CN114352940A - Device and method for shutting down gas for gas pipeline - Google Patents
Device and method for shutting down gas for gas pipeline Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及燃气输送技术领域,特别是涉及一种用于燃气管道的停气作业装置及方法。The present invention relates to the technical field of gas transportation, in particular to a gas shutdown operation device and method for a gas pipeline.
背景技术Background technique
燃气管道在抢修、维修、新管接驳等停气作业中,常常因需要排放停气管网内的燃气余气而产生巨大的噪音,目前排放燃气时的噪音通常在45分贝以上,造成了噪音扰民、用户投诉等现象,大大影响作业点附近居民的正常生活;而且直接排放燃气还会污染环境,也是一种经济上的浪费。Gas pipelines often generate huge noise due to the need to discharge the residual gas in the gas pipeline network during emergency repair, maintenance, new pipe connection and other gas shutdown operations. At present, the noise when discharging gas is usually above 45 decibels, causing noise Disturbing residents, user complaints and other phenomena greatly affect the normal life of residents near the operation site; and direct gas emission will pollute the environment, which is also an economic waste.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:燃气管道在停气作业中排放停气管网内的燃气余气时,会产生噪声及污染环境,造成浪费。The technical problem to be solved by the present invention is: when the gas pipeline discharges the residual gas in the gas stop pipe network during the gas stop operation, noise and environmental pollution will be generated, resulting in waste.
为了解决上述技术问题,本发明一方面提供了一种用于燃气管道的停气作业装置,包括第一立管、第二立管、横管、第一球阀、第二球阀、第三球阀、第四球阀、第一压力表、第二压力表及用于设置在燃气管道上的主阀门;In order to solve the above technical problems, one aspect of the present invention provides a gas shutdown operation device for a gas pipeline, including a first riser, a second riser, a horizontal pipe, a first ball valve, a second ball valve, a third ball valve, the fourth ball valve, the first pressure gauge, the second pressure gauge and the main valve for setting on the gas pipeline;
所述第一立管的下端通过所述第一球阀与所述主阀门一侧的燃气管道连通,所述第二立管的下端通过所述第四球阀与所述主阀门另一侧的燃气管道连通;The lower end of the first riser is connected to the gas pipeline on one side of the main valve through the first ball valve, and the lower end of the second riser is connected to the gas pipeline on the other side of the main valve through the fourth ball valve pipeline connection;
所述横管的一端通过所述第二球阀与所述第一立管连通,所述横管的另一端通过所述第三球阀与所述第二立管连通;One end of the horizontal pipe is communicated with the first riser pipe through the second ball valve, and the other end of the horizontal pipe is communicated with the second riser pipe through the third ball valve;
所述第一压力表用于测量所述第一立管内的气压,所述第二压力表用于测量所述第二立管内的气压。The first pressure gauge is used to measure the air pressure in the first riser, and the second pressure gauge is used to measure the air pressure in the second riser.
进一步的,所述横管为高压气体金属网软管。Further, the horizontal pipe is a high-pressure gas metal mesh hose.
进一步的,所述第一立管及所述第二立管均为无缝钢管。Further, the first standpipe and the second standpipe are both seamless steel pipes.
进一步的,所述第一立管的侧面上设有第一连接头,所述第二立管的侧面设有第二连接头,所述第二球阀与所述第一连接头连接,所述第三球阀与所述第二连接头连接。Further, the side of the first riser is provided with a first connecting head, the side of the second riser is provided with a second connecting head, the second ball valve is connected with the first connecting head, and the The third ball valve is connected with the second connecting head.
进一步的,所述第一立管的上端及所述第二立管的上端均高于地面。Further, both the upper end of the first riser and the upper end of the second riser are higher than the ground.
进一步的,上述停气作业装置还包括第三压力表及氦气罐,所述氦气罐与调压设备通过气体连接软管连接,所示第三压力表设于所述气体连接软管上。Further, the above-mentioned gas stop operation device also includes a third pressure gauge and a helium gas tank, the helium gas tank and the pressure regulating device are connected by a gas connection hose, and the third pressure gauge shown is provided on the gas connection hose. .
本发明另一方面提供了一种用于燃气管道的停气作业方法,采用了上述任一项所述的停气作业装置实现,包括:Another aspect of the present invention provides a gas shutdown operation method for a gas pipeline, which is realized by using the gas shutdown operation device described in any of the above, including:
S1、在计划停气时间前关闭主阀门,并使第一球阀与第四球阀打开,第二球阀与第三球阀关闭;S1. Close the main valve before the planned gas stop time, open the first ball valve and the fourth ball valve, and close the second ball valve and the third ball valve;
S2、在第二压力表的测量值下降到设定值时,打开第二球阀与第三球阀,并通过调节第二球阀与第三球阀使第二压力表的测量值稳定在设定值;S2. When the measurement value of the second pressure gauge drops to the set value, open the second ball valve and the third ball valve, and stabilize the measurement value of the second pressure gauge at the set value by adjusting the second ball valve and the third ball valve;
S3、在计划停气时间时关闭第二球阀与第三球阀。S3. Close the second ball valve and the third ball valve during the planned gas stop time.
进一步的,所述设定值为0.03MPA。Further, the set value is 0.03MPA.
上述技术方案所提供的一种用于燃气管道的停气作业装置及方法,与现有技术相比,其有益效果在于:通过在停气前,用第一立管、横管及第二立管将主阀门上游管道段的正常压力端燃气临时输送给主阀门下游需要停气作业的管道段,作为停气作业端临时性的燃气补充,并通过相应球阀来控制需要停气作业的管道段内的燃气压力,使其满足为用户正常使用需求;在停气时关闭所有球阀后,停气作业端管道压力远小于正常压力端管道压力,停气作业端管道压力快速将为0,并不会产生噪音扰民,不需要排放停气管网内的燃气到大气中,不会污染环境,节约了成本。Compared with the prior art, a gas stop operation device and method for a gas pipeline provided by the above technical solution has the beneficial effect of: The pipe temporarily transports the gas at the normal pressure end of the upstream pipeline section of the main valve to the pipeline section downstream of the main valve that needs to be shut down as a temporary gas supplement at the gas shut down end, and controls the section of the pipeline that needs gas shut down through the corresponding ball valve. The gas pressure inside makes it meet the normal use requirements of users; after closing all ball valves during gas shutdown, the pipeline pressure at the gas stop operation end is much lower than the normal pressure side pipeline pressure, and the pipeline pressure at the gas stop operation end will quickly become 0, which is not It will generate noise and disturb the people, and there is no need to discharge the gas in the gas-stopping pipe network into the atmosphere, which will not pollute the environment and save costs.
附图说明Description of drawings
图1是本发明实施例的停气作业装置的结构示意图;Fig. 1 is the structural schematic diagram of the gas shut-off operation device of the embodiment of the present invention;
图2是本发明实施例的第三压力表及氦气罐的工作原理图;Fig. 2 is the working principle diagram of the third pressure gauge and helium gas tank of the embodiment of the present invention;
图3是本发明实施例的停气作业方法的流程图。FIG. 3 is a flow chart of a gas shutdown operation method according to an embodiment of the present invention.
其中,1-第一立管,2-第二立管,3-横管,4-第一球阀,5-第二球阀,6-第三球阀,7-第四球阀,8-第一压力表,9-第二压力表,10-主阀门,11-地面,12-第三压力表,13-氦气罐,14-调压设备。Among them, 1-first riser pipe, 2-second riser pipe, 3-cross pipe, 4-first ball valve, 5-second ball valve, 6-third ball valve, 7-fourth ball valve, 8-first pressure Table, 9-second pressure gauge, 10-main valve, 11-ground, 12-third pressure gauge, 13-helium gas tank, 14-pressure regulating equipment.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.
在本发明的描述中,应当理解的是,本发明中采用术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "lateral", The orientation or positional relationship indicated by "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description The present invention and simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated connection. It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
如图1所示,本发明实施例提供了一种用于燃气管道的停气作业装置,包括第一立管1、第二立管2、横管3、第一球阀4、第二球阀5、第三球阀6、第四球阀7、第一压力表8、第二压力表9及用于设置在燃气管道上的主阀门10;As shown in FIG. 1 , an embodiment of the present invention provides a gas shutdown operation device for a gas pipeline, including a
第一立管1的下端通过第一球阀4与所述主阀门10一侧的燃气管道连通,第二立管2的下端通过所述第四球阀7与所述主阀门10另一侧的燃气管道连通;The lower end of the
横管3的一端通过所述第二球阀5与第一立管1连通,横管3的另一端通过第三球阀6与所述第二立管2连通;One end of the horizontal pipe 3 is communicated with the first
第一压力表8用于测量所述第一立管1内的气压,第二压力表9用于测量第二立管2内的气压。The
基于上述方案,通过在停气前,用第一立管1、横管3及第二立管2将主阀门10上游管道段的正常压力端燃气临时输送给主阀门10下游需要停气作业的管道段,作为停气作业端临时性的燃气补充,并通过相应球阀来控制需要停气作业的管道段内的燃气压力,使其满足为用户正常使用需求;在停气时关闭所有球阀后,停气作业端管道压力远小于正常压力端管道压力,停气作业端管道压力快速将为0,并不会产生噪音扰民,不需要排放停气管网内的燃气到大气中,不会污染环境,节约了成本。Based on the above scheme, the
具体的,可在计划停气时间前3小时左右提前关闭主阀门10,然后打开第一球阀4和第四球阀7,第二球阀5与第三球阀6处于关闭状态,通过第一压力表8与第二压力表9分别测量压力,第一压力表8测量值为正常压力端压力,第二压力表9测量值为停气作业端压力值,停气作业端压力会缓慢下降,当其下降至设置值时,打开第二球阀5及第三球阀6,并使第二压力表9测量值稳定在设定值,该设定值压力能够满足用户端正常使用燃气,但是会小于正常压力端的压力,在到达计划停气时间段的前几分钟内,关闭第二球阀5与第三球阀6,是停气作业端管道压力逐渐降低至0MPA,避免向外界排放燃气。Specifically, the
可选的,本实施例的横管3为高压气体金属网软管,高压气体金属网软管具有一定的柔韧性,并且能够满足通气的要求,可以降低第一立管1与第二立管2的安装误差,在两个立管之间的距离存在较大误差时,在现场也能够装配,适应当地现场环境。Optionally, the horizontal pipe 3 in this embodiment is a high-pressure gas metal mesh hose. The high-pressure gas metal mesh hose has certain flexibility and can meet the requirements of ventilation, which can reduce the size of the
可选的,在本实施例中,第一立管1及第二立管2均为无缝钢管,无缝钢管一体加工,具有良好的气密性,能够保证燃气不会在传输过程中泄露。Optionally, in this embodiment, the
在本实施中,为了便于横管3与第一立管1及第二立管2的连接,第一立管1的侧面上设有第一连接头,第二立管2的侧面设有第二连接头,第二球阀5与所述第一连接头连接,第三球阀6与第二连接头连接。In this embodiment, in order to facilitate the connection between the horizontal pipe 3 and the
如图1所示,为了便于安装与操作,第一立管1的上端及第二立管2的上端均高于地面11,安装和操作时地面11及地下井中可分别有一人。As shown in FIG. 1 , in order to facilitate installation and operation, the upper end of the
如图2所示,本实施例的停气作业装置还包括第三压力表12及氦气罐13,所述氦气罐13与调压设备14通过气体连接软管连接,所示第三压力表12设于所述气体连接软管上。其中,调压设备14为停气作业时需要维修的设备,氦气罐13用于在向用户重新供气前对管路是否漏气进行检测时,向用户端通氦气。As shown in FIG. 2 , the gas shutdown operation device of this embodiment further includes a
具体的,如图2所示,调压设备14需要停气进行维修时,采用上述方式停气后,A、B、C三栋燃气立管随即进入停气状态,恰好B栋内有一在用户正在使用燃气炉具在煲汤,该用户并不知道调压设备14因漏气需要紧急停气,刚好户内燃气炉具的熄火保护装置失灵,在调压设备14维修完毕后,不经检验就恢复供气时,B栋的正在用气的燃气灶将会泄漏出燃气至整个房间或者整间房屋,在达到爆炸极限值,遇点火源就会引起爆炸等等不安全的事故发生。为防止以上不安全的事故发生,在恢复通气之前,先用氦气对整个停气的燃气管网进行充装(氦气为惰性气体,是不可燃气体,也不助燃,氦气与氮气、二氧化碳等一些惰性气体相比较,具有价格上的优势,气体性质稳定),当充入的氦气在整个停气的燃气管网内的压力上升至工作压力2500Pa时,停止充装氦气,接上压力表监测压力,当监测压力在3至5分钟内没有变化时(监测压力还是2500Pa),则代表停气的燃气管网范围内的燃气管道,经测试没有泄露燃气的安全隐患,此时可以排出管道内的氦气,恢复供应燃气。否则如果当管道监测压力不断的下降时,表明停气的燃气管网范围内的燃气管道存在泄露现象,此时必须要查找出漏气点,将漏气点处置后,再进行充入氦气监测管道压力,稳压后再无异常时才能恢复供气。Specifically, as shown in FIG. 2 , when the
如图3所示,本发明实施例还提供了一种用于燃气管道的停气作业方法,采用了上述停气作业装置实现,包括:As shown in FIG. 3 , an embodiment of the present invention also provides a gas shutdown operation method for a gas pipeline, which is realized by the above-mentioned gas shutdown operation device, including:
S1、在计划停气时间前关闭主阀门10,并使第一球阀4与第四球阀7打开,第二球阀5与第三球阀6关闭;S1. Close the
S2、在第二压力表9的测量值下降到设定值时,打开第二球阀5与第三球阀6,并通过调节第二球阀5与第三球阀6使第二压力表9的测量值稳定在设定值;S2. When the measurement value of the
S3、在计划停气时间时关闭第二球阀5与第三球阀6。S3. Close the
其中,所述设定值为0.03MPA。Wherein, the set value is 0.03MPA.
具体的,可在计划停气时间前3小时左右关闭所有关于本次管网停气作业的相关燃气管道阀门,打开第一球阀4、第四球阀7,关闭第二球阀5、第三球阀6,分别查看第一压力表8、第二压力表9上显示的压力读数,正常压力端的第一压力表8的压力读数为:0.25MPA(中压管网运营的压力),第二压力表9的压力读数为一开始的0.25MPA,经时间的推移而不断的下降(因为管网停气作业片区,相关阻断的燃气管道阀门已关闭,停气管网内的用户不断在使用燃气,导致的停气管网内压力不断下降),当第二压力表9的压力读数下降至0.03MPA时,而此时还没有到达计划停气的时间段内,则需要缓慢开启第二球阀5、第三球阀6至第二压力表9的压力读数稳定在0.03MPA,使正常压力端的燃气临时经过高压过气金属网软管到达停气作业端,作为停气作业端临时性的燃气补充;此时需要监控第二压力表9的压力读数,当发现压力高于或低于0.03MPA时,及时调整第二球阀5、第三球阀6的开合程度,来稳定第二压力表9的压力读数在0.03MPA(因调压设备14供气关系,调压设备14的进口压力在低于0.03MPA时,大概率会出现切断阀跳停,而无法继续正常供气的情况),在到达计划停气时间段的前几分钟内,我们可以缓慢关闭第二球阀5、第三球阀6,使停气管网内的压力逐渐在到达计划停气时间段内时压力下降为0MPA。Specifically, all relevant gas pipeline valves related to the gas shutdown operation of the pipeline network can be closed about 3 hours before the planned gas shutdown time, the
综上,本发明实施例提供一种用于燃气管道的停气作业装置及方法,具有以下有益效果:To sum up, the embodiments of the present invention provide a gas shutdown operation device and method for a gas pipeline, which have the following beneficial effects:
1、管网停气作业时,不需要排放停气管网内的燃气到大气中,不会污染环境。1. When the gas network is shut down, it is not necessary to discharge the gas in the gas shut down pipe network into the atmosphere, which will not pollute the environment.
2、管网停气作业时,不需要排放停气管网内的燃气到大气中,不会产生噪音扰民。2. When the gas network is shut down, it is not necessary to discharge the gas in the gas shut-off pipe network into the atmosphere, and no noise will be generated to disturb the people.
3、管网停气作业时,不需要排放停气管网内的燃气到大气中,从经济的角度出发,直接排放燃气就等于直接耗损,不直接排放燃气转换为用户使用,就等于公司的盈利,例如:DN630的燃气管网需要进行停气作业,燃气管网约为1000米时,停气管网体积约为311.6立方米,现行我司天然气价格为4元每一立方米(民用气、商业用气、工业用气取中间值),计算出该次作业直接排放燃气就直接耗损1246.3元,不直接排放燃气转换为用户使用盈利1246.3元,不排放技术比直接排放技术盈利2492.5元(单次停气作业)。3. When the gas network is shut down, it is not necessary to discharge the gas in the gas shut-off network into the atmosphere. From an economic point of view, the direct gas discharge is equivalent to direct consumption, and the non-direct gas discharge is converted into the user's use, which is equivalent to the company's profit , For example: the gas pipeline network of DN630 needs to stop the gas operation. When the gas pipeline network is about 1000 meters, the volume of the gas pipeline network is about 311.6 cubic meters. The current natural gas price of our company is 4 yuan per cubic meter (civil gas, commercial The intermediate value of gas consumption and industrial gas consumption), it is calculated that the direct consumption of gas in this operation will directly consume 1246.3 yuan, and the conversion of non-discharged gas into the user's profit is 1246.3 yuan, and the non-emission technology is more profitable than the direct emission technology. gas stop operation).
4、当停气施工完成后,需恢复供气时,使用高压过气金属网软管进行对停气作业端的恢复正常压力供气,比直接开启主阀门10恢复正常压力供气,可大量减少恢复供气的过程中因压力差导致管道内的扬尘大小,减低停气作业端调压设备14跳停的风险,提升用户的用气感受。4. When the gas supply needs to be restored after the gas stop construction is completed, use a high-pressure gas-passing metal mesh hose to restore the normal pressure gas supply to the gas stop operation end, which can be greatly reduced compared to directly opening the
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and substitutions can be made. These improvements and substitutions It should also be regarded as the protection scope of the present invention.
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