CN114383908B - A saturator, triaxial test sample preparation device and sample preparation method - Google Patents
A saturator, triaxial test sample preparation device and sample preparation method Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/36—Embedding or analogous mounting of samples
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/36—Embedding or analogous mounting of samples
- G01N2001/366—Moulds; Demoulding
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Abstract
本发明公开了一种饱和器、三轴试验制样装置及制样方法,饱和器中,第一筒体单元包括两块内壁固定1/4圆内壳的半圆外壳;第二筒体单元包括固定环和两块在固定环内相对设置的1/4圆内壳;两块半圆外壳围合构成外筒,四块1/4圆内壳围合构成内筒;内筒上设有外套环,外套环上设有插接压杆的施力孔;外套环位于外筒顶部,固定环下方;取样器包括自上而下依次设置的取样套筒、取样铁环和磁性压环,磁性压环上设有压杆;限位套筒包括筒体和可拆卸的底座,筒体上设有适配压杆的条形开口,筒体顶部设有用于固定取样套筒的螺孔。本发明可减少取样次数及单一瓣模与试样接触面积,实现取样和套膜同步进行,并保证试样取样至套膜的完整性,提高数据的可靠性。
The invention discloses a saturator, a triaxial test sample preparation device and a sample preparation method. In the saturator, the first cylinder unit includes two semicircular shells with a 1/4 circular inner shell fixed on the inner wall; the second cylinder unit includes The fixed ring and two 1/4-circle inner shells arranged opposite to each other in the fixed ring; two semi-circular shells enclose to form an outer cylinder, and four 1/4-circle inner shells enclose to form an inner cylinder; the inner cylinder is provided with an outer ring , the outer ring is provided with a force application hole for inserting the pressure rod; the outer ring is located at the top of the outer cylinder, below the fixed ring; the sampler includes a sampling sleeve, a sampling iron ring and a magnetic pressure ring arranged in sequence from top to bottom. The ring is provided with a pressure rod; the limit sleeve includes a cylinder body and a detachable base, the cylinder body is provided with a strip-shaped opening adapted to the pressure rod, and the top of the cylinder body is provided with a screw hole for fixing the sampling sleeve. The invention can reduce the number of sampling times and the contact area between a single valve mold and the sample, realize the synchronous sampling and mantle, ensure the integrity of the sample from sampling to the mantle, and improve the reliability of data.
Description
技术领域technical field
本发明涉及岩土工程三轴试验试样制备,具体涉及一种饱和器、三轴试验制样装置及制样方法。The invention relates to the preparation of triaxial test samples of geotechnical engineering, in particular to a saturator, a triaxial test sample preparation device and a sample preparation method.
背景技术Background technique
三轴试验是岩土工程中获取岩土体物理参数的可靠方法,试验中试样制备质量对于试验精度及数据可靠性有重要影响。目前常见的用于试样制备的饱和器中,制样筒由三瓣模构成,单一瓣模与试样的接触面积大,取样时容易造成试样破坏,且取样时需分三次进行,次数较多。在完成取样后,再进行套膜工作,套膜时试样容易产生二次破坏。如CN109531798A,其存在如下问题:(1)采用三瓣模进行取样,拆模时即存在瓣模与试样接触面积大,取样次数多,试样表面容易破坏的问题;(2)用于取样的瓣环没有合适的施力点,在取样时容易施力不均将瓣模压歪,破坏试样;(3)取样时三瓣模外侧无限位,在瓣模快剥离时可能斜向带着表面土滑落,破坏试样。再如CN103969081A,其存在如下问题:(1)下压取样时施力点单一,易造成三瓣模取样时不在竖直方向,使得试样受三瓣模挤压变形;(2)取样时一次性脱离三瓣模,模具与试样接触面积较大,易对试样表面造成破坏;(3)取出的试样位于活塞盖中,需要再次取出,试验时需再对试样套膜,步骤繁琐,易造成试样破坏。Triaxial test is a reliable method to obtain physical parameters of rock and soil in geotechnical engineering. The quality of sample preparation in the test has an important impact on the test accuracy and data reliability. In the current common saturator used for sample preparation, the sample preparation cylinder is composed of three-lobe moulds, and the single-lobe mold has a large contact area with the sample, which is easy to cause damage to the sample during sampling, and the sampling needs to be carried out three times. more. After the sampling is completed, the casing work is carried out, and the sample is prone to secondary damage during the casing. Such as CN109531798A, it has the following problems: (1) adopt three lobe molds to carry out sampling, promptly exist the problem that petal mold and sample contact area are big when demoulding, sampling frequency is many, and sample surface is easy to destroy; (2) be used for sampling There is no suitable force application point for the valve annulus, and it is easy to apply force unevenly during sampling to distort the valve mold and damage the sample; (3) There is no limit on the outside of the three-lobe mold during sampling, and it may obliquely carry the surface when the valve mold is about to peel off. The soil slides down and destroys the specimen. Another example is CN103969081A, which has the following problems: (1) the point of application of force is single when pressing down to sample, which is not in the vertical direction when easily causing the three-lobe mold to sample, so that the sample is squeezed and deformed by the three-lobe mold; (2) disposable when sampling Breaking away from the three-lobe mold, the contact area between the mold and the sample is relatively large, which is easy to cause damage to the surface of the sample; (3) The sample taken out is located in the piston cover and needs to be taken out again, and the sample needs to be covered with a film during the test, and the steps are cumbersome , easily cause sample damage.
发明内容Contents of the invention
发明目的:本发明的目的是提出一种拆模时保证试样质量的饱和器,本发明的第二目的是提出一种拆模、套膜可同步进行的三轴试验制样装置,本发明的第三目的是提出一种三轴试验制样方法。Purpose of the invention: the purpose of this invention is to propose a kind of saturator that guarantees sample quality when demoulding, the second purpose of the present invention is to propose a kind of triaxial test sample preparation device that demoulding, mantle can carry out synchronously, the present invention The third purpose is to propose a triaxial test sample preparation method.
技术方案:本发明所述的饱和器,包括制样筒,所述制样筒包括第一筒体单元和第二筒体单元,第一筒体单元包括两块内壁固定有第一1/4圆内壳的半圆外壳;第二筒体单元包括固定环和两块在固定环内相对设置的第二1/4圆内壳;两块半圆外壳围合构成外筒,四块1/4圆内壳围合构成内筒。Technical solution: The saturator according to the present invention includes a sample preparation cylinder, the sample preparation cylinder includes a first cylinder unit and a second cylinder unit, the first cylinder unit includes two inner walls fixed with the first 1/4 The semicircular shell of the circular inner shell; the second cylinder unit includes a fixed ring and two second 1/4 circular inner shells arranged oppositely in the fixed ring; two semicircular shells are enclosed to form an outer cylinder, and four 1/4 circular The inner shell is enclosed to form an inner cylinder.
本发明对传统三瓣式饱和器进行了改进,包括两个可相互分离的筒体单元,使得原先需要分三次完成取样减少为两次,同时降低了每次取样时试样和单一瓣模的接触面积,1/4圆内壳(相当于瓣模)与试样接触,单一瓣模接触面积由原先的1/3圆减少到1/4圆,可有效减少试样在取样时的破坏程度。The present invention improves the traditional three-lobe saturator, including two separable cylinder units, so that the original need to complete the sampling in three times is reduced to two times, and at the same time reduces the difference between the sample and the single-lobe mold in each sampling. Contact area, the 1/4 circle inner shell (equivalent to the valve mold) is in contact with the sample, the contact area of a single valve mold is reduced from the original 1/3 circle to 1/4 circle, which can effectively reduce the damage of the sample during sampling .
进一步地,所述制样筒端部设有限位套环,限位套环及第一、第二筒体单元间通过限位插销插接固定,使得饱和器形成一个整体,方便搬运取放。Further, the end of the sample preparation cylinder is provided with a limit collar, and the limit collar and the first and second cylinder units are plugged and fixed by limit bolts, so that the saturator forms a whole, which is convenient for handling.
进一步地,所述内筒上设有外套环,外套环上对称设有用于插接压杆的施力孔;外套环位于外筒顶部,固定环下方。外套环上对称插接压杆,压杆配合外套环可将第一筒体单元向下分离出,施力均匀,可避免取样时因受力不均导致土样变形。Further, the inner cylinder is provided with an outer ring, and the outer ring is symmetrically provided with force application holes for inserting the pressure rod; the outer ring is located on the top of the outer cylinder, below the fixing ring. The pressure rod is symmetrically inserted into the outer ring, and the pressure rod cooperates with the outer ring to separate the first cylinder unit downward, and the force is evenly applied, which can avoid the deformation of the soil sample due to uneven force during sampling.
本发明还保护一种三轴试验制样装置,包括取样器、限位套筒和上述的饱和器;取样器包括自上而下依次设置的取样套筒、取样铁环和磁性压环,磁性压环两侧设有压杆;限位套筒包括筒体,筒体底部设有可拆卸的底座,筒体上设有供压杆上下移动的条形开口,筒体顶部设有用于固定取样套筒的螺孔。The invention also protects a triaxial test sample preparation device, which includes a sampler, a limit sleeve and the above-mentioned saturator; the sampler includes a sampling sleeve, a sampling iron ring, and a magnetic pressure ring arranged in sequence from top to bottom Pressure rods are arranged on both sides of the pressure ring; the limit sleeve includes a cylinder body, the bottom of the cylinder body is provided with a detachable base, the cylinder body is provided with a strip opening for the pressure rod to move up and down, and the top of the cylinder body is provided with a fixed sampling valve. Screw holes for sleeves.
限位套筒可防止其内的饱和器在取样末期,瓣模斜向带着表面土滑落破坏试样的情况发生。将取样套筒和取样铁环对接,将橡胶膜末端用橡皮筋固定于取样套筒外壁后,从取样套筒内部穿出并包裹在取样套筒外壁上;而后将饱和器和包裹好橡胶膜的取样套筒依次放入限位套筒中,通过限位套筒上的螺孔固定好取样套筒后,下压外套环脱离第一筒体单元,再下压磁性压环脱离第二筒体单元,磁性压环下移时在磁性力作用下带动取样铁环一同下移,将橡胶膜在取样的同时套在土样上。本发明的装置可实现取样和套膜同步进行,简化了制样流程,并可保证试样的完整性,其适用性强,不仅适于钢渣、矿渣、粉煤灰和砂性土等碎散性强、黏性弱的岩土材料的取样与套膜,也适于粘性土的取样与套膜。The limit sleeve can prevent the saturator in the sample from slipping obliquely with the surface soil and destroying the sample at the end of sampling. Butt the sampling sleeve with the sampling iron ring, fix the end of the rubber membrane on the outer wall of the sampling sleeve with a rubber band, pass through the inside of the sampling sleeve and wrap it on the outer wall of the sampling sleeve; then wrap the saturator and the rubber membrane Put the sampling sleeve into the limit sleeve in turn, after fixing the sampling sleeve through the screw hole on the limit sleeve, press down the outer ring to separate from the first cylinder unit, and then press down the magnetic pressure ring to separate from the second cylinder Body unit, when the magnetic pressure ring moves down, it drives the sampling iron ring to move down together under the action of the magnetic force, and sets the rubber film on the soil sample while sampling. The device of the present invention can realize simultaneous sampling and casing, simplifies the sample preparation process, and can ensure the integrity of the sample. It is suitable for sampling and coating of rock and soil materials with strong and weak cohesiveness, and is also suitable for sampling and coating of cohesive soil.
进一步地,所述取样套筒外壁顶部设有周向槽。该周向槽配合橡皮筋可更好地将橡胶膜末端固定住。Further, a circumferential groove is provided on the top of the outer wall of the sampling sleeve. The circumferential groove cooperates with the rubber band to better fix the end of the rubber membrane.
进一步地,所述取样套筒上设有抽气孔,该抽气孔在取样套筒包裹好橡胶膜后,用于抽出橡胶膜与取样套筒内壁间的空气,使得橡胶膜贴紧取样套筒。Further, the sampling sleeve is provided with an air extraction hole, which is used to extract the air between the rubber membrane and the inner wall of the sampling sleeve after the sampling sleeve is wrapped with the rubber membrane, so that the rubber membrane is tightly attached to the sampling sleeve.
进一步地,所述压杆插接固定在磁性压环上。Further, the pressing rod is plugged and fixed on the magnetic pressing ring.
进一步地,所述底座与筒体螺纹连接。Further, the base is screwed to the barrel.
本发明还保护一种三轴试验制样方法,包括如下步骤:The present invention also protects a triaxial test sample preparation method, comprising the following steps:
(1)将饱和器上的限位插销全部拔出,取下限位套环,并将饱和器放入限位套筒中;(1) Pull out all the limit pins on the saturator, remove the limit collar, and put the saturator into the limit sleeve;
(2)将磁性压环放入限位套筒,将取样套筒和取样铁环对接,将橡胶膜末端用橡皮筋固定于取样套筒外壁后,从取样套筒内部穿出并包裹在取样套筒外壁上;(2) Put the magnetic pressure ring into the limit sleeve, butt the sampling sleeve with the sampling iron ring, fix the end of the rubber film on the outer wall of the sampling sleeve with a rubber band, pass it through the inside of the sampling sleeve and wrap it in the sampling sleeve. on the outer wall of the sleeve;
(3)将包裹好橡胶膜的取样套筒放入限位套筒中,在螺孔处旋入螺丝固定住取样套筒;(3) Put the sampling sleeve wrapped with the rubber film into the limit sleeve, and screw the screw into the screw hole to fix the sampling sleeve;
(4)下压外套环至条形开口底端,完成第一筒体单元的脱离;下压磁性压环至条形开口底端,完成第二筒体单元的脱离,同时取样铁环随磁性压环一同下滑,完成套膜工作。(4) Press down the outer ring to the bottom end of the bar-shaped opening to complete the detachment of the first cylinder unit; press down the magnetic pressure ring to the bottom end of the bar-shaped opening to complete the detachment of the second cylinder unit. The pressure ring slides down together to complete the film work.
如前所述,本发明可实现取样和套膜同步进行,简化了制样流程,并可保证试样的完整性。As mentioned above, the present invention can realize simultaneous sampling and casing, simplifies the sample preparation process, and can ensure the integrity of the sample.
有益效果:本发明与现有技术相比,具有如下显著优点:(1)取样次数减少,且取样时试样与单一瓣模接触面积减少,可降低取样时试样的破坏程度;(2)制样装置适用性强,可实现取样和套膜同步进行,简化了制样流程,并可保证试样取样至套膜的完整性,提高三轴试验数据的可靠性。Beneficial effects: Compared with the prior art, the present invention has the following significant advantages: (1) the number of sampling is reduced, and the contact area between the sample and a single valve mold is reduced during sampling, which can reduce the degree of damage of the sample during sampling; (2) The sample preparation device has strong applicability and can realize simultaneous sampling and casing, which simplifies the sample preparation process, ensures the integrity of the sample from sampling to the casing, and improves the reliability of triaxial test data.
附图说明Description of drawings
图1是制样装置的结构示意图;Fig. 1 is the structural representation of sample preparation device;
图2是取样器的结构示意图;Fig. 2 is the structural representation of sampler;
图3是磁性压环的结构示意图;Fig. 3 is a structural schematic diagram of a magnetic pressure ring;
图4是饱和器的结构示意图;Fig. 4 is the structural representation of saturator;
图5是第一筒体单元的结构示意图;Fig. 5 is a schematic structural view of the first cylinder unit;
图6是第二筒体单元的结构示意图;Fig. 6 is a schematic structural view of the second cylinder unit;
图7是饱和器封盖的结构示意图;Fig. 7 is a structural schematic diagram of a saturator cover;
图8是限位插销的结构示意图;Fig. 8 is a structural schematic diagram of a limit latch;
图9是限位套筒的结构示意图。Fig. 9 is a structural schematic diagram of a limit sleeve.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1所示的三轴试验制样装置,包括取样器1、饱和器2和限位套筒3。The triaxial test sample preparation device shown in FIG. 1 includes a sampler 1 , a
结合图2和图3,取样器1包括自上而下依次设置的取样套筒11、取样铁环12和磁性压环13,磁性压环13两侧设有压杆14,压杆14与磁性压环13插接配合。取样套筒11上设有抽气孔16,取样套筒11外壁顶部设有周向槽15。取样套筒11顶部、取样铁环12底部及磁性压环13顶部均作圆滑处理,以避免破坏橡胶膜。2 and 3, the sampler 1 includes a
结合图4至图8,饱和器2包括制样筒和两个饱和器封盖26,其中制样筒包括第一筒体单元21和第二筒体单元22,第一筒体单元21包括两块内壁固定有第一1/4圆内壳211的半圆外壳212。第二筒体单元22包括固定环222和两块在固定环222内相对设置的第二1/4圆内壳221。两块半圆外壳212围合构成外筒,四块1/4圆内壳围合构成内筒。内筒上设有外套环23,外套环23上对称设有用于插接压杆的施力孔,该外套环23位于外筒顶部,固定环222下方。制样筒两端设有限位套环24,限位套环24沿周向均匀设有四个限位孔,用于插入限位插销27固定第一、第二筒体单元。限位孔位置还留有卡槽,用以与饱和器封盖26的卡扣扣接,饱和器封盖26的沉槽中放置透水石25。4 to 8, the
结合图9,限位套筒3包括筒体32和底座31,底座31上设有外螺纹34,其与筒体32螺纹连接。筒体32上设有供压杆14上下移动的条形开口33,筒体32顶部设有用于固定取样套筒11的螺孔35。Referring to FIG. 9 , the
三轴试验制样方法,包括如下步骤:Triaxial test sample preparation method, comprising the following steps:
(1)将筒体32和底座31通过螺纹34连接,形成完整的限位套筒3;(1) Connect the
(2)将养护到龄期的饱和器2从养护箱中取出,拔出全部限位插销27,移除饱和器封盖26和限位套环24;(2) Take out the
(3)将拆好的饱和器2放入限位套筒3中;(3) Put the dismantled
(4)将压杆14插入磁性压环13中,并将磁性压环13放入限位套筒3中;(4) Insert the
(5)将取样套筒11和取样铁环12对接,将橡胶膜末端用橡皮筋固定于取样套筒11的周向槽15后,从取样套筒11内部穿出并包裹在取样套筒11外壁上,使用滴管或抽气筒在抽气孔16处抽气,使得橡皮膜贴紧取样套筒11内壁,捋平橡胶膜完成橡胶膜的包裹工作;(5) Butt the
(6)将包裹好橡胶膜的取样套筒11放入限位套筒3中,并在限位套筒3的螺孔35处旋入螺丝固定住取样套筒11;(6) Put the
(7)在外套环23的施力孔中插入压杆14,下压压杆14至条形开口33底端后,去下压杆14,完成第一筒体单元21的脱离;(7) Insert the
(8)下压磁性压环13至条形开口33底端,完成第二筒体单元22的脱离,随着取样铁环12随着磁性压环13一同下滑,套膜工作在第二筒体单元22脱离的同时完成;(8) Press down the
(9)旋开底座31,依次取出底座31、第一筒体单元21、第二筒体单元22、限位套筒3和套好膜的试样。(9) Unscrew the
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