CN114378726B - Abrasive water jet rail grinding nozzle attitude control system and method - Google Patents
Abrasive water jet rail grinding nozzle attitude control system and method Download PDFInfo
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- CN114378726B CN114378726B CN202111597075.9A CN202111597075A CN114378726B CN 114378726 B CN114378726 B CN 114378726B CN 202111597075 A CN202111597075 A CN 202111597075A CN 114378726 B CN114378726 B CN 114378726B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/06—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
- E01B31/17—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
Description
技术领域technical field
本发明属于磨粒水射流钢轨修复技术领域,更具体地,涉及一种磨粒水射流钢轨打磨喷嘴姿态控制系统及方法。The invention belongs to the technical field of abrasive water jet rail repairing, and more specifically relates to a posture control system and method for abrasive water jet rail grinding nozzles.
背景技术Background technique
钢轨是轨道交通的主要部件。由于列车的动力作用、自然环境和钢轨本身质量等原因,钢轨经常会出现各种各样的损伤,降低列车运行平稳性,造成钢轨使用寿命减少,甚至严重影响行车安全。因此及时对钢轨伤损进行修复至关重要。Rails are the main components of rail transit. Due to the dynamic effect of the train, the natural environment and the quality of the rail itself, various damages often occur on the rail, which reduces the stability of the train operation, reduces the service life of the rail, and even seriously affects the driving safety. Therefore, it is very important to repair the rail damage in time.
高压磨料水射流技术由于其具有加工效率高,结构简单,方便控制,环境友好等优点,在切割,钻孔等方面应用广泛,故将高压磨料射流技术运用到钢轨打磨修复中具有较好的应用前景。由于钢轨每处损伤不尽相同,随着修复次数的增加,不同钢轨截面尺寸会出现明显的不同,在行驶过程中不同,列车各部分相对钢轨轨枕距离不完全相同,射流喷嘴难以实现精准定位。High-pressure abrasive water jet technology is widely used in cutting and drilling due to its advantages of high processing efficiency, simple structure, convenient control, and environmental friendliness. Therefore, high-pressure abrasive water jet technology has a good application in rail grinding and repairing. prospect. Because the damage of each rail is not the same, with the increase of the number of repairs, the cross-sectional size of different rails will be significantly different. During the running process, the distance between each part of the train relative to the rail sleeper is not exactly the same, and it is difficult to achieve accurate positioning of the jet nozzle.
因此,急需一种能够快速实现射流喷嘴精准定位的磨粒水射流钢轨打磨喷嘴姿态控制系统来解决现有技术的不足。Therefore, there is an urgent need for an abrasive water jet rail grinding nozzle attitude control system that can quickly realize the precise positioning of the jet nozzle to solve the deficiencies in the prior art.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供一种磨粒水射流钢轨打磨喷嘴姿态控制系统及方法,通过激光测距传感器组件对打磨列车行驶过程中不同截面钢轨的轨顶高度数据进行快速采集,并通过计算控制中心对采集数据进行处理,对不同截面钢轨打磨理想轮廓尺寸进行计算,从而实现不同钢轨截面射流喷嘴目标空间位置的即时计算;通过陀螺仪和机械臂对射流喷嘴空间状态进行精确定位,并结合射流喷嘴目标空间位置进行路径规划,使用机械臂驱动单元驱动机械臂并带动射流喷嘴快速到达目标空间位置执行打磨工作;解决了现有钢轨打磨中不同钢轨截面尺寸会出现明显的不同,在打磨车行驶过程中各部分相对钢轨轨枕距离不完全相同,射流喷嘴难以实现精准定位的问题。Aiming at the above defects or improvement needs of the prior art, the present invention provides an abrasive water jet rail grinding nozzle attitude control system and method, which uses laser ranging sensor components to monitor the height data of the rail tops of different cross-section rails during the running of the train. Quickly collect and process the collected data through the calculation control center, and calculate the ideal contour size of rail grinding with different sections, so as to realize the real-time calculation of the target spatial position of the jet nozzle in different rail sections; through the gyroscope and the mechanical arm, the spatial state of the jet nozzle Carry out precise positioning, combined with the target space position of the jet nozzle for path planning, use the mechanical arm drive unit to drive the mechanical arm and drive the jet nozzle to quickly reach the target space position to perform grinding work; solve the obvious problem of different rail cross-sectional sizes in the existing rail grinding The distance between each part and the rail sleeper is not exactly the same during the driving process of the grinding vehicle, and it is difficult to achieve precise positioning of the jet nozzle.
为了实现上述目的,本发明的一个方面提供一种磨粒水射流钢轨打磨喷嘴姿态控制系统,包括设于待打磨钢轨上方的打磨车,设于所述打磨车内的计算控制单元、射流发生单元和机械臂驱动单元,设于所述打磨车下表面的激光测距传感器组件和喷嘴控制单元;其中,In order to achieve the above object, one aspect of the present invention provides an abrasive water jet rail grinding nozzle attitude control system, including a grinding car arranged above the rail to be polished, a calculation control unit and a jet generating unit arranged in the grinding car And the mechanical arm driving unit, the laser distance measuring sensor assembly and the nozzle control unit located on the lower surface of the grinding vehicle; wherein,
所述射流发生单元、所述机械臂驱动单元、所述激光测距传感器组件以及所述喷嘴控制单元分别与所述计算控制单元通信连接;The jet flow generation unit, the mechanical arm drive unit, the laser ranging sensor assembly, and the nozzle control unit are respectively connected to the calculation control unit in communication;
所述喷嘴控制单元包括设于所述机械臂驱动单元下面的机械臂、设于所述机械臂上的射流喷嘴和陀螺仪;The nozzle control unit includes a mechanical arm arranged under the mechanical arm drive unit, a jet nozzle and a gyroscope arranged on the mechanical arm;
所述射流喷嘴通过射流管和所述射流发生单元连接;The jet nozzle is connected to the jet generating unit through a jet tube;
通过所述激光测距传感器组件对所述打磨车行驶过程中不同截面所述钢轨的轨顶高度数据进行快速采集,并通过所述计算控制中心对采集数据进行处理,对不同截面所述钢轨的打磨理想轮廓尺寸进行计算,从而实现不同钢轨截面所述射流喷嘴目标空间位置的即时计算;通过所述陀螺仪和所述机械臂对所述射流喷嘴的空间状态进行精确定位,并结合所述射流喷嘴的目标空间位置进行路径规划,通过所述机械臂驱动单元驱动所述机械臂并带动所述射流喷嘴快速到达目标空间位置执行打磨工作。The rail top height data of the rails in different sections during the driving process of the grinding vehicle is quickly collected through the laser ranging sensor assembly, and the collected data is processed by the calculation control center, and the rail heights of the rails in different sections are processed. Grinding the ideal contour size for calculation, so as to realize the real-time calculation of the target spatial position of the jet nozzle in different rail sections; accurately position the spatial state of the jet nozzle through the gyroscope and the mechanical arm, and combine the jet flow The path planning is performed on the target spatial position of the nozzle, and the mechanical arm is driven by the mechanical arm drive unit to drive the jet nozzle to quickly reach the target spatial position to perform grinding work.
进一步地,所述射流发生单元与所述计算控制单元之间设有射流发生系统电源控制线,通过所述射流发生系统电源控制线实现所述射流发生单元与所述计算控制单元的通信连接;Further, a jet generation system power control line is provided between the jet generation unit and the calculation control unit, and the communication connection between the jet generation unit and the calculation control unit is realized through the jet generation system power control line;
所述机械臂驱动单元与所述计算控制单元之间设有机械臂电源信号线,通过所述机械臂电源信号线实现所述机械臂驱动单元与所述计算控制单元的通信连接;A power supply signal line of the manipulator is provided between the drive unit of the manipulator and the calculation control unit, and the communication connection between the drive unit of the manipulator and the calculation control unit is realized through the power signal line of the manipulator;
所述陀螺仪和所述计算控制单元之间设有陀螺仪电源信号线,通过所述陀螺仪电源信号线实现所述陀螺仪和所述计算控制单元的通信连接。A gyroscope power signal line is provided between the gyroscope and the calculation control unit, and the communication connection between the gyroscope and the calculation control unit is realized through the gyroscope power signal line.
进一步地,所述激光测距传感器组件包括间隔设于所述打磨车下表面的第一激光测距传感器和第二激光测距传感器;Further, the laser range-finding sensor assembly includes a first laser range-finding sensor and a second laser range-finding sensor spaced apart on the lower surface of the grinding vehicle;
所述第一激光测距传感器和所述计算控制单元之间设有第一激光测距传感器电源信号线,通过所述第一激光测距传感器电源信号线实现所述第一激光测距传感器和所述计算控制单元的通信连接;A first laser ranging sensor power signal line is provided between the first laser ranging sensor and the calculation control unit, and the first laser ranging sensor and the first laser ranging sensor are realized through the first laser ranging sensor power signal line. a communication connection of the computing control unit;
所述第二激光测距传感器和所述计算控制单元之间设有第二激光测距传感器电源信号线,通过所述第二激光测距传感器电源信号线实现所述第二激光测距传感器与所述计算控制单元的通信连接。A second laser ranging sensor power supply signal line is provided between the second laser ranging sensor and the calculation control unit, and the second laser ranging sensor and the second laser ranging sensor are realized through the second laser ranging sensor power signal line. The communication connection of the computing control unit.
进一步地,所述钢轨设于钢轨轨枕上;Further, the rail is arranged on a rail sleeper;
所述第一激光测距传感器设于所述钢轨轨枕的中心正上方,用于实时测量所述打磨车与所述钢轨轨枕的距离H1,并通过所述第一激光测距传感器电源信号线将所述距离H1数据传送至所述计算控制中心;The first laser distance measuring sensor is arranged directly above the center of the rail sleeper, and is used to measure the distance H1 between the grinding vehicle and the rail sleeper in real time, and the power signal line of the first laser distance measuring sensor connects The distance H1 data is sent to the computing control center;
所述第二激光测距传感器设于所述钢轨的轨顶中心正上方,用于实时测量所述打磨车与所述钢轨的轨顶之间的距离H2,并通过所述第二激光测距传感器电源信号线将所述距离H2数据传送至所述计算控制中心。The second laser ranging sensor is arranged directly above the center of the rail top of the rail, and is used to measure the distance H2 between the grinding vehicle and the rail top of the rail in real time, and the second laser ranging sensor The sensor power signal line transmits the distance H2 data to the computing control center.
进一步地,所述机械臂从打磨车内伸出,所述射流喷嘴安装在机械臂的前端套筒内,所述陀螺仪安装在所述机械臂的前端套筒上。Further, the mechanical arm protrudes from the grinding vehicle, the jet nozzle is installed in the front end sleeve of the mechanical arm, and the gyroscope is installed on the front end sleeve of the mechanical arm.
本发明的另一个方面提供一种磨粒水射流钢轨打磨喷嘴姿态控制方法,包括如下步骤:Another aspect of the present invention provides a method for attitude control of abrasive water jet rail grinding nozzles, comprising the following steps:
S1:分别对所述机械臂的坐标系及自身姿态、第一激光测距传感器、第二激光测距传感器以及所述陀螺仪进行标定和零点漂移补偿;S1: Carry out calibration and zero-point drift compensation on the coordinate system of the robotic arm and its own attitude, the first laser ranging sensor, the second laser ranging sensor, and the gyroscope;
S2:计算控制中心根据所述钢轨的标准廓形,对比钢轨标准尺寸和所述钢轨的实测轨顶高度,利用相似性原理,建立所述钢轨的理想轮廓尺寸;S2: The calculation control center compares the standard size of the rail with the measured rail top height of the rail according to the standard profile of the rail, and uses the principle of similarity to establish the ideal profile size of the rail;
S3:所述计算控制中心对比钢轨理想轮廓尺寸和实时射流切割参数,计算得到所述射流喷嘴的目标位置数据;S3: The calculation control center compares the ideal profile size of the rail with the real-time jet cutting parameters, and calculates and obtains the target position data of the jet nozzle;
S4:所述计算控制中心分析所述陀螺仪和所述机械臂的实时状态检测数据,并通过计算得到所述射流喷嘴的实际空间位置数据;S4: The calculation control center analyzes the real-time state detection data of the gyroscope and the mechanical arm, and obtains the actual spatial position data of the jet nozzle through calculation;
S5:所述计算控制中心对所述机械臂的路径进行规划,所述机械臂驱动单元驱动所述机械臂使所述射流喷嘴的位置由所述实际空间位置到达所述目标位置,从而实现射流喷嘴空间位置的精确控制;S5: The computing control center plans the path of the robotic arm, and the robotic arm driving unit drives the robotic arm so that the position of the jet nozzle reaches the target position from the actual spatial position, thereby realizing jet flow Precise control of the spatial position of the nozzle;
S6:所述计算控制中心将新的实时射流切割参数传递至所述射流发生系统,所述射流发生系统产生高压磨料射流并传递至所述射流喷嘴,所述射流喷嘴将所述高压磨料射流冲击在所述钢轨上进行打磨。S6: The calculation control center transmits the new real-time jet cutting parameters to the jet generation system, the jet generation system generates high-pressure abrasive jets and transmits them to the jet nozzles, and the jet nozzles impact the high-pressure abrasive jets Grinding is performed on the rail.
进一步地,步骤S2中所述实测轨顶高度的得到包括以下步骤:Further, obtaining the measured rail top height in step S2 includes the following steps:
S21:在打磨车行驶过程中,通过所述第一激光测距传感器测量所述打磨车与所述钢轨轨枕的距离H1,并通过所述第一激光测距传感器电源信号线将距离H1数据传送至计算控制中心;S21: During the driving process of the grinding vehicle, measure the distance H1 between the grinding vehicle and the rail sleeper through the first laser ranging sensor, and transmit the distance H1 data through the power signal line of the first laser ranging sensor to the computing control center;
S22:通过所述第二激光测距传感器测量所述打磨车与所述钢轨轨顶的距离H2,并通过所述第二激光测距传感器电源信号线将距离H2数据传送至计算控制中心;S22: Measure the distance H2 between the grinding vehicle and the rail top through the second laser ranging sensor, and transmit the distance H2 data to the computing control center through the power signal line of the second laser ranging sensor;
S23:所述计算控制中心通过计算得出所述钢轨的所述实测轨顶高度 H3=H1-H2通过所述计算控制中心计算得到所述钢轨的实测轨顶高度。S23: The calculation and control center obtains the measured rail top height of the rail through calculation H3=H1-H2 and obtains the measured rail top height of the rail through calculation by the calculation and control center.
进一步地,步骤S3中所述目标位置数据包括所述射流喷嘴距所述钢轨的距离H0、所述射流喷嘴沿所述钢轨方向转动角度α0及所述射流喷嘴与所述钢轨轨枕上表面的夹角β0。Further, the target position data in step S3 includes the distance H0 between the jet nozzle and the rail, the rotation angle α0 of the jet nozzle along the rail direction, and the distance between the jet nozzle and the upper surface of the rail sleeper. Angle β0.
进一步地,步骤S4中所述实际空间位置数据的得到包括:所述陀螺仪通过所述陀螺仪电源信号线将其检测到的实时角度数据信息传递至所述计算控制中心,所述机械臂驱动单元通过所述机械臂电源信号线将所述机械臂的实时状态信息传递至所述计算控制中心,所述计算控制中心通过计算得出所述射流喷嘴的实际空间位置数据。Further, the obtaining of the actual spatial position data in step S4 includes: the gyroscope transmits the detected real-time angle data information to the calculation control center through the gyroscope power signal line, and the mechanical arm drives The unit transmits the real-time state information of the manipulator to the calculation control center through the power signal line of the manipulator, and the calculation control center obtains the actual spatial position data of the jet nozzle through calculation.
进一步地,步骤S4中所述实际空间位置数据包括所述射流喷嘴距所述钢轨的距离H4、所述射流喷嘴沿所述钢轨方向转动角度α1及所述射流喷嘴与所述钢轨轨枕上表面的夹角β1。Further, the actual spatial position data in step S4 includes the distance H4 between the jet nozzle and the rail, the rotation angle α1 of the jet nozzle along the rail direction, and the distance between the jet nozzle and the upper surface of the rail sleeper. Angle β1.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,能够取得下列有益效果:Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention can achieve the following beneficial effects:
本发明的一种磨粒水射流钢轨打磨喷嘴姿态控制系统及方法,通过激光测距传感器组件对打磨列车行驶过程中不同截面钢轨的轨顶高度数据进行快速采集,并通过计算控制中心对采集数据进行处理,对不同截面钢轨打磨理想轮廓尺寸进行计算,从而实现不同钢轨截面射流喷嘴目标空间位置的即时计算;通过陀螺仪和机械臂对射流喷嘴空间状态进行精确定位,并结合射流喷嘴目标空间位置进行路径规划,使用机械臂驱动单元驱动机械臂并带动射流喷嘴快速到达目标空间位置执行打磨工作;解决了现有钢轨打磨中不同钢轨截面尺寸会出现明显的不同,在打磨车行驶过程中各部分相对钢轨轨枕距离不完全相同,射流喷嘴难以实现精准定位的问题。An abrasive water jet rail grinding nozzle attitude control system and method according to the present invention uses laser ranging sensor components to quickly collect the rail top height data of different cross-section rails during the running process of the grinding train, and the collected data is collected by the calculation control center Perform processing to calculate the ideal profile size of rails with different cross-sections, so as to realize the real-time calculation of the target spatial position of the jet nozzle in different rail cross-sections; accurately position the spatial state of the jet nozzle through the gyroscope and the mechanical arm, and combine the target spatial position of the jet nozzle Carry out path planning, use the mechanical arm drive unit to drive the mechanical arm and drive the jet nozzle to quickly reach the target space position to perform grinding work; solve the obvious difference in the cross-sectional size of different rails in the existing rail grinding. The distance between the relative steel rail sleepers is not exactly the same, and it is difficult to achieve precise positioning of the jet nozzle.
附图说明Description of drawings
图1为本发明实施例一种磨粒水射流钢轨打磨喷嘴姿态控制系统的结构示意图;Fig. 1 is a schematic structural view of an abrasive water jet rail grinding nozzle attitude control system according to an embodiment of the present invention;
图2为本发明实施例一种磨粒水射流钢轨打磨喷嘴姿态控制系统的射流喷嘴控制结构局部放大示意图;Fig. 2 is a partially enlarged schematic diagram of a jet nozzle control structure of an abrasive water jet rail grinding nozzle attitude control system according to an embodiment of the present invention;
图3为本发明实施例一种磨粒水射流钢轨打磨喷嘴姿态控制方法的作业流程图。Fig. 3 is an operation flow chart of an abrasive water jet rail grinding nozzle attitude control method according to an embodiment of the present invention.
在所有附图中,同样的附图标记表示相同的技术特征,具体为:1-钢轨、11-钢轨轨枕、2-打磨车、3-计算控制中心、4-射流发生单元、41-射流发生系统电源信号线、42-射流管、5-机械臂驱动单元、51-机械臂电源信号线、6-激光测距传感器组件、61-第一激光测距传感器、611-第一激光测距传感器电源信号线、62-第二激光测距传感器、621-第二激光测距传感器电源信号线、7-喷嘴控制单元、71-机械臂、72-射流喷嘴、73-陀螺仪、 731-陀螺仪电源信号线。In all the drawings, the same reference numerals represent the same technical features, specifically: 1-steel rail, 11-steel rail sleeper, 2-grinding car, 3-calculation control center, 4-jet flow generation unit, 41-jet flow generation System power signal line, 42-Jet tube, 5-Robot arm drive unit, 51-Robot arm power signal line, 6-Laser ranging sensor assembly, 61-First laser ranging sensor, 611-First laser ranging sensor Power signal line, 62-second laser ranging sensor, 621-second laser ranging sensor power signal line, 7-nozzle control unit, 71-mechanical arm, 72-jet nozzle, 73-gyroscope, 731-gyroscope Power signal line.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,当元件被称为“固定于”、“设置于”或“设于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上;术语“安装”、“相连”、“连接”、“设有”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, when an element is referred to as being "fixed on", "disposed on" or "located on" another element, it may be directly placed on another on the element or indirectly on the other element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or indirectly connected to the other element; the terms "mounted", "connected", "connected", "equipped with "It should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary. It is the connection between two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
此外,术语“第一”、“第二”......仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”......的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms “first”, “second”, . . . are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first", "second", . . . may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明的描述中,需要理解的是,术语“中心”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", " The orientation or positional relationship indicated by "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is for convenience only The present invention is described and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention.
如图1-图3所示,本发明提供一种磨粒水射流钢轨打磨喷嘴姿态控制系统,包括设于待打磨钢轨1上方的打磨车2,设于所述打磨车2内的计算控制单元3、射流发生单元4和机械臂驱动单元5,设于所述打磨车2下表面的激光测距传感器组件6和喷嘴控制单元7;所述钢轨1设于钢轨轨枕 11上;所述射流发生单元4、所述机械臂驱动单元5、所述激光测距传感器组件6以及所述喷嘴控制单元7分别与所述计算控制单元3通信连接;所述喷嘴控制单元7包括设于所述机械臂驱动单元5下面的机械臂71、设于所述机械臂71上的射流喷嘴72和陀螺仪73;所述射流喷嘴72通过射流管 42和所述射流发生单元4连接;本发明通过激光测距传感器组件对打磨列车行驶过程中不同截面钢轨的轨顶高度数据进行快速采集,并通过计算控制中心对采集数据进行处理,对不同截面钢轨打磨理想轮廓尺寸进行计算,从而实现不同钢轨截面射流喷嘴目标空间位置的即时计算;通过陀螺仪和机械臂对射流喷嘴空间状态进行精确定位,并结合射流喷嘴目标空间位置进行路径规划,使用机械臂驱动单元驱动机械臂并带动射流喷嘴快速到达目标空间位置执行打磨工作;解决了现有钢轨打磨中不同钢轨截面尺寸会出现明显的不同,在打磨车行驶过程中各部分相对钢轨轨枕距离不完全相同,射流喷嘴难以实现精准定位的问题。As shown in Figures 1-3, the present invention provides an abrasive water jet rail grinding nozzle attitude control system, which includes a grinding
进一步地,如图1和图2所示,所述射流发生单元4与所述计算控制单元3之间设有射流发生系统电源控制线41,通过所述射流发生系统电源控制线41实现所述射流发生单元4与所述计算控制单元3的通信连接;所述机械臂驱动单元5与所述计算控制单元3之间设有机械臂电源信号线51,通过所述机械臂电源信号线51实现所述机械臂驱动单元5与所述计算控制单元3的通信连接。Further, as shown in Figure 1 and Figure 2, a jet generation system
进一步地,如图1和图2所示,所述激光测距传感器组件6包括间隔设于所述打磨车1下表面的第一激光测距传感器61和第二激光测距传感器 62;所述第一激光测距传感器61和所述计算控制单元3之间设有第一激光测距传感器电源信号线611,所述第二激光测距传感器62和所述计算控制单元3之间设有第二激光测距传感器电源信号线621,通过所述第一激光测距传感器电源信号线611和所述第二激光测距传感器电源信号线621实现所述第一激光测距传感器61和所述第二激光测距传感器62与所述计算控制单元3的通信连接;所述第一激光测距传感器61设于所述钢轨轨枕11 的中心正上方;所述第二激光测距传感器62设于所述钢轨1的轨顶中心正上方;所述第一激光测距传感器61用于实时测量所述打磨车1与所述钢轨轨枕11的距离H1,并通过所述第一激光测距传感器电源信号线611将所述距离H1数据传送至所述计算控制中心3;所述第二激光测距传感器62用于实时测量所述打磨车1与所述钢轨1的轨顶之间的距离H2,并通过所述第二激光测距传感器电源信号线621将所述距离H2数据传送至所述计算控制中心3;所述计算控制中心3通过计算得出所述钢轨1的轨顶高度H3=H1-H2,并根据钢轨的标准廓形对比所述钢轨1的标准尺寸H和实测轨顶高度H3,利用相似性原理建立所述钢轨1的理想轮廓尺寸。Further, as shown in Figures 1 and 2, the laser ranging
进一步地,如图1和图2所示,所述机械臂71从打磨车2内伸出,所述射流喷嘴72安装在机械臂71的前端套筒内,所述陀螺仪73安装在所述机械臂71的前端套筒上,所述陀螺仪73和所述计算控制单元3之间设有陀螺仪电源信号线731,通过所述陀螺仪电源信号线731实现所述陀螺仪 73和所述计算控制单元3的通信连接;所述射流喷嘴72通过射流管42和所述射流发生单元4连接。Further, as shown in Figures 1 and 2, the
如图3所示,本发明的另一个方面提供一种磨粒水射流钢轨打磨喷嘴姿态控制方法,包括如下步骤:As shown in Figure 3, another aspect of the present invention provides a method for controlling the attitude of abrasive water jet rail grinding nozzles, comprising the following steps:
S1:分别对所述机械臂71的坐标系及自身姿态、所述第一激光测距传感器、所述第二激光测距传感器以及所述陀螺仪进行标定和零点漂移补偿;具体地,在每次作业前分别对机械臂的坐标系及自身姿态、第一激光测距传感器、第二激光测距传感器以及陀螺仪进行标定和零点漂移补偿,以保证机械臂的运动与激光测距传感器测量数据的精度;S1: Perform calibration and zero-point drift compensation on the coordinate system of the
S2:计算控制中心根据所述钢轨1的标准廓形,对比钢轨标准尺寸和所述钢轨1的实测轨顶高度,利用相似性原理,建立所述钢轨1的理想轮廓尺寸;所述实测轨顶高度的得到包括以下步骤:S2: According to the standard profile of the
S21:在打磨车行驶过程中,通过所述第一激光测距传感器61测量所述打磨车2与所述钢轨轨枕11的距离H1,并通过所述第一激光测距传感器电源信号线611将距离H1数据传送至计算控制中心3;S21: During the driving process of the grinding vehicle, measure the distance H1 between the grinding
S22:通过所述第二激光测距传感器62测量所述打磨车2与所述钢轨1 轨顶的距离H2,并通过所述第二激光测距传感器电源信号线621将距离H2 数据传送至计算控制中心3;S22: Measure the distance H2 between the grinding
S23:所述计算控制中心3通过计算得出所述钢轨1的所述实测轨顶高度H3=H1-H2通过所述计算控制中心3计算得到所述钢轨1的实测轨顶高度;S23: the
S3:所述计算控制中心3对比钢轨理想轮廓尺寸和实时射流切割参数,计算得出所述射流喷嘴72目标位置;具体地,所述计算控制中心3通过对比所述钢轨1理想轮廓尺寸和实时射流切割参数,并计算得出所述射流喷嘴72的目标位置数据,所述目标位置数据包括所述射流喷嘴72距所述钢轨1的距离H0、所述射流喷嘴72沿所述钢轨1方向转动角度α0及所述射流喷嘴72与所述钢轨轨枕11上表面的夹角β0;所述实时射流切割参数包括计算控制中心根据打磨理想廓形和实时检测的廓形对比计算得到的射流流速和压力。S3: The
S4:所述计算控制中心3分析所述陀螺仪73和所述机械臂71的实时状态检测数据,计算得出所述射流喷嘴的实际空间位置;具体地,所述陀螺仪73通过所述陀螺仪电源信号线731将其检测到的实时的角度数据信息传递至所述计算控制中心3,所述机械臂驱动单元5通过所述机械臂电源信号线51将所述机械臂71的实时状态信息传递至所述计算控制中心3,所述计算控制中心3通过计算得到所述射流喷嘴72的实际空间位置数据,所述实际空间位置数据包括所述射流喷嘴72距所述钢轨1的距离H4、所述射流喷嘴72沿所述钢轨1方向转动角度α1及所述射流喷嘴72与所述钢轨轨枕 11上表面的夹角β1;S4: The
S5:所述计算控制中心3对所述机械臂71的路径进行规划,所述机械臂驱动单元5驱动所述机械臂71使所述射流喷嘴72的位置由所述实际空间位置到达所述目标位置,从而实现射流喷嘴空间位置的精确控制;具体地,所述计算控制中心3对所述机械臂71的路径进行规划,由所述机械臂电源信号线51传递至所述机械臂驱动单元5,所述机械臂驱动单元5提供动力驱动机械臂71使所述射流喷嘴72的位置由所述实际空间位置到达所述目标位置,即使得所述射流喷嘴72距所述钢轨1的距离由H4到达H0, 所述射流喷嘴72沿所述钢轨1方向转动角度由α1变为α0,所述射流喷嘴 72与所述钢轨轨枕11上表面的夹角由β1变为β0;S5: The computing
S6:所述计算控制中心3将新的实时射流切割参数传递至所述射流发生系统4,所述射流发生系统4产生高压磨料射流并传递至所述射流喷嘴 72,所述射流喷嘴72将所述高压磨料射流冲击在所述钢轨1上进行打磨;具体地,所述计算控制中心3将新的实时射流切割参数通过所述射流发生系统电源信号线41传递至所述射流发生系统4,所述射流发生系统4产生高压磨料射流并通过所述射流管42传递至所述射流喷嘴72,所述射流喷嘴 72将所述高压磨料射流冲击在所述钢轨1上进行打磨。S6: The computing
本发明提供的一种磨粒水射流钢轨打磨喷嘴姿态控制系统的工作原理:本发明通过激光测距传感器组件对打磨列车行驶过程中不同截面钢轨的轨顶高度数据进行快速采集,并通过计算控制中心对采集数据进行处理,对不同截面钢轨打磨理想轮廓尺寸进行计算,从而实现不同钢轨截面射流喷嘴目标空间位置的即时计算;通过陀螺仪和机械臂对射流喷嘴空间状态进行精确定位,并结合射流喷嘴目标空间位置进行路径规划,使用机械臂驱动单元驱动机械臂并带动射流喷嘴快速到达目标空间位置执行打磨工作;解决了现有钢轨打磨中不同钢轨截面尺寸会出现明显的不同,在打磨车行驶过程中各部分相对钢轨轨枕距离不完全相同,射流喷嘴难以实现精准定位的问题。The working principle of an abrasive water jet rail grinding nozzle attitude control system provided by the present invention: the present invention quickly collects the rail top height data of different cross-section rails during the running process of the grinding train through the laser ranging sensor assembly, and controls the The center processes the collected data and calculates the ideal profile size of rails with different cross-sections, so as to realize the real-time calculation of the target spatial position of the jet nozzles in different rail cross-sections; the spatial state of the jet nozzles is precisely positioned by the gyroscope and the mechanical arm, and combined with the jet flow The target space position of the nozzle is used for path planning, and the mechanical arm drive unit is used to drive the mechanical arm and drive the jet nozzle to quickly reach the target space position to perform grinding work; it solves the obvious difference in the cross-sectional size of different rails in the existing rail grinding. During the process, the distance between each part and the rail sleeper is not exactly the same, and it is difficult to achieve precise positioning of the jet nozzle.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, etc., All should be included within the protection scope of the present invention.
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