Disclosure of Invention
The invention aims to overcome the defects in the prior art, provide a processing box and a printer, and solve the problems that the existing technology cannot effectively detect the storage of the developer in a developing bin and the detection accuracy is low.
In a first aspect, the present invention provides a process cartridge including a developing cartridge, a light sensing portion, and a movable portion;
The developing bin is used for storing developer;
The light sensing part is connected to the outer wall surface of the developing bin, a light passage is arranged in the light sensing part, a yielding channel is arranged on the upper side and/or the lower side of the light passage, and a through accommodating chamber is formed by the light passage and the yielding channel;
The movable part comprises a shielding member and a moving member, the moving member is arranged in the developing bin, the shielding member is connected with the moving member, the shielding member is arranged in the accommodating chamber and is driven by the moving member to switch between the light path and the abdication channel, the moving member is provided with a contact plane, and the contact plane is in butt joint with the developer.
In some embodiments, the device further comprises a driving unit for driving the moving member to move in a vertical direction or rotate about a connecting shaft.
In some embodiments, the driving unit is a stirring frame, the stirring frame is rotatably connected in the developing bin, and an elastic action part is arranged on the stirring frame, and the elastic action part rotates along with the stirring frame and intermittently applies lifting force to the moving member in the rotation process.
In some embodiments, the spring action is made of POM material.
In some embodiments, the drive unit includes a drive motor coupled to the moving member.
In some embodiments, the moving member comprises a first magnetic block, the shielding member comprises a second magnetic block, and the moving member and the shielding member are magnetically connected with the second magnetic block through the first magnetic block.
In some embodiments, the moving member includes a catch groove, the shielding member includes a catch block, the moving member and the shielding member are connected with the catch block through the catch groove, and a wall surface of the developing bin is provided with a sliding groove for the catch block to move up and down.
In some embodiments, the moving member and the shielding member are integrally formed, a structural connection part of the moving member and the shielding member is an intermediate connection part, and a sliding groove for the intermediate connection part to move up and down is formed on a wall surface of the developing bin.
In some embodiments, the developing device further comprises a sealing member arranged between the moving member and the inner wall surface of the developing bin, and the sealing member is provided with a yielding groove corresponding to the sliding groove.
In some embodiments, a limiting connecting frame is arranged in the developing bin, and the moving member comprises a connecting plate which is in limiting connection with the limiting connecting frame.
In some embodiments, the limiting connecting frame is provided with a guiding groove, and the guiding direction of the guiding groove is consistent with the direction of vertical movement of the moving member.
In some embodiments, the limiting connecting frame is provided with a limiting hole, and the connecting plate is rotatably connected to the limiting hole.
In some embodiments, a supporting frame is arranged in the developing bin, the contact plane is arranged at the bottom of the moving member, the supporting frame is used for containing developer, and the contact plane is supported by the developer on the supporting frame.
In some embodiments, a limiting seat is arranged in the developing bin, a through hole is arranged in the limiting seat, a contact block is arranged at the bottom of the connecting plate, the contact plane is arranged at the bottom of the contact block, the contact block is slidably connected in the limiting seat, the through hole of the limiting seat is connected with the storage space of the developing bin, and the contact plane is supported by the developer in the developing bin.
In some embodiments, the developer cartridge further includes an elastic member that acts on the moving member to bring the contact plane into abutment with an upper surface of the developer.
In a second aspect, the present invention further provides a printer, including a process cartridge as described above, and further including a light emitter for providing a light source to a light entrance of a light path of the light sensing portion, a light imager for sensing a light signal at a light exit of the light path of the light sensing portion, and a processor for responding to a detection result of the light imager.
The invention has the beneficial effects that:
therefore, according to the embodiment of the disclosure, the light path in the light sensing part is positioned outside the developing bin, the shielding member can be switched between the light path and the yielding channel in the accommodating chamber, the position of the shielding member is related to the position of the moving member, the contact plane of the moving member is adapted to the storage amount of the developer, when the storage amount of the developer is sufficient, the contact plane is correspondingly positioned at a high position, and the moving member drives the shielding member to shield the light path; when the residual quantity of the developer is insufficient, the contact plane is correspondingly in a low position, and the moving component drives the shielding component to leave the light path and enter the abdication channel, so that the change of the optical signal is formed.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, when it is described that a specific device is located between a first device and a second device, an intervening device may or may not be present between the specific device and the first device or the second device. When it is described that a particular device is connected to other devices, the particular device may be directly connected to the other devices without intervening devices, or may be directly connected to the other devices without intervening devices.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
Applicants' studies found that:
In order to detect whether the developer storage amount in the developing box is exhausted or not, a processing box exists in the prior art, a transparent window is formed in the developing box, light rays are emitted into the box from the transparent window, and when the developer is sufficient, the light rays are blocked by the developer; when the residual quantity of the developer is insufficient, the light is reflected out after passing through the inner space of the developing box, and the electrophotographic image forming apparatus receives the change of the light signal to send out corresponding prompt information.
However, in the above technology, the inner wall of the transparent window is easy to be adhered with residual carbon powder, which affects the penetration of light, even if the developer in the developing box is exhausted, the carbon powder remained on the inner wall of the transparent window still affects the penetration of the light path, thereby affecting the detection accuracy.
In view of this, in the present disclosure, referring to fig. 1 to 11, there is provided a process cartridge including a developing cartridge 100, a light sensing portion 200, and a movable portion;
the developing hopper 100 is for storing developer;
The light sensing part 200 is connected to the outer wall surface of the developing bin 100, a light passage 201 is arranged in the light sensing part 200, a relief channel 202 is arranged on the upper side and/or the lower side of the light passage 201, the light passage 201 and the relief channel 202 form a through accommodating chamber 203, and it is noted that the accommodating chamber 203 can be a chamber inside the light sensing part 200, so that the inner parts of the light sensing part can be protected relatively clean, or an open chamber directly communicated with the outside can be formed, namely, the relief channel 202 can be arranged in the structural wall surface of the light sensing part 200, can also extend out of the structural wall surface of the light sensing part 200 and be communicated with the outside, and thus, the light sensing part can be convenient for manual adjustment interference;
The movable part comprises a shielding member 310 and a moving member 320, the moving member 320 is arranged in the developing bin 100, the shielding member 310 is connected with the moving member 320, the shielding member 310 is arranged in the accommodating chamber 203 and is switched between the light path 201 and the yielding channel 202 under the driving of the moving member 320, the moving member 320 is provided with a contact plane 321, and the contact plane 321 is abutted with the developer.
It should be noted that, the light sensing portion 200 is fixed on the developing chamber 100, the movable portion is used to control the on-off of the light path 201 in the light sensing portion 200, and the movable portion senses the storage of the developer in the developing chamber 100, more specifically, the movable portion includes a shielding member 310 and a moving member 320, wherein the shielding member 310 is slidable in the accommodating chamber 203, and the moving member 320 applies a force to the shielding member 310.
Since the light path 201 in the light sensing portion 200 is located outside the developing bin 100, the shielding member 310 can be switched between the light path 201 and the yielding channel 202 in the accommodating chamber 203, the position of the shielding member 310 is related to the position of the moving member 320, the contact plane 321 of the moving member 320 is adapted to the storage amount of the developer, when the storage amount of the developer is sufficient and is supported by the developer, the contact plane 321 is correspondingly located at a high position, and the moving member 320 drives the shielding member 310 to shield the light path 201; when the remaining amount of the developer is insufficient, the supporting point of the developer is also lowered, the contact plane 321 is correspondingly at a low position, and the moving member 320 drives the shielding member 310 to leave the optical path 201 and enter the abdication channel 202, so as to form a change of an optical signal.
It should be noted that for the specific mechanical environment in which the moving member 320 drives the shutter member 310, there are at least two embodiments:
Embodiment 1: the moving member 320 applies a force to the shielding member 310 only by gravity, so that the shielding member 310 can move between the light path 201 and the yielding channel 202, when the remaining amount of the developer is insufficient and the highest plane of the developer correspondingly descends, the moving member 320 correspondingly descends due to the gravity, so that the contact plane 321 of the moving member 320 is still abutted against the highest plane of the developer to feed back the actual developer stock, and naturally, if the developer is exhausted, the contact plane 321 of the moving member 320 cannot be naturally contacted with the developer, or a small part of the developer still remains, and the contact plane 321 of the moving member 320 still contacts the part of the developer, but correspondingly the shielding member 310 is moved into the yielding channel 202;
Embodiment 2: in this embodiment, the driving unit may further include a force-receiving component, that is, there is another force-applying portion to apply force to the moving component 320, so that the moving component 320 moves according to a set state, in order to make the moving component 320 better adapt to the storage of the developer, and avoid that the contact plane 321 is buried under the highest plane of the developer and cannot well reflect the real developer storage, so that the driving unit drives the moving component 320 to move, where the movement may be a movement in a vertical direction, or may be a rotation about a connection axis, so that the moving component 320 can better separate from the developer, and then the moving component 320 contacts the top surface of the developer again under the action of its own gravity or other auxiliary force-receiving components, so as to improve the detection accuracy.
Additionally, when the driving unit drives the moving member 320 to move, the yielding channel 202 is disposed on both the upper side and the lower side of the optical path 201, one side is used for yielding movement when the driving unit drives, and the other side is used for yielding movement caused by natural descent of the moving member 320. When only the moving member 320 is under the gravity, only one side of the yielding channel 202 is provided, because the displacement trend of the moving member 320 is unidirectional.
For the implementation of the drive unit, there are at least the following two examples:
Example 1:
Referring to fig. 3, 4 and 5, in this embodiment 1, the driving unit is a stirring frame 401, the stirring frame 401 is rotatably connected to the inside of the developing cartridge 100, one of the stirring frames 401 is used to stir the developer by a plurality of flexible stirring blades fixed thereto while rotating clockwise or counterclockwise, which is present in many process cartridges; in this embodiment, an elastic acting portion 402 is disposed on the stirring frame 401, the elastic acting portion 402 is disposed between two stirring blades and is spaced from the stirring blades, the elastic acting portion 402 rotates along with the stirring frame 401 and intermittently applies a lifting force to the moving member 320 during rotation, that is, during rotation, when the elastic acting portion 402 rotates to a position where the moving member 320 is located, a lifting force is provided to a force receiving portion of the moving member 320, so that the moving member 320 can move in a vertical upward direction or rotate around a connecting shaft, and when the moving member 320 moves to a certain position, and the elastic acting portion 402 rotates past and is separated from the moving member 320, the moving member 320 falls down, so that the contact plane 321 contacts the developer plane again.
In one embodiment, the elastic action part 402 is made of POM material, has good elasticity, does not adversely affect the developer, and has good stability.
Example 2:
In this embodiment 2, the driving unit includes a driving motor, which is connected to the moving member 320, and in combination with the operation principle of the stirring frame 401 in embodiment 1, in this embodiment 2, it is also possible to use the driving motor, that is, the driving motor controls the moving member 320 to move through a transmission gear, and also to rotate forward and backward, and a highest point is set, and when the moving member 320 moves to this highest point, the driving motor is stopped, and the moving member 320 descends to make the contact plane 321 abut against the developer.
Additionally, the connection between the moving member 320 and the shielding member 310 may be a direct physical connection or may be no physical connection, so long as there is a strong transmission between them, so long as the moving member 320 is convenient to control the shielding member 310 to move, so at least the following three embodiments exist for the connection manner between the moving member 320 and the shielding member 310:
example 3:
Referring to fig. 16 and 20, in embodiment 3, the moving member 320 includes a first magnetic block 322, the shielding member 310 includes a second magnetic block 311, the first magnetic block 322 and the second magnetic block 311 are close to each other, but do not directly contact each other, and generate magnetic attraction force, the moving member 320 and the shielding member 310 are magnetically connected to each other through the first magnetic block 322 and the second magnetic block 311, in this embodiment, the wall surface of the developing chamber 100 does not need to be opened, and the moving member 320 and the shielding member 310 are linked on the premise of maintaining the integrity of the wall surface of the developing chamber 100; when the moving member 320 is lifted and moved upward, the shielding member 310 is also moved upward, and at this time, the light path 201 is shielded by the partial shielding member 310; when the moving member 320 descends, the shutter member 310 also moves downward, and when the shutter member 310 completely leaves the light path 201, it is confirmed that the developer has been exhausted. This way, the sealability of the developing cartridge 100 is improved.
Example 4:
Referring to fig. 8 and 10, in this embodiment 4, the moving member 320 includes a fastening slot, the shielding member 310 includes a fastening block 312, the moving member 320 and the shielding member 310 are connected to the fastening block 312 through the fastening slot, that is, there is a directly connected physical structure, the moving member 320 and the shielding member 310 are connected at the connecting portion by fastening, and accordingly, a sliding slot 101 for the fastening block 312 to move up and down is provided on the wall surface of the developing chamber 100.
Example 5:
In this embodiment 5, the moving member 320 and the shielding member 310 are integrally formed, the structural connection between the moving member 320 and the shielding member 310 is a middle connection portion, and the wall surface of the developing chamber 100 is provided with the sliding groove 101 for the middle connection portion to move up and down, that is, in this embodiment, an integral structure is adopted, so that the structural integration is improved.
In embodiments 4 and 5, in order to improve the sealability of the developing cartridge 100, the developing cartridge further comprises a seal 501, the seal 501 is disposed between the moving member 320 and the inner wall surface of the developing cartridge 100, the seal 501 is provided with a relief groove corresponding to the sliding groove 101, the seal 501 and the developing cartridge 100 are kept relatively motionless, the moving member 320 is closely attached to the seal 501, when the moving member 320 moves, the sealing contact with the seal 501 is also maintained, and no matter whether the moving member 320 moves in a high position or a low position, the moving member 320 covers the relief groove of the seal 501, so that the developer cannot flow out from the relief groove.
In this embodiment, in order to improve the limit guiding effect when the moving member 320 moves, the developing bin 100 is provided with the limit connecting frame 102, the moving member 320 includes the connecting plate 324, the connecting plate 324 is connected to the limit connecting frame 102 in a limit manner, and under the driving of the driving unit, in combination with the limit relationship between the connecting plate 324 and the limit connecting frame 102, according to the moving manner of the moving member 320, at least the following embodiments exist:
Example 6:
Referring to fig. 12 to 16, in embodiment 6, the moving direction of the connecting plate 324a is a vertical direction, the limiting connecting frame 102a is provided with a guiding slot 103, the guiding direction of the guiding slot 103 is consistent with the direction of the vertical movement of the connecting plate 324a, the connecting plate 324a can only move upwards along the guiding slot 103 when lifted up by the driving unit under the action of the guiding slot 103, and after being separated from the driving unit, the connecting plate 324a descends along the guiding slot 103, and accordingly, the moving member 320 drives the shielding member 310 to descend.
Example 7:
Referring to fig. 17 to 20, in embodiment 7, the moving direction of the moving member 320 is rotated around a connection axis, the limiting connecting frame 102b is provided with the limiting hole 104, the connecting plate 324b is rotatably connected to the limiting hole 104, when the moving member 320 is shifted by the driving unit, the connecting plate 324b rotates around the connection axis where the limiting hole 104 is located, and naturally, the moving member 320 may rotate clockwise or anticlockwise, and accordingly the abdication channel 202 is opened in the moving direction of the shielding member 310, in this embodiment, when the developer is exhausted, the moving member 320 is lowered to a lower plane, and the shielding member 310 is in a high position due to the rotation characteristic of the connection axis, and when the shielding member is tilted, the abdication channel 202 is disposed on the upper side of the optical path 201, so that the shielding member 310 can completely enter the abdication channel 202, and the light completely passes through the optical path 201.
As an embodiment, referring to fig. 4, 5, 8 and 11, since the wall surface of the developing chamber 100 has a certain arc, and the light sensing part 200 is fixed on the wall surface, in order to adapt to the situation that the storage amount of the developer in the developing chamber 100 is not large but is not exhausted yet, and prevent the situation that the developer gathers at the arc bottom and the moving member 320 cannot react well, the developing chamber 100 is provided with the supporting frame 105, the contact plane 321 is arranged at the bottom of the moving member 320, the supporting frame 105 is used for accommodating the developer, the contact plane 321 is supported by the developer on the supporting frame 105, and it is required to be stated that, by using the rotation of the stirring frame 401, the stirring frame 401 stirs and stirs the developer by using the stirring blade thereon, during the rotation, the stirring blade drives the developer to enter the supporting frame 105, so that the contact plane 321 of the moving member 320 can also contact the developer, and under the support of the developer, the moving member 320 can also drive the shielding member 310 to shield the light path 201.
As an implementation manner, referring to fig. 13 to 16, a limit seat 106 is disposed in the developing bin 100, a through hole 107 is disposed in the limit seat 106, a contact block 325a is disposed at the bottom of the connecting plate 324a, a contact plane 321 is disposed at the bottom of the contact block 325a, the contact block 325a is slidably connected in the limit seat 106, the limit seat 106 also has a limit guiding function, the through hole 107 of the limit seat 106 is connected with a storage space of the developing bin 100, the contact plane 321 is supported by the developer in the developing bin 100, when the developer is sufficient, the developer will fill into the through hole 107 of the limit seat 106 and support the contact plane 321, and because the connecting plate 324 has a certain length, the contact block 325a can extend to a position close to the bottom of the developing bin 100, so as to more truly reflect the real storage amount of the developer in the developing bin 100.
Of course, as another embodiment, in connection with fig. 18 to 20, by controlling the structure size, the contact block 325b at the bottom of the connection plate 324b may be extended as a weight to a longer distance so as to better contact the developer at the bottom of the developing cartridge 100, and when lifted, the moving member 320 may be rotated or moved correspondingly by the gravity of the contact block 325 b.
As an embodiment, to improve the contact between the moving member 320 and the developer, an elastic member is further included, which acts on the moving member 320, wherein the elastic member may apply a downward force to the moving member 320 or an upward force to the moving member 320, and may also provide a rotational force similar to a torsion spring so that the contact plane 321 contacts the upper surface of the developer; in this embodiment, the elastic member applies a downward force to the moving member 320, and when the moving member 320 is lifted, the elastic member is compressed, and when the moving member 320 is separated from the driving unit, the moving member 320 falls down under the action of the elastic member to better abut against the upper surface of the developer.
In a second aspect, the present disclosure further provides a printer, including a process cartridge according to the foregoing embodiment, and further including a light emitter, a light imager, and a processor, where the process cartridge can control on/off of the light path 201 according to the amount of the developer stored in the developing chamber 100, and the light providing, the light signal detecting, and the subsequent control actions are all performed by the light emitter, the light imager, and the processor outside the process cartridge, and further, the light emitter is configured to provide a light source to the light inlet of the light path 201 of the light sensing portion 200, the light imager is configured to sense the light signal at the light outlet of the light path 201 of the light sensing portion 200, and the processor is configured to respond to the detection result of the light imager, where the response result may be a prompt for the printer to send, including an audible and visual prompt.
Compared with the prior art, the invention provides a processing box and a printer, wherein the light path 201 in the light sensing part 200 is positioned outside the developing bin 100, light does not need to enter the developing bin 100, the shielding member 310 can be switched between the light path 201 and the abdication channel 202 in the accommodating chamber 203, the position of the shielding member 310 is related to the position of the moving member 320, the contact plane 321 of the moving member 320 is suitable for the storage amount of the developer, when the storage amount of the developer is sufficient, the contact plane 321 is correspondingly positioned at a high position, and the moving member 320 drives the shielding member 310 to shield the light path 201; when the remaining amount of the developer is insufficient, the contact plane 321 is at a low level, and the moving member 320 drives the shielding member 310 to leave the optical path 201 and enter the relief channel 202, so as to form a change of the optical signal.
Finally, it should be emphasized that the present invention is not limited to the above-described embodiments, but is merely preferred embodiments of the invention, and any modifications, equivalents, improvements, etc. within the spirit and principles of the invention are intended to be included within the scope of the invention.