CN114400485A - A kind of multi-pin stamping part and pin installation method - Google Patents
A kind of multi-pin stamping part and pin installation method Download PDFInfo
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- CN114400485A CN114400485A CN202210128621.2A CN202210128621A CN114400485A CN 114400485 A CN114400485 A CN 114400485A CN 202210128621 A CN202210128621 A CN 202210128621A CN 114400485 A CN114400485 A CN 114400485A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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Abstract
Description
技术领域technical field
本发明涉及冲压技术领域,尤其涉及一种多针冲压件及插针安装方法。The invention relates to the technical field of stamping, in particular to a multi-pin stamping part and a pin installation method.
背景技术Background technique
目前的卧式板端连接器中的SMT插针端子大多是做成单个的插针端子,然后通过手工工装治具或者自动化设备折弯后再依次将每个插针端子装入塑料胶壳,这样的生产方式工序繁多效率低下,且插针头部焊锡位置共面精度难以保证;同时,由于每个塑料胶壳上都需要插装多个插针端子,当下的连接器包络空间使用效率要求越来越高,单个的插针端子一一装配对手工和工装治具要求较高,需要在工时或者工装治具的调整上花费更多的精力,且不能保证多个插针端子装配的一致性,使得装配后仍然会存在很大的返工率,严重耽误当下市场的效率,同时单个的插针端子在运输过程中容易被压损或者碰撞变形,影响后期装配。Most of the SMT pin terminals in the current horizontal board-end connectors are made into a single pin terminal, and then each pin terminal is put into a plastic shell in turn by bending it by a manual tooling fixture or an automated equipment. This production method has many processes and low efficiency, and it is difficult to guarantee the coplanarity of the solder position of the pin head; at the same time, because each plastic shell needs to be inserted with multiple pin terminals, the current connector envelope space usage efficiency requirements It is getting higher and higher, and the assembly of a single pin terminal one by one has higher requirements on manual work and tooling fixtures, which requires more effort in the adjustment of man-hours or tooling fixtures, and cannot guarantee the consistency of the assembly of multiple pin terminals. Due to the high rework rate after assembly, the efficiency of the current market is seriously delayed. At the same time, a single pin terminal is easily damaged or collided and deformed during transportation, which affects the later assembly.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种多针冲压件及插针安装方法,以解决现有技术中单个的插针端子装配效率低,运输过程中容易被压损或者碰撞变形,影响后期装配等问题。The purpose of the present invention is to provide a multi-pin stamping part and a pin installation method to solve the problems of low assembly efficiency of a single pin terminal in the prior art, easy pressure damage or collision deformation during transportation, affecting later assembly and the like.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
一方面,本发明提供一种多针冲压件,包括:In one aspect, the present invention provides a multi-needle stamping part, comprising:
载料带,包括多个并排连接的插针支撑带,以及与所述插针支撑带一一对应并垂直连接于所述插针支撑带的本体支撑带;a material carrier tape, comprising a plurality of pin support tapes connected side by side, and a body support tape corresponding to the pin support tapes one-to-one and vertically connected to the pin support tapes;
插针,包括相互垂直连接的安装段及接线段,多个所述插针并排间隔设置,任意两个相邻的所述插针的所述安装段之间均连接于所述插针支撑带,所述本体支撑带和所述接线段位于所述插针支撑带的同一侧,所述本体支撑带的长度大于所述接线段的长度。Pins, including installation sections and wiring sections that are vertically connected to each other, a plurality of the pins are arranged side by side at intervals, and the installation sections of any two adjacent pins are connected to the pin support belt , the body support strip and the wiring segment are located on the same side of the pin support strip, and the length of the body support strip is greater than the length of the wiring segment.
作为优选,所述载料带和所述插针一体冲压成型。Preferably, the carrier tape and the pins are integrally stamped and formed.
作为优选,所述插针支撑带包括相互连接的支撑部和折断部,所述安装段连接于所述支撑部,所述本体支撑带连接于所述折断部,多个所述插针支撑带的所述折断部相互连接。Preferably, the pin support strip includes a supporting part and a broken part that are connected to each other, the mounting section is connected to the support part, the body support strip is connected to the broken part, and a plurality of the pin support strips The broken parts are connected to each other.
作为优选,任意两个折断部连接处均开设有折断槽。Preferably, a breaking groove is provided at the connection of any two breaking parts.
作为优选,所述安装段的两侧面均凸设有倒刺。Preferably, barbs are protruded on both sides of the mounting section.
作为优选,所述倒刺的横截面呈三角形。Preferably, the cross-section of the barb is triangular.
作为优选,所述安装段的两侧面均凸设有转接凸起,所述转接凸起连接于所述插针支撑带。Preferably, both sides of the installation section are protruded with transfer protrusions, and the transfer protrusions are connected to the pin support band.
作为优选,所述转接凸起上开设有圆弧止裂口。Preferably, a circular arc crack relief opening is provided on the transfer protrusion.
作为优选,所述插针支撑带呈L形。Preferably, the pin support band is L-shaped.
另一方面,本发明还提供一种插针安装方法,包括:On the other hand, the present invention also provides a pin installation method, comprising:
根据塑料胶壳具体规格所需安装插针的数量对应折下所需数量的载料带连同取下对应数量的插针;Fold down the required number of carrier tapes and remove the corresponding number of pins according to the number of pins to be installed according to the specific specifications of the plastic shell;
手动或者使用工装治具将插针安装到塑料胶壳上;Install the pins on the plastic housing manually or using a tooling fixture;
将载料带拆下,卷绕回收。Remove the carrier tape and rewind it.
本发明的有益效果:相较于现有技术中的单个的插针端子装配,本发明提供的多针冲压件,通过多个并排连接的插针支撑带集成多个插针,使用时针对不同规格的连接器,可裁切出对应数量的插针一并安装在连接器的塑料壳体上,无论是手工安装或者是工装治具安装都能有效的提高安装效率,且多个插针在载料带上一并安装,安装的一致性更好,可靠性高,返工率低,另一方面,本发明提供的多针冲压件在插针支撑带上设置本体支撑带,在生产周转、电镀周转和运输过程中,可沿插针支撑带并排连接的方向卷绕,卷绕后本体支撑带和插针的接线段都位于外侧,卷绕后包覆包装纸,后装入包装盒中,打包方便,且由于本体支撑带的长度大于插针的接线段的长度,能够支撑包装纸为插针的接线段在较为有限的包装中提供足够的预变形空间,即通过本体支撑带的变形减小插针的接线段变形的风险,为插针的接线段在生产周转、电镀周转和运输过程中提供高效保护。Beneficial effects of the present invention: Compared with the single pin terminal assembly in the prior art, the multi-pin stamping part provided by the present invention integrates a plurality of pins through a plurality of pin support belts connected side by side. The connector of the specification can be cut out of the corresponding number of pins and installed on the plastic shell of the connector. Whether it is manual installation or tooling fixture installation, it can effectively improve the installation efficiency, and multiple pins are installed in the connector. On the other hand, the multi-needle stamping part provided by the present invention is provided with a body support belt on the pin support belt, so that the production turnover, In the process of electroplating turnover and transportation, it can be wound in the direction that the pin support tapes are connected side by side. After winding, the body support tape and the wiring section of the pins are located on the outside. After winding, wrap the wrapping paper and put it in the packaging box. , packaging is convenient, and because the length of the body support belt is greater than the length of the wiring segment of the pin, it can support the wrapping paper to provide sufficient pre-deformation space for the connection segment of the pin in a relatively limited package, that is, through the deformation of the body support belt Reduce the risk of deformation of the terminal section of the pin, and provide efficient protection for the terminal section of the pin during production turnaround, electroplating turnaround and transportation.
附图说明Description of drawings
图1是本发明一种多针冲压件安装在塑料壳上的结构图;Fig. 1 is the structure diagram that a kind of multi-needle stamping part of the present invention is installed on the plastic shell;
图2是本发明一种多针冲压件的结构图;Fig. 2 is the structure diagram of a kind of multi-needle stamping part of the present invention;
图3是本发明一种多针冲压件中载料带的结构图;Fig. 3 is the structure diagram of the carrier tape in a kind of multi-needle stamping part of the present invention;
图4是本发明一种多针冲压件中插针的结构图;4 is a structural diagram of a pin in a multi-pin stamping part of the present invention;
图5是图2中A处的局部放大图。FIG. 5 is a partial enlarged view of A in FIG. 2 .
图中:In the picture:
1、载料带;11、插针支撑带;111、支撑部;112、折断部;12、本体支撑带;1. Carrier tape; 11. Pin support tape; 111, Support part; 112, Broken part; 12, Body support tape;
2、插针;21、安装段;22、接线段;2111、倒刺;2112、转接凸起;21121、圆弧止裂口;2, pin; 21, installation section; 22, wiring section; 2111, barb; 2112, transfer protrusion; 21121, arc crack stop;
100、折断槽。100. Break the groove.
具体实施方式Detailed ways
下面结合附图和实施方式进一步说明本发明的技术方案。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部。The technical solutions of the present invention are further described below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the accompanying drawings only show some but not all of the parts related to the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature is directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
如图1-图5所示,本实施例提供一种多针冲压件,包括载料带1和插针2,载料带1包括多个并排连接的插针支撑带11,以及与插针支撑带11一一对应并垂直连接于插针支撑带11的本体支撑带12;插针2包括相互垂直连接的安装段21及接线段22,多个插针2并排间隔设置,任意两个相邻的插针2的安装段21之间均连接于插针支撑带11,本体支撑带12和接线段22位于插针支撑带11的同一侧,本体支撑带12的长度大于接线段22的长度。As shown in FIG. 1-FIG. 5, this embodiment provides a multi-pin stamping part, including a
具体地,如图1所示,根据塑料胶壳所需安装插针2的数量对应折下所需数量的载料带1连同对应数量的插针2,手动或者使用工装治具将插针2安装到塑料胶壳上,能够确保第一个安装插针2装配的一致性,降低返工率。Specifically, as shown in FIG. 1 , according to the number of
相较于现有技术中的单个的插针2端子装配,本实施例提供的多针冲压件,通过多个并排连接的插针支撑带11集成多个插针2,使用时针对不同规格的连接器的塑料壳,可裁切拆下对应数量的插针2一并安装在连接器的塑料壳体上,无论是手工安装或者是工装治具安装都能有效的提高安装效率,且多个插针2在载料带1上一并安装,安装的一致性更好,可靠性高,返工率低,另一方面,本实施例的多针冲压件在插针支撑带上11上设置本体支撑带12,在生产周转、电镀周转和运输过程中,可沿插针支撑带11并排连接的方向卷绕,卷绕后整体横截面呈旋涡状,卷绕后本体支撑带12和插针2的接线段22都位于外侧,卷绕同时包覆包装纸,后装入包装盒中,打包方便,且由于本体支撑带12的长度大于插针2的接线段22的长度,能够支撑包装纸为插针2的接线段22在较为有限的包装中提供足够的预变形空间,即通过本体支撑带12的变形减小插针2的接线段22变形的风险,为插针2的接线段22在生产周转、电镀周转和运输过程中提供高效保护。Compared with the
具体地,载料带1和插针2一体冲压成型,更进一步地,在插针2的接线段22进行冲压折弯设计,冲压折弯设计改善了插针2先冲压为直插针2再经工装治具或自动化设备折弯后插入塑胶壳的传统工序,生产厂商可以更高效完成连接器生产,而且有效的保证产出良品率,同时保证SMT厂商焊锡质量。Specifically, the
具体地,插针支撑带11包括相互连接的支撑部111和折断部112,安装段21连接于支撑部111,本体支撑带12连接于折断部112,多个插针支撑带11的折断部112相互连接,更进一步地,本体支撑带12是从折断部112冲压成型,任意两个折断部112连接处均开设有折断槽100,便于将一定数量的载料带1折断以拆分出所需要数量的插针2。Specifically, the
具体地,安装段21的两侧面均凸设有倒刺2111,倒刺2111的横截面呈三角形,将插针2安装在塑料壳上之后将载料带1拆除时,倒刺2111能够防止插针2从塑料壳掉落。Specifically, both sides of the mounting section 21 are protruded with
具体地,安装段21的两侧面均凸设有转接凸起2112,转接凸起2112连接于插针支撑带11,转接凸起2112和插针支撑带11连接处也开设有折断槽100,便于插针2安装后拆下载料带1,拆除的载料带1卷绕后可以回收再利用,更进一步地,转接凸起2112上开设有圆弧止裂口21121,防止拆除载料带1时扯坏插针2。Specifically, both sides of the mounting section 21 are protruded with
具体地,插针支撑带11呈L形,通过冲压折弯成型,防止卷绕包覆包装纸时将包装纸扎穿影响对插针2的保护效果。Specifically, the
具体地,载料带1上还开设有多个冲压定位口,便于冲压机对板材件冲压时,固定板材件的位置。Specifically, the
另一方面,本发明还提供一种插针安装方法:根据塑料胶壳所需安装插针2的数量对应折下所需数量的载料带1连同对应数量的插针2,手动或者使用工装治具将插针2安装到塑料胶壳上,将载料带1拆下,卷绕回收,完成插针2的安装。On the other hand, the present invention also provides a pin installation method: according to the number of
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (10)
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CN202210128621.2A CN114400485B (en) | 2022-02-11 | 2022-02-11 | Multi-pin stamping part and contact pin mounting method |
PCT/CN2022/104270 WO2023151226A1 (en) | 2022-02-11 | 2022-07-07 | Multi-pin stamping part and pin mounting method |
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CN202210128621.2A CN114400485B (en) | 2022-02-11 | 2022-02-11 | Multi-pin stamping part and contact pin mounting method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2023151226A1 (en) * | 2022-02-11 | 2023-08-17 | 湖北亿纬动力有限公司 | Multi-pin stamping part and pin mounting method |
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CN208489395U (en) * | 2018-06-21 | 2019-02-12 | 浙江通升电子有限公司 | A kind of contact pin associated structure |
CN109038010A (en) * | 2018-08-08 | 2018-12-18 | 四川华丰企业集团有限公司 | There are two the power connectors of elastic contact pin for tool |
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WO2023151226A1 (en) | 2023-08-17 |
CN114400485B (en) | 2024-03-15 |
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