CN114388641B - A kind of photovoltaic module and photovoltaic module array - Google Patents
A kind of photovoltaic module and photovoltaic module array Download PDFInfo
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/70—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules comprising bypass diodes
- H10F19/75—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules comprising bypass diodes the bypass diodes being integrated or directly associated with the photovoltaic cells, e.g. formed in or on the same substrate
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
- H10F19/902—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
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- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域technical field
本申请实施例涉及光伏领域,特别涉及一种光伏组件及光伏组件阵列。The embodiments of the present application relate to the field of photovoltaics, and in particular to a photovoltaic module and a photovoltaic module array.
背景技术Background technique
光伏发电站的发电量由三个因素决定:装机容量、日照辐射有效利用小时数、系统效率。光伏发电系统在发电、传输、上网的各环节不同程度造成电量损耗,如光伏组件的衰减、光伏阵列损耗(积雪、灰尘)、逆变器效率、箱变的效率、直流线损、交流线损、设备故障等。The power generation of a photovoltaic power station is determined by three factors: installed capacity, hours of effective use of sunlight radiation, and system efficiency. Photovoltaic power generation systems cause power loss in varying degrees in various links of power generation, transmission, and Internet access, such as attenuation of photovoltaic modules, photovoltaic array loss (snow, dust), inverter efficiency, box-type efficiency, DC line loss, and AC line loss. damage, equipment failure, etc.
随着光伏降本增加的需求不断进行,光伏组件端所使用的电池片的尺寸也不断增加,但是电池片尺寸增加会导致光伏组件的外部线缆传输损耗以及光伏组件内部损耗不断提升,从而降低光伏组件的效率以及功耗,进一步影响整体输出功率及系统的传输损耗。As the demand for photovoltaic cost reduction continues to increase, the size of the cells used on the photovoltaic module side is also increasing, but the increase in the size of the cells will lead to the continuous increase of the external cable transmission loss of the photovoltaic module and the internal loss of the photovoltaic module, thereby reducing The efficiency and power consumption of photovoltaic modules further affect the overall output power and transmission loss of the system.
发明内容Contents of the invention
本申请实施例提供了一种光伏组件及光伏组件阵列,至少有利于改善光伏组件的总传输损耗过大的问题。Embodiments of the present application provide a photovoltaic module and a photovoltaic module array, which at least help to improve the problem of excessive total transmission loss of the photovoltaic module.
本申请实施例提供一种光伏组件,包括:光伏组件具有相对的第一方向和第二方向,第一方向的电池片个数大于第二方向的电池片个数;多个电池串,包括第一电池串与第二电池串,电池串由电池片串联形成;二极管,包括第一二极管和第二二极管,第一二极管通过第一汇流条连接第一电池串的正极与负极,在第二方向上,第一二极管靠近光伏组件的边缘;第二二极管在第二方向上,位于光伏组件中部的电池串之间;在第一方向上,第一二极管和第二二极管之间的距离大于等于光伏组件第一方向长度的1/2;第一汇流条在第二方向上离光伏组件的边缘的距离小于等于光伏组件第二方向长度的1/4。An embodiment of the present application provides a photovoltaic module, including: the photovoltaic module has a first direction and a second direction opposite to each other, the number of cells in the first direction is greater than the number of cells in the second direction; a plurality of battery strings, including A battery string and a second battery string, the battery string is formed by connecting battery slices in series; the diode includes a first diode and a second diode, and the first diode is connected to the anode of the first battery string and the first battery string through a first bus bar. In the second direction, the first diode is close to the edge of the photovoltaic module; in the second direction, the second diode is located between the battery strings in the middle of the photovoltaic module; in the first direction, the first diode The distance between the tube and the second diode is greater than or equal to 1/2 of the length of the photovoltaic module in the first direction; the distance between the first bus bar and the edge of the photovoltaic module in the second direction is less than or equal to 1 of the length of the photovoltaic module in the second direction /4.
另外,第二方向上,第一二极管与第二二极管之间的距离大于等于光伏组件第二方向长度的1/4且小于等于光伏组件第二方向长度的1/2。In addition, in the second direction, the distance between the first diode and the second diode is greater than or equal to 1/4 of the length of the photovoltaic module in the second direction and less than or equal to 1/2 of the length of the photovoltaic module in the second direction.
另外,在第二方向上,第一二极管和第二二极管之间的距离大于等于光伏组件第二方向长度的3/8。In addition, in the second direction, the distance between the first diode and the second diode is greater than or equal to 3/8 of the length of the photovoltaic module in the second direction.
另外,电池串中电池片的个数为3~90片,电池片为切片电池,包括二分片、三分片、四分片等。In addition, the number of battery slices in the battery string is 3 to 90 pieces, and the battery slices are sliced batteries, including two slices, three slices, and four slices.
另外,光伏组件还包括:引出端,在第二方向上,引出端与第一汇流条之间的距离范围为5mm~30mm。In addition, the photovoltaic module further includes: a lead end, and in the second direction, the distance between the lead end and the first bus bar ranges from 5 mm to 30 mm.
另外,光伏组件还包括:相对的正面以及背面;隔离层,隔离层与第一汇流条位于光伏组件的背面,隔离层位于光伏组件与第一汇流条之间,隔离层采用绝缘材料制成。、In addition, the photovoltaic module also includes: opposite front and back; an isolation layer, the isolation layer and the first bus bar are located on the back of the photovoltaic module, the isolation layer is located between the photovoltaic module and the first bus bar, and the isolation layer is made of insulating material. ,
另外,光伏组件还包括:第二汇流条,第二汇流条与第一汇流条连接,第二汇流条包括第一部分和第二部分;第二电池串在第二方向分为第一子电池串和第二子电池串,第一子电池串和第二子电池串在第一方向上相互平行;第二汇流条的第一部分连接第二二极管和第二电池串的第一子电池串,第二汇流条的第二部分连接第二二极管和第二电池串的第二子电池串;第一部分和第二部分在第一方向上间隔设置。In addition, the photovoltaic module also includes: a second bus bar, the second bus bar is connected to the first bus bar, and the second bus bar includes a first part and a second part; the second battery string is divided into the first sub-battery string in the second direction and the second sub-battery string, the first sub-battery string and the second sub-battery string are parallel to each other in the first direction; the first part of the second bus bar connects the second diode and the first sub-battery string of the second battery string , the second part of the second bus bar is connected to the second diode and the second sub-battery string of the second battery string; the first part and the second part are arranged at intervals in the first direction.
另外,第一部分与第二部分在第一方向的间距小于等于电池片在第一方向上的宽度。In addition, the distance between the first part and the second part in the first direction is smaller than or equal to the width of the battery sheet in the first direction.
另外,光伏组件还包括:第三二极管、第三电池串和第三汇流条,第三电池串位于第一电池串与第二电池串之间,第三二极管通过第三汇流条连接第三电池串的正极和负极,第三汇流条连接第一汇流条和第二汇流条。In addition, the photovoltaic module also includes: a third diode, a third battery string and a third bus bar, the third battery string is located between the first battery string and the second battery string, and the third diode passes through the third bus bar The positive pole and the negative pole of the third battery string are connected, and the third bus bar is connected with the first bus bar and the second bus bar.
相应地,本申请实施例还提供一种光伏组件阵列,包括:多个串联的光伏组件,光伏组件为上述任一项的光伏组件;接线盒,接线盒位于光伏组件背面。Correspondingly, an embodiment of the present application also provides a photovoltaic module array, including: a plurality of photovoltaic modules connected in series, the photovoltaic module being any one of the above photovoltaic modules; a junction box, the junction box is located on the back of the photovoltaic module.
另外,接线盒包括第一接线盒和第二接线盒,第一接线盒由二极管、盒体和连接器插口组成,第二接线盒由另一二极管、盒体、线缆和连接器,连接器与相邻光伏组件的连接器插口连接。In addition, the junction box includes a first junction box and a second junction box, the first junction box is composed of a diode, a box body and a connector socket, the second junction box is composed of another diode, a box body, a cable and a connector, and the connector Connect with the connector socket of the adjacent photovoltaic module.
本申请实施例提供的技术方案至少具有以下优点:The technical solutions provided by the embodiments of the present application have at least the following advantages:
本申请实施例提供的光伏组件的技术方案中,第一二极管和第二二极管之间的距离大于等于光伏组件第一方向长度的1/2,相当于第一二极管或第二二极管反向并联的电池串的电池片的个数适中,可以避免二极管并联的电池片的个数过多,进而超过太阳能电池反向偏压极限,进而损坏光伏组件;第一二极管靠近组件边缘以及第一汇流条在第二方向上离光伏组件边缘的距离小于等于光伏组件第二方向长度的1/4,可以很大程度上减短第一汇流条的长度以及保证传输损耗最小,减短第一汇流条的长度有利于减小光伏组件的内阻,以使光伏组件的总传输损耗较低。在电池模组间的组装中或者在光伏组件阵列中,第一二极管靠近组件边缘以及第一汇流条在第二方向上离光伏组件边缘的距离小于等于光伏组件第二方向长度的1/4也可以很大程度上减短接线盒上的线缆长度,从而降低接线盒内部电阻以及光伏组件串联电阻,而且提高了接线盒与光伏组件的稳固性,从而使电池模组间的组装更便捷,有利于降低生产成本和发生短路和断路的风险,也有利于改善光伏组件的总传输损耗过大的问题。In the technical solution of the photovoltaic module provided by the embodiment of the application, the distance between the first diode and the second diode is greater than or equal to 1/2 of the length of the photovoltaic module in the first direction, which is equivalent to the first diode or the second diode. The battery string with two diodes in reverse parallel has a moderate number of cells, which can avoid too many cells connected in parallel with diodes, which will exceed the reverse bias limit of the solar cell and damage the photovoltaic module; the first diode The tube is close to the edge of the module and the distance between the first bus bar and the edge of the photovoltaic module in the second direction is less than or equal to 1/4 of the length of the second direction of the photovoltaic module, which can greatly reduce the length of the first bus bar and ensure transmission loss At least, shortening the length of the first bus bar is beneficial to reducing the internal resistance of the photovoltaic module, so that the total transmission loss of the photovoltaic module is lower. In the assembly between battery modules or in the photovoltaic module array, the first diode is close to the edge of the module and the distance between the first bus bar and the edge of the photovoltaic module in the second direction is less than or equal to 1/ of the length of the photovoltaic module in the second direction 4. It can also greatly shorten the cable length on the junction box, thereby reducing the internal resistance of the junction box and the series resistance of photovoltaic modules, and improving the stability of the junction box and photovoltaic modules, so that the assembly between battery modules is more efficient. It is convenient, helps to reduce production costs and the risk of short circuit and open circuit, and also helps to improve the problem of excessive total transmission loss of photovoltaic modules.
附图说明Description of drawings
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings, and these exemplifications do not constitute a limitation to the embodiments. Elements with the same reference numerals in the drawings represent similar elements. Unless otherwise stated, the drawings in the drawings are not limited to scale.
图1为本申请一实施例提供的光伏组件的一种电路连接示意图;Fig. 1 is a schematic diagram of a circuit connection of a photovoltaic module provided by an embodiment of the present application;
图2为本申请一实施例提供的光伏组件的背面俯视图;Fig. 2 is a back top view of a photovoltaic module provided by an embodiment of the present application;
图3为本申请一实施例提供的光伏组件的引出端与第一汇流条的放大图;Fig. 3 is an enlarged view of the leading end and the first bus bar of the photovoltaic module provided by an embodiment of the present application;
图4为本申请一实施例提供的光伏组件的引出端与第一汇流条的俯视图;Fig. 4 is a top view of the leading end and the first bus bar of the photovoltaic module provided by an embodiment of the present application;
图5为本申请一实施例提供的光伏组件的第二汇流条处一种结构示意图;Fig. 5 is a schematic structural diagram of the second bus bar of the photovoltaic module provided by an embodiment of the present application;
图6为本申请另一实施例提供的光伏组件的第二汇流条处一种结构示意图;Fig. 6 is a schematic structural diagram of the second bus bar of the photovoltaic module provided by another embodiment of the present application;
图7为本申请一实施例提供的第一接线盒的结构示意图;Fig. 7 is a schematic structural diagram of a first junction box provided by an embodiment of the present application;
图8为本申请一实施例提供的第二接线盒的结构示意图。Fig. 8 is a schematic structural diagram of a second junction box provided by an embodiment of the present application.
具体实施方式Detailed ways
下面将结合附图对本申请的各实施例进行详细的阐述。然而,本领域的普通技术人员可以理解,在本申请各实施例中,为了使读者更好地理解本申请而提出了许多技术细节。但是,即使没有这些技术细节和基于以下各实施例的种种变化和修改,也可以实现本申请所要求保护的技术方案。Various embodiments of the present application will be described in detail below in conjunction with the accompanying drawings. However, those of ordinary skill in the art can understand that in each embodiment of the application, many technical details are provided for readers to better understand the application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical solutions claimed in this application can also be realized.
参考图1至图5,图1为本申请一实施例提供的光伏组件的一种电路连接示意图;图2为本申请一实施例提供的光伏组件的背面俯视图;图3为本申请一实施例提供的光伏组件的引出端与第一汇流条的放大图;图4为本申请一实施例提供的光伏组件的引出端与第一汇流条的俯视图,图5为本申请一实施例提供的光伏组件的第二汇流条处一种结构示意图,光伏组件包括:光伏组件具有相对的第一方向Y和第二方向X,第一方向Y的电池片个数大于第二方向X的电池片个数;多个电池串,包括第一电池串301与第二电池串302,电池串由电池片串联形成;二极管,包括第一二极管211和第二二极管221,第一二极管211通过第一汇流条连接第一电池串301的正极与负极,在第二方向X上,第一二极管211靠近光伏组件的边缘;第二二极管221在第二方向X上,位于光伏组件中部的电池串之间;在第一方向Y上,第一二极管211和第二二极管221之间的距离大于等于光伏组件第一方向Y长度的1/2;第一汇流条在第二方向X上离光伏组件的边缘的距离小于等于光伏组件第二方向X长度的1/4。Referring to Figures 1 to 5, Figure 1 is a schematic diagram of a circuit connection of a photovoltaic module provided by an embodiment of the application; Figure 2 is a top view of the back of the photovoltaic module provided by an embodiment of the application; Figure 3 is an embodiment of the application An enlarged view of the lead-out end and the first bus bar of the provided photovoltaic module; Fig. 4 is a top view of the lead-out end and the first bus bar of the photovoltaic module provided by an embodiment of the application, and Fig. 5 is a photovoltaic module provided by an embodiment of the application A schematic diagram of the structure at the second bus bar of the module. The photovoltaic module includes: the photovoltaic module has a relative first direction Y and a second direction X, and the number of cells in the first direction Y is greater than the number of cells in the second direction X A plurality of battery strings, including a
第一二极管211和第二二极管221之间的距离大于等于光伏组件第一方向长度的1/2,相当于第一二极管211或第二二极管221反向并联的电池串的电池片的个数适中,可以避免二极管并联的电池片的个数过多,进而超过太阳能电池反向偏压极限,进而损坏光伏组件;第一二极管211靠近组件边缘以及第一汇流条在第二方向X上离光伏组件边缘的距离小于等于光伏组件第二方向X长度的1/4,可以很大程度上减短第一汇流条的长度以及保证传输损耗最小,减短第一汇流条的长度有利于减小光伏组件的内阻,以使光伏组件的总传输损耗较低。在电池模组间的组装中或者在光伏组件阵列中,第一二极管211靠近组件边缘以及第一汇流条在第二方向X上离光伏组件边缘的距离小于等于光伏组件第二方向X长度的1/4也可以很大程度上减短接线盒上的线缆长度,从而降低接线盒内部电阻以及光伏组件串联电阻,而且提高了接线盒与光伏组件的稳固性,从而使电池模组间的组装更便捷,有利于降低生产成本和发生短路和断路的风险,也有利于改善光伏组件的总传输损耗过大的问题。在一些实施例中,光伏组件还包括:多个电池串构成电池阵列,第一电池串301包括若干并联的电池组。电池阵列为光伏组件的光伏阵列,光伏阵列组件以光电效应原理将太阳能直接转换为电能。在一些实施例中,第一电池串301包括二组,分别为第三子电池串303以及第四子电池串304;第三子电池串303以及第四子电池串304均包括三个并联连接的电池组,具体来说,第三子电池串303包括三个第一电池组401、402、403;第四子电池串304包括第二电池组404、405、406。The distance between the
在一些实施例中,第二电池串302在第二方向X分为第一子电池串和第二子电池串,第一子电池串和第二子电池串在第一方向上相互平行,第一子电池串与第二子电池串连接形成第二电池串302,第二电池串302的正极和负极分别与第三子电池串303以及第四子电池串304连接,形成整体形状为矩形的电池阵列。In some embodiments, the
在一些实施例中,电池组并排设置,具体的,第三子电池串303和第四子电池串304并排设置,即:三个第一电池组401、402、403和三个第二电池组404、405、406相邻并排设置。In some embodiments, the battery packs are arranged side by side, specifically, the
在一些实施例中,光伏组件还包括:引出端,引出端包括正极引出端111和负极引出端112;端汇流条120,端汇流条120分别设置在电池阵列的首尾两端;正极引出端111通过其中一端汇流条电连接电池阵列的正极端,负极引出端112通过另一端汇流条电连接电池阵列的负极端。In some embodiments, the photovoltaic module further includes: a lead end, the lead end includes a
具体地,每串电池组均具有正极与负极,端汇流条120包括第一端汇流条121以及第二端汇流条122。三个第一电池组401、402、403的正负极方向相同,第一电池组401、402、403的正极端通过第一端汇流条121相连作为第三子电池串303的正极端,第一电池组401、402、403的负极端相连作为第三子电池串303的负极端。三个第二电池组404、405、406正负极方向相同,第二电池组404、405、406的正极端相连作为第四子电池串304的正极端,第二电池组404、405、406的负极端通过第二端汇流条122相连作为第四子电池串304的负极端。第三子电池串303和第四子电池串304的正负极方向相反。第三子电池串303的负极与第四子电池串304的正极位于同一侧并通过互联条相连。Specifically, each battery string has a positive pole and a negative pole, and the
进一步,引出端还包括与第三子电池串303的正极端连接的第一引出端、与第三子电池串303的负极端和第四子电池串304的正极端连接的第二引出端、与第四子电池串304的负极端连接的第三引出端。第一引出端为光伏组件的正极引出端111,第三引出端为光伏组件的负极引出端112,即正极引出端111电连接电池阵列的正极端,负极引出端112电连接电池阵列的负极端。Further, the leading end also includes a first leading end connected to the positive end of the third
在一些实施例中,第一二极管211通过第一汇流条连接第一电池串301的正极与负极,具体可以为第一二极管211一端与第一汇流条电连接,第一二极管211另一端与引出端电连接,其中,第一二极管211另一端与正极引出端111电连接相当于第一二极管211连接第一电池串301的正极,第一二极管211另一端与负极引出端112电连接相当于第一二极管211连接第一电池串301的负极,第三子电池串303具有均分的第一部分313以及第二部分323,第一部分313位于远离第四子电池串304的一侧,正极引出端111位于第三子电池串303的第一部分313内,即第一二极管211位于第一部分313内;第四子电池串304具有均分的第三部分314以及第四部分324,第四部分324位于远离第三子电池串303的一侧,负极引出端112位于第四子电池串304的第四部分324,即第一二极管211位于第四部分324内。第一二极管211位于第三子电池串303的第一部分313;另一个第一二极管211位于第四子电池串304的第四部分324,或者正极引出端111位于第三子电池串303的第一部分313;负极引出端112位于第四子电池串304的第四部分324可以很大程度上减短正极引出端111、负极引出端112的长度,从而减小光伏组件内电池阵列的内阻,以使光伏组件的总输出损耗较低。在电池模组间的组装,第一二极管211位于第三子电池串303的第一部分313;另一个第一二极管211位于第四子电池串304的第四部分324也可以很大程度上减短接线盒的线缆长度,从而降低传输电阻,而且提高了接线盒与正极引出端111连接或者接线盒与负极引出端112连接的稳固性,从而使电池模组间的组装更便捷,有利于降低成本和发生短路和断路的风险,也有利于改善光伏组件的总输出损耗过大的问题。In some embodiments, the
在一些实施例中,在沿第一方向Y上,第一二极管211位于电池阵列的端部或者正极引出端111和负极引出端112位于电池阵列的端部,减少了正极引出端111和负极引出端112的长度,降低了光伏组件的内部电阻,进而降低了光伏组件的传输损耗。在另一些实施例中,正极引出端111或负极引出端112的一者位于电池阵列的端部。值得注意的是,本申请不对正极引出端111和负极引出端112平行于光伏组件的第一方向Y的具体位置进行限定,只需满足在沿第二方向X上,第一二极管211靠近边缘即可。In some embodiments, along the first direction Y, the
在一些实施例中,在第二方向X上,第一二极管211和第二二极管221之间的距离大于等于光伏组件第二方向X长度的1/4且小于等于光伏组件第二方向X长度的1/2,再具体些,第一二极管211和第二二极管221之间的距离大于等于光伏组件第二方向X长度的3/8,具体可以为3/8、7/12、4/9或者1/2,此距离范围相当于进一步阐述了第一二极管211靠近组件边缘以及第一二极管211靠近组件边缘的距离,可以很大程度上减短接线盒内的线缆长度,从而降低接线盒内部电阻以及光伏组件串联电阻,而且提高了接线盒与光伏组件的稳固性,从而使电池模组间的组装更便捷,有利于降低生产成本和发生短路和断路的风险,也有利于改善光伏组件的总传输损耗过大的问题。In some embodiments, in the second direction X, the distance between the
在一些实施例中,并联的电池组的个数为奇数时,电池阵列最外侧的电池串中间位置为电池组的中间位置。在另一些实施例中,并联的电池组的个数为偶数时,电池串中间位置可以为相邻的电池组之间。In some embodiments, when the number of battery packs connected in parallel is an odd number, the middle position of the outermost battery string of the battery array is the middle position of the battery pack. In other embodiments, when the number of battery packs connected in parallel is an even number, the middle position of the battery string may be between adjacent battery packs.
在一些实施例中,正极引出端111与电池串之间以及负极引出端112与电池串组之间还包括绝缘层113,正极引出端111或者负极引出端112与绝缘层113的一面粘接固定,绝缘层113的另一面贴附于电池串背面,以实现正极引出端111或负极引出端112与电池串的绝缘,避免发生短路。In some embodiments, an insulating
在一些实施例中,电池串中电池片的个数为3~90片,具体可以为10片、30片、50片、70片或者90片;电池片为切片电池,包括二分片、三分片、四分片等。In some embodiments, the number of battery slices in the battery string is 3 to 90 pieces, specifically 10 pieces, 30 pieces, 50 pieces, 70 pieces or 90 pieces; slices, quarter slices, etc.
在一些实施例中,电池片的尺寸可以为156.75mm、158.75mm、166mm、182mm、210mm;电池片的形状可以为矩形、圆形、正方形、近视矩形等;电池片可以为单晶硅太阳能电池、多晶硅太阳能电池、非晶硅太阳能电池或者多元化合物太阳能电池,多元化合物太阳能电池具体可以为硫化镉太阳能电池、砷化镓太阳能电池、铜铟硒太阳能电池或者钙钛矿太阳能电池。In some embodiments, the size of the battery sheet can be 156.75mm, 158.75mm, 166mm, 182mm, 210mm; the shape of the battery sheet can be rectangular, circular, square, short-sighted rectangle, etc.; the battery sheet can be a monocrystalline silicon solar cell , polycrystalline silicon solar cells, amorphous silicon solar cells or multi-component solar cells, and the multi-component solar cells may specifically be cadmium sulfide solar cells, gallium arsenide solar cells, copper indium selenide solar cells or perovskite solar cells.
在一些实施例中,光伏组件还包括相对的正面以及背面,光伏组件的正面为太阳能电池的受光面,光伏组件的背面为太阳能电池的背光面;第一汇流条为旁路汇流条,旁路汇流条位于光伏组件的背面,减少了光伏组件受光面的遮挡面积,相当于增加了光伏组件受光面的有效受光面积,有利于提高光伏组件的光电转换效率;隔离层133,隔离层133位于光伏组件的背面,且隔离层133位于光伏组件与第一汇流条之间,隔离层133采用绝缘材料制成。In some embodiments, the photovoltaic module also includes an opposite front and back, the front of the photovoltaic module is the light-receiving surface of the solar cell, and the back of the photovoltaic module is the backlight surface of the solar cell; the first bus bar is a bypass bus bar, and the bypass bus bar The bus bar is located on the back of the photovoltaic module, which reduces the shading area of the light-receiving surface of the photovoltaic module, which is equivalent to increasing the effective light-receiving area of the light-receiving surface of the photovoltaic module, which is conducive to improving the photoelectric conversion efficiency of the photovoltaic module; the
具体地,在一些实施例中,在沿第二方向X上,第一汇流条的宽度范围为1mm~20mm,具体可以为2mm、5mm、10mm、15mm或者20mm;第一汇流条的厚度范围为0.1mm~1mm,具体可以为0.1mm、0.3mm、0.5mm、0.8mm或者1mm;隔离层133的宽度范围为5mm~30mm,具体可以为5mm、10mm、15mm、20mm或者30mm;隔离层133的厚度范围为0.1mm~0.5mm,具体可以为0.1mm、0.2mm、0.3mm、0.4mm或者0.5mm;本申请不对第一汇流线与隔离层133的具体宽度的比值进行限定,只需满足隔离层133的宽度大于或等于第一汇流线的宽度即可。Specifically, in some embodiments, along the second direction X, the width of the first bus bar ranges from 1 mm to 20 mm, specifically 2 mm, 5 mm, 10 mm, 15 mm or 20 mm; the thickness range of the first bus bar is 0.1mm to 1mm, specifically 0.1mm, 0.3mm, 0.5mm, 0.8mm or 1mm; the width of the
在一些实施例中,第一汇流条包括第一旁路汇流条131以及第二旁路汇流条132,第一旁路汇流条131与正极引出端111相靠近;第二旁路汇流条132与负极引出端112相靠近;在沿第二方向X上,第一旁路汇流条131一端与正极引出端111远离第一端汇流条121的一端的距离范围为5mm~30mm,具体可以为5mm、10mm、20mm、25mm或者30mm;第二旁路汇流条132一端与负极引出端112远离第二端汇流条122的一端的距离范围为5mm~30mm,具体可以为5mm、10mm、20mm、25mm或者30mm。第一旁路汇流条131一端与正极引出端111远离第一端汇流条121的一端的距离范围以及第二旁路汇流条132一端与负极引出端112远离第二端汇流条122的一端的距离范围保证接线盒与引出端连接的稳固性,从而使电池模组间的组装更便捷。In some embodiments, the first bus bar includes a first
在一些实施例中,第一汇流条位于电池串的电池组的背面,另一些实施例中,第一汇流条位于相邻的电池组之间,本申请对第一汇流条的具体位置不做限定,只需满足第一汇流条在第二方向X上离光伏组件的边缘的距离小于等于光伏组件第二方向X长度的1/4,且引出端与第一汇流条之间的距离范围为5mm~30mm即可。In some embodiments, the first bus bar is located on the back of the battery packs of the battery string. In other embodiments, the first bus bar is located between adjacent battery packs. This application does not make any specific location of the first bus bar. Restricted, it only needs to satisfy that the distance between the first bus bar and the edge of the photovoltaic module in the second direction X is less than or equal to 1/4 of the length of the photovoltaic module in the second direction X, and the distance between the lead-out end and the first bus bar is 5mm ~ 30mm is enough.
在一些实施例中,第一旁路汇流条131的延伸方向与第一方向Y相同;第二旁路汇流条132的延伸方向与第一方向Y相同,相当于第一旁路汇流条131或第二旁路汇流条132的延伸方向与端汇流条的延伸方向相垂直,可以很大程度上减短第一旁路汇流条131、第二旁路汇流条132的长度,从而减小光伏组件内电池阵列的内阻,以使光伏组件的总输出损耗较低。在另一些实施例中,第一旁路汇流条131的延伸方向与第一方向Y不相同;第二旁路汇流条132的延伸方向与第一方向Y不相同,本申请不对第一旁路汇流条131的延伸方向以及第二旁路汇流条132的延伸方向进行限定,只需满足引出端与第一汇流条之间的距离范围为5mm~30mm即可。In some embodiments, the extension direction of the first
在一些实施例中,第一汇流条与隔离层133的一面粘接固定,隔离层133的另一面贴附于光伏组件的背面,具体可以预先在隔离层133的正反两面分别粘合一层粘接层,第一汇流条可以通过粘接层与隔离层133粘接固定,以形成一个整体。该粘接层可以为具有一定粘性的胶膜,如POE胶膜,当胶膜在受热后其表面可以发生轻微的熔融,从而可以使胶膜的表面具有一定的粘性,便于粘接。由于隔离层133上背离第一汇流条的一侧也具有粘接层,从而可以通过该粘接层将该第一汇流条粘接至光伏组件的背面上,以实现第一汇流条与电池串的绝缘,避免发生短路。In some embodiments, the first bus bar is bonded to one side of the
在一些实施例中,光伏组件还包括:第二汇流条,第二汇流条为中部汇流条,中部汇流条位于光伏组件的背面且与相应的第一汇流条连接。第二汇流条避免端汇流条并联的电池串的数量过大,超过电池反向偏压极限,进而损坏光伏组件。若不发生热斑效应,该第二汇流条不会有电流通过,所以不会降低组件功率,反而会略微提升组件功率;如果组件在户外发电时发生热斑效应,由于电流遵从电阻最低路径的原理,第二汇流条会为电流提供更多的电流路径,确保电流有其他可行的路径,从而让电流避开发生热斑的电池片,减轻热斑效应达到增加发电量的目的。In some embodiments, the photovoltaic module further includes: a second bus bar, the second bus bar is a middle bus bar, and the middle bus bar is located on the back of the photovoltaic module and connected to the corresponding first bus bar. The second bus bar prevents the number of battery strings connected in parallel by the end bus bars from being too large, exceeding the limit of the reverse bias voltage of the battery, and further damaging the photovoltaic module. If the hot spot effect does not occur, the second bus bar will not have current flow, so the power of the module will not be reduced, but the power of the module will be slightly increased; if the hot spot effect occurs when the module generates power outdoors, since the current follows the path of the lowest resistance In principle, the second bus bar will provide more current paths for the current to ensure that the current has other feasible paths, so that the current can avoid the hot spot cells, reduce the hot spot effect and increase the power generation.
在一些实施例中,参考图5,第二汇流条位于电池串的电池组的背面,即第二汇流条位于电池片背面;在沿第一方向Y上,第二汇流条的宽度范围为1mm~20mm,具体可以为1mm、8mm、15mm或者20mm;第二汇流条的厚度范围为0.05mm~0.6mm,具体可以为0.05mm、0.1mm、0.3mm或者0.6mm。第二汇流条的宽度范围以及厚度范围保证第二汇流条的截面积足够并联的电池串的电流分配,避免细的第二汇流条可能分配电流过大,超过安全载流量。第二汇流条位于电池串的背面,相当于第二汇流条其中一面与电池串相贴合,厚度范围可以保证后续封装的严密性以及致密性,宽度范围使第二汇流条的表面积大,有利于提升第二汇流条的散热效果。In some embodiments, referring to FIG. 5, the second bus bar is located on the back of the battery pack of the battery string, that is, the second bus bar is located on the back of the battery sheet; along the first direction Y, the width of the second bus bar is 1mm ~20mm, specifically 1mm, 8mm, 15mm or 20mm; the thickness of the second bus bar ranges from 0.05mm to 0.6mm, specifically 0.05mm, 0.1mm, 0.3mm or 0.6mm. The width range and thickness range of the second bus bar ensure that the cross-sectional area of the second bus bar is sufficient for the current distribution of the battery strings connected in parallel, so as to prevent the thin second bus bar from distributing too much current and exceeding the safe carrying capacity. The second bus bar is located on the back of the battery string, which is equivalent to one side of the second bus bar being attached to the battery string. The thickness range can ensure the tightness and compactness of the subsequent packaging, and the width range makes the surface area of the second bus bar larger. It is beneficial to improve the heat dissipation effect of the second bus bar.
在一些实施例中,第二汇流条包括第一部分141和第二部分142,第二汇流条的第一部分141连接第二二极管221和第二电池串302的的第一子电池串,第二汇流条的第二部分142连接第二二极管221和第二电池串302的的第二子电池串;第二汇流条的第一部分141和第二汇流条的第二部分142在第一方向Y上间隔设置,由于第二汇流条的第一部分141与第二部分142与光伏组件的负极或者输出端的距离不同,因此,第一部分141与第二部分142存在电势差,第一部分141和第二部分142在第一方向Y上间隔设置有利于避免电势差进行的电压偏低的情况,有利于提升光伏组件的输出效率。In some embodiments, the second bus bar includes a
在一些实施例中,第二汇流条的第一部分141和第二汇流条的第二部分142在第一方向Y的间距小于等于电池片在第一方向Y上的宽度,第一部分141与第二部分142通过第二二极管221连接,此间距范围可以保证第一部分141以及第二部分142与第二二极管221连接的牢固性,从而可以改善光伏组件的损耗过大的问题。In some embodiments, the distance between the
在另一些实施例中,参考图6,图6为本申请另一些实施例提供的光伏组件的第二汇流条处一种结构示意图,第二汇流条位于相邻的电池串之间,即第二汇流条位于无电池片的区域;在第一方向Y上,第二汇流条的宽度范围为1mm~8mm,具体可以为1mm、3mm、6mm或者8mm;第二汇流条的厚度范围为0.05mm~4mm,具体可以为0.05mm、0.1mm、1mm或者4mm。第二汇流条的宽度范围以及厚度范围保证第二汇流条的截面积足够并联的电池串的电流分配,避免细的第二汇流条可能分配电流过大,超过安全载流量。第二汇流条位于相邻的电池串之间,第二汇流条的宽度范围与相邻的电池串的间距相对应,厚度范围使第二汇流条的表面积大,有利于提升第二汇流条的散热效果。In some other embodiments, refer to FIG. 6, which is a schematic structural diagram of the second bus bar of the photovoltaic module provided in other embodiments of the present application. The second bus bar is located between adjacent battery strings, that is, the second bus bar The second bus bar is located in the area without cells; in the first direction Y, the width of the second bus bar ranges from 1mm to 8mm, specifically 1mm, 3mm, 6mm or 8mm; the thickness of the second bus bar ranges from 0.05mm ~4mm, specifically 0.05mm, 0.1mm, 1mm or 4mm. The width range and thickness range of the second bus bar ensure that the cross-sectional area of the second bus bar is sufficient for the current distribution of the battery strings connected in parallel, so as to prevent the thin second bus bar from distributing too much current and exceeding the safe carrying capacity. The second bus bar is located between adjacent battery strings, the width range of the second bus bar corresponds to the distance between adjacent battery strings, and the thickness range makes the surface area of the second bus bar large, which is conducive to improving the second bus bar. heat radiation.
在一些实施例中,第一区域21以及第二区域22为接线盒安装位置,第一二极管211位于第一区域21,第二二极管221位于第二区域22。In some embodiments, the
在一些实施例中,光伏组件还包括:第三二极管、第三电池串和第三汇流条,第三电池串位于第一电池串301与第二电池串302之间,第三二极管通过第三汇流条连接第三电池串的正极和负极,第三汇流条连接第一汇流条和第二汇流条;第三汇流条包括第四旁路汇流条、第五旁路汇流条。值得注意的是,从组件的正极输出端往负极输出端方向,第一二极管211、第二二极管221以及第三二极管构成串联结构。In some embodiments, the photovoltaic module further includes: a third diode, a third battery string and a third bus bar, the third battery string is located between the
本申请一些实施例提供的光伏组件,第一二极管211和第二二极管221之间的距离大于等于光伏组件第一方向长度的1/2,相当于第一二极管211或第二二极管221反向并联的电池串的电池片的个数适中,可以避免二极管并联的电池片的个数过多,进而超过太阳能电池反向偏压极限,进而损坏光伏组件;第一二极管211靠近组件边缘以及第一汇流条在第二方向X上离光伏组件边缘的距离小于等于光伏组件第二方向X长度的1/4,可以很大程度上减短第一汇流条的长度以及保证传输损耗最小,减短第一汇流条的长度有利于减小光伏组件的内阻,以使光伏组件的总传输损耗较低。在电池模组间的组装中或者在光伏组件阵列中,第一二极管211靠近组件边缘以及第一汇流条在第二方向X上离光伏组件边缘的距离小于等于光伏组件第二方向X长度的1/4也可以很大程度上减短接线盒上的线缆长度,从而降低接线盒内部电阻以及光伏组件串联电阻,而且提高了接线盒与光伏组件的稳固性,从而使电池模组间的组装更便捷,有利于降低生产成本和发生短路和断路的风险,也有利于改善光伏组件的总传输损耗过大的问题。In the photovoltaic module provided by some embodiments of the present application, the distance between the
相应的,本申请还提供了一种光伏组件阵列,包括:多个串联的光伏组件,光伏组件为上述任一项的光伏组件;接线盒,接线盒位于光伏组件背面。Correspondingly, the present application also provides a photovoltaic module array, including: a plurality of photovoltaic modules connected in series, the photovoltaic module being any one of the above photovoltaic modules; a junction box, the junction box is located on the back of the photovoltaic module.
在一些实施例中,参考图7以及图8,图7为本申请一实施例提供的第一接线盒的结构示意图,图8为本申请一实施例提供的第二接线盒的结构示意图,接线盒包括第一接线盒以及第二接线盒,第一接线盒由连接器插口212、盒体210以及位于盒体210内的第一二极管211组成,连接器插口212与第一二极管211连接并延伸至盒体210的外部,第一二极管211的一端与正极引出端111或负极引出端112电连接,第一二极管211的另一端与第一汇流条电连接。盒体210具有与连接器插口212相连接的连接通道214以及与电池串表面相接触的第一盒底215,连接器插口212与第一二极管211相接触的区域构成接触端213;在一些实施例中,第二接线盒内具有第一二极管211、连接器222、第二盒体220以及线缆226,第二盒体220具有与连接器222相连接的连接通道224以及与电池串表面相接触的第二盒底225,连接器222与相邻光伏组件的连接器插口212连接。In some embodiments, referring to FIG. 7 and FIG. 8, FIG. 7 is a schematic structural diagram of a first junction box provided in an embodiment of the present application, and FIG. 8 is a schematic structural diagram of a second junction box provided in an embodiment of the present application. The box includes a first junction box and a second junction box. The first junction box is composed of a connector socket 212, a
在一些实施例中,连接器插口212与第一二极管211连接从而减少线缆与二极管、连接器之间连接的焊接点数量,有利于减小线缆与二极管、连接器的接触电阻,进而有利于在高电流组件中降低传输损耗。In some embodiments, the connector socket 212 is connected to the
在另一些实施例中,第一接线盒与负极引出端112电连接,具体地,第一二极管211的一端与负极引出端112电连接,第一二极管211的另一端与第二旁路汇流条132电连接;第二接线盒与正极引出端111电连接,具体地,另一个第一二极管211的一端与正极引出端111电连接,第一二极管211的另一端与第一旁路汇流条131电连接。In some other embodiments, the first junction box is electrically connected to the
本领域的普通技术人员可以理解,上述各实施方式是实现本申请的具体实施例,而在实际应用中,可以在形式上和细节上对其作各种改变,而不偏离本申请的精神和范围。任何本领域技术人员,在不脱离本申请的精神和范围内,均可作各自更动与修改,因此本申请的保护范围应当以权利要求限定的范围为准。Those of ordinary skill in the art can understand that the above-mentioned implementation modes are specific examples for realizing the present application, and in practical applications, various changes can be made to it in form and details without departing from the spirit and spirit of the present application. scope. Any person skilled in the art can make respective alterations and modifications without departing from the spirit and scope of the present application. Therefore, the protection scope of the present application should be determined by the scope defined in the claims.
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