Disclosure of Invention
The invention aims to provide an energy-saving rare earth permanent magnet generator so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an energy-saving rare earth permanent magnet generator, which comprises a housing, the front end of casing is provided with the front end housing, and the rear end of casing is provided with the rear end cap, four corner positions of front end cap front side are provided with fixing bolt, and fixing bolt runs through four corners of front end cap to four corner positions of rear end cap front side are fixed with the casing, the inside central point of casing is provided with the pivot, and the pivot front end runs through the front end face of front end cap and with the sealing bearing swing joint of front end cap central point, the sealing bearing swing joint of pivot rear end and rear end cap central point, the inside upper and lower inside wall of casing is symmetrical fixedly connected with the stator, and the pivot is located the surface fixedly connected with rotor inside the casing, the rear end cap rear side is provided with the protection casing, and the left side four sides of protection casing are respectively with the rear side four sides four fixedly connected with of rear end cap, the rear side central point fixedly connected with driving motor, the inside central point of protection casing is provided with the cam, and the output shaft of driving motor runs through the rear side central point of cam fixedly connected with the protection casing, the cam left and right sides are provided with blowing mechanism, and the cam upper and lower both sides are provided with water cooling mechanism, and the piston air cavity, the piston is located at the piston is connected with the piston, the piston is located at the piston is one end of piston, piston is fixed side, piston is connected with the piston, the piston is one-stage side piston, the piston is connected with the piston, the piston is side, the piston is connected with the piston, and the front end of the air blowing pipe is fixedly connected with the rear side surface of the front end cover, the rear end of the air blowing pipe penetrates through the rear end cover and is communicated with the air cavity, and the nozzles are fixedly connected with the inner side surface of the air blowing pipe at equal intervals and are communicated with the air blowing pipe.
Preferably, the blowing mechanism further comprises an air suction pipe and a primary one-way air valve, the front end of the air suction pipe is respectively communicated with the rear side surface of the air cavity, the air suction pipe is close to the cam, the rear end of the air suction pipe penetrates through the rear side of the protective cover, and the primary one-way air valve is fixedly connected in the air suction pipe.
Preferably, the center positions of the left side surface and the right side surface of the shell are communicated with an air outlet pipe, and the inside of the air outlet pipe is fixedly connected with a two-stage one-way air valve.
Preferably, the water cooling mechanism comprises a water storage shell, a sealing gasket, a flow guide pipe, a through hole, an upper water tank and a lower water tank, the rear side of the water storage shell is aligned with the four sides of the front side of the front end cover, the sealing gasket is arranged at the contact position between the rear side of the water storage shell and the front end cover, the front end of the fixing bolt penetrates through the sealing gasket to the front side of the rear side of the water storage shell and is in threaded connection with the water storage shell, the upper water tank and the lower water tank are symmetrically and fixedly connected to the upper side and the lower side of a rear side cam of the rear end cover, the through holes are respectively formed in the through holes at equal annular intervals on the front side and the rear side of the two stators, the front end of the flow guide pipe penetrates through the front end cover to the water storage shell, the rear end of the flow guide pipe penetrates through the rear end cover to the upper water tank, the front end of the flow guide pipe penetrates through the front end cover to the water storage shell, the rear end of the flow guide pipe penetrates through the rear end cover to the lower water tank, the upper end of the water storage shell is communicated with the upper end cover, the upper end of the water storage shell is communicated with the water inlet pipe, and the upper end of the water pipe is fixedly connected with a valve.
Preferably, the lower end of the rear side surface of the cam is fixedly connected with a hinge shaft, a crank is hinged to the hinge shaft, the lower end of the crank is hinged to a pull rod, the pull rod penetrates through the center position of the upper end surface of the lower water tank to the lower water tank, a secondary piston is arranged in the lower water tank, and the lower end of the pull rod is fixedly connected with the upper end surface of the secondary piston.
Preferably, the water cooling mechanism further comprises a plurality of metal cooling fins, wherein the metal cooling fins are fixedly connected with the front side face of the front end cover at equal intervals in an annular mode, the rear ends of the metal cooling fins penetrate through the front end cover to the front side inside the shell, and the front ends of the metal cooling fins penetrate through to the front side of the water storage shell.
Compared with the prior art, the invention has the beneficial effects that:
1. the air blowing mechanisms are arranged on the left side and the right side of the center position of the rear side surface of the rear end cover of the shell, and the cam is driven to rotate through the rotating shaft so as to drive the air blowing mechanisms to blow and suck air into the shell, so that the air exchange effect in the shell is accelerated, the temperature in the shell is reduced so as to ensure the normal operation of the motor, and the influence on the power and the performance of the motor due to the magnetic withdrawal caused by the overhigh temperature of the permanent magnet is avoided;
2. the front side of the front end cover of the shell is provided with a water cooling mechanism, and the water cooling mechanism is driven by the rotating shaft to form a circulating water effect, so that the stator of the motor is cooled, and the damage caused by overhigh temperature of the stator coil is avoided;
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 5, the present invention provides a technical solution:
An energy-saving rare earth permanent magnet generator comprises a shell 1, wherein the front end of the shell 1 is provided with a front end cover 13, the rear end of the shell 1 is provided with a rear end cover 14, four corner positions of the front side surface of the front end cover 13 are provided with fixing bolts 16, the fixing bolts 16 penetrate through four corners of the front end cover 13 to four corner positions of the front side surface of the rear end cover 14 to fix the shell 1, the inner center position of the shell 1 is provided with a rotating shaft 15, the front end of the rotating shaft 15 penetrates through the front end surface of the front end cover 13 and is movably connected with a sealing bearing at the center position of the front end cover 13, the rear end of the rotating shaft 15 is movably connected with a sealing bearing at the center position of the rear end cover 14, the upper inner side wall and the lower inner side wall of the shell 1 are symmetrically and fixedly connected with stators 12, the outer surface of the rotating shaft 15 positioned in the shell 1 is fixedly connected with a rotor 11, the rear side of the rear end cover 14 is provided with a protective cover 5, the left side four sides of the protective cover 5 are respectively and fixedly connected with the rear side four sides of the rear end cover 14, the center position of the rear side of the protective cover 5 is fixedly connected with a driving motor 51, the center position inside the protective cover 5 is provided with a cam 3, an output shaft of the driving motor 51 penetrates through the protective cover 5 and is fixedly connected with the center position of the rear side of the cam 3, the left side and the right side of the cam 3 are provided with air blowing mechanisms 4, the upper side and the lower side of the cam 3 are provided with water cooling mechanisms 2, the air blowing mechanisms 4 comprise an air cavity 41, a primary piston 42, a spring 43, a push rod 44, an air blowing pipe 46 and nozzles 461, the air cavity 41 is symmetrically and fixedly connected with the left side and the right side of the rear side center position of the rear end cover 14 in a rectangular cavity structure, the primary piston 42 is positioned inside the air cavity 41, the push rod 44 penetrates through the side of the air cavity 41, which is close to the cam 3, and is fixedly connected with the primary piston 42, the push rod 44 is sleeved with a spring 43, one end of the spring 43 is fixedly connected with the inner side surface of the air cavity 41, the other end of the spring 43 is fixedly connected with the primary piston 42, the air blowing pipe 46 is arranged on the left side and the right side of the rotor 11, the front end of the air blowing pipe 46 is fixedly connected with the rear side surface of the front end cover 13, and the rear end of the air blowing pipe 46 penetrates through the rear end cover 14 and is communicated with the air cavity 41.
When the motor is in operation, the stator 12 is electrified to generate a magnetic field, the rotor 11 rotates under the action of the magnetic field to drive the rotating shaft 15 to rotate, the motor starts to operate, when the temperature inside the motor is too high, the driving motor 51 is started, as the cam 3 is fixedly connected with the output shaft of the driving motor 51 to drive the cam 3 to rotate, the springs 43 are in a compressed state in the initial state, the two ends of the cam 3 continuously press the push rod 44 outwards in the process of gradually approaching the push rod 44, so as to drive the primary piston 42 to displace outwards, when the end parts of the cam 3 are respectively in a horizontal state, the primary piston 42 is positioned at the outermost end inside the air cavity 41, then the end parts of the cam 3 are separated from the end parts of the push rod 44, so that the primary piston 42 is pulled back by the springs 43, air in the air cavity 41 is pressed into the air blowing pipe 46, then the air blowing pipe 46 is blown into the inner part of the motor shell 1 through the nozzle 461, and the distance between the two ends of the cam 3 and the rotating shaft 15 is unequal, so that the air blowing pipe 46 on the left and right sides inside the motor shell 1 can continuously blow air to the rotor 11, thereby avoiding damage caused by the continuous working temperature of the rotor 11, and the water cooling of the motor can guarantee normal cooling operation of the motor.
As an embodiment of the present invention, as shown in fig. 5, the blowing mechanism 4 further includes an air suction pipe 45 and a primary unidirectional air valve 451, the front end of the air suction pipe 45 is respectively connected with the rear side of the air cavity 41, the air suction pipe 45 is close to the cam 3, the rear end of the air suction pipe 45 penetrates to the rear side of the protection cover 5, and the primary unidirectional air valve 451 is fixedly connected in the air suction pipe 45.
During operation, based on the above embodiment, when the first-stage piston 42 is pushed outwards by the push rod 44, the first-stage one-way air valve 451 in the air suction pipe 45 is opened, thereby sucking the outside air into the air cavity 41, meanwhile, the outer end screw of the air suction pipe 45 is fixedly connected with the filter screen to avoid dust in the air from entering the motor to affect the performance of the motor, when the spring 43 drives the first-stage piston 42 to rebound, the first-stage one-way air valve 451 is closed, thereby ensuring that the sucked outside cold air can enter the casing 1 through the air blowing pipe 46 to cool the rotor 11, further improving the service life of the motor, and the ceramic gasket is fixedly connected at the contact position of the push rod 44 and the air cavity 41 to reduce the friction loss between the push rod 44 and the air cavity 41.
As an embodiment of the present invention, as shown in fig. 1 and 3, the center positions of the left and right sides of the casing 1 are both communicated with the air outlet pipe 7, and the inside of the air outlet pipe 7 is fixedly connected with the two-stage one-way air valve 71.
During operation, based on the above embodiment, when the primary piston 42 is pushed outwards by the push rod 44, the secondary one-way air valve 71 in the air outlet pipe 7 is in a closed state, so that hot air in the casing 1 is prevented from entering the air cavity 41, when the spring 43 drives the primary piston 42 to rebound, the secondary one-way air valve 71 is opened, so that cold air in the air cavity 41 enters the casing 1, hot air in the casing 1 is discharged through the air outlet pipe 7, in the process that the cam 3 continuously extrudes and breaks away from the push rod 44, cold air in the air cavity 41 continuously enters the casing 1, and hot air in the casing 1 is continuously discharged to form a circulating exchange air flow, so that the air in the casing 1 is ensured to keep a lower temperature all the time, and power and performance reduction caused by magnetic annealing of a permanent magnet of a motor due to overheating are avoided.
As an embodiment of the present invention, as shown in fig. 2, 3 and 4, the water cooling mechanism 2 includes a water storage shell 21, a gasket 22, a flow guide tube 24, a through hole 241, an upper water tank 25 and a lower water tank 26, wherein the rear side of the water storage shell 21 is aligned with four sides of the front side of the front end cover 13, the gasket 22 is disposed at the contact position between the rear side of the water storage shell 21 and the front end cover 13, the front end of the fixing bolt 16 penetrates through the gasket 22 to the front side of the rear side of the water storage shell 21 and is in threaded connection with the water storage shell 21, the upper water tank 25 and the lower water tank 26 are symmetrically and fixedly connected to the upper side and the lower side of the rear side cam 3 of the rear end cover 14, the through holes 241 are respectively formed in three annular shapes on the front side and the rear side of the two stators 12, the flow guide tube 24 is respectively disposed in the through holes 241, the front end of the flow guide tube 24 penetrates through the front end cover 13 to the water storage shell 21, the rear end of the flow guide tube 24 penetrates through the rear end cover 14 to be communicated with the upper water tank 25, the front end of the flow guide tube 24 penetrates through the front end cover 13 to the water storage shell 21, the rear end cover 24 is connected to the front end of the water storage shell 21, the flow guide tube 24 penetrates through the rear end of the front end cover 14, the rear end of the front end cover 6 is fixedly connected to the upper water guide tube 6, and the upper water pipe 6 is connected to the upper water tank 6.
When the motor is in operation, the valve 61 is opened, cooling water is injected into the water storage shell 21 through the water adding pipe 6, the valve 61 is closed after the lower water tank 26 is filled with the cooling water, the cooling water in the flow guiding pipe 24 in the lower stator 12 can absorb part of heat generated by the stator 12 in the process of motor operation, and the cooling water in the water storage shell 21 can also absorb part of heat generated by motor operation, so that the cooling effect is achieved, and the cooling water is not injected into the flow guiding pipe 24 in the upper stator 12 and the upper water tank 25, so that preparation is made for the subsequent formation of circulating water.
As an embodiment of the present invention, as shown in fig. 2 and 4, the lower end of the rear side surface of the cam 3 is fixedly connected with a hinge shaft 31, a crank 32 is hinged on the hinge shaft 31, the lower end of the crank 32 is hinged with a pull rod 33, the pull rod 33 penetrates through the central position of the upper end surface of the lower water tank 26 into the lower water tank 26, a secondary piston 34 is disposed in the lower water tank 26, and the lower end of the pull rod 33 is fixedly connected with the upper end surface of the secondary piston 34.
During operation, based on the above embodiment, because the crank 32 is hinged to the hinge shaft 31 at the lower end of the rear side surface of the cam 3, the rotating shaft 15 drives the cam 3 to rotate and drives the crank 32 to eccentrically rotate, and because the lower end of the crank 32 is hinged to the upper end of the pull rod 33, the pull rod 33 is driven to move up and down in the lower water tank 26, when the pull rod 33 pulls the secondary piston 34 to move up, the secondary piston 34 presses cooling water in the lower water tank 26 into the guide pipe 24 in the lower stator 12, thereby taking away heat generated on the stator 12, when the secondary piston 34 moves to the uppermost part in the lower water tank 26, the cooling water in the lower water tank 26 enters the water storage shell 21, the guide pipe 24 in the upper stator 12 enters the upper water tank 25 under the action of pressure, thereby taking away heat generated in the upper stator 12 in the working process, and then the secondary piston 34 moves down again, at the moment, the lower water tank 26 is in a negative pressure state, thereby enabling the cooling water in the lower water tank 24 to be pressed into the lower water tank 26, further taking away heat generated in the lower stator guide pipe 12, and further cooling water in the upper water storage shell 25 is prevented from entering the upper water tank 25 under the action of pressure, thereby avoiding the high temperature loss caused by the cooling effect of the water in the water storage shell 12.
As an embodiment of the present invention, as shown in fig. 2 and 5, the water cooling mechanism 2 further includes a plurality of metal cooling fins 23, wherein the metal cooling fins 23 are annularly and equidistantly fixedly connected to the front side surface of the front end cover 13, the rear ends of the metal cooling fins 23 penetrate through the front end cover 13 to the front side of the interior of the casing 1, and the front ends of the metal cooling fins 23 penetrate through to the front side of the water storage shell 21.
During operation, based on the above embodiment, the metal cooling fin 23 conducts heat inside the casing 1 into the water storage shell 21, and absorbs the heat under the action of cooling water, so as to improve the cooling effect of the motor, prolong the service life of the motor, and as the cooling water inside the water storage shell 21 continuously absorbs heat inside the casing 1, the water temperature is increased, however, the front end of the metal cooling fin 23 penetrates through to the front side of the water storage shell 21, so that the heat exchange effect between the metal cooling fin 23 and the outside is improved, and the cooling water inside the water storage shell 21 can release heat to the outside through the metal cooling fin 23, so that the heat dissipation effect inside the casing 1 is ensured, and the service life of the motor is prolonged.
Working principle: the valve 61 is opened to inject cooling water into the water storage shell 21 through the water adding pipe 6, the valve 61 is closed after the lower water tank 26 is filled with the cooling water, the stator 12 is electrified to generate a magnetic field, the rotor 11 rotates under the action of the magnetic field to drive the rotating shaft 15 to rotate, the motor starts to work, when the temperature inside the motor is too high, the driving motor 51 is started, the cam 3 is driven to rotate due to the fixed connection of the cam 3 and the output shaft of the driving motor 51, the spring 43 is in a compressed state in the initial state, the two ends of the cam 3 continuously press the push rod 44 outwards in the process of gradually approaching the push rod 44, so that the primary piston 42 is driven to displace outwards, When the end parts of the cams 3 are respectively in a horizontal state, the first-stage piston 42 is positioned at the outermost end of the inside of the air cavity 41, then the end parts of the cams 3 are separated from the end parts of the push rods 44, so that the first-stage piston 42 is pulled back by the springs 43, the air in the air cavity 41 is pressed into the air blowing pipes 46, and then the air is blown into the casing 1 through the nozzles 461 to cool the rotor 11, and as the distances from the two ends of the cams 3 to the rotating shafts 15 are unequal, the air blowing pipes 46 on the left side and the right side of the inside of the casing 1 can continuously blow and cool the rotor 11, thereby avoiding damage to the rotor 11 caused by overhigh continuous working temperature, The first-stage one-way air valve 451 in the air suction pipe 45 is opened so as to suck the outside air into the air cavity 41, meanwhile, a filter screen is fixedly connected to the outer end screw of the air suction pipe 45 so as to prevent dust in the air from entering the motor to influence the performance of the motor, when the spring 43 drives the first-stage piston 42 to rebound, the first-stage one-way air valve 451 is closed so as to ensure that the sucked outside cold air can enter the casing 1 through the air blowing pipe 46 to cool the rotor 11, thereby prolonging the service life of the motor, a ceramic gasket is fixedly connected to the contact position of the push rod 44 and the air cavity 41 so as to reduce the friction loss between the push rod 44 and the air cavity 41, When the primary piston 42 is pushed outwards by the push rod 44, the secondary one-way air valve 71 in the air outlet pipe 7 is in a closed state, so that hot air in the shell 1 is prevented from entering the air cavity 41, when the spring 43 drives the primary piston 42 to rebound, the secondary one-way air valve 71 is opened, so that cold air in the air cavity 41 enters the shell 1, hot air in the shell 1 is discharged through the air outlet pipe 7, in the process that the cam 3 continuously extrudes and breaks away from the push rod 44, cold air in the air cavity 41 continuously enters the shell 1, hot air in the shell 1 is continuously discharged to form a circulating exchange air flow, and the air in the shell 1 is ensured to be always kept at a lower temperature, The permanent magnet of the motor is prevented from magnetic withdrawal due to overheating to lower power and performance, the crank 32 is hinged with the hinge shaft 31 at the lower end of the rear side surface of the cam 3, the rotating shaft 15 drives the cam 3 to rotate and simultaneously drives the crank 32 to eccentrically rotate, and the lower end of the crank 32 is hinged with the upper end of the pull rod 33 to drive the pull rod 33 to move up and down in the lower water tank 26, when the pull rod 33 pulls the secondary piston 34 to move up, the secondary piston 34 presses cooling water in the lower water tank 26 into the guide pipe 24 in the lower stator 12, so that generated heat on the stator 12 is taken away, when the secondary piston 34 moves to the uppermost part in the lower water tank 26, The cooling water in the lower water tank 26 enters the water storage shell 21, the cooling water in the water storage shell 21 enters the guide pipe 24 in the upper stator 12 into the upper water tank 25 under the action of pressure, so that heat generated in the working process of the upper stator 12 is taken away, then the secondary piston 34 moves downwards again, the lower water tank 26 is in a negative pressure state at the moment, the cooling water in the water storage shell 21 enters the lower guide pipe 24 to be pressed into the lower water tank 26, heat generated in the working process of the lower stator 12 is taken away, the cooling water in the upper water tank 25 enters the water storage shell 21 again into the upper guide pipe 24, and the two pistons reciprocate to form circulating water, Thereby improving the cooling effect of the stator 12, avoiding damage caused by overhigh temperature of the stator 12, the metal radiating fins 23 conduct the heat in the shell 1 into the water storage shell 21, absorb the heat under the action of cooling water, thereby improving the cooling effect of the motor, prolonging the service life of the motor, as the cooling water in the water storage shell 21 continuously absorbs the heat in the shell 1, thereby leading to the rise of water temperature, however, the front ends of the metal radiating fins 23 penetrate to the front side of the water storage shell 21, thereby improving the heat exchange effect between the metal radiating fins 23 and the outside, leading the cooling water in the water storage shell 21 to release heat to the outside through the metal radiating fins 23, Further, the heat dissipation effect of the inside of the shell 1 is guaranteed, and the service life of the motor is prolonged.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.