CN114353437B - Method and device for controlling ohmic heating drying process of salted and preserved fish - Google Patents
Method and device for controlling ohmic heating drying process of salted and preserved fish Download PDFInfo
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- CN114353437B CN114353437B CN202210005962.0A CN202210005962A CN114353437B CN 114353437 B CN114353437 B CN 114353437B CN 202210005962 A CN202210005962 A CN 202210005962A CN 114353437 B CN114353437 B CN 114353437B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/32—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
- F26B3/34—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
- F26B3/353—Resistance heating, e.g. using the materials or objects to be dried as an electrical resistance
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B4/00—Preservation of meat, sausages, fish or fish products
- A23B4/03—Drying; Subsequent reconstitution
- A23B4/031—Apparatus for drying
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
- F26B23/06—Heating arrangements using electric heating resistance heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/10—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in the open air; in pans or tables in rooms; Drying stacks of loose material on floors which may be covered, e.g. by a roof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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Abstract
Description
技术领域technical field
本发明涉及食品加工设备与技术技术领域,具体为一种控制腌腊鱼欧姆加热干燥过程的方法及装置。The invention relates to the technical field of food processing equipment and technology, in particular to a method and device for controlling the ohmic heating and drying process of pickled fish.
背景技术Background technique
腌制是指利用食盐和其他腌料对食品原料进行处理以增加风味,改善质构,利于保藏的加工过程,常应用于鱼肉的加工保藏。但经过腌制的鱼肉还需要进行干燥除去多余水分,目前传统加工方式主要通过晾晒或者烘干来对腌制过的鱼肉进行干燥的。而在此过程中,鱼肉表面的水分先被蒸发,导致鱼肉表面变得干燥,鱼肉内部水分很难被蒸发出来,能量利用率低且干燥所需时间长。Pickling refers to the process of using salt and other marinade to process food raw materials to increase flavor, improve texture, and facilitate preservation. It is often used in the processing and preservation of fish. However, the marinated fish still needs to be dried to remove excess water. At present, the traditional processing method is mainly to dry the marinated fish by drying or drying. In this process, the water on the surface of the fish is evaporated first, causing the surface of the fish to become dry, and the water inside the fish is difficult to evaporate, resulting in low energy utilization and long drying time.
而欧姆加热属于体积加热,能使鱼肉内部的水分首先蒸发出来,干燥过程能量利用率高且时间短,能有效解决传统方式的缺点。但现阶段欧姆加热需要加热食品与电极的充分接触。而腌腊鱼在干燥过程中由于水分流失,会产生体积减小的现象,造成鱼肉与电极接触不良,影响加热过程。Ohmic heating belongs to volume heating, which can make the water inside the fish evaporate first. The drying process has high energy utilization rate and short time, which can effectively solve the shortcomings of traditional methods. But at this stage, ohmic heating requires sufficient contact between the heated food and the electrodes. However, due to water loss during the drying process, the cured fish will reduce in volume, resulting in poor contact between the fish meat and the electrodes, which will affect the heating process.
发明内容Contents of the invention
本发明的目的在于提供一种控制腌腊鱼欧姆加热干燥过程的方法及装置,避免了鱼肉在干燥过程中由于水分流失造成的体积减小而造成鱼肉与电极接触不良的问题,解决了背景技术中的问题。The purpose of the present invention is to provide a method and device for controlling the ohmic heating and drying process of salted fish, which avoids the problem of poor contact between fish and electrodes caused by the volume reduction of fish meat due to water loss during the drying process, and solves the problem of background technology in the question.
为实现上述目的,本发明提供如下技术方案:一种控制腌腊鱼欧姆加热干燥过程的装置,包括底板,所述底板的顶部固定有两个竖板,两个所述竖板之间共同竖直滑动安装有升降板,所述升降板的底部与底板的顶部之间安装有伸缩杆,且所述伸缩杆的伸出杆外壁固定有固定板,所述固定板与底板之间连接有第二弹簧,所述升降板靠近两侧的顶部均滑动安装有滑动板和电极板,且两个所述电极板位于两个滑动板之间,两个所述电极板相背面的外壁均安装有电极头,且两个电极头共同连接有一个完整的电路,相邻的所述滑动板和电极板之间连接有第一弹簧,两个所述滑动板相背面的外壁分别与两个竖板的外壁之间铰接有第一连杆,且当所述升降板向上移动时会通过第一连杆使两个滑动板相对滑动。In order to achieve the above object, the present invention provides the following technical solutions: a device for controlling the ohmic heating and drying process of salted fish, including a bottom plate, two vertical plates are fixed on the top of the bottom plate, and the two vertical plates are vertically connected together. A lifting plate is directly slidably installed, and a telescopic rod is installed between the bottom of the lifting plate and the top of the bottom plate, and the outer wall of the extending rod of the telescopic rod is fixed with a fixed plate, and a second fixed plate is connected between the fixed plate and the bottom plate. Two springs, sliding plates and electrode plates are slidably installed on the tops of the lifting plate near the two sides, and the two electrode plates are located between the two sliding plates, and the outer walls of the two opposite sides of the electrode plates are equipped with An electrode head, and two electrode heads are connected with a complete circuit, the first spring is connected between the adjacent sliding plate and the electrode plate, and the outer walls on the opposite sides of the two sliding plates are connected to the two vertical plates respectively. A first connecting rod is hinged between the outer walls of the two sliding plates, and when the lifting plate moves upwards, the two sliding plates will slide relative to each other through the first connecting rod.
优选的,所述底板远离升降板的顶部通过两个安装架安装有可水平往复滑动的U形板,且所述U形板位于升降板的上方,所述U形板两个支臂靠近升降板的外壁均开设有竖槽,且两个所述竖槽的内壁均滑动安装有滑块,所述滑块与竖槽的内顶部连接有第三弹簧,两个所述滑块之间转动安装有转动辊,且转动辊的外壁设置有吸水棉。Preferably, a U-shaped plate that can slide back and forth horizontally is installed on the top of the bottom plate away from the lifting plate through two mounting brackets, and the U-shaped plate is located above the lifting plate, and the two arms of the U-shaped plate are close to the lifting plate. The outer wall of the plate is provided with vertical grooves, and the inner walls of the two vertical grooves are slidingly installed with sliders, and the third spring is connected between the sliders and the inner top of the vertical grooves, and the two sliders rotate A rotating roller is installed, and the outer wall of the rotating roller is provided with water-absorbing cotton.
优选的,两个所述安装架的外壁均安装有轴承座,且两个轴承座的轴心共同安装有可转动的第一转轴,且所述第一转轴位于所述U形板的两个支臂之间,所述第一转轴的两端均固定有转动杆,所述转动杆远离第一转轴的一端转动连接有连接杆,所述连接杆远离转动杆的一端转动连接在U形板的支臂上。Preferably, bearing housings are installed on the outer walls of the two mounting brackets, and the shaft centers of the two bearing housings are jointly equipped with a rotatable first rotating shaft, and the first rotating shaft is located on the two sides of the U-shaped plate. Between the arms, both ends of the first rotating shaft are fixed with rotating rods, and the end of the rotating rod away from the first rotating shaft is rotatably connected to a connecting rod, and the end of the connecting rod far away from the rotating rod is rotatably connected to the U-shaped plate on the arm.
优选的,位于所述第一转轴与升降板之间的底板顶部固定有竖直块,所述竖直块的顶部滑动安装有滑动块,所述滑动块的外壁与固定板的外壁之间转动连接有第二连杆,当所述固定板向上移动时会通过第二连杆带动滑动块向远离升降板的方向移动,所述滑动块的顶部固定有安装框,所述安装框靠近第一转轴的外壁固定有安装板,所述安装板上开设有孔,且孔内安装有可转动的第二转轴,所述第二转轴靠近升降板的一端安装有扇叶。Preferably, a vertical block is fixed on the top of the bottom plate between the first rotating shaft and the lifting plate, a sliding block is slidably installed on the top of the vertical block, and the outer wall of the sliding block rotates with the outer wall of the fixed plate. It is connected with a second connecting rod. When the fixed plate moves upward, the sliding block will be driven by the second connecting rod to move away from the lifting plate. The top of the sliding block is fixed with a mounting frame, and the mounting frame is close to the first A mounting plate is fixed on the outer wall of the rotating shaft, and a hole is opened on the mounting plate, and a rotatable second rotating shaft is installed in the hole, and a fan blade is installed on the end of the second rotating shaft near the lifting plate.
优选的,所述第一转轴的外壁固定有第一摩擦盘,所述第二转轴靠近第一摩擦盘的一端固定有第二摩擦盘,所述第二摩擦盘的弧面外壁与第一摩擦盘的平面外壁相贴合。Preferably, the outer wall of the first rotating shaft is fixed with a first friction disc, the end of the second rotating shaft close to the first friction disc is fixed with a second friction disc, and the arc-shaped outer wall of the second friction disc is in contact with the first friction disc. The flat outer wall of the disc fits.
优选的,所述安装框靠近中间的侧壁固定有两个隔条,且两个所述隔条之间共同水平滑动安装有移动框,所述移动框上下两侧的内壁均开设有齿槽,所述第二转轴从移动框内穿过,且所述第二转轴的外壁固定有不完全齿轮,所述不完全齿轮的齿牙与移动框上下两侧内壁的齿槽间歇性啮合,所述安装框靠近上下两侧的内壁均设置有用于产生热空气的加热组件,且两个加热组件关于第一转轴的轴心中心对称。Preferably, two spacers are fixed on the side wall near the middle of the installation frame, and a moving frame is installed horizontally slidingly between the two spacers, and the inner walls of the upper and lower sides of the moving frame are provided with tooth grooves , the second rotating shaft passes through the moving frame, and the outer wall of the second rotating shaft is fixed with an incomplete gear, and the teeth of the incomplete gear are intermittently meshed with the tooth slots on the upper and lower inner walls of the moving frame, so The inner walls near the upper and lower sides of the installation frame are provided with heating components for generating hot air, and the two heating components are symmetrical about the axis of the first rotating shaft.
优选的,所述加热组件包括活塞管,所述活塞管固定在安装框的侧壁,所述移动框远离活塞管的外壁固定有固定块,所述固定块的外壁固定有活塞杆,所述活塞杆的一端伸入活塞管内并通过活塞板与活塞管的内壁滑动连接,所述活塞管的外壁连通有单向进气管,所述活塞管靠近扇叶的外壁连通有出气管,且所述出气管内安装有排气阀,当排气阀感应到压力达到阈值时打开。Preferably, the heating assembly includes a piston tube, the piston tube is fixed on the side wall of the installation frame, the outer wall of the moving frame away from the piston tube is fixed with a fixed block, the outer wall of the fixed block is fixed with a piston rod, and the outer wall of the fixed block is fixed with a piston rod. One end of the piston rod extends into the piston tube and is slidably connected with the inner wall of the piston tube through the piston plate. The outer wall of the piston tube is connected with a one-way air inlet pipe, and the outer wall of the piston tube near the fan blade is connected with an air outlet pipe. An exhaust valve is installed in the outlet pipe, which is opened when the exhaust valve senses that the pressure reaches a threshold.
一种控制腌腊鱼欧姆加热干燥过程的方法,包括以下步骤:A method for controlling the ohmic heating and drying process of cured fish, comprising the following steps:
S1:原料鱼的腌制:将1~2kg的原料活鱼敲头即杀死,剖开鱼腹,去除头、尾、鳞、内脏和黑膜,沿脊椎骨剖开制得鱼片,用清水洗净鱼片表面血污,室温下沥干,准确称取鱼肉重量5%~9%的食盐均匀涂抹于鱼片周身,将加盐后鱼片整齐堆码于不锈钢盆中,置于0~5℃冰箱中进行腌制,每隔一段时间上下翻动一次,总共腌制3~5天;S1: Pickling of raw fish: kill 1-2kg live fish by knocking their heads, cut open the belly of the fish, remove the head, tail, scales, viscera and black film, cut the fish fillets along the vertebrae, and rinse with clean water Wash the blood stains on the surface of the fish fillets, drain them at room temperature, accurately weigh 5% to 9% of the weight of the fish meat, and apply salt evenly on the whole body of the fish fillets. Marinate in the refrigerator at ℃, turn it up and down every once in a while, and marinate for 3 to 5 days in total;
S2:干制:取出经过腌制的鱼肉,用清水清洗鱼肉表面,室温下沥干,对鱼肉进行称重,将鱼肉质量控制在250~280g,将鱼肉放置在升降板上,并通过两个电极板进行夹紧固定;S2: Drying: Take out the marinated fish, wash the surface of the fish with clean water, drain at room temperature, weigh the fish, control the quality of the fish at 250-280g, place the fish on the lifting plate, and pass two The electrode plate is clamped and fixed;
S3:然后通过两个电极头进行通电,使其形成一个完整的电路,对鱼肉进行欧姆加热干燥,加热的过程中,鱼肉含水量不断减少,同时体积也不断减小,重量也减轻,此时在第二弹簧的弹力作用下,会带动升降板向上移动,在第一连杆的连接作用下,会带动两个滑动板和电极板同时相对滑动,使两个电极板始终与鱼肉接触,防止鱼肉与电极接触不良;S3: Then energize through the two electrode heads to form a complete circuit, and carry out ohmic heating and drying on the fish. During the heating process, the water content of the fish is continuously reduced, and the volume is also continuously reduced, and the weight is also reduced. At this time Under the action of the elastic force of the second spring, it will drive the lifting plate to move upwards, and under the connection action of the first connecting rod, it will drive the two sliding plates and the electrode plate to slide relative to each other at the same time, so that the two electrode plates are always in contact with the fish, preventing Poor contact between fish meat and electrodes;
S4:当鱼肉干燥到预设值后,断开电路,将鱼肉取下更换新的即可。S4: When the fish meat is dried to the preset value, disconnect the circuit, remove the fish meat and replace it with a new one.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
一、本发明通过结构之间的配合,随着鱼肉的干燥,水分流失会使鱼肉的体积和重量减小,此时在第一弹簧的弹力作用下,会使升降板向上移动,此时在第一连杆的连接作用下,会使两个滑动板相对滑动,并通过第一弹簧使两个电极板相对移动,使电极板与鱼肉始终保持接触,避免了鱼肉在干燥过程中由于水分流失造成的体积减小而造成鱼肉与电极接触不良的问题。1. Through the cooperation between the structures, the volume and weight of the fish will be reduced due to water loss as the fish is dried. At this time, under the action of the elastic force of the first spring, the lifting plate will move upwards. Under the action of the connection of the first connecting rod, the two sliding plates will slide relative to each other, and the two electrode plates will move relative to each other through the first spring, so that the electrode plate and the fish meat will always keep in contact, avoiding the water loss of the fish meat during the drying process The resulting volume reduction causes the problem of poor contact between the fish meat and the electrodes.
二、本发明通过结构之间的配合,通过U型板带动转动辊不断往复移动,一方面可以防止鱼肉由于水分的丢失而弯曲,另一方面对鱼肉的滚压可以将其表面的水分通过吸水棉吸走,同时将鱼肉内部的水分向外挤出,这样可以鱼肉在受热时会比较均匀,进而一定程度上提高了鱼肉的干燥速率,提高了工作效率,然后随着鱼肉水分的流失,转动辊对鱼肉滚压的压力会逐渐减小,最后脱离接触,防止对鱼肉造成损坏。2. Through the cooperation between the structures, the present invention drives the rotating roller to move back and forth continuously through the U-shaped plate. On the one hand, it can prevent the fish meat from bending due to the loss of water, and on the other hand, the rolling of the fish meat can remove the water on its surface The cotton sucks it away, and at the same time squeezes out the moisture inside the fish meat, so that the fish meat will be more evenly heated, which will increase the drying rate of the fish meat to a certain extent and improve the work efficiency. The rolling pressure of the rollers on the fish will gradually decrease and eventually break away from contact to prevent damage to the fish.
三、本发明通过结构之间的配合,通过活塞对空气的压缩使其加热变成热空气,然后随着扇叶的吹风,可以通过热风对鱼肉进行烘干,进一步提高了鱼肉的干燥效率,同时随着鱼肉重量的减轻,又达到了自适应调节扇叶吹风的大小和热风产生的效率,进而避免了鱼肉中水分降低后如果还是原来的热风强度,会使鱼肉表面过于干硬的问题。3. Through the cooperation between the structures, the present invention heats the air into hot air through the compression of the piston, and then with the blowing of the fan blades, the fish can be dried by the hot air, which further improves the drying efficiency of the fish. At the same time, with the reduction of the weight of the fish, it has achieved the self-adaptive adjustment of the size of the fan blade blowing and the efficiency of hot air generation, thereby avoiding the problem that the surface of the fish will be too dry and hard if the water in the fish is still the original strength of the hot air.
附图说明Description of drawings
图1为本发明正面的立体图结构示意图;Fig. 1 is the perspective view structural representation of the front of the present invention;
图2为本发明升降板的剖视立体图结构示意图;Fig. 2 is the structural schematic diagram of the cross-sectional perspective view of the lifting plate of the present invention;
图3为本发明U形板剖视立体图结构示意图;Fig. 3 is a schematic structural view of a U-shaped plate cutaway perspective view of the present invention;
图4为本发明沿图3剖面线的另一视角剖视立体图结构示意图;Fig. 4 is a structural schematic diagram of another perspective sectional perspective view of the present invention along the section line of Fig. 3;
图5为本发明图4中的A处放大图结构示意图;Fig. 5 is a schematic structural representation of the enlarged view at A in Fig. 4 of the present invention;
图6为本发明第二实施例的立体图结构示意图;Fig. 6 is a perspective view structural schematic diagram of the second embodiment of the present invention;
图7为本发明两个电极头连接的电路图;Fig. 7 is the circuit diagram that two electrode tips of the present invention are connected;
图8为本发明继电器在电路中的连接方式;Fig. 8 is the connection mode of the relay of the present invention in the circuit;
图9为本发明整流滤波电路在电路中的连接方式;Fig. 9 is the connection mode of the rectification filter circuit in the circuit of the present invention;
图10为本发明显示屏在电路中的连接方式;Fig. 10 is the connection mode of the display screen in the circuit of the present invention;
图11为本发明单片机程序的程序流程图。Fig. 11 is a program flow chart of the single-chip microcomputer program of the present invention.
图中:1、底板;2、竖板;3、滑动板;4、电极头;5、第一弹簧;6、电极板;7、转动辊;8、第一连杆;9、升降板;10、显示屏;11、固定板;12、伸缩杆;13、第二弹簧;14、安装架;15、U形板;16、第一转轴;17、第一摩擦盘;18、第二转轴;19、扇叶;20、鱼肉;21、第二连杆;22、滑动块;23、第二摩擦盘;24、转动杆;25、连接杆;26、安装框;27、安装板;28、活塞管;29、出气管;30、竖直块;31、竖槽;32、滑块;33、第三弹簧;34、移动框;35、不完全齿轮;36、活塞杆;37、固定块;38、隔条;39、长槽板;40、钮块。In the figure: 1. bottom plate; 2. vertical plate; 3. sliding plate; 4. electrode head; 5. first spring; 6. electrode plate; 7. rotating roller; 8. first connecting rod; 9. lifting plate; 10. Display screen; 11. Fixed plate; 12. Telescopic rod; 13. Second spring; 14. Mounting frame; 15. U-shaped plate; 16. First rotating shaft; 17. First friction disc; 18. Second rotating shaft ; 19, fan blade; 20, fish meat; 21, second connecting rod; 22, sliding block; 23, second friction disc; 24, rotating rod; 25, connecting rod; 26, installation frame; 27, installation plate; 28 , piston tube; 29, outlet pipe; 30, vertical block; 31, vertical slot; 32, slide block; 33, third spring; 34, moving frame; 35, incomplete gear; 36, piston rod; 37, fixed 38, spacer; 39, long slot plate; 40, button block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1至图11,本发明提供一种技术方案:一种控制腌腊鱼欧姆加热干燥过程的装置,包括底板1,底板1的顶部固定有两个竖板2,两个竖板2之间共同竖直滑动安装有升降板9,升降板9的底部与底板1的顶部之间安装有伸缩杆12,且伸缩杆12的伸出杆外壁固定有固定板11,固定板11与底板1之间连接有第二弹簧13,升降板9靠近两侧的顶部均滑动安装有滑动板3和电极板6,且两个电极板6位于两个滑动板3之间,两个电极板6相背面的外壁均安装有电极头4,且两个电极头4共同连接有一个完整的电路,相邻的滑动板3和电极板6之间连接有第一弹簧5,两个滑动板3相背面的外壁分别与两个竖板2的外壁之间铰接有第一连杆8,且当升降板9向上移动时会通过第一连杆8使两个滑动板3相对滑动。Referring to Fig. 1 to Fig. 11, the present invention provides a technical solution: a device for controlling the ohmic heating and drying process of salted fish, comprising a bottom plate 1, two vertical plates 2 are fixed on the top of the bottom plate 1, two vertical plates 2 Common vertical sliding is installed with lifting plate 9 between, and telescopic rod 12 is installed between the bottom of lifting plate 9 and the top of base plate 1, and the extension rod outer wall of telescopic rod 12 is fixed with fixed plate 11, and fixed plate 11 and base plate 1 is connected with a second spring 13, and the top of the lifting plate 9 near both sides is slidably installed with a sliding plate 3 and an electrode plate 6, and the two electrode plates 6 are located between the two sliding plates 3, and the two electrode plates 6 The outer walls of the opposite sides are equipped with electrode heads 4, and the two electrode heads 4 are connected together to form a complete circuit, and the first spring 5 is connected between the adjacent sliding plate 3 and the electrode plate 6, and the two sliding plates 3 phase A first connecting rod 8 is hinged between the outer wall of the back and the outer walls of the two vertical plates 2 , and when the lifting plate 9 moves upward, the two sliding plates 3 will slide relative to each other through the first connecting rod 8 .
将预处理好的鱼肉20放在升降板9上,并通过两个电极板6对其进行固定,在第二弹簧13的弹力作用下,使其初步进行固定,使电极板6与鱼肉20可以紧密连接,然后对两个电极头4通入电流,并与鱼肉20形成一个完成的回路,此时通过鱼肉20自身的电阻,使电流通过鱼肉20时产生热量,从而对鱼肉20进行均匀加热,使鱼肉20中的水分均匀的蒸发出来,这样可以防止鱼肉20干燥时表面水分流水过快而导致鱼肉20表面过于干燥,既提高了鱼肉20干燥后的品质,还提高了干燥的效率。Put the pretreated
而随着鱼肉20的干燥,水分流失会使鱼肉的体积和重量减小,此时在第一弹簧5的弹力作用下,会使升降板9向上移动,可参考图1,此时在第一连杆8的连接作用下,会使两个滑动板3相对滑动,并通过第一弹簧5使两个电极板6相对移动,使电极板6与鱼肉20始终保持接触,避免了鱼肉20在干燥过程中由于水分流失造成的体积减小而造成鱼肉与电极接触不良,同时利用第一弹簧5弹性连接,还可以防止电极板6对鱼肉20造成过度的挤压。And along with the drying of
进一步地,底板1远离升降板9的顶部通过两个安装架14安装有可水平往复滑动的U形板15,且U形板15位于升降板9的上方,U形板15两个支臂靠近升降板9的外壁均开设有竖槽31,且两个竖槽31的内壁均滑动安装有滑块32,滑块32与竖槽31的内顶部连接有第三弹簧33,两个滑块32之间转动安装有转动辊7,且转动辊7的外壁设置有吸水棉。Further, the top of the bottom plate 1 away from the lifting
鱼肉20在加热干燥的同时,通过外部机构带动U形板15往复移动,然后,此时通过转动辊7可以对鱼肉20进行滚压,一方面可以防止鱼肉20由于水分的丢失而弯曲,另一方面对鱼肉20的滚压可以将其表面的水分通过吸水棉吸走,同时将鱼肉20内部的水分向外挤出,这样可以鱼肉20在受热时会比较均匀,进而一定程度上提高了鱼肉20的干燥速率,提高了工作效率。When the
初始时,在第三弹簧33的弹力作用下,可以使转动辊7可以压在鱼肉20上,当鱼肉20失去水分后,体积变小时,鱼肉20会变扁,此时转动辊7与鱼肉20脱离接触,由于鱼肉20干燥后会相对变硬,如果转动辊7继续滚压可能会将鱼肉20破坏,所以随着鱼肉20水分的流失,转动辊7对鱼肉20滚压的压力会逐渐减小,最后脱离接触。Initially, under the elastic force of the
进一步地,两个安装架14的外壁均安装有轴承座,且两个轴承座的轴心共同安装有可转动的第一转轴16,且第一转轴16位于U形板15的两个支臂之间,第一转轴16的两端均固定有转动杆24,转动杆24远离第一转轴16的一端转动连接有连接杆25,连接杆25远离转动杆24的一端转动连接在U形板15的支臂上。Further, the outer walls of the two mounting
通过外部机构带动第一转轴16转动,然后第一转轴16会带动转动杆24圆周转动,然后通过连接杆25的连接作用,从而可以带动U形板15在安装架14上往复移动,此为驱动U形板15做往复移动的第一个实施例。The first
驱动U形板15做往复移动的第二个实施例,如图6所示,U形板15靠近转动杆24的外壁固定有长槽板39,而且长槽板39上开设有呈竖直设置的长槽,转动杆24的外壁固定有钮块40,钮块40与长槽板39上的长槽滑动连接,这样当转动杆24转动时会通过钮块40拨动长槽板39移动,从而带动U形板15往复移动。The second embodiment of driving the
进一步地,位于第一转轴16与升降板9之间的底板1顶部固定有竖直块30,竖直块30的顶部滑动安装有滑动块22,滑动块22的外壁与固定板11的外壁之间转动连接有第二连杆21,当固定板11向上移动时会通过第二连杆21带动滑动块22向远离升降板9的方向移动,滑动块22的顶部固定有安装框26,安装框26靠近第一转轴16的外壁固定有安装板27,安装板27上开设有孔,且孔内安装有可转动的第二转轴18,第二转轴18靠近升降板9的一端安装有扇叶19。Further, a
通过外部机构带动第二转轴18转动,然后第二转轴18带动扇叶19转动,向鱼肉20进行吹风,可以加快空气的流动,进一步提高鱼肉20的干燥速率。The external mechanism drives the second
然后随着鱼肉20水分流失,重量降低的同时,第一弹簧5会带动固定板11和升降板9一起向上移动,此时在第二连杆21的连接作用下,会带动滑动块22向远离升降板9的方向移动,从而使扇叶19逐渐远离鱼肉20,降低对鱼肉20的吹风效率,防止鱼肉20水分流失到一定程度后,扇叶19的继续吹风使鱼肉20表面的水分流失过快而导致鱼肉20表面过于干燥,这样通过鱼肉20重量的变化可以达到自适应调节扇叶19吹风效率的效果。Then along with the water loss of the
扇叶19在吹热风的同时,会对转动辊7也起到烘干的作用,而且由于扇叶19的吹风部位不是位于转动辊7的轴线处,所以当转动辊7与鱼肉20脱离后,扇叶19对转动辊7吹风烘干的同时,还可以使转动辊7轻微转动,使其烘干的面更多,效果更好,这样转动辊7在对鱼肉20滚压的过程中,开始滚压鱼肉20,然后再进行烘干,这样当对下一个鱼肉20进行加工时,转动辊7也已经烘干,减少了需要更换吸水棉的时间,从而一定程度提高了加工效率。When the
进一步地,第一转轴16的外壁固定有第一摩擦盘17,第二转轴18靠近第一摩擦盘17的一端固定有第二摩擦盘23,第二摩擦盘23的弧面外壁与第一摩擦盘17的平面外壁相贴合。Further, the outer wall of the first
当第一转轴16转动时会带动第一摩擦盘17转动,通过摩擦力带动第二摩擦盘23转动,从而带动第二转轴18转动,以及扇叶19转动,当滑动块22向远离升降板9的方向移动时,会使第二转轴18和第二摩擦盘23向靠近第一转轴16移动,此时第一摩擦盘17对第二摩擦盘23的传动比会降低,从而使第二转轴18和扇叶19的转速降低,进而达到了自适应调节扇叶19风力大小的效果。When the first
进一步地,安装框26靠近中间的侧壁固定有两个隔条38,且两个隔条38之间共同水平滑动安装有移动框34,移动框34上下两侧的内壁均开设有齿槽,第二转轴18从移动框34内穿过,且第二转轴18的外壁固定有不完全齿轮35,不完全齿轮35的齿牙与移动框34上下两侧内壁的齿槽间歇性啮合,安装框26靠近上下两侧的内壁均设置有用于产生热空气的加热组件,且两个加热组件关于第一转轴16的轴心中心对称。Further, two
当第二转轴18转动时会带动不完全齿轮35转动,然后不完全齿轮35的齿牙与移动框34上下两侧内壁的齿槽间歇性啮合,从而带动移动框34左右往复移动,从而带动加热组件产生热空气,然后扇叶19吹出的风会变成热风,从而可以进一步提高对鱼肉20的干燥速率。When the second
进一步地,加热组件包括活塞管28,活塞管28固定在安装框26的侧壁,移动框34远离活塞管28的外壁固定有固定块37,固定块37的外壁固定有活塞杆36,活塞杆36的一端伸入活塞管28内并通过活塞板与活塞管28的内壁滑动连接,活塞管28的外壁连通有单向进气管,活塞管28靠近扇叶19的外壁连通有出气管29,且出气管29内安装有排气阀,当排气阀感应到压力达到阈值时打开。Further, the heating assembly includes a
当移动框34不断往复移动时,会通过固定块37带动活塞杆36和活塞在活塞管28内不断往复移动,从而通过单向进气管将空气吸入活塞管28内,然后当活塞移动对空气挤压时,由于排气阀的作用,空气会先压缩,同时空气压缩时,分子之间的间距变小,分子运动更加剧烈,从而产生热量,然后当空气压力到达预设值时,此时排气阀打开将热空气排出,然后随着扇叶19的转动吹到鱼肉20处,对鱼肉20进行加热干燥。When the moving
而且,当第二转轴18转速降低的同时,不完全齿轮35的转速也会降低,从而使活塞管28吸气和喷气的速度也降低,进而使产生的热量也减少,这样在调节扇叶19转速的同时还可以自适应调节热气的产生速率。Moreover, when the speed of the second
工作原理:该控制腌腊鱼欧姆加热干燥过程的装置使用时,将预处理好的鱼肉20放在升降板9上,并通过两个电极板6对其进行固定,在第二弹簧13的弹力作用下,使其初步进行固定,使电极板6与鱼肉20可以紧密连接,然后对两个电极头4通入电流,此时通过鱼肉20自身的电阻,使电流通过鱼肉20时产生热量,从而对鱼肉20进行均匀加热,使鱼肉20中的水分均匀的蒸发出来,这样可以防止鱼肉20干燥时表面水分流水过快而导致鱼肉20表面过于干燥,既提高了鱼肉20干燥后的品质,还提高了干燥的效率。Working principle: when the device for controlling the ohmic heating and drying process of salted fish is used, the pretreated
随着鱼肉20的干燥,水分流失会使鱼肉的体积和重量减小,此时在第一弹簧5的弹力作用下,会使升降板9向上移动,此时在第一连杆8的连接作用下,会使两个滑动板3相对滑动,并通过第一弹簧5使两个电极板6相对移动,使电极板6与鱼肉20始终保持接触,避免了鱼肉20在干燥过程中由于水分流失造成的体积减小而造成鱼肉与电极接触不良。Along with the drying of the
一种控制腌腊鱼欧姆加热干燥过程的方法,包括以下步骤:A method for controlling the ohmic heating and drying process of cured fish, comprising the following steps:
S1:原料鱼的腌制:将1~2kg的原料活鱼敲头即杀死,剖开鱼腹,去除头、尾、鳞、内脏和黑膜,沿脊椎骨剖开制得鱼片,用清水洗净鱼片表面血污,室温下沥干,准确称取鱼肉重量5%~9%的食盐均匀涂抹于鱼片周身,将加盐后鱼片整齐堆码于不锈钢盆中,置于0~5℃冰箱中进行腌制,每隔一段时间上下翻动一次,总共腌制3~5天。S1: Pickling of raw fish: kill 1-2kg live fish by knocking their heads, cut open the belly of the fish, remove the head, tail, scales, viscera and black film, cut the fish fillets along the vertebrae, and rinse with clean water Wash the blood stains on the surface of the fish fillets, drain them at room temperature, accurately weigh 5% to 9% of the weight of the fish meat, and apply salt evenly on the whole body of the fish fillets. ℃ in the refrigerator for marinating, turning it up and down every once in a while, and marinating for 3 to 5 days in total.
进一步地,原料活鱼选择新鲜草鱼,草鱼的质量选择1.5kg,食盐浓度选择鱼肉重量的6%,冰箱储藏温度设为4℃,腌制时间为4天。Further, fresh grass carp is selected as raw material live fish, the mass of grass carp is selected as 1.5kg, the concentration of salt is selected as 6% of the weight of the fish meat, the storage temperature in the refrigerator is set at 4°C, and the curing time is 4 days.
S2:干制:取出经过腌制的鱼肉,用清水清洗鱼肉表面,室温下沥干,对鱼肉进行称重,将鱼肉质量控制在250~280g,将鱼肉放置在升降板9上,并通过两个电极板6进行夹紧固定。S2: Drying: Take out the marinated fish meat, wash the surface of the fish meat with clean water, drain at room temperature, weigh the fish meat, control the quality of the fish meat at 250-280g, place the fish meat on the
进一步地,将鱼肉质量控制在260g,若鱼肉质量较大,优先从鱼尾处切去多余鱼肉。Further, the quality of the fish meat is controlled at 260g. If the quality of the fish meat is relatively large, the excess fish meat is preferentially cut off from the fish tail.
S3:然后通过两个电极头4进行通电,使其形成一个完整的电路,对鱼肉20进行欧姆加热干燥,加热的过程中,鱼肉含水量不断减少,同时体积也不断减小,重量也减轻,此时在第二弹簧13的弹力作用下,会带动升降板9向上移动,在第一连杆8的连接作用下,会带动两个滑动板3和电极板6同时相对滑动,使两个电极板6始终与鱼肉20接触,防止鱼肉20与电极接触不良。S3: Then energize through the two electrode heads 4 to form a complete circuit, and perform ohmic heating and drying on the
电路如图7所示,包括电源、定值电阻、单片机、继电器、导线、显示屏、整流滤波电路。电源电压设为80~120V,定值电阻阻值为200~500Ω,单片机阈值设定为0.8~1.0V。The circuit is shown in Figure 7, including power supply, fixed-value resistor, single-chip microcomputer, relay, wire, display screen, rectification and filtering circuit. The power supply voltage is set to 80-120V, the resistance value of the fixed-value resistor is 200-500Ω, and the threshold value of the single-chip microcomputer is set to 0.8-1.0V.
进一步地,电源电压为100V,定值电阻阻值为300Ω,单片机阈值电压设定为0.9V。Further, the power supply voltage is 100V, the resistance value of the fixed value resistor is 300Ω, and the threshold voltage of the single-chip microcomputer is set to 0.9V.
所述继电器在电路中的起到根据单片机输出的信号控制电路通断的作用,其在电路中的具体连接方式如图8所示。The relay plays a role in the circuit to control the on-off of the circuit according to the signal output by the single-chip microcomputer, and its specific connection mode in the circuit is shown in FIG. 8 .
所述显示屏10能根据单片机改变输出的文字内容,让使用者得知电路的工作状态,其在电路中的具体连接方式如图10所示。The
所述整流滤波电路在电路中起到将交流电变为直流电并滤除交流分量,将50Hz的交流电压变为平滑的直流电压,是定值电阻两端电压更好测量。整流滤波电路在电路中的具体连接方式如图9所示,图中R1为滤波电阻,C1、C2为电容器,D1、D2、D3、D4为二极管。The rectification and filtering circuit functions in the circuit to change the alternating current into direct current and filter out the alternating current component, and convert the 50 Hz alternating voltage into a smooth direct current voltage, so that the voltage at both ends of the fixed value resistor can be better measured. The specific connection method of the rectification filter circuit in the circuit is shown in Figure 9, in which R 1 is a filter resistor, C 1 and C 2 are capacitors, and D 1 , D 2 , D 3 , and D 4 are diodes.
对加热电路的控制主要由单片机来完成,在单片机中预设程序,如图11所示,通过单片机来检测定值电阻两端电压,单片机根据检测到的电压输出信号控制继电器通断电路和显示屏显示内容。The control of the heating circuit is mainly completed by the single-chip microcomputer. The program is preset in the single-chip microcomputer. As shown in Figure 11, the voltage at both ends of the fixed value resistor is detected by the single-chip microcomputer. The single-chip microcomputer controls the relay on and off according to the detected voltage output signal. The display shows the content.
S4:当鱼肉20干燥到预设值后,断开电路,将鱼肉20取下更换新的即可。S4: When the
加热过程中,鱼肉含水量不断减少,鱼肉的电阻不断增大,由于总电源电压不变,定值电阻两端电压不断减少,当检测电压减少到阈值电压时,单片机控制继电器断开电路,并改变显示屏10输出的文字内容,显示屏10显示“结束”时,到达干制终点,得到产品。During the heating process, the water content of the fish keeps decreasing, and the resistance of the fish keeps increasing. Since the total power supply voltage remains unchanged, the voltage at both ends of the fixed value resistor keeps decreasing. When the detection voltage decreases to the threshold voltage, the single-chip microcomputer controls the relay to disconnect the circuit, and Change the text content output by the
本实施例中使用的标准零件可以从市场上直接购买,而根据说明书和附图的记载的非标准结构部件,也可以直根据现有的技术常识毫无疑义的加工得到,同时各个零部件的连接方式采用现有技术中成熟的常规手段,而机械、零件及设备均采用现有技术中常规的型号,故在此不再作出具体叙述。The standard parts used in this embodiment can be directly purchased from the market, and the non-standard structural parts according to the instructions and drawings can also be processed without any doubt based on existing technical common sense. The connection method adopts mature conventional means in the prior art, and the machinery, parts and equipment all adopt the conventional models in the prior art, so no specific description is made here.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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