CN114323401A - Pressure transmitter and remote pressure measuring device - Google Patents
Pressure transmitter and remote pressure measuring device Download PDFInfo
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- CN114323401A CN114323401A CN202011073244.4A CN202011073244A CN114323401A CN 114323401 A CN114323401 A CN 114323401A CN 202011073244 A CN202011073244 A CN 202011073244A CN 114323401 A CN114323401 A CN 114323401A
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Abstract
Description
技术领域technical field
本发明涉及压力测量技术领域,尤其提供一种压力变送器及远传压力测量装置。The invention relates to the technical field of pressure measurement, in particular to a pressure transmitter and a remote pressure measurement device.
背景技术Background technique
远传压力测量装置被广泛应用于现代工业自控环境中,其工作原理是大气压力依次经过压力变送器的低压膜片和压力变送器的测量腔体中的传导介质传导到压力变送器的测量腔体中的测量膜片上,而被测压力依次经过毛细管中的传导介质、压力变送器的高压膜片和压力变送器的测量腔体中的传导介质传导到压力变送器的测量腔体中的测量膜片上,大气压力与被测压力的合力使测量膜片产生一定的位移,该位移值转换为电信号并换算成压力值输出,即可得到被测压力值。The remote pressure measuring device is widely used in the modern industrial automatic control environment. Its working principle is that the atmospheric pressure is transmitted to the pressure transmitter through the low pressure diaphragm of the pressure transmitter and the conductive medium in the measurement cavity of the pressure transmitter in turn. The measured pressure is transmitted to the pressure transmitter through the conductive medium in the capillary, the high-pressure diaphragm of the pressure transmitter and the conductive medium in the measurement cavity of the pressure transmitter. On the measuring diaphragm in the measuring chamber, the resultant force of the atmospheric pressure and the measured pressure causes the measuring diaphragm to have a certain displacement. The displacement value is converted into an electrical signal and converted into a pressure value for output, and the measured pressure value can be obtained.
然而,在实际应用中,由于毛细管中的传导介质容易受外界温度影响而出现热胀冷缩现象,导致被测压力在传导过程中产生变化,最终导致测量结果不准确。However, in practical applications, because the conductive medium in the capillary is easily affected by the external temperature, the phenomenon of thermal expansion and cold contraction occurs, resulting in changes in the measured pressure during the conduction process, which ultimately leads to inaccurate measurement results.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种压力变送器及远传压力测量装置,旨在解决现有的远传压力测量装置的测量精度较低的技术问题。The purpose of the present invention is to provide a pressure transmitter and a remote pressure measurement device, aiming at solving the technical problem of low measurement accuracy of the existing remote pressure measurement device.
为实现上述目的,本发明采用的技术方案是:一种压力变送器,包括壳体、测量膜片、第一膜片和第二膜片,所述壳体具有均用于容置传导介质的测量腔体和大气压传导腔体,所述测量膜片设于所述测量腔体内,所述第一膜片设于所述测量腔体与所述大气压传导腔体之间以将所述测量腔体与所述大气压传导腔体分隔,所述第二膜片用于将所述大气压传导腔体与外界分隔。In order to achieve the above purpose, the technical solution adopted in the present invention is: a pressure transmitter, comprising a casing, a measuring diaphragm, a first diaphragm and a second diaphragm, and the casing has a pressure transmitter, each of which is used for accommodating a conductive medium. The measurement cavity and the atmospheric pressure conduction cavity, the measurement diaphragm is arranged in the measurement cavity, and the first membrane is arranged between the measurement cavity and the atmospheric pressure conduction cavity to connect the measurement The cavity is separated from the atmospheric pressure conduction cavity, and the second diaphragm is used to separate the atmospheric pressure conduction cavity from the outside.
本发明提供的压力变送器至少具有以下有益效果:在工作时,大气压力依次经过第二膜片、大气压传导腔体中的传导介质、第一膜片和测量腔体中的传导介质传导到测量腔体中的测量膜片上,由于大气压传导腔体中的传导介质和远传压力测量装置的毛细管中的传导介质受外界温度影响的程度相同,近似认为温度变化相同,以此将远传压力测量装置的毛细管中的传导介质受外界温度影响所带来的压力变化抵消,从而消除远传压力测量装置的被测压力端和大气压力端之间的压力传导差异,有效提高远传压力测量装置的测量精度。The pressure transmitter provided by the present invention has at least the following beneficial effects: during operation, the atmospheric pressure is sequentially conducted to the second diaphragm, the conducting medium in the atmospheric pressure conducting cavity, the first diaphragm and the conducting medium in the measuring cavity. On the measuring diaphragm in the measuring cavity, since the conduction medium in the atmospheric pressure conduction cavity and the conduction medium in the capillary of the remote pressure measuring device are affected by the external temperature to the same extent, it is approximately considered that the temperature changes are the same, so that the remote transmission The pressure change in the capillary tube of the pressure measuring device is offset by the pressure change caused by the influence of the external temperature, thereby eliminating the pressure conduction difference between the measured pressure end and the atmospheric pressure end of the remote pressure measuring device, and effectively improving the remote pressure measurement. The measurement accuracy of the device.
在其中一实施例中,所述压力变送器还包括调节组件,所述大气压传导腔体具有调节端口,所述调节组件密封安装于所述调节端口内且用于改变所述大气压传导腔体的容积。In one embodiment, the pressure transmitter further includes an adjustment component, the atmospheric pressure conduction cavity has an adjustment port, and the adjustment component is sealedly installed in the adjustment port and used to change the atmospheric pressure conduction cavity volume.
在其中一实施例中,所述调节组件包括安装于所述壳体上的安装座和密封连接于所述调节端口内的活塞,所述活塞可沿轴线往复移动地安装于所述安装座上。In one embodiment, the adjustment assembly includes a mounting seat mounted on the housing and a piston sealingly connected in the adjustment port, the piston is mounted on the mounting seat so as to reciprocate along the axis .
在其中一实施例中,所述安装座上开设有螺纹孔,所述活塞靠近所述安装座的一端设有螺纹部,所述螺纹部螺纹连接于所述安装座的所述螺纹孔内。In one embodiment, the mounting seat is provided with a threaded hole, an end of the piston close to the mounting seat is provided with a threaded portion, and the threaded portion is threadedly connected to the threaded hole of the mounting seat.
在其中一实施例中,所述调节组件还包括套设于所述活塞上的第一密封环,所述第一密封环抵靠于所述活塞与所述调节端口的内壁之间。In one embodiment, the adjustment assembly further includes a first sealing ring sleeved on the piston, the first sealing ring abutting between the piston and the inner wall of the adjustment port.
在其中一实施例中,所述安装座可沿所述活塞的轴线往复移动地安装于所述调节端口内,所述活塞的外周凸出形成凸环,所述调节组件还包括套设于所述活塞上的第二密封环,所述第二密封环抵靠于所述活塞与所述调节端口的内壁之间,所述安装座用于将所述第二密封环抵靠于所述凸环上。In one embodiment, the mounting seat can be installed in the adjustment port so as to reciprocate along the axis of the piston, the outer circumference of the piston protrudes to form a convex ring, and the adjustment assembly further includes a sleeve sleeved on the adjustment port. a second sealing ring on the piston, the second sealing ring abuts between the piston and the inner wall of the adjustment port, and the mounting seat is used to abut the second sealing ring against the convex on the ring.
在其中一实施例中,所述调节端口的内壁形成内螺纹,所述安装座的外周壁形成与所述内螺纹相配合的外螺纹。In one embodiment, an inner wall of the adjustment port forms an inner thread, and an outer peripheral wall of the mounting seat forms an outer thread matched with the inner thread.
在其中一实施例中,所述调节组件还包括施压件,所述施压件抵靠于所述第二密封件与所述安装座之间。In one embodiment, the adjustment assembly further includes a pressing member, the pressing member abuts between the second sealing member and the mounting seat.
在其中一实施例中,所述大气压传导腔体划分成相互连通的传导腔和调节腔,所述传导腔具有与所述第一膜片相对设置的输出端口和与所述第二膜片相对设置的输入端口,所述调节腔具有所述调节端口。In one of the embodiments, the atmospheric pressure conduction cavity is divided into a conduction cavity and a regulation cavity that communicate with each other, and the conduction cavity has an output port disposed opposite to the first diaphragm and opposite to the second diaphragm An input port is provided, and the adjustment chamber has the adjustment port.
为实现上述目的,本发明还提供一种远传压力测量装置,包括远传接头、用于容置传导介质的毛细管和上述压力变送器,所述压力变送器包括第三膜片且所述压力变送器的壳体具有高压接口,所述第三膜片设于所述测量腔体与所述高压接口之间以将所述测量腔体与所述高压接口分隔,所述远传接头通过所述毛细管连接于所述高压接口。In order to achieve the above object, the present invention also provides a remote pressure measurement device, comprising a remote joint, a capillary tube for accommodating a conductive medium, and the above-mentioned pressure transmitter, wherein the pressure transmitter includes a third diaphragm and the The housing of the pressure transmitter has a high pressure interface, the third diaphragm is arranged between the measurement cavity and the high pressure interface to separate the measurement cavity from the high pressure interface, and the remote transmission A connector is connected to the high pressure port through the capillary.
由于上述远传压力测量装置采用了上述压力变送器的所有实施例,因而至少具有上述实施例的所有有益效果,在此不再一一赘述。Since the above-mentioned remote pressure measuring device adopts all the embodiments of the above-mentioned pressure transmitter, it has at least all the beneficial effects of the above-mentioned embodiments, which will not be repeated here.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例提供的远传压力测量装置的结构示意图;1 is a schematic structural diagram of a remote pressure measurement device provided by an embodiment of the present invention;
图2为图1所示远传压力测量装置中的压力变送器的结构示意图;Fig. 2 is the structural representation of the pressure transmitter in the remote pressure measuring device shown in Fig. 1;
图3为图2所示压力变送器的A-A向剖视图;Fig. 3 is the A-A sectional view of the pressure transmitter shown in Fig. 2;
图4为本发明实施例提供的调节组件的爆炸图。FIG. 4 is an exploded view of an adjustment assembly provided by an embodiment of the present invention.
其中,图中各附图标记:Among them, each reference sign in the figure:
10、压力变送器,11、壳体,111、测量腔体,1111、高压腔体,1112、低压腔体,112、大气压传导腔体,1121、传导腔,1122、调节腔,1123、调节端口,1124、输入端口,1125、输出端口,113、注液口,114、高压接口,12、第一膜片,13、第二膜片,14、调节组件,141、活塞,1411、螺纹部,1412、凸环,142、安装座,1421、螺纹孔,143、第一密封环,144、第二密封环,145、施压件,15、封堵组件,151、紧固件,152、封堵件,16、第三膜片,17、测量膜片,20、远传接头,30、毛细管。10. Pressure transmitter, 11, housing, 111, measuring cavity, 1111, high pressure cavity, 1112, low pressure cavity, 112, atmospheric pressure conduction cavity, 1121, conduction cavity, 1122, adjustment cavity, 1123, adjustment port, 1124, input port, 1125, output port, 113, injection port, 114, high pressure port, 12, first diaphragm, 13, second diaphragm, 14, adjustment assembly, 141, piston, 1411, thread , 1412, convex ring, 142, mounting seat, 1421, threaded hole, 143, first sealing ring, 144, second sealing ring, 145, pressure-applying piece, 15, blocking assembly, 151, fastener, 152, Blocking piece, 16, third diaphragm, 17, measuring diaphragm, 20, remote joint, 30, capillary.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only for the purpose of It is convenient to describe the present invention and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。Furthermore, the terms "first", "second" and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", "third" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
请结合图2和图3所示,一种压力变送器10,包括壳体11、测量膜片17、第一膜片12和第二膜片13,壳体11具有均用于容置传导介质的测量腔体111 和大气压传导腔体112,测量膜片17设于测量腔体111内,第一膜片12设于测量腔体111与大气压传导腔体112之间以将测量腔体111与大气压传导腔体112 分隔,第二膜片13用于将大气压传导腔体112与外界分隔。2 and 3, a
压力变送器10在工作时,大气压力依次经过第二膜片13、大气压传导腔体 112中的传导介质、第一膜片12和测量腔体111中的传导介质传导到测量腔体 111中的测量膜片17上,由于大气压传导腔体112中的传导介质和远传压力测量装置的毛细管30中的传导介质受外界温度影响的程度相同,近似认为温度变化相同,以此将远传压力测量装置的毛细管30中的传导介质受外界温度影响所带来的压力变化抵消,从而消除远传压力测量装置的被测压力端和大气压力端之间的压力传导差异,有效提高远传压力测量装置的测量精度。When the
具体地,上述传导介质为硅油、氟油和蓖麻油中的一种。Specifically, the above-mentioned conductive medium is one of silicone oil, fluorine oil and castor oil.
具体地,请结合图3所示,测量膜片17将测量腔体111分隔形成相互对称设置的高压腔体1111和低压腔体1112,第一膜片12设于低压腔体1112与大气压传导腔体112之间。Specifically, as shown in FIG. 3 , the
在本实施例中,请结合图3所示,压力变送器10还包括调节组件14,大气压传导腔体112具有调节端口1123,调节组件14密封安装于调节端口1123内且用于改变大气压传导腔体112的容积。通过设置调节组件14,可根据不同的毛细管30的容积对大气压传导腔体112的容积进行调节,使大气压传导腔体112 的容积与毛细管30的容积相一致,更有效消除远传压力测量装置的被测压力端和大气压端之间的压力传导差异,从而可进一步提高远传压力测量装置的测量精度。In this embodiment, as shown in FIG. 3 , the
具体地,请结合图3和图4所示,调节组件14包括安装于壳体11上的安装座142和密封连接于调节端口1123内的活塞141,活塞141可沿轴线往复移动地安装于安装座142上。通过操作活塞141沿自身轴线移动,从而可根据不同的毛细管30的容积来改变大气压传导腔体112的容积,以使大气压传导腔体 112的容积与毛细管30的容积相一致。Specifically, as shown in FIG. 3 and FIG. 4 , the
具体地,请结合图4所示,安装座142上开设有螺纹孔1421,活塞141靠近安装座142的一端设有螺纹部1411,螺纹部1411螺纹连接于安装座142的螺纹孔1421内,通过转动活塞141即可有效实现活塞141沿自身轴线往复移动,从而对大气压传导腔体112的溶剂进行调节,而且活塞141与安装座142之间通过采用螺纹配合方式可有效实现对大气压传导腔体112的容积进行微调,更有效消除远传压力测量装置的被测压力端和大气压端之间的压力传导差异,从而可进一步提高远传压力测量装置的测量精度。Specifically, as shown in FIG. 4 , the
具体地,请结合图4所示,为方便操作人员使用调节工具(如螺丝刀)对活塞141进行转动操作,螺纹部1411的外侧端设有操作口1413。Specifically, as shown in FIG. 4 , in order to facilitate the operator to use an adjusting tool (such as a screwdriver) to rotate the
具体地,请结合图3和图4所示,调节组件14还包括套设于活塞141上的第一密封环143,第一密封环143抵靠于活塞141与调节端口1123的内壁之间。通过在活塞141与调节端口1123的内壁之间设置第一密封环143,有效将调节端口1123密封,防止传导介质经调节端口1123向外泄漏,有效保证完成容积调节后的大气压传导腔体112中的传导介质存储量与毛细管30中的传导介质存储量相一致,更有效消除远传压力测量装置的被测压力端和大气压端之间的压力传导差异,从而可进一步提高远传压力测量装置的测量精度。Specifically, as shown in FIG. 3 and FIG. 4 , the
具体地,请结合图3和图4所示,安装座142可沿活塞141的轴线往复移动地安装于调节端口1123内,活塞141的外周凸出形成凸环1412,调节组件 14还包括套设于活塞141上的第二密封环144,第二密封环144抵靠于活塞141 与调节端口1123的内壁之间,安装座142用于将第二密封环144抵靠于凸环1412 上。当需要将大气压传导腔体112的容积调大时,先正向转动安装座142以使安装座142沿活塞141的轴线向外移动,然后再操作活塞141沿自身轴线向外移动,随后反向转动安装座142以使安装座142沿所述活塞141的轴线向调节端口1123内移动,直至将第二密封环144抵靠在活塞141的凸环1412上;当需要将大气压传导腔体112的容积调小时,先操作活塞141沿自身轴线向调节端口1123内移动,再反向转动安装座142以使安装座142沿活塞141的轴线向调节端口1123内移动,直至将第二密封环144抵靠在活塞141的凸环1412上;如此,通过设置第二密封环144,并且将第二密封环144抵靠在安装座142和活塞141的凸环1412之间,有效将调节端口1123密封,防止传导介质经调节端口1123向外泄漏,有效保证完成容积调节后的大气压传导腔体112中的传导介质存储量与毛细管30中的传导介质存储量相一致,更有效消除远传压力测量装置的被测压力端和大气压端之间的压力传导差异,从而可进一步提高远传压力测量装置的测量精度。Specifically, as shown in FIG. 3 and FIG. 4 , the mounting
具体地,请结合图3和图4所示,为保证第一密封环143与调节端口1123 的内壁紧密压合,第一密封环143套设于活塞141的凸环1412上。Specifically, as shown in FIGS. 3 and 4 , in order to ensure that the
具体地,请结合图3和图4所示,调节端口1123的内壁形成内螺纹,安装座142的外壁形成与内螺纹相配合的外螺纹。通过采用上述技术方案,有效实现安装座142沿活塞141的轴线在调节端口1123内往复移动。Specifically, as shown in FIG. 3 and FIG. 4 , the inner wall of the
具体地,请结合图3和图4所示,调节组件14还包括施压件145,施压件 145抵靠于第二密封环144与安装座142之间。通过在第二密封环144与安装座 142之间设置施压件145,可有效将第二密封环144抵靠在活塞141的凸环1412 上,同时,也可有效避免第二密封环144随着安装座142一起转动,从而更有效地将调节端口1123密封。Specifically, as shown in FIG. 3 and FIG. 4 , the
在本实施例中,请结合图3所示,大气压传导腔体112划分成相互连通的传导腔1121和调节腔1122,传导腔1121具有与第一膜片12相对设置的输出端口1125和与第二膜片13相对设置的输入端口1124,调节腔1122具有调节端口 1123。通过将大气压传导腔体112划分成相互连通的传导腔1121和调节腔1122,有效避免调节组件14对大气压的传导路径造成干涉,既可有效保证大气压力有效传导到壳体11的测量腔体111内,又可有效实现对大气压传导腔体112的容积调节功能。In this embodiment, referring to FIG. 3 , the atmospheric
在本实施例中,请结合图3所示,压力变送器10还包括封堵组件15,壳体 11还具有与大气压传导腔1121相连通的注液口113,封堵组件15密封连接于注液口113内以将注液口113封堵。In this embodiment, referring to FIG. 3 , the
具体地,请结合图3所示,封堵组件15包括紧固件151和封堵件152,紧固件151连接于壳体11上且用于将封堵件152抵靠在注液口113的边缘上,以将注液口113有效密封。Specifically, as shown in FIG. 3 , the blocking
需要说明的是,封堵件152的结构形式包含多种,如压球、压片等,在此不作具体限定。It should be noted that the structural forms of the blocking
请结合图1所示,一种远传压力测量装置,包括远传接头20、用于容置传导介质的毛细管30和上述压力变送器10,压力变送器10包括第三膜片16且压力变送器10的壳体11具有高压接口114,第三膜片16设于测量腔体111与高压接口114之间以将测量腔体111与高压接口114分隔,远传接头20通过毛细管30连接于高压接口114。Referring to FIG. 1, a remote pressure measurement device includes a remote joint 20, a
由于上述远传压力测量装置采用了上述压力变送器10的所有实施例,因而至少具有上述实施例的所有有益效果,在此不再一一赘述。Since the above-mentioned remote pressure measurement device adopts all the embodiments of the above-mentioned
具体地,请结合图3所示,第三膜片16设于高压腔体1111与高压接口114 之间以将高压腔体1111与高压接口114分隔。Specifically, referring to FIG. 3 , the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
Claims (10)
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