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CN114324119A - PE film material leakage performance detection method - Google Patents

PE film material leakage performance detection method Download PDF

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CN114324119A
CN114324119A CN202210042245.5A CN202210042245A CN114324119A CN 114324119 A CN114324119 A CN 114324119A CN 202210042245 A CN202210042245 A CN 202210042245A CN 114324119 A CN114324119 A CN 114324119A
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film
color
test
soybean oil
leakage performance
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邓攀
胡国会
陈仁凤
周令
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Guizhou Kabu Baby Products Co Ltd
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Guizhou Kabu Baby Products Co Ltd
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Abstract

The invention relates to the technical field of performance detection of absorbent product, and discloses a leakage performance detection method for PE film materials, which comprises the steps of preparing a test environment, preparing simulation test liquid, carrying out test, finishing test, judging results and the like.

Description

一种PE膜材料渗漏性能检测方法A kind of PE membrane material leakage performance detection method

技术领域technical field

本发明属于吸收品产品性能快速测试方法的技术领域,具体针对的是一种PE膜材料渗漏性能检测方法。The invention belongs to the technical field of a rapid test method for the performance of absorbent products, and particularly relates to a method for detecting the leakage performance of a PE film material.

背景技术Background technique

PE膜材料作为广泛应用于卫生用品领域的必要材料,如:卫生巾、纸尿裤、护理垫。几乎卫生用品行业的生产工艺流程都是将PE膜应用在芯体与底膜之间,发挥PE膜的拒水防漏功能。实际应用中由于PE膜材料的质量瑕疵,往往会导致最终产品也出现渗漏问题,产品流入市场会给用户造成不好的使用体验。PE film material is widely used as a necessary material in the field of sanitary products, such as: sanitary napkins, diapers, nursing pads. Almost the production process of the sanitary products industry is to apply the PE film between the core and the bottom film to play the water-repellent and leak-proof function of the PE film. In practical applications, due to the quality defects of the PE film material, the final product often has leakage problems, and the product entering the market will cause a bad user experience.

而现有技术中,绝大多数的PE膜渗漏性能检测方法,通常采用生理盐水作为测试液来简单模拟尿液的成分进行渗漏检测,测试者通过肉眼直接观察生理盐水的渗漏情况。但是,使用者尤其是婴幼儿用户在实际使用中,不只尿液,也还会产生粪便,而粪便对于PE膜的渗漏性能的高低会产生实质影响,如果PE膜产品的自身成型时缺陷明显,则这种影响将会被放大导致PE膜产品的防渗漏性能下降,致使其不能正常地发挥作用,影响用户的日常使用体验,换句话说,现有的检测方法,不但不能快速有效地检测PE膜材料的渗漏质量瑕疵,也不好较为直观、正确地模拟并反映用户的真实体验情况。In the prior art, most of the PE membrane leakage performance detection methods generally use physiological saline as the test solution to simply simulate the composition of urine for leakage detection, and the tester directly observes the leakage of the physiological saline with the naked eye. However, in actual use, users, especially infants and young children, not only produce urine, but also produce feces, and the feces will have a substantial impact on the leakage performance of the PE film. If the PE film product itself has obvious defects , then this effect will be amplified, resulting in the decline of the anti-leakage performance of the PE film product, causing it to fail to function normally and affecting the user's daily experience. In other words, the existing detection methods not only fail to quickly and effectively Detecting the leakage quality defects of PE film materials is not easy to simulate and reflect the real experience of users more intuitively and correctly.

发明内容SUMMARY OF THE INVENTION

针对背景技术中存在的技术缺陷,本发明提出一种PE膜材料渗漏性能检测方法,解决了上述技术问题以及满足了实际需求,具体的技术方案如下所示:In view of the technical defects existing in the background technology, the present invention proposes a method for detecting the leakage performance of PE membrane materials, which solves the above-mentioned technical problems and satisfies the actual needs. The specific technical solutions are as follows:

一种PE膜材料渗漏性能检测方法,包括:A method for detecting leakage performance of a PE film material, comprising:

A)准备测试环境,备置好防漏的垫层,将至少1层塑料薄膜放置于垫层之上后,取至少5层吸水纸放置在塑料薄膜上;A) Prepare the test environment, prepare a leak-proof cushion, place at least 1 layer of plastic film on the cushion, and place at least 5 layers of absorbent paper on the plastic film;

B)准备仿真测试液,在1000份的生理盐水中添加5份的食用级亮蓝以及100份大豆油标准溶液后搅拌均匀;B) Prepare the simulated test solution, add 5 parts of food grade bright blue and 100 parts of soybean oil standard solution to 1000 parts of normal saline and stir well;

C)进行测试,取10份的仿真测试液,滴加于最上方的吸水纸中央后静置30s,在吸水纸上方放待测试的PE膜,且使其使用面朝上,于所述PE膜上放置1张吸水纸,再放置等质量为5kg的砝码;C) Carry out the test, take 10 parts of the simulated test solution, drop it on the center of the top absorbent paper and let it stand for 30s, put the PE film to be tested on the top of the absorbent paper, and make the use surface face up, and place it on the PE film. Place a piece of absorbent paper on the film, and then place a weight of equal mass of 5kg;

D)结束测试,于单位时间的T以及每逢n×T的时间点后,各取下砝码1次,观察每次的PE膜上层吸水纸是否有沁色现象;D) End the test, at the time of T per unit time and after every n×T time point, remove the weights once each, and observe whether the absorbent paper on the upper layer of the PE film has any color phenomenon;

E)判定结果,测算沁色面积及沁色面的数量,以此为依据判断渗漏性能。E) Judging the results, measure the color area and the number of color surfaces, and judge the leakage performance based on this.

作为本发明进一步的技术方案,所述大豆油标准溶液包括大豆油、乳化剂、1,2-丙二醇、电导率≤3.0μs/cm的二级纯水,所述大豆油标准溶液用以模拟人尿液和粪便,并产生影响PE膜渗透性能的脂肪酸。As a further technical solution of the present invention, the soybean oil standard solution includes soybean oil, emulsifier, 1,2-propanediol, and secondary pure water with electrical conductivity ≤3.0 μs/cm, and the soybean oil standard solution is used to simulate human urine and feces, and produce fatty acids that affect the permeability of PE membranes.

作为本发明进一步的技术方案,所述大豆油、乳化剂、1,2-丙二醇以及二级纯水的份数比例为1:2:2:100。As a further technical solution of the present invention, the proportion of soybean oil, emulsifier, 1,2-propanediol and secondary pure water is 1:2:2:100.

作为本发明进一步的技术方案,所述大豆油标准溶液的配制方法为,将称量好的乳化剂、大豆油、1,2-丙二醇依次倒入烧杯中,搅拌均匀直到混合液无明显颗粒状后,倒入二级纯水再次搅拌均匀得到大豆油标准溶液。As a further technical solution of the present invention, the preparation method of the soybean oil standard solution is as follows: pour the weighed emulsifier, soybean oil, and 1,2-propanediol into a beaker in turn, and stir until the mixed solution has no obvious granularity. Then, pour into secondary pure water and stir again to obtain soybean oil standard solution.

作为本发明进一步的技术方案,所述步骤E中,结果判定的沁色面积和沁色污点是以菲林纸污点、划痕、杂物测定图表值为依据,其中包括如下3个档次,A级渗漏性能为,沁色面积≥3.0平方毫米的沁色污点不允许出现;B级渗漏性能为,沁色面积1-3平方毫米的沁色污点不超过5个;C级渗漏性能为,沁色面积≤1平方毫米的沁色污点不超过10个。As a further technical solution of the present invention, in the step E, the color area and the color stain determined by the result are based on the measurement chart values of film stains, scratches and sundries, including the following 3 grades, A grade The leakage performance is that the color stains with a color area ≥ 3.0 square millimeters are not allowed to appear; the leakage performance of Class B is that there are no more than 5 stains with a color area of 1-3 square millimeters; the leakage performance of Grade C is: , there are no more than 10 stains with a color area of ≤ 1 square millimeter.

作为本发明进一步的技术方案,所述T的值为5min,所述n的值为1、2、3、4、5、6,n×T值为模拟不同使用时长下的渗漏时间。As a further technical solution of the present invention, the value of T is 5min, the value of n is 1, 2, 3, 4, 5, 6, and the value of n×T is to simulate the leakage time under different usage durations.

作为本发明进一步的技术方案,所述PE膜包括流延膜与吹膜2种,采用一致的判定标准。As a further technical solution of the present invention, the PE film includes two types of cast film and blown film, and the same judgment standard is adopted.

由于PE膜作为吸收品产品防渗漏的一层保护结构,设置在纸尿裤的靠外侧,并不直接参与纸尿裤的吸收过程,相比较于芯体的吸水性能来说并不是那么容易引起一般用户的重视,但是其防渗漏能力是关系到吸收品对于外界影响大小以及使用者体验好坏的关键。Since the PE film is used as a protective structure for anti-leakage of absorbent products, it is arranged on the outer side of the diaper and does not directly participate in the absorption process of the diaper. Compared with the water absorption performance of the core, it is not so easy to cause ordinary users Attention, but its anti-leakage ability is the key to the impact of absorbent products on the outside world and the quality of user experience.

因此,本发明具有的有益效果在于:本发明可以用直观、易于操作、定量化的方式将PE膜产品尤其针对的是流延膜以及吹膜进行了合理有效的渗漏性能等级划分,并且给出了对应的合格判定依据,PE膜产品开发者可以很直观、准确地观察到产品与用户真实体验基本一致的测试结果,迅速找到PE膜产品的缺陷位置,让PE膜产品开发者能通过对应的检测数据快速准确地识别PE膜的防渗漏性能,从而找到改善后续的生产工艺流程的方向,找到最适合特定应用环境的PE膜产品,进而提高吸收品的生产质量。Therefore, the present invention has the beneficial effects that the present invention can reasonably and effectively classify the leakage performance of PE film products, especially cast films and blown films, in an intuitive, easy-to-operate, and quantitative manner, and give With the corresponding qualification judgment basis, PE film product developers can intuitively and accurately observe the test results that are basically consistent with the real user experience, and quickly find the defect position of PE film products, so that PE film product developers can pass the corresponding The detection data can quickly and accurately identify the anti-leakage performance of the PE film, so as to find the direction to improve the subsequent production process, find the PE film product that is most suitable for the specific application environment, and then improve the production quality of absorbent products.

附图说明Description of drawings

图1为测试前的吸水纸堆的外观示意图。Figure 1 is a schematic view of the appearance of the absorbent paper stack before the test.

图2为测试时滴加有亮蓝的仿真测试液后的吸水纸堆的沁染外观示意图。Fig. 2 is a schematic diagram showing the appearance of the absorbent paper pile after dripping with bright blue simulated test solution during the test.

图3为测试时添加待测试PE膜的状态示意图。FIG. 3 is a schematic diagram of the state of adding the PE film to be tested during the test.

图4为测试时施加配重后的状态示意图。FIG. 4 is a schematic diagram of the state after the weight is applied during the test.

图5为滴加5mL的含大豆油仿真测试液的测试结果。Fig. 5 is the test result of dripping 5mL of soybean oil-containing simulation test solution.

图6为滴加10mL的含大豆油仿真测试液的测试结果。Fig. 6 is the test result of dripping 10mL of soybean oil-containing simulation test solution.

图7为滴加15mL的含大豆油仿真测试液的测试结果。Fig. 7 is the test result of dripping 15mL of soybean oil-containing simulation test solution.

图8为滴加5mL的含菜籽油仿真测试液的测试结果。Fig. 8 is the test result of dripping 5mL of rapeseed oil-containing simulation test solution.

图9为滴加10mL的含菜籽油仿真测试液的测试结果。Fig. 9 is the test result of dripping 10 mL of rapeseed oil-containing simulated test solution.

图10为滴加10mL的生理盐水仿真测试液的测试结果。Fig. 10 is the test result of dripping 10 mL of physiological saline simulation test solution.

图11为滴加10mL的含食用油仿真测试液的测试结果。Fig. 11 is the test result of dripping 10 mL of edible oil-containing simulated test liquid.

具体实施方式Detailed ways

下面结合附图与相关实施例对本发明的实施方式进行说明,本发明的实施方式不局限于如下的实施例中,并且本发明涉及本技术领域的相关必要部件,应当视为本技术领域内的公知技术,是本技术领域所属的技术人员所能知道并掌握的。The embodiments of the present invention will be described below with reference to the accompanying drawings and related embodiments. The embodiments of the present invention are not limited to the following embodiments, and the present invention relates to the relevant necessary components in the technical field, which should be regarded as those in the technical field. Known technologies are known and mastered by those skilled in the art.

结合图1至图4所示,一种PE膜材料渗漏性能检测方法,包括:With reference to Figures 1 to 4, a method for detecting the leakage performance of a PE film material includes:

A)准备测试环境,备置好防漏的垫层,将至少1层塑料薄膜放置于垫层之上后,取至少5层吸水纸放置在塑料薄膜上;A) Prepare the test environment, prepare a leak-proof cushion, place at least 1 layer of plastic film on the cushion, and place at least 5 layers of absorbent paper on the plastic film;

B)准备仿真测试液,在1000份的生理盐水中添加5份的食用级亮蓝以及100份大豆油标准溶液后搅拌均匀;B) Prepare the simulated test solution, add 5 parts of food grade bright blue and 100 parts of soybean oil standard solution to 1000 parts of normal saline and stir well;

C)进行测试,取10份的仿真测试液,滴加于最上方的吸水纸中央后静置30s,在吸水纸上方放待测试的PE膜,且使其使用面朝上,于所述PE膜上放置1张吸水纸,再放置等质量为5kg的砝码;C) Carry out the test, take 10 parts of the simulated test solution, drop it on the center of the top absorbent paper and let it stand for 30s, put the PE film to be tested on the top of the absorbent paper, and make the use surface face up, and place it on the PE film. Place a piece of absorbent paper on the film, and then place a weight of equal mass of 5kg;

D)结束测试,于单位时间的T以及每逢n×T的时间点后,各取下砝码1次,观察每次的PE膜上层吸水纸是否有沁色现象;D) End the test, at the time of T per unit time and after every n×T time point, remove the weights once each, and observe whether the absorbent paper on the upper layer of the PE film has any color phenomenon;

E)判定结果,测算沁色面积及沁色面的数量,以此为依据判断渗漏性能。E) Judging the results, measure the color area and the number of color surfaces, and judge the leakage performance based on this.

待测试的PE膜样品,在准备测试环境时,其作为垫层的塑料薄膜尺寸必然需要大于吸水纸,而在该测试方法中,吸水纸的作用是模拟不同厚度的芯体在吸收仿真测试液在不同时长下的渗漏情况。基于同样的目的,待测试的PE膜样品尺寸也应当小于吸水纸的尺寸,这样才能确保待测试PE膜的样品在进行测试的时候,整体均处在同样的测试环境之下;在本发明中,为了更好地观测到沁色效果,如果将一般透气性试验或者是吸水试验用的滤纸替换本发明中的吸水纸,则沁色效果达不到本发明中公开的肉眼可见的明显效果,同时,也无法正确模拟在实际使用中在芯体吸收水分之后的真实渗漏情况,因而不能将吸水纸替换成滤纸。When preparing the test environment for the PE film sample to be tested, the size of the plastic film used as the cushion must be larger than that of the absorbent paper. In this test method, the role of the absorbent paper is to simulate the core of different thicknesses absorbing the simulated test liquid. Leakage at different times. For the same purpose, the size of the PE film sample to be tested should also be smaller than the size of the absorbent paper, so as to ensure that the sample of the PE film to be tested is under the same test environment as a whole when it is tested; in the present invention , in order to better observe the color effect, if the filter paper used in the general air permeability test or the water absorption test is replaced with the absorbent paper in the present invention, the color effect cannot reach the obvious effect disclosed in the present invention visible to the naked eye, At the same time, the real leakage situation after the core absorbs moisture in actual use cannot be simulated correctly, so the absorbent paper cannot be replaced with filter paper.

仿真测试液以生理盐水去仿造人体的尿液为本领域测试吸收品性能最为常见且可以复现的仿真液,本发明中与此不同的地方在于,采用的是以生理盐水模仿尿液辅以大豆油是模拟婴幼儿吸食不同脂肪含量母乳经乳化吸收后所残留在稀便中剩余的脂肪含量的多少的两种方式的结合,5ml、10mL、15ml分别对应脂肪含量的轻、中、重度的测试渗漏情况。同时,由于需要通过肉眼、透明mm格子或者杂物测定图表等方式去测算沁色的面积,以计算用于判断渗漏性能的参照,因此在每1000份测试液中滴加了5份的食品级亮蓝,一方面不会改变测试液本身的渗透性能,另一方面,会让沁色的显色更加直观和易于测算。The simulation test solution uses physiological saline to imitate human urine, which is the most common and reproducible simulation solution in the field to test the performance of absorbent products. Soybean oil is a combination of two ways to simulate the amount of fat remaining in loose stools after emulsification and absorption of breast milk with different fat contents by infants and young children. 5ml, 10ml and 15ml correspond to light, medium and severe fat content respectively. Test for leaks. At the same time, since it is necessary to measure the area of the color by the naked eye, transparent mm grid or debris measurement chart, etc., to calculate the reference for judging the leakage performance, so 5 parts of food were added dropwise to every 1,000 parts of the test solution. High-grade bright blue, on the one hand, will not change the penetration performance of the test solution itself, on the other hand, it will make the color rendering of the color more intuitive and easy to measure.

在本发明所述测试方法中,除了可以直观看到不同的PE膜在可量化的实验条件下的渗漏情况,并通过肉眼、透明mm格子或者杂物测定图表等方式去测算沁色的面积,以直接获得PE膜测试样品的对应的性能等级数据,同时,由于能够模拟出粪便对PE膜性能的影响,通过其亮蓝色的添加,在不影响测试液的仿真效果的前提之下,测试开发人员可以通过沁色情况,迅速发现PE膜产品表面存在的肉眼看不到的缺陷区域,从而更加直观地让开发人员从使用者的角度去观察产品的性能以及找到存在的问题、改进的方向。In the test method of the present invention, in addition to intuitively seeing the leakage of different PE films under quantifiable experimental conditions, the area of blemishes can be measured by naked eyes, transparent mm grids or debris measurement charts, etc. , in order to directly obtain the corresponding performance level data of the PE film test sample. At the same time, because the influence of feces on the performance of PE film can be simulated, the addition of its bright blue color does not affect the simulation effect of the test solution. Test developers can quickly find the defect areas on the surface of PE film products that are invisible to the naked eye through the color change, so that developers can more intuitively observe the performance of the product from the user's point of view and find existing problems and improvements. direction.

同时,优选实施例下,为5mL、10mL、15mL三种分量也可以模拟不同年龄阶段的尿液渗漏情况,本发明所选用的滴加测试液的分量需梯度设置。更能直观通过渗漏沁色面积和渗漏点判断其是否符合测试判定标准。Meanwhile, in the preferred embodiment, the three components of 5mL, 10mL and 15mL can also simulate the leakage of urine in different age stages. It is more intuitive to judge whether it meets the test judgment standard through the leakage color area and leakage point.

在具体测试中,考虑到PE膜作为底膜,除使用者坐下或者躺下的场合,造成吸收品被压迫的同时也压迫PE膜被动接触芯体的渗出液的情况,大多数时候使用者是处于活动的状态,同时,为了可以更加快捷地操作测试工具去添加样品、进行测试以及取样。而不同于本领域技术常规选择或者是技术人员的惯用替换下的一般常识,在本发明所公开的测试方法中,将待测试产品放置在液体来源的下方并自上而下施压去检验吸收能力的情况,等待30秒是为了让吸水纸层充分还原吸水芯体吸水后的状态,待测试PE膜是放置在了滴加了测试液的吸水纸层之上,再在待测试PE膜的上方垫上用于采集测试结果的吸水纸后,施加5kg的配重。这样一来,既方便测试者取样,也能还原使用者活动状态时候的穿衣对于吸收品施加压力的情况,而这种场合的压力大小,通常来说不会超过5kg配重所带来的压力。In the specific test, considering that the PE film is used as the bottom film, except when the user sits or lies down, the absorbent product is compressed and the PE film is also passively contacted with the exudate of the core. The tester is active, and at the same time, in order to operate the test tool more quickly to add samples, conduct tests, and take samples. In contrast to the general common sense that is conventionally selected by those skilled in the art or commonly replaced by those skilled in the art, in the test method disclosed in the present invention, the product to be tested is placed under the liquid source and pressure is applied from top to bottom to test the absorption In the case of ability, wait for 30 seconds to allow the absorbent paper layer to fully restore the state of the absorbent core after absorbing water. After the absorbent paper used to collect the test results is placed on the top, a weight of 5kg is applied. In this way, it is convenient for the tester to take samples, and it can also restore the situation that the user's clothing exerts pressure on the absorbent product when the user is in an active state, and the pressure in this case usually does not exceed the 5kg counterweight. pressure.

为了在一个合理时间内尽可能准确地采集待测试PE膜产品的沁色数据,同时量化测试结果以及减少偶然因素造成的误差,在本申请中,同一件待测试PE膜产品的数据记录次数是不少于1次的,并且是每隔单位时间T记录1次沁色结果,以量化测试时间的角度以及记录测试结果的方便程度考虑,单位时间T的优选取值为5分钟,而n的最大取值不超过6也即30分钟为单个PE测试样品的最长测试时间。In order to collect the color data of the PE film product to be tested as accurately as possible within a reasonable time, and to quantify the test results and reduce errors caused by accidental factors, in this application, the number of data records for the same PE film product to be tested is Not less than 1 time, and every unit time T records 1 color result, considering the angle of quantifying test time and the convenience of recording test results, the preferred value of unit time T is 5 minutes, and the value of n is 5 minutes. The maximum value does not exceed 6, that is, 30 minutes is the longest test time for a single PE test sample.

在量化渗漏性能的目的上,本发明所公开测试方式,是以污点、划痕、杂物测定图表、透明mm格子测算沁色点面积,可便于测试人员精准量化沁色图样千变万化的情况,避免了计算沁色面积过于困难的问题,能够缩短结果记录以及分析的时间,有利于大批量测试产品性能的场合,也符合技术研发加速的根本目的。For the purpose of quantifying leakage performance, the test method disclosed in the present invention uses stains, scratches, debris measurement charts, and transparent mm grids to measure the area of the stained spots, which can facilitate the tester to accurately quantify the ever-changing situation of the stained pattern. It avoids the problem that it is too difficult to calculate the color area, and can shorten the time for result recording and analysis, which is conducive to the occasion of mass testing product performance, and also meets the fundamental purpose of accelerating technology research and development.

而在本发明中,采用大豆油标准溶剂作为生理盐水的添加剂,其根本目的在于大豆油添加了乳化剂,模拟人体吸收乳化后脂肪残留情况,因为乳化剂的临界点为70℃,添加1,2-丙二醇是为了更好的溶解所配置的溶液。且也为了沁色图样显示的稳定性,尤其针对于PE膜的测试而言,由于PE膜从防漏的角度触发,吸水性能是远不及吸收芯体以及面层所用的高分子材料的,因此,为了方便显色以及亮蓝的扩散,也需要通过配置添加了大豆油标准溶剂的生理盐水去用于测试,另外,作为参照,本发明引入了菜籽油标准溶剂作为对照组进行测试,以证明采用大豆油标准溶剂添加的生理盐水的准确性与有效性,将会在下文中阐明。In the present invention, the soybean oil standard solvent is used as the additive of the physiological saline, and the fundamental purpose is that the soybean oil is added with an emulsifier to simulate the residual situation of fat after absorption and emulsification by the human body, because the critical point of the emulsifier is 70 ° C, adding 1, 2-Propanediol is a solution prepared for better dissolution. And also for the stability of the color pattern display, especially for the test of PE film, because the PE film is triggered from the perspective of leakage prevention, the water absorption performance is far less than that of the polymer materials used in the absorption core and the surface layer. , in order to facilitate color development and the diffusion of bright blue, it is also necessary to configure the physiological saline added with soybean oil standard solvent for testing. In addition, as a reference, the present invention introduces rapeseed oil standard solvent as a control group for testing. The accuracy and effectiveness of demonstrating the use of soybean oil standard solvent addition of normal saline will be elucidated below.

在本发明中优选实施例下,选用1000mL的生理盐水添加0.5g食用级亮蓝以及100mL的大豆油标准溶液,同时,加入了作为对照组的菜籽油标准溶液比较两者之间的区别,下文中的测试结果,是基于本实施例中的测试参数经过实验后直接得出来的。In the preferred embodiment of the present invention, 1000mL of physiological saline was selected to add 0.5g of food grade bright blue and 100mL of soybean oil standard solution, and at the same time, the rapeseed oil standard solution as a control group was added to compare the difference between the two, The following test results are directly obtained through experiments based on the test parameters in this embodiment.

参照图3、图4所示,为了更好地量化测试结果并增加说服力,本发明优选的实施例下,选用的待测试PE膜样品为200mm直径的规格,适配吸水纸的形状,同时,为了配合制备测试液以及进行测试,也需要准备电子天平、秒表、烧水壶、250ml烧杯、玻璃棒、胶头滴管、100ml、10ml、5ml量筒、500ml塑料量杯、温度计、5kg砝码,污点、划痕、透明mm格子、杂物测定图表等必要的仪器或者是客观参考资料。Referring to Fig. 3 and Fig. 4, in order to better quantify the test results and increase convincing power, under the preferred embodiment of the present invention, the selected PE film sample to be tested has a diameter of 200mm, which is suitable for the shape of the absorbent paper, and at the same time. , In order to prepare the test solution and test, it is also necessary to prepare electronic balance, stopwatch, kettle, 250ml beaker, glass rod, glue tip dropper, 100ml, 10ml, 5ml measuring cylinder, 500ml plastic measuring cup, thermometer, 5kg weight, stain , scratches, transparent mm grids, debris measurement charts and other necessary instruments or objective reference materials.

作为本发明进一步的技术方案,所述大豆油标准溶液包括大豆油、乳化剂、1,2-丙二醇、电导率≤3.0μs/cm的二级纯水,所述大豆油标准溶液用以模拟人尿液和粪便,并产生影响PE膜渗透性能的脂肪酸,其中,电导率≤3.0μs/cm的二级纯水为了更好地与乳化剂、大豆油和1,2-丙二醇混合,取用的温度为70℃为宜是因为乳化剂的临界乳化温度为70℃。经测试低于或高于乳化临界温度都不是最优选项,因而应当符合该确定值。As a further technical solution of the present invention, the soybean oil standard solution includes soybean oil, emulsifier, 1,2-propanediol, and secondary pure water with electrical conductivity ≤3.0 μs/cm, and the soybean oil standard solution is used to simulate human Urine and feces, and produce fatty acids that affect the permeability of PE membranes, of which, secondary pure water with electrical conductivity ≤ 3.0 μs/cm is used in order to better mix with emulsifiers, soybean oil and 1,2-propanediol. The temperature of 70°C is suitable because the critical emulsification temperature of the emulsifier is 70°C. Neither below nor above the emulsification critical temperature has been tested as an optimal option and should therefore comply with this determination.

本发明所使用的大豆标准溶液,其目的在于模拟用户尤其是婴幼儿的尿液粪便成分,原因在于,尿液中一般只有无机盐,且无机盐对于PE膜的渗透性没有影响,但粪便中会包含脂肪酸,而脂肪酸对PE膜的性能是有影响的,这种影响直接反映到PE膜的防渗透性能的下降。具体原因在于:第一,PE膜的主要原料为低密度聚乙烯,在合成时发生链转移反应,高分子链之间存在间隙,且该间隙制作时可能大于油分子;第二PE膜和脂肪酸都为非极性分子,他们之间会互相溶解,即相似相溶原理,两者接触就会造成PE膜的微孔孔径改变,进而引起透气防水性能的变化。基于上述的原因,PE膜在接触了含有脂肪酸的婴幼儿粪便以后,极易导致渗漏现象的发生,这样一来就会造成使用上的不便。而现有的生理盐水测试液并不能较为真实准确地反映上述现象,因而为了更好地把握PE膜的防渗透性能,一般的生理盐水仿生液是不足以满足测试需求的。The purpose of the soybean standard solution used in the present invention is to simulate the urine and fecal composition of users, especially infants. It will contain fatty acids, and fatty acids have an impact on the performance of the PE membrane, and this impact is directly reflected in the decrease in the anti-permeability of the PE membrane. The specific reasons are: first, the main raw material of PE film is low-density polyethylene, chain transfer reaction occurs during synthesis, there is a gap between the polymer chains, and the gap may be larger than the oil molecule during production; the second PE film and fatty acid They are both non-polar molecules, and they will dissolve in each other, that is, the principle of similar compatibility. The contact between the two will cause the micropore size of the PE film to change, which in turn will cause changes in the breathable and waterproof performance. Based on the above reasons, after the PE film comes into contact with the feces of infants and young children containing fatty acids, it is very easy to cause leakage, which will cause inconvenience in use. However, the existing physiological saline test solution cannot truly and accurately reflect the above phenomenon. Therefore, in order to better grasp the anti-permeability performance of the PE membrane, the general physiological saline bionic solution is not enough to meet the test requirements.

作为本发明进一步的技术方案,所述大豆油、乳化剂、1,2-丙二醇以及水的份数比例为1:2:2:100,具体来说量化到本发明优选实施例下的测试方法中,应当分别为1mL、2mL、2mL以及100mL。As a further technical solution of the present invention, the proportion of soybean oil, emulsifier, 1,2-propanediol and water is 1:2:2:100, specifically, the test method quantified under the preferred embodiment of the present invention should be 1mL, 2mL, 2mL, and 100mL, respectively.

作为本发明进一步的技术方案,所述大豆油标准溶液的配制方法为,将称量好的乳化剂、大豆油、1,2-丙二醇依次倒入烧杯中,搅拌均匀直到混合液无明显颗粒状后,倒入二级纯水再次搅拌均匀得到大豆油标准溶液。As a further technical solution of the present invention, the preparation method of the soybean oil standard solution is as follows: pour the weighed emulsifier, soybean oil, and 1,2-propanediol into a beaker in turn, and stir until the mixed solution has no obvious granularity. Then, pour into secondary pure water and stir again to obtain soybean oil standard solution.

而PE膜如果厚度质地均匀,且气孔开孔工艺良好,则如果被脂肪酸影响发生改性,那这种改性也应该是均匀的,但这只是理想状态,真实情况是难以保证PE膜在加工的时候能够十分完美地完成成膜以及开气孔的操作,这样一来必然会有部分区域的膜体厚度达不到平均水平,而这部分膜体一旦发生改性就极易引发渗漏的现象,为了能够让着色剂可以清楚地显现在待测试的PE膜上,本发明中的大豆油标准溶液的另一个重要作用是直接影响PE膜,使其发生变性,并放大缺陷位置的微孔孔径大小,诱发PE膜的沁色现象,使得测试人员通过沁色去分辨PE膜表面的缺陷等与测算渗透性能相关的参数指标,否则PE膜的真实加工情况不能如此直观简单地反映,无法通过生理盐水引起PE膜的改性,也就不利于快速准确地模拟用户的真实使用体验情况。If the PE film has a uniform thickness and texture, and the pore opening process is good, if it is modified by fatty acid, the modification should also be uniform, but this is only an ideal state. The reality is that it is difficult to ensure that the PE film is processed. At the same time, the film formation and pore opening operations can be completed perfectly, so that the thickness of the film body in some areas will not reach the average level, and once this part of the film body is modified, it is easy to cause leakage. , in order to make the colorant appear on the PE film to be tested clearly, another important function of the soybean oil standard solution in the present invention is to directly affect the PE film, make it denatured, and enlarge the pore size of the micropores at the defect position The size of the PE film induces the color phenomenon of the PE film, so that the testers can use the color to distinguish the defects on the surface of the PE film and other parameters related to the measurement of the permeability. The modification of the PE film caused by the salt water is not conducive to quickly and accurately simulating the real user experience of the user.

本发明为了进一步地说明,将会采用不同比例不同种类的油采用去验证最佳值添加量——数据验证,以保障沁色效果能够检测PE膜的渗透性能,换句话说就是检测PE膜表面的孔径分布均匀与否、厚度分布均匀与否,且在下文中给出具体的测试结果。需要指出的是,现有的透气性测试一般都是用水或者说是生理盐水进行测试,通过给滴加了生理盐水或者是添加了色素的生理盐水的PE膜施加压力后,看是否有水珠渗出来判断PE膜的透气性,但防渗漏性却与含脂肪酸更多的粪便排泄物有关,其中很重要的原因是,婴幼儿的尿量比粪便量大,而其主要饮食是母乳或者是调和乳,总排泄物的组成当中主要组分除了水以外,更多地含有影响PE膜渗透性能的脂肪酸成分,一旦因粪便中的脂肪酸造成PE膜物理性状的改变,则会影响婴幼儿用户的使用体验,所以为了精准取得用户的实际体验记录,需要用油脂作为测试液添加物。In order to further illustrate the present invention, different proportions of different types of oils will be used to verify the optimum value addition amount - data verification, so as to ensure that the color effect can detect the permeability of the PE membrane, in other words, to detect the surface of the PE membrane Whether the pore size distribution is uniform or not, the thickness distribution is uniform or not, and the specific test results are given below. It should be pointed out that the existing air permeability test is generally carried out with water or physiological saline. After applying pressure to the PE film in which the physiological saline or the physiological saline with added pigment is applied, it is checked whether there are water droplets. The permeability of the PE film is judged by exudation, but the anti-leakage property is related to the fecal excretion containing more fatty acids. The important reason is that the urine volume of infants and young children is larger than the feces volume, and their main diet is breast milk. Or blended milk. In addition to water, the main components of the total excrement contain more fatty acids that affect the permeability of PE membranes. Once the physical properties of PE membranes are changed due to fatty acids in feces, it will affect infants and young children. The user experience, so in order to accurately obtain the user's actual experience record, it is necessary to use grease as the test liquid additive.

作为本发明进一步的技术方案,所述T的值为5min,所述n的值为1、2、3、4、5、6,n×T值为模拟不同使用时长下的渗漏时间,通过将渗漏时间的区间化,可以更加精确地量化测试的数据组成,方便开发人员判断PE膜产品的实际性能变化曲线,从而把握到会影响渗漏性能更有可能的原因。As a further technical solution of the present invention, the value of T is 5min, the value of n is 1, 2, 3, 4, 5, 6, and the value of n×T is to simulate the leakage time under different use durations. The interval of leakage time can more accurately quantify the data composition of the test, which is convenient for developers to judge the actual performance change curve of PE film products, so as to grasp the more likely reasons that will affect the leakage performance.

作为本发明进一步的技术方案,所述PE膜包括流延膜与吹膜2种,采用一致的判定标准。由于作为PE膜的常用材料一般为流延膜以及吹膜,因此本发明所公开测试方法中仅考虑上述两种材料,其他类似性能材料亦可参照上述两种材料的测试过程进行,并采取一致的测试结果比照方式。As a further technical solution of the present invention, the PE film includes two types of cast film and blown film, and the same judgment standard is adopted. Since the commonly used materials for PE film are generally cast film and blown film, only the above two materials are considered in the test method disclosed in the present invention, and other materials with similar properties can also refer to the test process of the above two materials, and adopt consistent comparison of test results.

作为本发明进一步的技术方案,所述步骤E中,结果判定的沁色面积和沁色污点是以菲林纸污点、划痕、杂物测定图表值为依据,其中包括如下3个档次,A级渗漏性能为,沁色面积≥3.0平方毫米的沁色污点不允许出现;B级渗漏性能为,沁色面积1-3平方毫米的沁色污点不超过5个;C级渗漏性能为,沁色面积≤1平方毫米的沁色污点不超过10个,这是由于,当沁色现象较为明显的时候,实际上纸尿裤产品也处于需要更换的情况,因而上述判定标注更符合实际使用纸尿裤时候的真实体验环境下的测试结果,同时,由于采用了吸水纸作为测试用的基材去模拟吸水芯体,因而沁色会更加明显,易于观测。As a further technical solution of the present invention, in the step E, the color area and the color stain determined by the result are based on the measurement chart values of film stains, scratches and sundries, including the following 3 grades, A grade The leakage performance is that the color stains with a color area ≥ 3.0 square millimeters are not allowed to appear; the leakage performance of Class B is that there are no more than 5 stains with a color area of 1-3 square millimeters; the leakage performance of Grade C is: , there are no more than 10 stains with a stain area of ≤ 1 square millimeter. This is because when the stain phenomenon is more obvious, the diaper product is actually in a situation that needs to be replaced, so the above judgment label is more in line with the actual use of diapers At the same time, because absorbent paper is used as the test material to simulate the absorbent core, the color will be more obvious and easy to observe.

基于前文提到的优选实施例中的测试环境以及测试样品规格,本发明公开了以大豆油为基底的标准溶液以及菜籽油为基底的标准溶液,在同规格的吹膜以及流延膜上的测试结果,采样的时间为压5分钟、10分钟、15分钟、20分钟以及30分钟,在下述图5至图11中,左列结果均为吹膜,而右列结果均为流延膜,具体的测试结果如下所示:Based on the test environment and test sample specifications in the aforementioned preferred embodiment, the present invention discloses a standard solution based on soybean oil and a standard solution based on rapeseed oil, which can be used on blown films and cast films of the same specifications. , the sampling time is 5 minutes, 10 minutes, 15 minutes, 20 minutes and 30 minutes. In the following Figures 5 to 11, the results in the left column are blown film, while the results in the right column are cast film , the specific test results are as follows:

大豆油标准溶液下,参照图5所示,滴加5mL测试液,压5分钟的吹膜沁色点为5个、沁色面积为2.4平方毫米,而流延膜不沁色、无沁色面积;压10分钟的吹膜沁色点为10个、沁色面积为9.65平方毫米,而流延膜不沁色、无沁色面积;压15分钟的吹膜沁色点大于50个、沁色面积大于200平方毫米,而流延膜沁色点为2个、沁色面积为1.2平方毫米;压20分钟的吹膜沁色点大于50个、沁色面积大于300平方毫米,而流延膜的沁色点为3个,沁色面积为0.6平方毫米;压30分钟的吹膜沁色点大于50个、沁色面积大于300平方毫米,而流延膜的沁色点大于30个,沁色面积大于30平方毫米。Under the soybean oil standard solution, as shown in Figure 5, 5mL of the test solution was added dropwise, and the blown film was pressed for 5 minutes to have 5 color spots and a color area of 2.4 square millimeters, while the cast film did not have color or color. Area; the blown film pressed for 10 minutes has 10 color spots, and the color area is 9.65 square millimeters, while the cast film has no color and no color area; the blown film pressed for 15 minutes has more than 50 color points, and the color area is more than 50. The color area is greater than 200 square millimeters, while the cast film has 2 color spots and a color area of 1.2 square millimeters; the blown film that has been pressed for 20 minutes has more than 50 color points and a color area of more than 300 square millimeters. The film has 3 color spots and a color area of 0.6 square millimeters; the blown film has more than 50 color points and a color area of more than 300 square millimeters after being pressed for 30 minutes, while the cast film has more than 30 color points. The color area is greater than 30 square millimeters.

参照图6所示,滴加10mL测试液,压5分钟的吹膜沁色点为3个、沁色面积为4.4平方毫米,而流延膜不沁色、无沁色面积;压10分钟的吹膜沁色点为5个、沁色面积为1.9平方毫米,而流延膜沁色点2个、沁色面积为0.9平方毫米;压15分钟的吹膜沁色点5个、沁色面积5.3平方毫米,而流延膜沁色点为2个、沁色面积为0.78平方毫米;压20分钟的吹膜沁色点6个、沁色面积8.8平方毫米,而流延膜的沁色点为2个,沁色面积为1.2平方毫米;压30分钟的吹膜沁色点6个、沁色面积13平方毫米,而流延膜的沁色点5个,沁色面积2.6平方毫米。Referring to Figure 6, add 10 mL of test solution dropwise, press the blown film for 5 minutes to have 3 color spots and a color area of 4.4 square millimeters, while the cast film has no color and no color area; The blown film has 5 color spots and a color area of 1.9 square millimeters, while the cast film has 2 color points and a color area of 0.9 square millimeters; the blown film that is pressed for 15 minutes has 5 color points and a color area. 5.3 square millimeters, while the cast film has 2 color spots and a color area of 0.78 square millimeters; the blown film pressed for 20 minutes has 6 color points and a color area of 8.8 square millimeters, while the cast film has 6 color points and a color area of 8.8 square millimeters. For 2, the color area is 1.2 square millimeters; the blown film pressed for 30 minutes has 6 color points and a color area of 13 square mm, while the cast film has 5 color points and a color area of 2.6 square mm.

参照图7所示,滴加15mL测试液,压5分钟的吹膜沁色点为4个、沁色面积为77平方毫米,而流延膜不沁色、无沁色面积;压10分钟的吹膜沁色点为21个、沁色面积为52.25平方毫米,而流延膜沁色点4个、沁色面积为1.75平方毫米;压15分钟的吹膜沁色点25个、沁色面积65.15平方毫米,而流延膜沁色点为6个、沁色面积为9.6平方毫米;压20分钟的吹膜沁色点大于50个、沁色面积大于200平方毫米,而流延膜的沁色点大于21个,沁色面积为14.7平方毫米;压30分钟的吹膜沁色点大于50个、沁色面积大于300平方毫米,而流延膜的沁色点大于30个,沁色面积24.6平方毫米。Referring to Figure 7, add 15mL of test solution dropwise, press the blown film for 5 minutes to have 4 color spots and a color area of 77 square millimeters, while the cast film does not color and has no color area; The blown film has 21 color points and a color area of 52.25 square millimeters, while the cast film has 4 color points and a color area of 1.75 square millimeters; the blown film that is pressed for 15 minutes has 25 color points and a color area. 65.15 square millimeters, while the cast film has 6 color spots and a color area of 9.6 square millimeters; the blown film that has been pressed for 20 minutes has more than 50 color points and a color area of more than 200 square millimeters. The color points are more than 21, and the color area is 14.7 square millimeters; the blown film after pressing for 30 minutes has more than 50 color points, and the color area is more than 300 square millimeters, while the cast film has more than 30 color points, and the color area is more than 30. 24.6 square millimeters.

参照图8所示,而由于在添加量为10mL时,流延膜已沁色,故省略15mL场合下的测试过程,而菜籽油标准溶液下的测试结果为,滴加5mL测试液,压5分钟的吹膜沁色点为4个、沁色面积为0.2平方毫米,而流延膜不沁色、无沁色面积;压10分钟的吹膜沁色点为6个、沁色面积为13.5平方毫米,而流延膜不沁色、无沁色面积;压15分钟的吹膜沁色点9个、沁色面积121平方毫米,而流延膜沁色点为2个、沁色面积为1.0平方毫米;压20分钟的吹膜沁色点11个、沁色面积33.3平方毫米,而流延膜的沁色点为5个,沁色面积为2.4平方毫米;压30分钟的吹膜沁色点32个、沁色面积大于200平方毫米,而流延膜的沁色点7个,沁色面积6.8平方毫米。Referring to Fig. 8, because when the addition amount is 10mL, the cast film has been fading, so the test process under the 15mL occasion is omitted, and the test result under the rapeseed oil standard solution is, drip 5mL test solution, press The 5-minute blown film has 4 color spots and a color area of 0.2 square millimeters, while the cast film has no color and no color area; the blown film that is pressed for 10 minutes has 6 color points and a color area of 13.5 square millimeters, while the cast film has no tint and no tint area; the blown film pressed for 15 minutes has 9 tint points and a tint area of 121 square millimeters, while the cast film has 2 tint points and a tint area. It is 1.0 square millimeters; the blown film has 11 color spots and a color area of 33.3 square millimeters after pressing for 20 minutes, while the cast film has 5 color points and a color area of 2.4 square millimeters; the blown film is pressed for 30 minutes. There are 32 color spots and a color area of more than 200 square millimeters, while the cast film has 7 color points and a color area of 6.8 square millimeters.

参照图9所示,滴加10mL测试液,压5分钟的吹膜与流延膜均不沁色、无沁色面积;压10分钟的吹膜沁色点为3个、沁色面积为12平方毫米,而流延膜不沁色、沁色面积为0;压15分钟的吹膜沁色点12个、沁色面积36平方毫米,而流延膜沁色点为6个、沁色面积为11.7平方毫米;压20分钟的吹膜沁色点24个、沁色面积43.2平方毫米,而流延膜的沁色点为12个,沁色面积为19.8平方毫米;压30分钟的吹膜沁色点17个、沁色面积286.9平方毫米,而流延膜的沁色点8个,沁色面积16.9平方毫米。Referring to Figure 9, add 10 mL of test solution dropwise, and press the blown film and the cast film for 5 minutes with no color and no color area; the blown film pressed for 10 minutes has 3 color spots and a color area of 12. Square mm, while the cast film has no color and the color area is 0; the blown film pressed for 15 minutes has 12 color points and a color area of 36 square millimeters, while the cast film has 6 color points and a color area. It is 11.7 square millimeters; the blown film pressed for 20 minutes has 24 color spots and a color area of 43.2 square millimeters, while the cast film has 12 color points and a color area of 19.8 square millimeters; the blown film is pressed for 30 minutes. There are 17 color spots and a color area of 286.9 square millimeters, while the cast film has 8 color points and a color area of 16.9 square millimeters.

为了针对性地说明本发明采用添加油脂的方式模拟尿液及粪便成分对PE膜渗透能力的影响,请参照图10所示,滴加的是1000mL生理盐水中添加0.5g食用级亮蓝后的测试液,采用同样5kg的砝码作为配重,滴加10mL测试液,以及其他与前述实施例保持一致的测试条件,压5分钟与压10分钟均没有显示沁色,说明无机盐尿液对于PE膜的防渗透性能影响较小。In order to specifically illustrate that the present invention adopts the method of adding oil to simulate the influence of urine and fecal components on the permeability of PE membrane, please refer to FIG. 10 . For the test solution, the same 5kg weight was used as the counterweight, 10mL of the test solution was added dropwise, and other test conditions consistent with those in the preceding examples showed no color after 5 minutes of pressure and 10 minutes of pressure, indicating that inorganic salt urine is not suitable for urine. The impermeability of the PE film has little effect.

而参照图11所示,滴加的是1000mL生理盐水中添加0.5g食用级亮蓝以及15mL食用油——特指花生油后,采用同样5kg的砝码作为配重,滴加10mL测试液,以及其他与前述实施例保持一致的测试条件,压5分钟时,流延膜与吹膜均无明显沁色现象,而压10分钟时,流延膜与吹膜均产生了沁色现象,说明脂肪酸是影响PE膜防渗透性能变化的重要因素,也证明本发明测试方法可以推广应用到其他经乳化后可产生脂肪酸的油脂添加物中,起到一定程度的观测效果,但并没有大豆油作为油脂添加物效果那么好。Referring to Figure 11, what was added dropwise was adding 0.5g of edible-grade bright blue and 15mL of edible oil to 1000mL of normal saline—especially after peanut oil, using the same 5kg weight as the counterweight, and adding 10mL of the test solution dropwise, and Other test conditions that are consistent with the previous examples, when pressed for 5 minutes, the cast film and the blown film have no obvious color phenomenon, and when pressed for 10 minutes, both the cast film and the blown film have a color phenomenon, indicating that the fatty acid It is an important factor affecting the change of the anti-penetration performance of the PE film, and it also proves that the test method of the present invention can be extended and applied to other oil additives that can produce fatty acids after emulsification, and has a certain degree of observation effect, but there is no soybean oil as oil. Additives work so well.

可以看出,采用大豆油、菜籽油或者其他食用油等可以产生脂肪酸的油脂类试液均能对上述测试样品产生肉眼可见的沁色效果,证明本发明的中测试液是能较好反映脂肪酸对PE膜渗透性能影响的,然而,采用大豆油作为标准溶液的组分比菜籽油在试验数据上更具有线性上的合理性和准确性,菜籽油得出来的测试数据在沁色点数以及沁色面积上均不稳定,不能正确反映测试产品在不同场合下的真实性能,因而,优选采用大豆油作为测试液的添加物是比起菜籽油而言更加合理的。As can be seen, the use of soybean oil, rapeseed oil or other edible oils such as oil and fat test solutions that can produce fatty acids can produce visible color effects to the above-mentioned test sample, which proves that the test solution in the present invention can better reflect However, the use of soybean oil as the component of the standard solution has more linear rationality and accuracy than rapeseed oil in the test data. The test data obtained from rapeseed oil The number of points and the color area are unstable, which cannot correctly reflect the real performance of the test product under different occasions. Therefore, it is more reasonable to use soybean oil as the additive of the test liquid than rapeseed oil.

由于PE膜的材料性能基本也与上述两种基本材料的性能差异较小,并且结合上述数据可知,流延膜的测试性能明显优于吹膜产品,这也与上述材料的真实性能参数的差异保持一致,说明本发明的测试方法的标准也符合客观规律事实,并且可以推广到同样应用于防渗漏技术领域及其具体应用一致的其他产品之中。Since the material properties of the PE film are basically different from those of the above two basic materials, and combined with the above data, it can be seen that the test performance of the cast film is obviously better than that of the blown film product, which is also different from the actual performance parameters of the above materials. To be consistent, it shows that the standard of the test method of the present invention also conforms to the fact of objective law, and can be extended to other products that are also applied to the technical field of anti-leakage and their specific applications are consistent.

其中,经过本发明公开的测试结果的内容,可以得出以下基本结论,本测试结果所对应的吹膜产品的防渗漏性能等级为不满足C级的标准,以及对应的流延膜产品满足A级的标准,其测算的方式相对可操作性较强,且具有显著的可参照性,因而也可以说明本发明的测试方式满足现有技术的吸收品产品开发中,对于其他PE膜样品的防渗漏性能的测试需求也能对应地被满足,具有可推广应用的实际价值,同时由于本发明测试方法可以直观地查看到PE膜产品的渗透性能,因此无论是消费者还是开发者来说,都可以将肉眼看不到的PE膜自身缺陷直观地展示出来,帮助消费者或者开发者更加快捷理性地选择合适的产品。Among them, through the content of the test results disclosed in the present invention, the following basic conclusions can be drawn: the anti-leakage performance level of the blown film product corresponding to the test result is not meeting the C-level standard, and the corresponding cast film product meets the The A-level standard, its measurement method is relatively operable and has obvious reference, so it can also be shown that the test method of the present invention satisfies the development of absorbent products in the prior art, for other PE film samples. The test requirements for anti-leakage performance can also be met correspondingly, which has practical value that can be promoted and applied. At the same time, because the test method of the present invention can intuitively check the permeability performance of PE film products, whether it is a consumer or a developer. , can visually display the defects of the PE film itself that are invisible to the naked eye, helping consumers or developers to choose suitable products more quickly and rationally.

因此,本发明可以用直观、易于操作、定量化的方式将PE膜产品尤其针对的是流延膜以及吹膜进行了合理有效的渗漏性能等级划分,并且给出了对应的合格判定依据,PE膜产品开发者可以很直观、准确地观察到产品与用户真实体验基本一致的测试结果,迅速找到PE膜产品的缺陷位置,让PE膜产品开发者能通过对应的检测数据快速准确地识别PE膜的防渗漏性能,从而找到改善后续的生产工艺流程的方向,找到最适合特定应用环境的PE膜产品,进而提高吸收品的生产质量。Therefore, the present invention can classify PE film products, especially cast film and blown film, into a reasonable and effective leakage performance grade in an intuitive, easy-to-operate, and quantitative manner, and provide the corresponding qualification basis. PE film product developers can intuitively and accurately observe the test results that are basically consistent with the real user experience, quickly find the defect location of PE film products, and allow PE film product developers to quickly and accurately identify PE film through the corresponding test data. The anti-leakage performance of the film can be used to find the direction of improving the subsequent production process, find the PE film product most suitable for a specific application environment, and then improve the production quality of absorbent products.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can also be made, and these improvements and modifications should also be regarded as It is the protection scope of the present invention.

Claims (7)

1.一种PE膜材料渗漏性能检测方法,其特征在于,包括:1. a PE film material leakage performance detection method, is characterized in that, comprises: A)准备测试环境,备置好防漏的垫层,将至少1层塑料薄膜放置于垫层之上后,取至少5层吸水纸放置在塑料薄膜上;A) Prepare the test environment, prepare a leak-proof cushion, place at least 1 layer of plastic film on the cushion, and place at least 5 layers of absorbent paper on the plastic film; B)准备仿真测试液,在1000份的生理盐水中添加5份的食用级亮蓝以及100份大豆油标准溶液后搅拌均匀;B) Prepare the simulated test solution, add 5 parts of food grade bright blue and 100 parts of soybean oil standard solution to 1000 parts of normal saline and stir well; C)进行测试,取10份的仿真测试液,滴加于最上方的吸水纸中央后静置30s,在吸水纸上方放待测试的PE膜,且使其使用面朝上,于所述PE膜上放置1张吸水纸,再放置等质量为5kg的砝码;C) Carry out the test, take 10 parts of the simulated test solution, drop it on the center of the top absorbent paper and let it stand for 30s, put the PE film to be tested on the top of the absorbent paper, and make the use surface face up, and place it on the PE film. Place a piece of absorbent paper on the film, and then place a weight of equal mass of 5kg; D)结束测试,于单位时间的T以及每逢n×T的时间点后,各取下砝码1次,观察每次的PE膜上层吸水纸是否有沁色现象;D) End the test, at the time of T per unit time and after every n×T time point, remove the weights once each, and observe whether the absorbent paper on the upper layer of the PE film has any color phenomenon; E)判定结果,测算沁色面积及沁色面的数量,以此为依据判断渗漏性能。E) Judging the results, measure the color area and the number of color surfaces, and judge the leakage performance based on this. 2.根据权利要求1所述的PE膜材料渗漏性能检测方法,其特征在于,所述大豆油标准溶液包括大豆油、乳化剂、1,2-丙二醇、电导率≤3.0μs/cm的二级纯水,所述大豆油标准溶液用以模拟人尿液和粪便,并产生影响PE膜渗透性能的脂肪酸。2. The method for detecting the leakage performance of PE membrane material according to claim 1, wherein the soybean oil standard solution comprises soybean oil, an emulsifier, 1,2-propanediol, a dihydrate with an electrical conductivity≤3.0 μs/cm Grade pure water, the soybean oil standard solution is used to simulate human urine and feces, and produce fatty acids that affect the permeability of PE membranes. 3.根据权利要求2所述的PE膜材料渗漏性能检测方法,其特征在于,所述大豆油、乳化剂、1,2-丙二醇以及二级纯水的份数比例为1:2:2:100。3. The method for detecting leakage performance of PE membrane material according to claim 2, wherein the proportion of the soybean oil, emulsifier, 1,2-propanediol and secondary pure water is 1:2:2 : 100. 4.根据权利要求2或3所述的PE膜材料渗漏性能检测方法,其特征在于,所述大豆油标准溶液的配制方法为,将称量好的乳化剂、大豆油、1,2-丙二醇依次倒入烧杯中,搅拌均匀直到混合液无明显颗粒状后,倒入二级纯水再次搅拌均匀得到大豆油标准溶液。4. PE film material leakage performance detection method according to claim 2 or 3, is characterized in that, the compound method of described soybean oil standard solution is, will weighed emulsifier, soybean oil, 1,2- Propylene glycol is poured into the beaker in turn, stirred evenly until the mixture has no obvious granularity, poured into secondary pure water and stirred again to obtain the soybean oil standard solution. 5.根据权利要求1-3任一项所述的PE膜材料渗漏性能检测方法,其特征在于,所述步骤E中,结果判定的沁色面积和沁色污点是以菲林纸污点、划痕、杂物测定图表值为依据,其中包括如下3个档次,A级渗漏性能为,沁色面积≥3.0平方毫米的沁色污点不允许出现;B级渗漏性能为,沁色面积1-3平方毫米的沁色污点不超过5个;C级渗漏性能为,沁色面积≤1平方毫米的沁色污点不超过10个。5. according to the PE film material leakage performance detection method described in any one of claim 1-3, it is characterized in that, in described step E, the color area and color stain of result judgment are film paper stains, scratches. Marks and sundries are measured on the basis of chart values, including the following 3 grades, the leakage performance of grade A is that the stains with a stain area of ≥ 3.0 square millimeters are not allowed to appear; the leakage performance of grade B is that the stain area is 1 - No more than 5 stains of 3 square millimeters; Class C leakage performance is no more than 10 stains with a stain area of ≤ 1 square millimeter. 6.根据权利要求1所述的PE膜材料渗漏性能检测方法,其特征在于,所述T的值为5min,所述n的值为1、2、3、4、5、6,n×T值为模拟不同使用时长下的渗漏时间。6. The method for detecting leakage performance of PE film material according to claim 1, wherein the value of T is 5min, the value of n is 1, 2, 3, 4, 5, 6, n× The T value simulates the leakage time under different usage durations. 7.根据权利要求5所述的PE膜材料渗漏性能检测方法,其特征在于,所述PE膜包括流延膜与吹膜2种,采用一致的判定标准。7 . The method for detecting leakage performance of PE film material according to claim 5 , wherein the PE film includes two types of cast film and blown film, and the same judgment standard is adopted. 8 .
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