CN114379096A - Electric heating laminating wheel - Google Patents
Electric heating laminating wheel Download PDFInfo
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- CN114379096A CN114379096A CN202210040059.8A CN202210040059A CN114379096A CN 114379096 A CN114379096 A CN 114379096A CN 202210040059 A CN202210040059 A CN 202210040059A CN 114379096 A CN114379096 A CN 114379096A
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- cavity
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- wheel body
- electric heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8324—Joining or pressing tools pivoting around one axis
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- Mechanical Engineering (AREA)
- Control Of Resistance Heating (AREA)
Abstract
Description
【技术领域】【Technical field】
本申请涉及贴合轮,尤其涉及电加热贴合轮。The present application relates to lamination wheels, and in particular to electrically heated lamination wheels.
【背景技术】【Background technique】
现有的贴合轮为一实心金属轮,其上连接有与动力机构传动连接的轴承组件,其用于多层薄膜的热压压合。现有的贴合轮的表面升温结构有两种。其一,向主轴承通入预加热的导热油,通过金属的导热性实现贴合轮的表面升温,此升温结构工艺简单,易于制作,成本低,但储能效果差,导致所做的产品表面质量差,贴合效率低以及贴合牢度差。其二,向主轴承通入预加热的导热油,并将导热油由主轴承导至贴合轮周侧上的多个导流孔内,实现贴合轮的表面升温,此升温结构不易散热,储能效果好,所做产品质量佳,生产效率高,贴合牢度高,但工艺难度大,重量大,成本高,驱动功率大。上述两种升温结构均向主轴承通入预加热的导热油,导致主轴承使用寿命短,损能大。The existing laminating wheel is a solid metal wheel, on which is connected a bearing assembly which is connected with the power mechanism, and is used for hot pressing and laminating the multi-layer film. There are two types of surface heating structures of the existing laminating wheels. First, the preheated heat-conducting oil is introduced into the main bearing, and the surface of the lamination wheel is heated through the thermal conductivity of the metal. This heating-up structure is simple in process, easy to manufacture, and low in cost, but the energy storage effect is poor, resulting in the product made. Poor surface quality, low lamination efficiency and poor lamination fastness. Second, the preheated heat-conducting oil is introduced into the main bearing, and the heat-conducting oil is guided from the main bearing to the multiple guide holes on the peripheral side of the lamination wheel, so that the surface of the lamination wheel can be heated up. This heating structure is not easy to dissipate heat. , The energy storage effect is good, the product quality is good, the production efficiency is high, and the bonding fastness is high, but the process is difficult, the weight is large, the cost is high, and the driving power is large. The above two heating structures both feed preheated heat-conducting oil to the main bearing, resulting in a short service life of the main bearing and a large energy loss.
【发明内容】[Content of the invention]
本申请的目的在于提供电加热贴合轮,其通过设于导热腔内的电发热元件实现轮体外周表面的升温,结构简单、导热性能好、且不损坏驱动轮体转动的主轴承。The purpose of the present application is to provide an electric heating bonding wheel, which realizes the heating of the outer peripheral surface of the wheel body through the electric heating element arranged in the heat conduction cavity, has a simple structure, good heat conduction performance, and does not damage the main bearing that drives the wheel body to rotate.
本申请是通过以下技术方案实现的:This application is achieved through the following technical solutions:
电加热贴合轮,包括轮体,所述轮体内开设有导热腔,所述导热腔紧邻所述轮体的外周表面,所述导热腔内设有使所述轮体外周表面升温的发热组件,所述发热组件至少包括设于所述导热腔内的电发热元件。The electric heating lamination wheel includes a wheel body, a heat conduction cavity is opened in the wheel body, the heat conduction cavity is adjacent to the outer peripheral surface of the wheel body, and a heating component for heating the outer peripheral surface of the wheel is arranged in the heat conduction cavity , the heating component at least includes an electric heating element arranged in the heat-conducting cavity.
如上所述的电加热贴合轮,所述发热组件还包括设于所述导热腔内的无缝导热管,所述无缝导热管内开设有与所述导热腔相互独立的无缝腔,所述电发热元件设于无缝腔内。In the above-mentioned electric heating laminating wheel, the heating component further includes a seamless heat-conducting pipe arranged in the heat-conducting cavity, and a seamless cavity independent of the heat-conducting cavity is opened in the seamless heat-conducting pipe, so The electric heating element is arranged in the seamless cavity.
如上所述的电加热贴合轮,所述无缝腔内设有填充在所述电发热元件与所述无缝腔腔壁之间的导热油。In the above-mentioned electric heating laminating wheel, the seamless cavity is provided with heat-conducting oil filled between the electric heating element and the cavity wall of the seamless cavity.
如上所述的电加热贴合轮,所述导热腔由所述轮体的轴向一侧延伸至所述轮体的轴向另一侧,并绕所述轮体的周向延伸,所述发热组件为若干个,若干所述发热组件在所述轮体的周侧上间隔分布。In the above-mentioned electric heating laminating wheel, the heat conduction cavity extends from one axial side of the wheel body to the other axial side of the wheel body, and extends around the circumference of the wheel body, and the There are several heat-generating components, and a number of the heat-generating components are distributed at intervals on the peripheral side of the wheel body.
如上所述的电加热贴合轮,各所述无缝导热管一端连接在所述轮体的轴向一侧上,另一端连接在所述轮体的轴向另一侧上。In the above-mentioned electric heating laminating wheel, one end of each seamless heat pipe is connected to one axial side of the wheel body, and the other end is connected to the other axial side of the wheel body.
如上所述的电加热贴合轮,所述导热腔内设有填充在所述发热组件与所述导热腔腔壁之间的导热蓄能件,所述导热蓄能件为绝缘导热蓄能材料。In the above-mentioned electric heating laminating wheel, the heat-conducting cavity is provided with a heat-conducting energy storage member filled between the heating component and the wall of the heat-conducting cavity, and the heat-conducting energy storage member is an insulating heat-conducting energy-storage material .
如上所述的电加热贴合轮,所述导热蓄能件为石英砂。In the above-mentioned electric heating bonding wheel, the heat-conducting energy storage member is quartz sand.
如上所述的电加热贴合轮,所述导热腔内设有支撑所述发热组件用的支撑筋,所述支撑筋上开设有供所述发热组件插入的定位通孔。In the above-mentioned electric heating bonding wheel, a support rib for supporting the heating element is provided in the heat conduction cavity, and a positioning through hole for the heating element to be inserted is opened on the support rib.
如上所述的电加热贴合轮,所述支撑筋在所述导热腔的短边方向上与所述导热腔内壁相抵,所述定位通孔位于所述支撑筋的中部位置。In the above-mentioned electric heating laminating wheel, the support rib abuts against the inner wall of the heat conduction cavity in the short side direction of the heat conduction cavity, and the positioning through hole is located in the middle of the support rib.
如上所述的电加热贴合轮,所述轮体包括中空的外筒和与所述外筒形成所述导热腔的中空的内筒,所述内筒的内周表面在其轴向上间隔凸设有若干加强筋。The above-mentioned electric heating laminating wheel, the wheel body includes a hollow outer cylinder and a hollow inner cylinder forming the heat conduction cavity with the outer cylinder, and the inner peripheral surface of the inner cylinder is spaced in the axial direction. The protrusions are provided with a number of reinforcing ribs.
与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明通过设于导热腔内的电发热元件实现轮体外周表面的升温,结构简单、导热性能好、且不损坏驱动轮体转动的主轴承。1. The present invention realizes the heating of the outer peripheral surface of the wheel body through the electric heating element arranged in the heat conduction cavity, and has a simple structure, good heat conduction performance, and does not damage the main bearing that drives the wheel body to rotate.
2、优选地,轮体由中空的内外筒组成,有利于轮体整体重量的下降,以及驱动功率的降低。2. Preferably, the wheel body is composed of hollow inner and outer cylinders, which is beneficial to the reduction of the overall weight of the wheel body and the reduction of the driving power.
3、优选地,导热腔内填充有导热蓄能件,导热蓄能件为石英砂,有利于提高导热腔的导热和储能效果。3. Preferably, the heat-conducting cavity is filled with a heat-conducting energy storage member, and the heat-conducting energy storage member is quartz sand, which is beneficial to improve the heat conduction and energy storage effects of the heat-conducting cavity.
【附图说明】【Description of drawings】
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments.
图1为本申请电加热贴合轮的实施例的结构示意图1;FIG. 1 is a schematic structural diagram 1 of an embodiment of an electrically heated laminating wheel of the present application;
图2为图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;
图3为本申请电加热贴合轮的实施例的结构示意图2。FIG. 3 is a schematic structural diagram 2 of an embodiment of an electrically heated laminating wheel of the present application.
【具体实施方式】【Detailed ways】
为了使本申请所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
实施例:如图1-3所示,包括轮体1,所述轮体1内开设有导热腔11,所述导热腔11紧邻所述轮体1的外周表面,所述导热腔11 内设有使所述轮体1外周表面升温的发热组件3,所述发热组件3沿所述导热腔11的长边方向延伸,所述发热组件3至少包括设于所述导热腔11内的电发热元件31。具体地,所述电发热元件31为电加热棒,所述轮体1采用金属材质。本方案通过电发热元件实现所述轮体1外周表面的升温,结构简单、导热性能好、产品质量好、牢固度高,同时,由于所述轮体1外周表面温度与驱动其转动的主轴承不干涉,有利于主轴承使用寿命的提高。Example: As shown in Figures 1-3, it includes a wheel body 1, a
进一步地,为了降低所述轮体1的重量,以降低设备的驱动功率,所述轮体1包括中空的外筒13和与所述外筒13形成所述导热腔11 的中空的内筒14。Further, in order to reduce the weight of the wheel body 1 to reduce the driving power of the equipment, the wheel body 1 includes a hollow
进一步地,为了提高所述轮体1外周表面的升温速度,所述导热腔11由所述轮体1的轴向一侧延伸至所述轮体1的轴向另一侧,且绕所述轮体1的周向延伸,所述发热组件3为若干个,各所述发热组件3在所述轮体1的周向上间隔分布。Further, in order to increase the heating rate of the outer peripheral surface of the wheel body 1, the
进一步地,为了提高所述导热腔11的导热和储能效果,所述导热腔11内设有填充在所述发热组件3与所述导热腔11腔壁之间的导热蓄能件4,所述导热蓄能件4为绝缘导热蓄能材料。优选地,所述导热蓄能件4为石英砂,石英砂为绝缘导热材料,且具有良好的储能效果。Further, in order to improve the heat conduction and energy storage effect of the
进一步地,为了提高所述电发热元件31的使用寿命,避免损坏,所述发热组件3还包括设于所述导热腔11内的无缝导热管32,所述无缝导热管32内开设有与所述导热腔11相互独立的无缝腔(图中未标出),所述电发热元件31设于无缝腔内。Further, in order to improve the service life of the
进一步地,为了使所述电发热元件31的长度最大化,以提高所述轮体1外周表面的升温速度,所述电发热元件31沿所述无缝导热管32的长边方向延伸,并与所述无缝导热管32等长。Further, in order to maximize the length of the
进一步地,为了提高导热能力,所述无缝腔内设有填充在所述电发热元件31与所述无缝腔腔壁之间的导热油。Further, in order to improve the thermal conductivity, the seamless cavity is provided with heat-conducting oil filled between the
进一步地,为了提高所述发热组件3与所述轮体1连接的稳定性,所述导热腔11内设有支撑所述发热组件3用的支撑筋12,所述支撑筋12上开设有供所述发热组件3插入的定位通孔,所述支撑筋12为若干个,各所述发热组件3分别与各所述定位通孔一一对应插接。Further, in order to improve the stability of the connection between the
进一步地,为了提高所述支撑筋12的抗变形能力,所述支撑筋 12在所述导热腔11的短边方向上与所述导热腔11的内壁相抵,所述定位通孔位于所述支撑筋12的中部位置。Further, in order to improve the deformation resistance of the
进一步地,为了提高所述轮体1的抗变形能力,所述内筒14的内周表面在其轴向上间隔凸设有若干加强筋16。Further, in order to improve the deformation resistance of the wheel body 1 , a plurality of reinforcing
进一步地,为了使结构更紧凑,所述内筒14的两端面分别与所述外筒13的两端面间隔设置,所述导热腔11由所述外筒13的轴向一侧延伸至所述外筒13的轴向另一侧,所述内外筒的轴向端面上均开设有供主轴承插入的装配通孔(图中未标出)。Further, in order to make the structure more compact, the two end surfaces of the
应当理解的是,本申请中采用术语“第一”、“第二”等来描述各种信息,但这些信息不应限于这些术语,这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,“第一”信息也可以被称为“第二”信息,类似的,“第二”信息也可以被称为“第一”信息。此外,术语“圆心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be understood that the terms "first", "second", etc. are used in this application to describe various pieces of information, but these pieces of information should not be limited to these terms, which are only used to distinguish the same type of information from each other. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information without departing from the scope of the present application. In addition, the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the drawings The orientation or positional relationship shown is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the application. limits.
如上所述是结合具体内容提供的一种或多种实施方式,并不认定本申请的具体实施只局限于这些说明。凡与本申请的方法、结构等近似、雷同,或是对于本申请构思前提下做出若干技术推演,或替换都应当视为本申请的保护范围。The above is one or more embodiments provided in conjunction with specific content, and it is not construed that the specific implementation of the present application is limited to these descriptions. Any method, structure, etc. that are similar to or similar to those of the present application, or some technical deductions or substitutions are made on the premise of the concept of the present application, shall be regarded as the protection scope of the present application.
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CN216708670U (en) * | 2022-01-14 | 2022-06-10 | 中山霖扬塑料有限公司 | Heating and laminating wheel |
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Application publication date: 20220422 |