CN114388635A - A battery with reduced silver consumption - Google Patents
A battery with reduced silver consumption Download PDFInfo
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- CN114388635A CN114388635A CN202110771833.8A CN202110771833A CN114388635A CN 114388635 A CN114388635 A CN 114388635A CN 202110771833 A CN202110771833 A CN 202110771833A CN 114388635 A CN114388635 A CN 114388635A
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/20—Electrodes
- H10F77/206—Electrodes for devices having potential barriers
- H10F77/211—Electrodes for devices having potential barriers for photovoltaic cells
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
- H10F19/902—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域technical field
本发明涉及电池设备技术领域,尤其涉及一种降低银耗的电池片。The present invention relates to the technical field of battery equipment, in particular to a battery sheet with reduced silver consumption.
背景技术Background technique
光伏电池目前基本都采用多主栅结构设计以提升电池和组件功率。多主栅电池的主栅结构一般由Pad点及pad点间主栅线构成,主栅线的作用主要是用于电池测试时替代焊带,起到细栅汇流至探针排的作用。Pad点的作用主要起到焊接后固定焊带,以及长期老化过程中抵御热循环测试应力的作用。然而随着主栅结构数量的增加,主栅线和pad点的点的数量也随之增加,从而使得主栅结构的银耗也不断增加,这一定程度上限制了光伏电池的提效之路。At present, photovoltaic cells are basically designed with a multi-busbar structure to improve the power of cells and modules. The busbar structure of a multi-busbar battery is generally composed of pad points and busbar lines between pad points. The main function of the busbar line is to replace the solder ribbon during battery testing, and play the role of the fine grid converging to the probe row. The function of the pad point is mainly to fix the welding strip after welding, and to resist the thermal cycle test stress during the long-term aging process. However, with the increase of the number of busbar structures, the number of busbar lines and pad points also increases, so that the silver consumption of the busbar structure also increases, which limits the way to improve the efficiency of photovoltaic cells to a certain extent. .
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提出一种降低银耗的电池片,该电池片能够采用数量较小的主栅线实现较大的能效,降低了电池片的银耗,从而降低了电池片的制造成本。The purpose of the present invention is to provide a battery with reduced silver consumption, which can achieve greater energy efficiency by using a smaller number of busbars, reduce the silver consumption of the battery, and thus reduce the manufacturing cost of the battery.
为实现上述技术效果,本发明的技术方案如下:For realizing above-mentioned technical effect, technical scheme of the present invention is as follows:
本发明公开了一种降低银耗的电池片,包括:主栅线,所述主栅线为至少一个;辅助栅线,所述辅助栅线为多个,多个所述辅助栅线间隔设置,所述辅助栅线与所述主栅线呈夹角设置;pad点列,多个所述pad点列间隔分布,每个所述pad点列包括多个间隔设置的pad点,每个所述pad点上均设有镂空结构,其中:至少一个所述pad点列与所述主栅线间隔设置。The invention discloses a battery sheet for reducing silver consumption, comprising: at least one main grid line, at least one auxiliary grid line; multiple auxiliary grid lines, and the plurality of auxiliary grid lines are arranged at intervals , the auxiliary grid line and the main grid line are arranged at an included angle; the pad dot column, a plurality of the pad dot columns are distributed at intervals, each of the pad dot columns includes a plurality of pad dots arranged at intervals, and each pad dot column is arranged at an angle. The pad dots are all provided with hollow structures, wherein: at least one of the pad dot rows is spaced from the busbar.
在一些实施例中,所述pad点包括多个间隔设置的条形结构,相邻两个条形结构之间的间隔槽构成所述镂空结构。In some embodiments, the pad point includes a plurality of strip-shaped structures arranged at intervals, and the spaced grooves between two adjacent strip-shaped structures constitute the hollow structure.
在一些具体的实施例中,所述间隔槽的宽度为D1,D1满足关系式:20um<D1<200um。In some specific embodiments, the width of the spacing groove is D1, and D1 satisfies the relationship: 20um<D1<200um.
在一些实施例中,所述pad点包括本体,所述本体上设有镂空槽。In some embodiments, the pad point includes a body, and the body is provided with a hollow slot.
在一些具体的实施例中,所述镂空槽为多个,多个所述镂空槽呈多行多列排布或者圆周阵列排布。In some specific embodiments, there are a plurality of the hollowed-out grooves, and the plurality of the hollowed-out grooves are arranged in multiple rows and multiple columns or in a circular array.
在一些具体的实施例中,所述本体的厚度为H1,所述镂空槽的深度为H2,H1和H2满足关系式:H1=H2。In some specific embodiments, the thickness of the body is H1, the depth of the hollow groove is H2, and H1 and H2 satisfy the relationship: H1=H2.
在一些实施例中,所述pad点包括本体,所述本体上设多个穿孔,多个所述穿孔呈多行多列排布或者圆周阵列排布。In some embodiments, the pad point includes a body, and the body is provided with a plurality of through holes, and the plurality of the through holes are arranged in multiple rows and columns or in a circular array.
在一些实施例中,同一个所述pad点列内的多个所述pad点具有不同的尺寸规格。In some embodiments, multiple pad points in the same pad point column have different size specifications.
在一些具体的实施例中,同一个所述pad点列内的多个所述pad点的尺寸规格由两端向中间逐渐减小。In some specific embodiments, the size specifications of a plurality of the pad points in the same pad point column gradually decrease from the two ends to the middle.
在一些实施例中,所述主栅线为间断线。In some embodiments, the busbar lines are discontinuous lines.
本发明的降低银耗的电池片的有益效果:由于pad点具有镂空结构,且pad点既能设置在主栅线和辅助栅线的交叉点上,又能够设置在辅助栅线上且与主栅线间隔设置,在确保串焊精度、串焊强度及电池片能效的前提下,减少了主栅线的个数,降低了pad点的银耗,从而降低了电池片的制造成本。The beneficial effects of the battery sheet for reducing silver consumption of the present invention: because the pad point has a hollow structure, and the pad point can not only be arranged at the intersection of the main grid line and the auxiliary grid line, but also can be arranged on the auxiliary grid line and is connected with the main grid line. The grid lines are spaced apart, and on the premise of ensuring the string welding accuracy, string welding strength and cell energy efficiency, the number of busbar lines is reduced, the silver consumption of pad points is reduced, and the manufacturing cost of cells is reduced.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
图1是本发明实施例的降低银耗的电池片的结构示意图;1 is a schematic structural diagram of a battery sheet for reducing silver consumption according to an embodiment of the present invention;
图2是本发明实施例的降低银耗的电池片的第一种pad点的结构示意图;2 is a schematic structural diagram of a first pad point of a battery sheet for reducing silver consumption according to an embodiment of the present invention;
图3是本发明实施例的降低银耗的电池片的第二种pad点的结构示意图;3 is a schematic structural diagram of a second pad point of a battery sheet for reducing silver consumption according to an embodiment of the present invention;
图4是本发明实施例的降低银耗的电池片的第三种pad点的结构示意图;4 is a schematic structural diagram of a third pad point of a battery sheet for reducing silver consumption according to an embodiment of the present invention;
图5是本实用本发明实施例的降低银耗的电池片的pad点与焊带的焊接示意图;FIG. 5 is a schematic diagram of welding a pad point and a welding ribbon of a battery sheet for reducing silver consumption according to an embodiment of the present invention;
图6是本发明实施例的另一种降低银耗的电池片的结构示意图。6 is a schematic structural diagram of another battery sheet for reducing silver consumption according to an embodiment of the present invention.
附图标记:Reference number:
1、主栅线;2、辅助栅线;3、pad点;31、条状结构;311、间隔槽;32、本体;321、镂空槽;322、穿孔;100、焊带。1. Main grid line; 2. Auxiliary grid line; 3. Pad point; 31. Strip structure; 311, spacing slot; 32, body; 321, hollow slot; 322, perforation;
具体实施方式Detailed ways
为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征,用于区别描述特征,无顺序之分,无轻重之分。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the features defined with "first" and "second" may explicitly or implicitly include one or more of the features, which are used to distinguish and describe the features, regardless of order or importance. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面参考图1-图6描述本发明实施例的降低银耗的电池片的具体结构。The specific structure of the battery sheet for reducing silver consumption according to the embodiment of the present invention will be described below with reference to FIG. 1 to FIG. 6 .
本发明公开了一种降低银耗的电池片,如图1、图6所示,该降低银耗的电池片包括主栅线1、辅助栅线2和pad点列,主栅线1为至少一个,辅助栅线2为多个,多个辅助栅线2间隔设置,辅助栅线2与主栅线1呈夹角设置,多个pad点列间隔分布,每个pad点列包括多个间隔设置的pad点3,每个pad点3上均设有镂空结构,至少一个pad点列与主栅线1间隔设置。The present invention discloses a battery sheet for reducing silver consumption. As shown in Figures 1 and 6 , the battery sheet for reducing silver consumption includes a main grid line 1, an
可以理解的是,相比于现有技术中,pad点3只能设置在主栅线1和辅助栅线2的交叉点上,本实施例的电池片的pad点3的至少一个pad列与主栅线1间隔设置。由此,在pad点3数量相同的情况下,本实施例的电池片具有更少的主栅线1数量,本实施例的主栅线1的数量可以是现有技术数量的二分之一甚至是n分之一(n为现有技术的主栅线1的数量)。需要说明的是,由于pad点3可以直接设在辅助栅线2上,当电池片与焊带100焊接后,电流可以从主栅线1流向焊带100,也可以从辅助栅线2上流向焊带100,虽然主栅线1的数量较少,但是却不会造成额外的电流损耗。与此同时,虽然pad点3上设有镂空结构,但是整体尺寸并没有变化,因此并不会影响串焊的精度。并且由于增设了镂空结构,焊锡熔化后填充在镂空结构内,也可以提供侧面焊接力,对焊接拉力有一定帮助作用,从而提升了焊带100与电池片的连接稳定性。It can be understood that, compared with the prior art, the
综上所述,本实施例的电池片,由于pad点3具有镂空结构,且pad点3既能设置在主栅线1和辅助栅线2的交叉点上,又能够设置在辅助栅线2上且与主栅线1间隔设置,在确保串焊精度、串焊强度及电池片能效的前提下,减少了主栅线1的个数,降低了pad点3的银耗,从而降低了电池片的制造成本。To sum up, in the battery sheet of this embodiment, since the
需要额外补充的是,随着焊带100直径、焊带100模量降低以及焊接温度进一步降低,可以进一步提高pad点3镂空比例,从而逐渐实现无主栅线1设计,只保留两个测试用的测试栅线即可,从而大幅降低电池片的银耗。What needs to be added is that with the reduction of the diameter of the
在一些实施例中,如图2所示,pad点3包括多个间隔设置的条形结构,相邻两个条形结构之间的间隔槽311构成镂空结构。可以理解的是,pad点3形成为多个间隔设置的条形结构,一方面降低了pad点3的银耗,另一方面有利于焊锡填充在镂空结构内,提升电池片与焊带100的焊接稳定性。In some embodiments, as shown in FIG. 2 , the
在一些具体的实施例中,间隔槽311的宽度为D1,D1满足关系式:20um<D1<200um可以理解的是,间隔槽311的宽度过大或者过小都会影响到正常焊接,在本实施例中将间隔槽311的宽度控制在20um-200um之间,既能够控制pad点3的银耗,又能确保电池片与焊带100的焊接稳定性。当然,在本发明的其他实施例中,间隔槽311的宽度D1还可以根据实际需要选择其他范围,并不限于上述范围。In some specific embodiments, the width of the
在一些实施例中,如图3所示,pad点3包括本体32,本体32上设有镂空槽321。可以理解的是,相比于pad点3包括多个间隔设置的条形结构,直接在本体32上设置镂空槽321,方便了pad点3的取放,从而方便了pad点3与焊带100焊接。In some embodiments, as shown in FIG. 3 , the
在一些具体的实施例中,如图3所示,镂空槽321为多个,多个镂空槽321呈多行多列排布或者圆周阵列排布。由此,既能够控制pad点3的银耗,又能确保电池片与焊带100的焊接稳定性。In some specific embodiments, as shown in FIG. 3 , there are a plurality of
在一些具体的实施例中,本体32的厚度为H1,镂空槽321的深度为H2,H1和H2满足关系式:H1=H2。In some specific embodiments, the thickness of the
在一些实施例中,如图4所示,pad点3包括本体32,本体32上设多个穿孔322,多个穿孔322呈多行多列排布或者圆周阵列排布。由此,既能够控制pad点3的银耗,又能确保电池片与焊带100的焊接稳定性。相比于镂空槽321来说,穿孔322的加工更加简单,简化了pad点3的加工。In some embodiments, as shown in FIG. 4 , the
这里需要补充说明的是,在本实施例中,穿孔322的横截面为长方形、圆形、三角形、椭圆形、长圆形及其他不规则形状中的任何一种,穿孔322的横截面的形状可以根据实际需要选择,在此并不对穿孔322的形状做出具体限定。It should be supplemented here that, in this embodiment, the cross section of the through
在一些实施例中,同一个pad点列内的多个pad点3具有不同的尺寸规格。由此,可以根据实际焊接需要修改pad点3的大小,从而确保pad点3能够有较为合适的尺寸进行焊接。In some embodiments,
在一些具体的实施例中,同一个pad点列内的多个pad点3的尺寸规格由两端向中间逐渐减小。可以理解的是,相比于中间,焊带100的两端更容易出现可靠性脱焊的现象,两端的pad点3的尺寸较大能够确保与焊带100两端的焊接牢固性,从而提升了焊带100与电池片的连接稳定性。In some specific embodiments, the size specifications of the plurality of
在一些实施例中,如图6所示,主栅线1为间断线。由此,能够进一步降低主栅线1的银耗,从而降低电池片的制造成本。In some embodiments, as shown in FIG. 6 , the busbar line 1 is a discontinuous line. In this way, the silver consumption of the busbar 1 can be further reduced, thereby reducing the manufacturing cost of the cell.
实施例:Example:
下面参考图1描述本发明一个具体实施例的电池片。The following describes a battery sheet according to a specific embodiment of the present invention with reference to FIG. 1 .
如图1所示,本实施例的电池片具有三条间隔设置的主栅线1、多条间隔设置的辅助栅线2以及五个pad点列,每个pad点列均包括多个沿主栅线1的长度方向间隔设置的pad点3。如图2所示,每个pad点3包括多个间隔设置的条形结构。As shown in FIG. 1 , the battery sheet of this embodiment has three main grid lines 1 arranged at intervals, a plurality of
需要补充说明的是,如图3-图4所示,本实施例的pad点3还可以包括本体32,本体32上设有多个镂空槽321或者本体32上设有多个穿孔322。如图6所示,本实施例的主栅线1也可以不是连贯线,而是如图6所示的间断线。It should be added that, as shown in FIGS. 3 to 4 , the
在本说明书的描述中,参考术语“有些实施例”、“其他实施例”、等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "some embodiments", "other embodiments", etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one implementation of the invention example or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above contents are only preferred embodiments of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific embodiments and application scope. limits.
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WO2023280308A1 (en) * | 2021-07-08 | 2023-01-12 | 天合光能股份有限公司 | Solar cell |
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CN116646409A (en) * | 2023-05-23 | 2023-08-25 | 晶科能源股份有限公司 | Solar cell, photovoltaic module and preparation method thereof |
WO2025044664A1 (en) * | 2023-08-30 | 2025-03-06 | 隆基绿能科技股份有限公司 | Cell, cell string and photovoltaic module |
CN117161505B (en) * | 2023-11-02 | 2024-01-30 | 无锡博而远智能装备有限公司 | Automatic series welding machine |
CN117238985A (en) | 2023-11-16 | 2023-12-15 | 浙江晶科能源有限公司 | Solar cells and photovoltaic modules |
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