CN114321044A - Bucket rod control valve structure and excavator - Google Patents
Bucket rod control valve structure and excavator Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及挖机技术领域,尤其涉及一种斗杆控制阀结构及挖机。The invention relates to the technical field of excavators, in particular to a structure of a stick control valve and an excavator.
背景技术Background technique
现有挖机的斗杆的液压控制系统,通常采用双泵双阀芯控制。以斗杆油缸为例,两个泵分别通过两个阀芯同步给斗杆油缸提供液压油。在斗杆回收过程中,斗杆油缸的无杆腔内可能是正压亦可能是负压,当为负压时,由于斗杆油缸有杆腔的压力大于斗杆油缸无杆腔的压力,需要由有杆腔内的液压油通过阀芯内的回油通道以及再生单向阀往无杆腔的进油侧内补油。当为正压时则不需要。但为了避免出现冲击现象,在回油通道上通常需要增加再生切断阀,当无杆腔内负压或者较小正压时,再生切断阀处于节流开启状态,加大回油背压,可防止斗杆油缸外伸过快导致的吸空前冲等现象;当无杆腔内正压且压力较大时,使再生切断阀完全打开,不再是节流开启,从而使再生解除。The hydraulic control system of the stick of the existing excavator is usually controlled by two pumps and two valve cores. Taking the stick cylinder as an example, two pumps provide hydraulic oil to the stick cylinder through two spools synchronously. During the recovery process of the stick, there may be positive pressure or negative pressure in the rodless cavity of the stick cylinder. It is necessary to supply oil to the oil inlet side of the rodless cavity from the hydraulic oil in the rod cavity through the oil return channel in the spool and the regeneration check valve. Not required when positive pressure. However, in order to avoid the shock phenomenon, it is usually necessary to add a regeneration cut-off valve on the oil return passage. When the negative pressure or small positive pressure in the rodless cavity, the regeneration cut-off valve is in the throttled open state, and the oil return back pressure is increased, which can To prevent the phenomenon of air suction and forward rush caused by the stick cylinder extending too fast; when there is positive pressure in the rodless cavity and the pressure is large, the regeneration cut-off valve is fully opened, and the throttling is no longer opened, thereby releasing the regeneration.
但是再生切断阀在节流开启时,其回油背压较高,产生的压损较大,带来的功率损失也较大。However, when the regenerative shut-off valve is throttled open, the back pressure of the oil return is high, the pressure loss is large, and the power loss is also large.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:提供一种斗杆控制阀结构及挖机,以解决相关技术中采用再生切断阀开启或解除再生导致的压力损失较大的问题。The purpose of the present invention is to provide a stick control valve structure and an excavator, so as to solve the problem of large pressure loss caused by using a regeneration cut-off valve to open or cancel regeneration in the related art.
一方面,本发明提供一种斗杆控制阀结构,该斗杆控制阀结构包括:In one aspect, the present invention provides a stick control valve structure, the stick control valve structure includes:
第一控制阀,所述第一控制阀包括第一阀芯,所述第一控制阀具有输入口A1、回油口A1、输出口A1和输出口A2,所述输入口A1用于和第一压力源连通,所述回油口A1用于和油箱连通,所述输出口A1用于和油口A连通,所述输出口A2用于和油口B连通,所述油口A与斗杆油缸的无杆腔连通,所述油口B与所述斗杆油缸的有杆腔连通,所述第一阀芯能够在工作位A1和工作位A2之间切换,当所述第一阀芯位于所述工作位A1时,所述输入口A1和所述输出口A1连通,所述回油口A1和所述输出口A2连通;当所述第一阀芯位于所述工作位A2时,所述输入口A1、所述回油口A1、所述输出口A1和所述输出口A2均关闭;The first control valve, the first control valve includes a first valve core, the first control valve has an input port A1, an oil return port A1, an output port A1 and an output port A2, and the input port A1 is used to communicate with the first control valve. A pressure source is connected, the oil return port A1 is used to communicate with the oil tank, the output port A1 is used to communicate with the oil port A, the output port A2 is used to communicate with the oil port B, and the oil port A is used to communicate with the bucket The rodless cavity of the rod cylinder communicates with the rod cavity of the stick cylinder, the oil port B communicates with the rod cavity of the stick cylinder, and the first valve core can be switched between the working position A1 and the working position A2. When the first valve When the spool is in the working position A1, the input port A1 communicates with the output port A1, and the oil return port A1 communicates with the output port A2; when the first spool is in the working position A2 , the input port A1, the oil return port A1, the output port A1 and the output port A2 are all closed;
第二控制阀,所述第二控制阀包括第二阀芯,所述第一控制阀具有输入口B1、再生口、回油口B1、输出口B1和输出口B2,所述输入口B1用于和第二压力源连通,所述回油口B1用于和油箱连通,所述输出口B1用于和所述油口A连通,所述输出口B2用于和所述油口B连通,所述第二阀芯能够在工作位B1和工作位B2之间切换,当所述第二阀芯位于所述工作位B1时,所述输入口B1和所述输出口B1连通,所述再生口和所述输出口B2连通,且所述回油口B1断开;当所述第二阀芯位于所述工作位B2时,所述输入口B1、所述再生口、所述回油口B1、所述输出口B1和所述输出口B2均关闭;The second control valve, the second control valve includes a second valve core, the first control valve has an input port B1, a regeneration port, an oil return port B1, an output port B1 and an output port B2, and the input port B1 is used for In order to communicate with the second pressure source, the oil return port B1 is used for communication with the oil tank, the output port B1 is used for communication with the oil port A, the output port B2 is used for communication with the oil port B, The second valve core can be switched between the working position B1 and the working position B2. When the second valve core is located at the working position B1, the input port B1 and the output port B1 are communicated, and the regeneration The port is connected to the output port B2, and the oil return port B1 is disconnected; when the second spool is at the working position B2, the input port B1, the regeneration port, and the oil return port B1. Both the output port B1 and the output port B2 are closed;
再生单向阀,设置于所述再生口和所述输入口B1之间,且仅允许油液从所述再生口流向所述输入口B1。A regeneration check valve is provided between the regeneration port and the input port B1, and only allows oil to flow from the regeneration port to the input port B1.
作为斗杆控制阀结构的优选技术方案,所述第一控制阀还包括第一先导液压控制端,所述第一先导液压控制端用于驱动所述第一阀芯运动至所述工作位A1,所述第一先导液压控制端通过第一供油装置供给先导油。As a preferred technical solution of the stick control valve structure, the first control valve further includes a first pilot hydraulic control end, and the first pilot hydraulic control end is used to drive the first valve core to move to the working position A1 , the first pilot hydraulic control end supplies pilot oil through the first oil supply device.
作为斗杆控制阀结构的优选技术方案,所述斗杆控制阀结构还包括设置于所述第一先导液压控制端的供油管路上的第一电比例流量阀。As a preferred technical solution of the stick control valve structure, the stick control valve structure further includes a first electric proportional flow valve disposed on the oil supply pipeline of the first pilot hydraulic control end.
作为斗杆控制阀结构的优选技术方案,所述第二控制阀还包括第二先导液压控制端,所述第二先导液压控制端用于驱动所述第二阀芯运动至所述工作位B1,所述第二先导液压控制端通过第二供油装置供给先导油。As a preferred technical solution of the stick control valve structure, the second control valve further includes a second pilot hydraulic control end, and the second pilot hydraulic control end is used to drive the second spool to move to the working position B1 , the second pilot hydraulic control end supplies pilot oil through the second oil supply device.
作为斗杆控制阀结构的优选技术方案,所述斗杆控制阀结构还包括设置于所述第二先导液压控制端的供油管路上的第二电比例流量阀。As a preferred technical solution of the stick control valve structure, the stick control valve structure further includes a second electric proportional flow valve disposed on the oil supply pipeline of the second pilot hydraulic control end.
作为斗杆控制阀结构的优选技术方案,所述第一阀芯还具有工作位A3,所述工作位A2位于所述工作位A3和所述工作位A1之间,所述第一阀芯能够在所述工作位A1、所述工作位A2和所述工作位A3之间切换,当所述第一阀芯位于所述工作位A3时,所述输入口A1和所述输出口A2连通,所述回油口A1和所述输出口A1连通。As a preferred technical solution of the stick control valve structure, the first valve core further has a working position A3, the working position A2 is located between the working position A3 and the working position A1, and the first valve core can Switching between the working position A1, the working position A2 and the working position A3, when the first valve core is in the working position A3, the input port A1 and the output port A2 are communicated, The oil return port A1 communicates with the output port A1.
作为斗杆控制阀结构的优选技术方案,所述第二阀芯还具有工作位B3,所述工作位B2位于所述工作位B3和所述工作位B1之间,所述第二阀芯能够在所述工作位B1、所述工作位B2和所述工作位B3之间切换,当所述第二阀芯位于所述工作位B3时,所述输入口B1和所述输出口B2连通,所述回油口B1和所述输出口B2连通,且所述再生口断开。As a preferred technical solution of the stick control valve structure, the second valve core further has a working position B3, the working position B2 is located between the working position B3 and the working position B1, and the second valve core can Switching between the working position B1, the working position B2 and the working position B3, when the second spool is in the working position B3, the input port B1 and the output port B2 communicate with each other, The oil return port B1 and the output port B2 communicate with each other, and the regeneration port is disconnected.
作为斗杆控制阀结构的优选技术方案,所述第一控制阀还包括第三先导液压控制端,所述第三先导液压控制端用于驱动所述第一阀芯运动至所述工作位A3,所述第二控制阀还包括第四先导液压控制端,所述第四先导液压控制端用于驱动所述第二阀芯运动至所述工作位B3,所述第三先导液压控制端和所述第四先导液压控制端均通过第三供油装置供给先导油。As a preferred technical solution of the stick control valve structure, the first control valve further includes a third pilot hydraulic control end, and the third pilot hydraulic control end is used to drive the first spool to move to the working position A3 , the second control valve further includes a fourth pilot hydraulic control end, the fourth pilot hydraulic control end is used to drive the second spool to move to the working position B3, the third pilot hydraulic control end and The fourth pilot hydraulic control end is supplied with pilot oil through the third oil supply device.
作为斗杆控制阀结构的优选技术方案,所述斗杆控制阀结构还包括负载保持阀,所述负载保持阀的一端与所述油口B连通,所述负载保持阀的另一端分别与所述输出口A2以及所述输出口B2连通。As a preferred technical solution of the stick control valve structure, the stick control valve structure further includes a load holding valve, one end of the load holding valve is communicated with the oil port B, and the other end of the load holding valve is respectively connected with the oil port B. The output port A2 and the output port B2 communicate with each other.
另一方面,本发明提供一种挖机,包括上述任一方案中的斗杆控制阀结构。In another aspect, the present invention provides an excavator, including the stick control valve structure in any of the above solutions.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明提供一种斗杆控制阀结构及挖机,该斗杆控制阀结构包括第一控制阀、第二控制阀和再生单向阀。第一控制阀包括第一阀芯,第一控制阀具有输入口A1、回油口A1、输出口A1和输出口A2,输入口A1用于和第一压力源连通,回油口A1用于和油箱连通,输出口A1用于和油口A连通,输出口A2用于和油口B连通,油口A与斗杆油缸的无杆腔连通,油口B与斗杆油缸的有杆腔连通。第一阀芯能够在工作位A1和工作位A2之间切换,当第一阀芯位于工作位A1时,输入口A1和输出口A1连通,回油口A1和输出口A2连通,当第一阀芯位于工作位A2时,输入口A1、回油口A1、输出口A1和输出口A2均关闭。第二控制阀包括第二阀芯,第一控制阀具有输入口B1、再生口、回油口B1、输出口B1和输出口B2,输入口B1用于和第二压力源连通,回油口B1用于和油箱连通,输出口B1用于和油口A连通,输出口B2用于和油口B连通。第二阀芯能够在工作位B1和工作位B2之间切换,当第二阀芯位于工作位B1时,输入口B1和输出口B1连通,再生口和输出口B2连通,且回油口B1断开;当第二阀芯位于工作位B2时,输入口B1、再生口、回油口B1、输出口B1和输出口B2均关闭;再生单向阀,设置于再生口和输入口B1之间,且仅允许油液从再生口流向输入口B1,当第二阀芯位于工作位B1时,如果有杆腔中的油压压力大于无杆腔的油压时,斗杆油缸的有杆腔中的压力油还可经第二阀芯以及再生单向阀补充至输入口B1,进而补充至无杆腔内,以避免吸空。如果有杆腔中的油压压力小于无杆腔的油压时,再生单向阀则保持关闭。该斗杆控制阀结构可无需采用现有技术中的再生切断阀,可有效降低再生背压,提高能效,并且再生油道可设置于第二阀芯的外部,再生流量不会受到第二阀芯强度的影响。The invention provides an arm control valve structure and an excavator. The arm control valve structure includes a first control valve, a second control valve and a regeneration check valve. The first control valve includes a first spool, the first control valve has an input port A1, an oil return port A1, an output port A1 and an output port A2, the input port A1 is used for communicating with the first pressure source, and the oil return port A1 is used for Connected with the oil tank, the output port A1 is used to communicate with the oil port A, the output port A2 is used to communicate with the oil port B, the oil port A is communicated with the rodless cavity of the stick cylinder, and the oil port B is connected with the rod cavity of the stick cylinder. Connected. The first spool can be switched between the working position A1 and the working position A2. When the first spool is in the working position A1, the input port A1 is communicated with the output port A1, and the oil return port A1 is communicated with the output port A2. When the spool is in the working position A2, the input port A1, the oil return port A1, the output port A1 and the output port A2 are all closed. The second control valve includes a second valve core. The first control valve has an input port B1, a regeneration port, an oil return port B1, an output port B1 and an output port B2. The input port B1 is used to communicate with the second pressure source, and the oil return port B1 is used to communicate with the oil tank, the output port B1 is used to communicate with the oil port A, and the output port B2 is used to communicate with the oil port B. The second spool can be switched between the working position B1 and the working position B2. When the second spool is in the working position B1, the input port B1 and the output port B1 communicate with each other, the regeneration port communicates with the output port B2, and the oil return port B1 Disconnected; when the second spool is at the working position B2, the input port B1, regeneration port, oil return port B1, output port B1 and output port B2 are all closed; regeneration check valve is set between the regeneration port and input port B1 and only allow the oil to flow from the regeneration port to the input port B1. When the second spool is in the working position B1, if the oil pressure in the rod chamber is greater than the oil pressure in the rodless chamber, the rod cylinder of the stick cylinder has a rod. The pressure oil in the cavity can also be supplemented to the input port B1 through the second valve core and the regeneration check valve, and then supplemented to the rodless cavity to avoid emptying. If the oil pressure in the rod chamber is lower than the oil pressure in the rodless chamber, the regeneration check valve remains closed. The structure of the stick control valve does not need to use the regeneration cut-off valve in the prior art, which can effectively reduce the regeneration back pressure and improve the energy efficiency, and the regeneration oil passage can be arranged outside the second valve core, and the regeneration flow will not be affected by the second valve. The effect of core strength.
附图说明Description of drawings
图1为本发明实施例中斗杆控制阀结构的结构示意图一(第一阀芯位于工作位A2,第二阀芯位于工作位B2);Fig. 1 is a structural schematic diagram 1 of a stick control valve structure in an embodiment of the present invention (the first valve core is located at the working position A2, and the second valve core is located at the working position B2);
图2为本发明实施例中斗杆控制阀结构的结构示意图二(第一阀芯位于工作位A1,第二阀芯位于工作位B1);2 is a second structural schematic diagram of the structure of the stick control valve in the embodiment of the present invention (the first valve core is located at the working position A1, and the second valve core is located at the working position B1);
图3为本发明实施例中斗杆控制阀结构的结构示意图三(第一阀芯位于工作位A1,第二阀芯位于工作位B2);3 is a third structural schematic diagram of the structure of the stick control valve in the embodiment of the present invention (the first valve core is located at the working position A1, and the second valve core is located at the working position B2);
图4为本发明实施例中斗杆控制阀结构的结构示意图四(第一阀芯位于工作位A2,第二阀芯位于工作位B1);FIG. 4 is a structural schematic diagram 4 of the structure of the stick control valve in the embodiment of the present invention (the first valve core is located at the working position A2, and the second valve core is located at the working position B1);
图5为本发明实施例中斗杆控制阀结构的结构示意图五(第一阀芯位于工作位A3,第二阀芯位于工作位B3)。5 is a structural schematic diagram 5 of the structure of the stick control valve in the embodiment of the present invention (the first valve core is located at the working position A3, and the second valve core is located at the working position B3).
图中:In the picture:
11、第一阀芯;12、第一先导液压控制端;13、第三先导液压控制端;11. The first valve core; 12. The first pilot hydraulic control end; 13. The third pilot hydraulic control end;
21、第二阀芯;22、第二先导液压控制端;23、第四先导液压控制端;21, the second valve core; 22, the second pilot hydraulic control end; 23, the fourth pilot hydraulic control end;
3、再生单向阀;3. Regeneration check valve;
4、负载保持阀;4. Load holding valve;
5、第一通断控制阀;5. The first on-off control valve;
6、第二通断控制阀;6. The second on-off control valve;
7、斗杆油缸;71、有杆腔;72、无杆腔。7. Stick cylinder; 71. With rod cavity; 72. Without rod cavity.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置,而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. Wherein, the terms "first position" and "second position" are two different positions, and the first feature being "above", "over" and "above" the second feature includes the first feature being "over" the second feature Directly above and diagonally above, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
现有技术中的斗杆油缸,在斗杆回收的过程中,斗杆油缸的无杆腔内可能是正压亦可能是负压,当为负压时,由于斗杆油缸有杆腔的压力大于斗杆油缸无杆腔的压力,需要由有杆腔内的液压油通过阀芯内的回油通道以及再生单向阀往无杆腔的进油侧内补油。当为正压时则不需要。但为了避免出现冲击现象,在回油通道上通常需要增加再生切断阀,当无杆腔内负压或者较小正压时,再生切断阀处于节流开启状态,加大回油背压,可防止斗杆油缸外伸过快导致的吸空前冲等现象;当无杆腔内正压且压力较大时,使再生切断阀完全打开,不再是节流开启,从而使再生解除。但是再生切断阀在节流开启时,其回油背压较高,产生的压损较大,带来的功率损失也较大。In the stick cylinder in the prior art, during the recovery process of the stick, the rodless cavity of the stick cylinder may be either positive pressure or negative pressure. If the pressure is greater than the pressure of the rodless cavity of the stick cylinder, the hydraulic oil in the rod cavity needs to be replenished to the oil inlet side of the rodless cavity through the oil return channel in the valve core and the regeneration check valve. Not required when positive pressure. However, in order to avoid the shock phenomenon, it is usually necessary to add a regeneration cut-off valve on the oil return passage. When the negative pressure or small positive pressure in the rodless cavity, the regeneration cut-off valve is in the throttled open state, and the oil return back pressure is increased, which can To prevent the phenomenon of air suction and forward rush caused by the stick cylinder extending too fast; when there is positive pressure in the rodless cavity and the pressure is large, the regeneration cut-off valve is fully opened, and the throttling is no longer opened, thereby releasing the regeneration. However, when the regenerative shut-off valve is throttled open, the back pressure of the oil return is high, the pressure loss is large, and the power loss is also large.
对此,本实施例提供一种斗杆控制阀结构,可无需设置再生切断阀。该斗杆控制阀结构用于控制挖机的斗杆油缸7的活塞杆伸出或回缩,进而控制斗杆上扬或回收。其中,斗杆转动连接于挖机动臂,斗杆油缸7的缸体安装于挖机的动臂,动臂油缸的活塞杆与斗杆转动连接,当斗杆油缸7的活塞杆伸出时,斗杆回收;当斗杆油缸7的活塞杆回缩时,斗杆上扬。In this regard, the present embodiment provides an arm control valve structure, which eliminates the need to provide a regeneration cut-off valve. The stick control valve structure is used to control the extension or retraction of the piston rod of the
图1为本发明实施例中斗杆控制阀结构中第一阀芯位于工作位A2,第二阀芯位于工作位B2时的结构示意图;图2为本发明实施例中斗杆控制阀结构中第一阀芯位于工作位A1,第二阀芯位于工作位B1时的结构示意图;图3为本发明实施例中斗杆控制阀结构中第一阀芯位于工作位A1,第二阀芯位于工作位B2时的结构示意图;图4为本发明实施例中斗杆控制阀结构中第一阀芯位于工作位A2,第二阀芯位于工作位B1时的结构示意图;图5为本发明实施例中斗杆控制阀结构中第一阀芯位于工作位A3,第二阀芯位于工作位B3时的结构示意图。如图1至图5所示,该斗杆控制阀结构包括第一控制阀、第二控制阀和再生单向阀3。1 is a schematic diagram of the structure of the stick control valve structure in the embodiment of the present invention when the first valve core is located at the working position A2 and the second valve core is located at the working position B2; FIG. 2 is the stick control valve structure in the embodiment of the present invention. A schematic diagram of the structure when the first valve core is at the working position A1 and the second valve core is at the working position B1; FIG. 3 is the first valve core at the working position A1 and the second valve core at the working position A1 in the structure of the stick control valve according to the embodiment of the present invention. Schematic diagram of the structure at work position B2; FIG. 4 is a schematic view of the structure when the first valve core is located at working position A2 and the second valve core is located at working position B1 in the structure of the stick control valve in the embodiment of the present invention; FIG. 5 is the implementation of the present invention In the example, in the structure of the stick control valve, the first valve core is located at the working position A3, and the second valve core is located at the working position B3. As shown in FIGS. 1 to 5 , the stick control valve structure includes a first control valve, a second control valve and a
第一控制阀包括第一阀芯11,第一控制阀具有输入口A1、回油口A1、输出口A1和输出口A2,输入口A1用于和第一压力源连通,回油口A1用于和油箱连通,输出口A1用于和油口A连通,输出口A2用于和油口B连通,油口A与斗杆油缸7的无杆腔72连通,油口B与斗杆油缸7的有杆腔71连通。其中,第一液压源未在附图中示出,可以为定量泵或变量泵,其提供压力为P1的液压油。第一阀芯11能够在工作位A1和工作位A2之间切换,当第一阀芯11位于工作位A1时,输入口A1和输出口A1连通,回油口A1和输出口A2连通,此时斗杆油缸7的有杆腔71内的液压油可以通过第一阀芯11回油至油箱,第一压力源提供的液压油可通过第一阀芯11提供给斗杆油缸7的无杆腔72,斗杆油缸7的活塞杆伸出。当第一阀芯11位于工作位A2时,输入口A1、回油口A1、输出口A1和输出口A2均关闭,此时斗杆油缸7和第一阀芯11之间无连通关系。The first control valve includes a
第二控制阀包括第二阀芯21,第一控制阀具有输入口B1、再生口、回油口B1、输出口B1和输出口B2,输入口B1用于和第二压力源连通,回油口B1用于和油箱连通,输出口B1用于和油口A连通,输出口B2用于和油口B连通,其中,第二液压源未在附图中示出,可以为定量泵或变量泵,其提供压力为P2的液压油。第二阀芯21能够在工作位B1和工作位B2之间切换,当第二阀芯21位于工作位B1时,输入口B1和输出口B1连通,再生口和输出口B2连通,且回油口B1断开,此时第二压力源提供的液压油可通过第二阀芯21提供给斗杆油缸7的无杆腔72,且斗杆油缸7的有杆腔71中的压力油还可经第二阀芯21到达再生口;当第二阀芯21位于工作位B2时,输入口B1、再生口、回油口B1、输出口B1和输出口B2均关闭;此时斗杆油缸7和第二阀芯21之间无连通关系。The second control valve includes a
需要注意的是,本实施例中的第一控制阀可以为四通以上的三位多通阀,第二控制阀可以为五通以上的三位多通阀。It should be noted that the first control valve in this embodiment may be a three-position multi-way valve with four or more ports, and the second control valve may be a three-position multi-port valve with five or more ports.
再生单向阀3,设置于再生口和输入口B1之间,且仅允许油液从再生口流向输入口B1,当第二阀芯21位于工作位B1时,如果有杆腔71中的油压压力大于无杆腔72的油压压力时,斗杆油缸7的有杆腔71中的压力油还可经第二阀芯21以及再生单向阀3补充至输入口B1,进而补充至无杆腔72内,以避免吸空。如果有杆腔71中的油压压力小于无杆腔72的油压压力时,再生单向阀3则保持关闭。从而本实施例中提供的斗杆控制阀结构可无需采用现有技术中的再生切断阀,可有效降低再生背压,提高能效,并且再生油道可设置于第二阀芯21的外部,再生流量不会受到第二阀芯21强度的影响。The
本实施例中,第一控制阀的阀壳和第二控制阀的阀壳一体设置。In this embodiment, the valve housing of the first control valve and the valve housing of the second control valve are integrally provided.
本实施例中,第一阀芯11还具有工作位A3,工作位A2位于工作位A3和工作位A1之间,第一阀芯11能够在工作位A1、工作位A2和工作位A3之间切换,当第一阀芯11位于工作位A3时,输入口A1和输出口A2连通,回油口A1和输出口A1连通,此时第一压力源提供的液压油可通过第一阀芯11提供给斗杆油缸7的有杆腔71,斗杆油缸7的无杆腔72内的液压油可以通过第一阀芯11回油至油箱,斗杆油缸7的活塞杆回缩。In this embodiment, the
本实施例中,第二阀芯21还具有工作位B3,工作位B2位于工作位B3和工作位B1之间,第二阀芯21能够在工作位B1、工作位B2和工作位B3之间切换,当第二阀芯21位于工作位B3时,输入口B1和输出口B2连通,回油口B1和输出口B2连通,且再生口断开。此时第二压力源提供的液压油可通过第二阀芯21提供给斗杆油缸7的有杆腔71,且斗杆油缸7的有杆腔71中的压力油还可经第二阀芯21回流至油箱,再生回路被切断。In this embodiment, the
本实施例中,第一控制阀还包括第一先导液压控制端12,第一先导液压控制端12用于驱动第一阀芯11运动至工作位A1,第一先导液压控制端12通过第一供油装置供给先导油。第二控制阀还包括第二先导液压控制端22,第二先导液压控制端22用于驱动第二阀芯21运动至工作位B1,第二先导液压控制端22通过第二供油装置供给先导油。由于第一先导液压控制端12和第二先导液压控制端22采用不同的供油装置供给先导油,从而可实现不同的组合方式。如:第一控制阀的第一阀芯11位于工作位A1且第二控制阀的第二阀芯21位于工作位B1或B2;第一控制阀的第一阀芯11位于工作位A2且第二控制阀的第二阀芯21位于工作位B1或B2。In this embodiment, the first control valve further includes a first pilot
可选地,第一控制阀还包括第三先导液压控制端13,第三先导液压控制端13用于驱动第一阀芯11运动至工作位A3,第二控制阀还包括第四先导液压控制端23,第四先导液压控制端23用于驱动第二阀芯21运动至工作位B3,第三先导液压控制端13和第四先导液压控制端23均通过第三供油装置供给先导油。通过第三供油装置同时给第三先导液压控制端13以及第四先导液压控制端23供给先导油,能够保证斗杆上扬时具有足够的液压动力。Optionally, the first control valve further includes a third pilot
斗杆控制阀结构还包括负载保持阀4,负载保持阀4的一端与油口B连通,负载保持阀4的另一端分别与输出口A2以及输出口B2连通。负载保持阀4为现有的成熟技术手段,其可保证斗杆油缸7的有杆腔71内的压力稳定。The stick control valve structure further includes a
可选地,斗杆控制阀结构还包括第一通断控制阀5和第二通断控制阀6,第一通断控制阀5设置于第一压力源和输入口A1之间的连接管路上,且用于控制第一压力源和输入口A1之间的连通或断开。第二通断控制阀6设置于第二压力源和输入口B1之间的连接管路上,且用于控制第二压力源和输入口B1之间的连通或断开。Optionally, the stick control valve structure further includes a first on-off
可选地,斗杆控制阀结构还包括设置于第一先导液压控制端12的供油管路上的第一电比例流量阀。斗杆控制阀结构还包括设置于第二先导液压控制端22的供油管路上的第二电比例流量阀。可通过第一电控比例流量阀调节供给第一先导液压控制端12的信号油压,通过第二电控比例流量阀调节供给第二先导液压控制端22的信号油压。Optionally, the stick control valve structure further includes a first electric proportional flow valve disposed on the oil supply pipeline of the first pilot
本实施例提供的斗杆控制阀结构的工作原理如下:The working principle of the stick control valve structure provided in this embodiment is as follows:
1、初始状态。1. The initial state.
如图1所示,此时第一控制阀的第一先导液压控制端12和第三先导液压控制端13均无先导油输入,第一控制阀的第一阀芯11位于工作位A2,第二先导液压控制端22和第四先导液压控制端23均无先导油输入,第二控制阀的第二阀芯21位于工作位B2,斗杆油缸7的活塞杆位置保持不变,斗杆的位置保持不变。As shown in Figure 1, at this time, the first pilot
2、斗杆回收。2. Stick recovery.
斗杆回收具体分为三种情况:第一控制阀和第二控制阀协同作业、仅第一控制阀作业和仅第二控制阀作业。The stick recovery is specifically divided into three situations: the first control valve and the second control valve work together, only the first control valve works, and only the second control valve works.
第一控制阀和第二控制阀协同作业。如图2所示,此时第一控制阀的第一先导液压控制端12有先导油输入,第三先导液压控制端13无先导油输入,第一阀芯11位于工作位A1;第二控制阀的第二先导液压控制端22有先导油输入,第四先导液压控制端23无先导油输入,第二阀芯21位于工作位B1。此时第一压力源提供的液压油可通过第一阀芯11提供给斗杆油缸7的无杆腔72,第二压力源提供的液压油可通过第二阀芯21提供给斗杆油缸7的无杆腔72,斗杆油缸7的有杆腔71与油箱连通,并且斗杆油缸7的有杆腔71和再生口连通。当有杆腔71的油压高于无杆腔72的油压时,再生单向阀3开启,斗杆油缸7的有杆腔71内的液压油的一部分通过第一阀芯11回流至油箱,斗杆油缸7的有杆腔71内的液压油的另一部分通过第二阀芯21和再生单向阀3补充至输入口B1,进而通过第二阀芯21供给无杆腔72。当有杆腔71的油压低于无杆腔72的油压时,再生单向阀3关闭,斗杆油缸7的有杆腔71内的液压油的全部通过第一阀芯11回流至油箱,斗杆油缸7的活塞杆伸出。The first control valve and the second control valve cooperate. As shown in Figure 2, at this time, the first pilot
仅第一控制阀作业。如图3所示,此时第一控制阀的第一先导液压控制端12有先导油输入,第三先导液压控制端13无先导油输入,第一阀芯11位于工作位A1;第二控制阀的第二先导液压控制端22和第四先导液压控制端23均无先导油输入,第二阀芯21位于工作位B2。此时第一压力源提供的液压油可通过第一阀芯11提供给斗杆油缸7的无杆腔72,斗杆油缸7的有杆腔71内的液压油的全部通过第一阀芯11回流至油箱,斗杆油缸7的活塞杆伸出。Only the first control valve operates. As shown in FIG. 3 , at this time, the first pilot
仅第二控制阀作业。Only the second control valve operates.
如图4所示,此时第一控制阀的第一先导液压控制端12和第三先导液压控制端13均无先导油输入,第一阀芯11位于工作位A2,第二控制阀的第二先导液压控制端22有先导油输入,第四先导液压控制端23无先导油输入,第二阀芯21位于工作位B1。第二压力源提供的液压油可通过第二阀芯21提供给斗杆油缸7的无杆腔72,由于有杆腔71的液压油只能通过再生单向阀3排出,无论有杆腔71的油压和无杆腔72的油压大小如何,再生单向阀3都会被强制开启,斗杆油缸7的有杆腔71内的液压油的全部通过第二阀芯21和再生单向阀3流入输入口B1,进而通过第二阀芯21供给无杆腔72,斗杆油缸7的活塞杆伸出。As shown in FIG. 4 , at this time, the first pilot
3、斗杆上扬。3. The stick rises.
如图5所示,此时第一控制阀的第一先导液压控制端12无先导油输入,第三先导液压控制端13有先导油输入,第一阀芯11位于工作位A3,第二控制阀的第二先导液压控制端22无先导油输入,第四先导液压控制端23有先导油输入,第二阀芯21位于工作位B3。此时第一压力源提供的液压油可通过第一阀芯11提供给斗杆油缸7的有杆腔71,第二压力源提供的液压油可通过第二阀芯21提供给斗杆油缸7的有杆腔71,斗杆油缸7的无杆腔72内的液压油可以通过第一阀芯11和第二阀芯21回流至油箱,斗杆油缸7的活塞杆回缩。As shown in Figure 5, at this time, the first pilot
本实施例还提供一种挖机,包括上述方案中的斗杆控制阀结构。This embodiment also provides an excavator, including the stick control valve structure in the above solution.
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (10)
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CN119913957A (en) * | 2025-04-01 | 2025-05-02 | 潍柴动力股份有限公司 | Control method, device, excavator and storage medium for bucket arm decoupling hydraulic system |
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