the cylinder wall keeps the material at the set temperature, the surface material evaporates rapidly, the concentrated solution is discharged at the bottom, and the evaporated secondary steam passes through the upper outlet to the external cold sub-tank. recycling. 8.根据权利要求1所述的一种低成本制备可纺中间相沥青的方法,其特征在于:原料油生产中间相沥青的转化利用率至少达到70%。8 . The low-cost method for preparing spinnable mesophase pitch according to claim 1 , wherein the conversion utilization rate of raw material oil to produce mesophase pitch reaches at least 70%. 9 .
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