CN114320766A - Method and device for detecting clamping paddle of wind driven generator - Google Patents
Method and device for detecting clamping paddle of wind driven generator Download PDFInfo
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Abstract
本发明提供用于风力发电机的卡桨检测方法和装置。所述卡桨检测方法包括:在所述风力发电机变桨期间,监测所述风力发电机的叶轮的转速;基于所述转速的变化来检测所述风力发电机的叶轮中的叶片是否出现卡桨。所述卡桨检测装置包括:转速监测单元,在所述风力发电机变桨期间,监测所述风力发电机的叶轮的转速;卡桨检测单元,基于所述转速的变化来检测所述风力发电机的叶轮中的叶片是否出现卡桨。采用本发明所述的卡桨检测方法和装置不仅简化了用于风力发电机的卡桨检测模型,而且使得用于风力发电机的卡桨检测模型更精准,并且有效地剔除了因转矩突变和转速传感器采集的数据跳变等原因而给卡桨检测结果带来的干扰。
The present invention provides a method and a device for detecting a stuck propeller for a wind generator. The paddle jam detection method includes: during the pitch change of the wind turbine, monitoring the rotational speed of the impeller of the wind turbine; detecting whether the blades in the impeller of the wind turbine are stuck based on the change of the rotational speed . The paddle jam detection device includes: a rotation speed monitoring unit, which monitors the rotation speed of the impeller of the wind turbine during the pitch change of the wind turbine; and a paddle jam detection unit, which detects the wind turbine based on the change of the rotation speed. Whether the blades in the impeller are stuck. Adopting the stuck propeller detection method and device of the present invention not only simplifies the stuck propeller detection model for wind turbines, but also makes the stuck propeller detection model for wind turbines more accurate, and effectively eliminates the sudden change in torque caused by the The interference caused by the data jump of the speed sensor and the data collected by the speed sensor to the detection result of the stuck propeller.
Description
技术领域technical field
本申请涉及风力发电技术领域,尤其涉及一种用于风力发电机的卡桨检测方法和装置。The present application relates to the technical field of wind power generation, and in particular, to a method and device for detecting stuck propellers for wind turbines.
背景技术Background technique
风力发电机所承受的载荷通常与风力发电机的叶轮中的叶片的卡桨工况有关,这是因为风力发电机的三个叶片的桨距角不一致或不平衡会引起风力发电机振动,振动越大,风力发电机所承受的载荷也会随之增大。风力发电机所承受的载荷过大会使得风力发电机长期工作于偏劳状态,降低风力发电机的使用寿命,甚至危害风力发电机组安全。因此,卡桨工况检测的准确性显得越来越重要。然而,在现有技术中,却不能直接根据叶片的桨距角来判断风力发电机的卡桨工况,其原因如下:The load on the wind turbine is usually related to the blade jam condition in the impeller of the wind turbine. This is because the inconsistency or imbalance of the pitch angles of the three blades of the wind turbine will cause the wind turbine to vibrate and vibrate. The larger the load, the larger the load on the wind turbine will be. The excessive load on the wind turbine will cause the wind turbine to work in a state of partial labor for a long time, reduce the service life of the wind turbine, and even endanger the safety of the wind turbine. Therefore, the accuracy of the detection of stuck propeller conditions becomes more and more important. However, in the prior art, it is not possible to directly judge the blade jamming condition of the wind turbine based on the pitch angle of the blades. The reasons are as follows:
(1)叶片的桨距角由变桨系统采集并且通过DP通信将其传输给主控系统(PLC),因此,叶片的桨距角的判断会受DP通信的影响,例如,如果DP通信发生中断,则会导致主控系统接收到的叶片的桨距角的数值为0,因而无法获得实际的三个叶片的桨距角;(1) The pitch angle of the blade is collected by the pitch system and transmitted to the main control system (PLC) through DP communication. Therefore, the judgment of the pitch angle of the blade will be affected by the DP communication. For example, if the DP communication occurs If it is interrupted, the value of the pitch angle of the blades received by the main control system will be 0, so the actual pitch angles of the three blades cannot be obtained;
(2)叶片的桨距角是变桨系统采集的旋转编码器的数值,因此,在旋转旋转编码器受到电磁干扰、线路断线、或旋转编码器故障的情况下,采集到的桨距角的数值可能会是异常的;(2) The pitch angle of the blade is the value of the rotary encoder collected by the pitch system. Therefore, when the rotary rotary encoder is subject to electromagnetic interference, line disconnection, or rotary encoder failure, the collected pitch angle The value of may be abnormal;
(3)尽管在驱动器故障或控制刹车阀的电磁刹车继电器故障可通过驱动器故障字判断,但是故障字也是通过通信进行数据传输的,因此,在该通信异常时,采集到的故障字可能为0(0表示无故障),甚至在叶片发生卡桨的情况下,因未达到驱动器的故障报警的触发条件而导致驱动器故障字也可能会是0,因而也无法获得实际的三个叶片的桨距角。(3) Although the fault of the driver or the electromagnetic brake relay controlling the brake valve can be judged by the fault word of the driver, the fault word is also transmitted through communication. Therefore, when the communication is abnormal, the collected fault word may be 0 (0 means no fault), even in the case of blade jamming, the fault word of the driver may be 0 because the trigger condition of the fault alarm of the driver is not reached, so the actual pitch of the three blades cannot be obtained. horn.
为此,迫切需要一种能够解决上述问题的卡桨检测方法和装置。Therefore, there is an urgent need for a paddle jam detection method and device that can solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于风力发电机的卡桨检测方法和装置。The purpose of the present invention is to provide a method and device for detecting a stuck propeller for a wind turbine.
根据本发明的一方面,提供一种用于风力发电机的卡桨检测方法,所述卡桨检测方法包括:在所述风力发电机变桨期间,监测所述风力发电机的叶轮的转速;基于所述转速的变化来检测所述风力发电机的叶轮中的叶片是否出现卡桨。According to an aspect of the present invention, there is provided a propeller jam detection method for a wind turbine, the propeller jam detection method comprising: monitoring the rotational speed of the impeller of the wind turbine during the pitch change of the wind turbine; based on The change of the rotational speed is used to detect whether the blades in the impeller of the wind generator are stuck.
优选地,所述基于所述转速的变化来检测所述风力发电机的叶轮中的叶片是否出现卡桨的步骤可包括:获取所述风力发电机的叶轮在多个连续时刻的转速;计算所述风力发电机的叶轮在任意两个相邻时刻的转速差;在所述转速差出现预定异常状况的情况下,确定所述风力发电机的叶轮中的叶片出现卡桨。Preferably, the step of detecting whether the blades in the impeller of the wind generator are stuck based on the change of the rotational speed may include: acquiring the rotational speed of the impeller of the wind generator at multiple consecutive times; The rotational speed difference of the impeller of the wind generator at any two adjacent moments; when the rotational speed difference occurs in a predetermined abnormal condition, it is determined that the blades in the impeller of the wind generator are stuck.
优选地,所述预定异常状况可包括以下状况中的至少一者:所述转速差大于预定阈值;以及在预定持续时间段内出现所述转速差大于预定阈值的情况的次数达到预定次数。Preferably, the predetermined abnormal condition may include at least one of the following conditions: the rotational speed difference is greater than a predetermined threshold; and the rotational speed difference is greater than the predetermined threshold for a predetermined number of times within a predetermined duration.
优选地,所述预定阈值可为0.1转/分。Preferably, the predetermined threshold may be 0.1 rpm.
优选地,所述卡桨检测方法还可包括:计算所述风力发电机的叶轮在任意两个相邻时刻的转速的平方之比;根据所述转速的平方之比来估计所述叶轮中的叶片的桨距角之间的最大角度差值,以确定所述叶轮中的叶片之间的不平衡度。Preferably, the stuck propeller detection method may further include: calculating the ratio of the squares of the rotational speeds of the impeller of the wind turbine at any two adjacent moments; The maximum angular difference between the pitch angles of the blades to determine the degree of unbalance between the blades in the impeller.
根据本发明的另一方面,提供一种用于风力发电机的卡桨检测装置,所述卡桨检测装置包括:转速监测单元,被配置为在所述风力发电机变桨期间,监测所述风力发电机的叶轮的转速;卡桨检测单元,被配置为基于所述转速的变化来检测所述风力发电机的叶轮中的叶片是否出现卡桨。According to another aspect of the present invention, there is provided a paddle jam detection device for a wind turbine, the paddle jam detection device comprising: a rotational speed monitoring unit configured to monitor the wind power during the pitch change of the wind turbine The rotational speed of the impeller of the generator; the jamming detection unit is configured to detect whether the blades in the impeller of the wind generator are stuck based on the change of the rotational speed.
优选地,所述卡桨检测单元可包括:转速获取单元,被配置为获取所述风力发电机的叶轮在多个连续时刻的转速;转速差计算单元,被配置为计算所述风力发电机的叶轮在任意两个相邻时刻的转速差;卡桨确定单元,被配置为在所述转速差出现预定异常状况的情况下,确定所述风力发电机的叶轮中的叶片出现卡桨。Preferably, the stuck propeller detection unit may include: a rotational speed acquisition unit configured to acquire rotational speeds of the impeller of the wind turbine at a plurality of consecutive moments; a rotational speed difference calculation unit configured to calculate the rotational speed of the wind turbine The rotational speed difference of the impeller at any two adjacent moments; the paddle jam determination unit is configured to determine that the blades in the impeller of the wind generator are stuck when a predetermined abnormal condition occurs in the rotational speed difference.
优选地,所述预定异常状况可包括以下状况中的至少一者:所述转速差大于预定阈值;以及在预定持续时间段内出现所述转速差大于预定阈值的情况的次数达到预定次数。Preferably, the predetermined abnormal condition may include at least one of the following conditions: the rotational speed difference is greater than a predetermined threshold; and the rotational speed difference is greater than the predetermined threshold for a predetermined number of times within a predetermined duration.
优选地,所述预定阈值可为0.1转/分。Preferably, the predetermined threshold may be 0.1 rpm.
优选地,所述卡桨检测装置还可包括:转速比计算单元,被配置为计算所述风力发电机的叶轮在任意两个相邻时刻的转速的平方之比;不平衡度确定单元,被配置为根据所述转速的平方之比来估计所述叶轮中的叶片的桨距角之间的最大角度差值,以确定所述叶轮中的叶片之间的不平衡度。Preferably, the paddle jam detection device may further include: a rotational speed ratio calculation unit, configured to calculate the ratio of the squares of rotational speeds of the impeller of the wind turbine at any two adjacent moments; an unbalance degree determination unit, configured by is configured to estimate a maximum angular difference between the pitch angles of the blades in the impeller according to the ratio of the squares of the rotational speeds to determine the degree of unbalance between the blades in the impeller.
据本发明的另一方面,提供一种存储有计算机程序的计算机可读存储介质,当所述计算机程序在被处理器执行时,实现如前面所述的用于风力发电机的卡桨检测方法。According to another aspect of the present invention, a computer-readable storage medium storing a computer program is provided, and when the computer program is executed by a processor, the aforementioned method for detecting a paddle stick in a wind turbine is implemented. .
据本发明的另一方面,提供一种计算机设备,所述计算机设备包括:处理器;存储器,存储有计算机程序,当所述计算机程序被处理器执行时,实现如前面所述的用于风力发电机的卡桨检测方法。According to another aspect of the present invention, there is provided a computer device, the computer device comprising: a processor; a memory storing a computer program, when the computer program is executed by the processor, the aforementioned computer program for wind power is realized. The detection method of the stuck propeller of the generator.
根据本发明的示例性实施例的用于风力发电机的卡桨检测的方法和装置不仅简化了用于风力发电机的卡桨检测模型,而且使得用于风力发电机的卡桨检测模型更精准,并且即使在主控系统与变桨系统之间的DP通信中断或者变桨系统中的旋转编码器工作异常的情况下,也能够准确地识别出风力发电机是否卡桨,此外,还有效地剔除了因转矩突变和转速传感器采集的数据跳变等原因而给卡桨检测结果带来的干扰。The method and device for stuck propeller detection of wind turbines according to the exemplary embodiments of the present invention not only simplifies the stuck propeller detection model for wind turbines, but also makes the stuck propeller detection model for wind turbines more accurate , and even if the DP communication between the main control system and the pitch system is interrupted or the rotary encoder in the pitch system works abnormally, it can accurately identify whether the wind turbine is stuck. The interference caused by the sudden change of torque and the jump of the data collected by the speed sensor to the detection result of the stuck propeller is eliminated.
附图说明Description of drawings
通过下面结合附图进行的描述,本发明的上述目的和特点将会变得更加清楚,其中:The above-mentioned objects and features of the present invention will become more apparent from the following description in conjunction with the accompanying drawings, wherein:
图1示出了根据本发明的示例性实施例的未发生卡桨时的风力发电机的叶轮的转速差的变化的曲线图;FIG. 1 is a graph showing the variation of the rotational speed difference of the impeller of the wind turbine when no jamming occurs according to an exemplary embodiment of the present invention;
图2示出了根据本发明的示例性实施例的发生卡桨时的风力发电机的叶轮的转速差的变化的曲线图;FIG. 2 is a graph showing the variation of the rotational speed difference of the impeller of the wind turbine when a paddle jam occurs according to an exemplary embodiment of the present invention;
图3示出了根据本发明的示例性实施例的用于风力发电机的卡桨检测方法的流程图;FIG. 3 shows a flowchart of a method for detecting a stuck propeller for a wind turbine according to an exemplary embodiment of the present invention;
图4示出了根据本发明的示例性实施例的用于风力发电机的卡桨检测的示意性处理;FIG. 4 shows a schematic process for detecting a stuck propeller of a wind turbine according to an exemplary embodiment of the present invention;
图5示出了根据本发明的示例性实施例的用于在风力发电机的卡桨检测中进行频率检测的示意性处理;FIG. 5 shows a schematic process for frequency detection in wind turbine jamming detection according to an exemplary embodiment of the present invention;
图6示出了根据本发明的示例性实施例的发生卡桨时的风力发电机的叶轮的转速的平方之比的变化的曲线图;FIG. 6 is a graph showing a change in the ratio of the square of the rotational speed of the impeller of the wind turbine when a paddle jam occurs according to an exemplary embodiment of the present invention;
图7示出了根据本发明的示例性实施例的收桨速度慢的情况的曲线图;FIG. 7 shows a graph of a case where the retraction speed is slow according to an exemplary embodiment of the present invention;
图8示出了根据本发明的示例性实施例的完全卡桨的情况的曲线图;FIG. 8 shows a graph of a fully jammed paddle condition according to an exemplary embodiment of the present invention;
图9是示出根据本发明的示例性实施例的用于风力发电机的卡桨检测装置的结构框图。FIG. 9 is a structural block diagram illustrating a propeller jam detection apparatus for a wind turbine according to an exemplary embodiment of the present invention.
具体实施方式Detailed ways
当风力发电机的叶轮的三个叶片的桨距角不一致或不平衡时,三个叶片所受的风力作用大小也不相同,这会导致风力发电机的叶轮在转动过程中产生旋转激振力,激振力作用到塔基上会引起风力发电机振动。When the pitch angles of the three blades of the impeller of the wind turbine are inconsistent or unbalanced, the magnitude of the wind effect on the three blades is also different, which will cause the impeller of the wind turbine to generate rotational excitation force during the rotation. , the excitation force acting on the tower foundation will cause the wind turbine to vibrate.
基于偏心振动的激振力公式为:The exciting force formula based on eccentric vibration is:
F=meω2 (1)F=meω 2 (1)
在式(1)中,F是偏心块产生的激振力;m是偏心块的质量;e是偏心块的偏心距;ω是偏心块的转动角速度。对于风力发电机而言,F可等效为对风力发电机产生的振动力;m可等效为风力发电机的叶轮旋转的等效质量(其与旋转体的密度分布有关);e可等效为风力发电机的叶片长度的函数;ω可等效为风力发电机的叶轮旋转的角速度。由于风力发电机所受的旋转力主要来自于风力发电机的叶片所受的风力大小并且越长的叶片受风面积越大(其导致的偏差也越大),所以e可表征风力发电机的三个叶片的不平衡度。In formula (1), F is the exciting force generated by the eccentric block; m is the mass of the eccentric block; e is the eccentric distance of the eccentric block; ω is the rotational angular velocity of the eccentric block. For wind turbines, F can be equivalent to the vibration force generated by the wind turbine; m can be equivalent to the equivalent mass of the rotor of the wind turbine rotating (which is related to the density distribution of the rotating body); e can be etc. The effect is a function of the blade length of the wind turbine; ω can be equivalent to the angular velocity of the rotor of the wind turbine rotating. Since the rotational force of the wind turbine mainly comes from the wind force on the blades of the wind turbine, and the longer the blade is, the larger the wind area (and the greater the deviation caused by it), so e can characterize the wind power of the wind turbine. The unbalance of the three blades.
基于式(1)还可知,由于风力发电机的三个叶片的桨距角的不平衡而导致的风力发电机的振动值大小(即,激振力)不仅与风力发电机的三个叶片的桨距角之间的差值(即,三个叶片中的最大桨距角与最小桨距角之差)成正比,而且与风力发电机的叶轮旋转的角速度的平方成正比,这种受力不平衡会使得风力发电机的叶片在旋转过程中的转速发生突变。此外,由于风力发电机的三个叶片的桨距角不一致,导致风力发电机所受的风力作用也不一致并且不断变化,因此风力发电机的叶轮旋转的角速度ω或转速也会忽快忽慢。Based on formula (1), it can also be known that the vibration value (ie, the excitation force) of the wind turbine caused by the unbalance of the pitch angles of the three blades of the wind turbine is not only the same as the vibration value of the three blades of the wind turbine. The difference between the pitch angles (that is, the difference between the largest pitch angle and the smallest pitch angle among the three blades) is proportional to the square of the angular velocity at which the impeller of the wind turbine rotates. Unbalance will make the rotational speed of the blades of the wind turbine change abruptly during the rotation process. In addition, because the pitch angles of the three blades of the wind turbine are inconsistent, the wind effect on the wind turbine is also inconsistent and constantly changing, so the angular speed ω or the rotational speed of the rotor of the wind turbine will also fluctuate.
图1示出了根据本发明的示例性实施例的未发生卡桨时的风力发电机的叶轮的转速差的变化的曲线图100。FIG. 1 shows a
参照图1,图1中的横坐标可指示风力发电机在变桨期间的各个时刻,图1中的纵坐标可指示风力发电机的叶轮在各个时刻的转速差(即,当前时刻的转速与相邻的上一时刻的转速之间的差值)。从图1中可看出,在风力发电机变桨期间,风力发电机的叶轮的转速的变化的最大值约为0.032转/分(rpm)。Referring to Fig. 1, the abscissa in Fig. 1 may indicate each moment of the wind turbine during pitching, and the ordinate in Fig. 1 may indicate the difference in rotational speed of the impeller of the wind turbine at each moment (that is, the rotational speed at the current moment is the same as the rotational speed at the current moment). The difference between the rotational speeds of the adjacent last moment). It can be seen from FIG. 1 that during pitching of the wind turbine, the maximum value of the change in the rotational speed of the impeller of the wind turbine is about 0.032 revolutions per minute (rpm).
作为对比,图2示出了根据本发明的示例性实施例的发生卡桨时的风力发电机的叶轮的转速差的变化的曲线图200。As a comparison, FIG. 2 shows a
参照图2,图2中的横坐标可指示风力发电机在变桨期间的各个时刻,图2中的纵坐标可指示风力发电机的叶轮在各个时刻的转速差(即,当前时刻的转速与相邻的上一时刻的转速之间的差值)。从图2中可看出,在风力发电机变桨期间,由于风力发电机中的单个叶片发生卡桨,因此风力发电机中的三个叶片的桨距角的角度值发生偏差。从横坐标为4863的时刻起,风力发电机的叶轮的转速的变化突然变大,并且从0.1rpm突然增大到0.84rpm。Referring to Fig. 2, the abscissa in Fig. 2 may indicate each moment of the wind turbine during pitching, and the ordinate in Fig. 2 may indicate the difference in rotational speed of the impeller of the wind turbine at each moment (that is, the rotational speed at the current moment is the same as the rotational speed at the current moment). The difference between the rotational speeds of the adjacent last moment). It can be seen from FIG. 2 that, during pitching of the wind turbine, since a single blade in the wind turbine is stuck, the angle values of the pitch angles of the three blades in the wind turbine are deviated. From the moment when the abscissa is 4863, the change of the rotational speed of the impeller of the wind turbine suddenly increases, and suddenly increases from 0.1 rpm to 0.84 rpm.
由此可见,通过检测风力发电机的叶轮的转速的变化,可准确地识别出风力发电机的叶轮中的叶片是否发生卡桨故障。It can be seen that, by detecting the change of the rotational speed of the impeller of the wind generator, it can be accurately identified whether the blade in the impeller of the wind generator has a jamming fault.
下面,将参照图3来详细描述上述卡桨故障的识别。Hereinafter, the identification of the above-mentioned propeller jamming fault will be described in detail with reference to FIG. 3 .
图3示出了根据本发明的示例性实施例的用于风力发电机的卡桨检测方法300的流程图。方法300可由包括处理器的任何终端处理设备(诸如,但不限于,风力发电机的主控系统或其变桨系统的控制器等)执行。FIG. 3 shows a flowchart of a
参照图3,方法300可包括如下步骤:3, the
在步骤310,可在风力发电机变桨期间监测风力发电机的叶轮的转速。该风力发电机的叶轮的转速可通过安装在风力发电机上的风速传感器获得。At
在步骤320,可基于风力发电机的叶轮的转速的变化来检测风力发电机的叶轮中的叶片是否出现卡桨。In
作为示例,可获取风力发电机的叶轮在多个连续时刻的转速,计算风力发电机的叶轮在任意两个相邻时刻的转速差,并且在转速差出现预定异常状况的情况下,确定风力发电机的叶轮中的叶片出现卡桨。As an example, the rotational speed of the impeller of the wind turbine at multiple consecutive moments can be obtained, the rotational speed difference of the impeller of the wind turbine at any two adjacent moments can be calculated, and when a predetermined abnormal condition occurs in the rotational speed difference, the wind power generation can be determined. The blades in the impeller of the machine are stuck.
在该示例中,这种预定异常状况可设置为风力发电机的叶轮的转速差大于预定阈值(如图2所示的0.1rpm)。考虑到因转矩突变和转速传感器采集的数据跳变等原因而导致的数据跳变干扰,在该示例中,这种预定异常状况还可设置为在预定持续时间段内出现风力发电机的叶轮的转速差大于预定阈值的情况的次数达到预定次数(诸如,50次或80次)。In this example, the predetermined abnormal condition may be set such that the rotational speed difference of the impellers of the wind turbine is greater than a predetermined threshold (0.1 rpm as shown in FIG. 2 ). Taking into account the data jump disturbance caused by the sudden change of torque and the jump of the data collected by the rotational speed sensor, in this example, the predetermined abnormal condition can also be set as the occurrence of the impeller of the wind turbine within a predetermined duration period The number of times that the difference in rotational speed of t is greater than a predetermined threshold reaches a predetermined number of times (such as 50 times or 80 times).
需要说明的是,尽管上面示出了通过检测叶轮的转速差来识别风力发电机的叶轮中的叶片是否发生卡桨故障的示例,但本发明并不限于此。It should be noted that although the above shows an example of identifying whether the blades in the impeller of the wind turbine have a jamming fault by detecting the rotational speed difference of the impeller, the present invention is not limited to this.
此外,尽管图3未示出,但是根据本发明的示例性实施例,还可在确定风力发电机的叶轮中的叶片发生卡桨的情况下,进一步对风力发电机的叶轮中的叶片进行不平衡度分析,由此确定风力发电机所能承受的载荷。In addition, although not shown in FIG. 3 , according to an exemplary embodiment of the present invention, in the case where it is determined that the blades in the impeller of the wind turbine are stuck, the blades in the impeller of the wind turbine may be further subjected to different measures. Balance analysis to determine the load that the wind turbine can bear.
作为示例,处理300可计算风力发电机的叶轮在任意两个相邻时刻的转速的平方之比,并且根据该转速的平方之比来估计该叶轮中的叶片的桨距角之间的最大角度差值,以确定该叶轮中的叶片之间的不平衡度。As an example, the
下面,将参照图4和图5来进一步详细描述上述卡桨故障的识别处理过程。Hereinafter, the identification processing process of the above-mentioned propeller jamming fault will be described in further detail with reference to FIG. 4 and FIG. 5 .
图4示出了根据本发明的示例性实施例的用于风力发电机的卡桨检测的示意性处理400。FIG. 4 shows a
参照图4,可启动处理400。Referring to Figure 4,
在步骤401,处理400可在线读取风力发电机的叶轮的转速值,或者读取故障文件中的风力发电机的叶轮的转速值。In
在步骤402,处理400可计算风力发电机的叶轮在各个时刻的转速差值。At
在步骤403,处理400可读取风力发电机的叶轮在当前时刻的转速差值,并且将风力发电机的叶轮在下一时刻的转速差值赋值为风力发电机的叶轮在当前时刻的转速差值。In
在步骤404,处理400可确定读取的转速差值是否大于预定阈值0.1。At
在步骤405,如果在步骤404中确定读取的转速差值大于预定阈值0.1,则处理400可使计数值加1;否则,返回步骤403,读取风力发电机的叶轮在当前时刻的转速差值。In
在步骤406,处理400可确定计数值是否在预定持续时间段内大于预定次数(即,确定出现转速差值大于预定阈值0.1的情况的频率值是否较高)。At
考虑到风力发电机的叶轮的转速的变化通常是单次跳变或频率较低的数次跳变,而因风力发电机的叶轮中的叶片的桨距角的不一致或不平衡而导致风力发电机的转速的变化(即,转速差值)过大则是一个持续且高频的变化过程。因此,步骤406可用于对出现转速差值大于0.1的情况的次数或频率进行检测,以剔除因转矩突变和转速传感器采集的数据跳变等原因而给卡桨检测结果带来的干扰,进而提高卡桨识别和检测的准确度。Considering that the change of the rotational speed of the impeller of the wind turbine is usually a single jump or several jumps with a lower frequency, the wind power generation is caused by the inconsistency or imbalance of the pitch angle of the blades in the impeller of the wind turbine. If the change of the rotational speed of the machine (ie, the rotational speed difference) is too large, it is a continuous and high-frequency change process. Therefore, step 406 can be used to detect the number of times or the frequency that the speed difference is greater than 0.1, so as to eliminate the interference caused by the sudden change of torque and the jump of the data collected by the speed sensor to the detection result of the stuck propeller, and then Improve the accuracy of paddle identification and detection.
步骤407,如果在步骤406中确定计数值在预定持续时间段内大于预定次数,则处理400可输出机组卡桨信息(诸如,但不限于,输出关于卡桨警告的标志位),并且根据其余变量和数据分析卡桨原因;否则,结束处理400。
在步骤407之后,处理400结束。After
此外,考虑到主控系统的最大采样频率比较低并且不支持快速傅里叶等高级算法(FFT),即,主控系统对时阈转频阈的的频率检测较为困难。在此,可使用如下频率检测方式。In addition, considering that the maximum sampling frequency of the main control system is relatively low and does not support advanced algorithms such as Fast Fourier (FFT), that is, it is difficult for the main control system to detect the frequency of the time threshold and the frequency threshold. Here, the following frequency detection methods can be used.
图5示出了根据本发明的示例性实施例的用于在风力发电机的卡桨检测中进行频率检测的示意性处理500。Figure 5 shows a
参照图5,可启动处理500。5,
在步骤501,处理500可设置100ms的定时器,并且利用该定时器的通断进行计数检测。At
在步骤502,处理500可读取风力发电机的叶轮在当前时刻的转速差值,并且将风力发电机的叶轮在下一时刻的转速差值赋值为风力发电机的叶轮在当前时刻的转速差值。In
在步骤503,处理500可确定定时器是否在100ms内断开。At
在步骤504,如果在步骤503中确定定时器在100ms内断开(即,读取到大于0.1的转速差值),则触发定时器的计数值加1;否则,使定时器重新计时并且返回步骤502读取风力发电机的叶轮在当前时刻的转速差值。In
在步骤505,处理500可确定计数值是否在2秒内大于阈值(该阈值通常可设置为50次或80次),其主要用于检测风力发电机的叶轮的转速差值是否存在忽大忽小的变化。In
在步骤506,如果在步骤505中确定计数值在2秒内大于阈值,则处理500可输出机组卡桨信息并根据其余变量和数据分析卡桨原因;否则,结束处理500。In
在步骤506之后,处理500结束。After
相比于没有时间窗口的设置的阈值检测方式,采用图5所示的频率检测方式不仅可实现对转速的变化的频率高低的检测,而且不需要耗费大量的CPU资源。Compared with the threshold detection method without the setting of the time window, the frequency detection method shown in FIG. 5 can not only realize the detection of the frequency of the rotation speed change, but also does not need to consume a lot of CPU resources.
下面,将参照图6详细描述针对叶片的不平衡度的确定和分析。Hereinafter, the determination and analysis for the unbalance degree of the blade will be described in detail with reference to FIG. 6 .
图6示出了根据本发明的示例性实施例的发生卡桨时的风力发电机的叶轮的转速的平方之比的变化的曲线图600。FIG. 6 shows a
参照图6,图6中的横坐标可指示风力发电机在变桨期间的各个时刻,图6中的纵坐标可指示风力发电机的叶轮在各个时刻的转速的平方之比(即,)。从图6中可看出,该比值随着收桨时间的延长而越来越大,其原因在于:发生卡桨的风力发电机的三个叶片的桨距角之间的角度差值越来越大。图6中比值小于1的部分指示风力发电机的叶轮转速突然变慢;图6中比值大于1的部分指示风力发电机的叶轮转速突然变快。Referring to FIG. 6 , the abscissa in FIG. 6 may indicate various moments of the wind turbine during pitching, and the ordinate in FIG. 6 may indicate the ratio of the square of the rotational speed of the impeller of the wind turbine at each moment (ie, ). It can be seen from Fig. 6 that the ratio increases with the extension of the propeller retraction time. The reason is that the angle difference between the pitch angles of the three blades of the wind turbine where the propeller jam occurs becomes larger and larger. bigger. The part with the ratio less than 1 in FIG. 6 indicates that the speed of the impeller of the wind turbine suddenly slows down; the part with the ratio greater than 1 in FIG. 6 indicates that the speed of the impeller of the wind turbine suddenly becomes faster.
此外,根据图6中所拟合的黑色曲线还可求得风力发电机的叶轮中的三个叶片之间的不平衡度。作为示例,从检测到卡桨的时刻(其对应于图6所示的横坐标为2058的时刻)起,风力发电机的叶轮的转速的平方的之比约为1.008(如图6中的圆圈所示),由于在正常工况下风力发电机的叶轮中的三个叶片的桨距角之间的角度差值e0约为0.5度,因此可通过下式求得第n个周期的风力发电机的叶轮中的三个叶片的桨距角之间的角度差值:In addition, according to the black curve fitted in FIG. 6 , the degree of unbalance among the three blades in the impeller of the wind turbine can also be obtained. As an example, from the moment when propeller jamming is detected (which corresponds to the moment when the abscissa is 2058 shown in FIG. 6 ), the ratio of the square of the rotational speed of the impeller of the wind turbine is about 1.008 (the circle in FIG. 6 ) shown), since the angle difference e 0 between the pitch angles of the three blades in the impeller of the wind turbine is about 0.5 degrees under normal conditions, the wind power of the nth cycle can be obtained by the following formula The angular difference between the pitch angles of the three blades in the impeller of the generator:
en=e0*1.008n (2)e n = e 0 *1.008 n (2)
在式(2)中,en可指示从检测到卡桨的时刻起的第n个周期的风力发电机的叶轮的三个叶片的桨距角之间的角度差值;e0可指示在正常工况下的风力发电机的叶轮的三个叶片的桨距角之间的角度差值(如前所述的0.5度);n为周期数。即,针对每个周期对e0乘以1.008,则第500个周期的风力发电机的叶轮的三个叶片的桨距角之间的角度差值约为26度(这里每个周期约为20ms,500个周期约为10秒),由此可确定风力发电机的叶轮中的三个叶片的不平衡度。In formula (2), e n may indicate the angle difference between the pitch angles of the three blades of the impeller of the wind turbine in the nth cycle from the moment when the stick is detected; e 0 may indicate The angle difference between the pitch angles of the three blades of the impeller of the wind turbine under normal operating conditions (0.5 degrees as described above); n is the number of cycles. That is, multiplying e 0 by 1.008 for each cycle, the angle difference between the pitch angles of the three blades of the impeller of the wind turbine in the 500th cycle is about 26 degrees (here, each cycle is about 20ms , 500 cycles are about 10 seconds), from which the unbalance of the three blades in the impeller of the wind turbine can be determined.
此外,根据本公开的实施例,卡桨可包括“完全卡桨”和“收桨速度慢”两种情况。In addition, according to an embodiment of the present disclosure, the jamming of the propeller may include two situations of "completely jammed propeller" and "low speed of propeller retraction".
图7示出了根据本发明的示例性实施例的收桨速度慢的情况的曲线图700。FIG. 7 shows a
参照图7,图7中的横坐标可指示风力发电机在变桨期间的各个时刻,图7中的纵坐标可指示风力发电机的叶轮中的各个叶片在各个时刻的桨距角。从图7中可看出,曲线702和703是正常收桨的叶片的桨距角的变化,而曲线701是发生卡桨的叶片的桨距角的变化。在该示例中,由于与曲线701对应的叶片发生卡桨并且收桨速度慢,所以三个叶片的桨距角之间的角度差值越来越大,这种卡桨可能是由于速度模拟量输出模块异常、旋转编码器增量信号异常、刹车继电器异常、刹车电磁阀打开异常或该叶片的传动机构中出现了机械卡滞等原因而导致的。Referring to FIG. 7 , the abscissa in FIG. 7 may indicate each moment of the wind turbine during pitching, and the ordinate in FIG. 7 may indicate the pitch angle of each blade in the impeller of the wind turbine at each moment. As can be seen from FIG. 7 , the
图6和图7是根据同一数据文件绘制的曲线,并且图7中横坐标为5的时刻与图6中横坐标为1937的时刻对应。从图7中可看出,风力发电机的三个叶片的桨距角之间的角度差值在图7中的横坐标为15的时刻约为25度,这与上面计算的26度接近,并且风力发电机的三个叶片的桨距角之间的角度差值在图7中的横坐标为5的时刻的转速的平方之比与1.008接近。FIG. 6 and FIG. 7 are curves drawn according to the same data file, and the time when the abscissa is 5 in FIG. 7 corresponds to the time when the abscissa is 1937 in FIG. 6 . It can be seen from Figure 7 that the angle difference between the pitch angles of the three blades of the wind turbine is about 25 degrees at the moment when the abscissa in Figure 7 is 15, which is close to the 26 degrees calculated above, And the ratio of the angle difference between the pitch angles of the three blades of the wind turbine to the square of the rotational speed at the moment when the abscissa in FIG. 7 is 5 close to 1.008.
作为对比,图8示出了根据本发明的示例性实施例的完全卡桨的情况的曲线图800。By way of comparison, FIG. 8 shows a
参照图8,图8中的横坐标可指示风力发电机在变桨期间的各个时刻,图8中的纵坐标可指示风力发电机的叶轮中的各个叶片在各个时刻的桨距角。从图8中可看出,曲线802和803是正常收桨的叶片的桨距角的变化,而曲线801是发生卡桨的叶片的桨距角的变化。在该示例中,由于与曲线801对应的叶片发生完全卡桨,因此图8所示的曲线801并未如图7所示的曲线701那样随着时间而发生缓慢收桨的变化。Referring to FIG. 8 , the abscissa in FIG. 8 may indicate each moment of the wind turbine during pitching, and the ordinate in FIG. 8 may indicate the pitch angle of each blade in the impeller of the wind turbine at each moment. It can be seen from FIG. 8 that the
图9是示出根据本发明的示例性实施例的用于风力发电机的卡桨检测装置900的结构框图。FIG. 9 is a structural block diagram illustrating a propeller
参照图9,图9所示的卡桨检测装置可900包括转速监测单元910和卡桨检测单元920,其中,转速监测单元910可在风力发电机变桨期间监测风力发电机的叶轮的转速;卡桨检测单元920可基于风力发电机的叶轮的转速的变化来检测风力发电机的叶轮中的叶片是否出现卡桨。Referring to FIG. 9 , the paddle
作为示例,卡桨检测单元920可进一步包括转速获取单元、转速差计算单元和卡桨确定单元(均未示出),其中,转速获取单元可获取风力发电机的叶轮在多个连续时刻的转速;转速差计算单元可计算风力发电机的叶轮在任意两个相邻时刻的转速差;卡桨确定单元可在该转速差出现预定异常状况的情况下,确定风力发电机的叶轮中的叶片出现卡桨。在该示例中,这种预定异常状况可设置为风力发电机的叶轮的转速差大于预定阈值,也可设置为在预定持续时间段内出现风力发电机的叶轮的转速差大于预定阈值的情况的次数达到预定次数。As an example, the stuck
此外,图9所示的卡桨检测装置900还可包括转速比计算单元和不平衡分析单元(均未示出),其中,转速比计算单元可计算所述风力发电机的叶轮在任意两个相邻时刻的转速的平方之比;不平衡度确定单元可根据所述转速的平方之比来估计所述叶轮中的叶片的桨距角之间的最大角度差值,以确定所述叶轮中的叶片之间的不平衡度。In addition, the propeller
采用上述实施过程,可取得如下技术效果:Using the above implementation process, the following technical effects can be achieved:
(1)由于直接对风力发电机的叶轮的转速的变化进行分析,而不是对风力发电机的振动加速度进行分析,所以根据本发明的示例性实施例的用于风力发电机的卡桨检测的方法和装置不需要考虑塔架材料、塔架刚度、塔架高度、机舱质量、机舱高度、塔架地基稳定度、平衡度等多种因素的影响,因而简化了用于风力发电机的卡桨检测模型;(1) Since the change of the rotational speed of the impeller of the wind turbine is directly analyzed instead of the vibration acceleration of the wind turbine, the detection method for the stuck propeller of the wind turbine according to the exemplary embodiment of the present invention The method and device do not need to consider the influence of various factors such as tower material, tower stiffness, tower height, nacelle mass, nacelle height, tower foundation stability, balance, etc., thus simplifying the paddle for wind turbines detection model;
(2)根据本发明的示例性实施例的用于风力发电机的卡桨检测的方法和装置可使得用于风力发电机的卡桨检测模型更精准,因而进一步提高了卡桨检测的识别准确度;(2) The method and device for stuck propeller detection of wind turbines according to the exemplary embodiments of the present invention can make the stuck propeller detection model for wind turbines more accurate, thus further improving the recognition accuracy of stuck propeller detection Spend;
(3)即使在主控系统与变桨系统之间的DP通信中断或者变桨系统中的旋转编码器工作异常的情况下,根据本发明的示例性实施例的用于风力发电机的卡桨检测的方法和装置也能够准确地识别出风力发电机是否卡桨;(3) Even in the case that the DP communication between the main control system and the pitch system is interrupted or the rotary encoder in the pitch system works abnormally, the stuck paddle for the wind turbine according to the exemplary embodiment of the present invention The detection method and device can also accurately identify whether the wind turbine is stuck;
(4)由于检测的变量少并且检测的变量不涉及变桨内的数据,所以根据本发明的示例性实施例的用于风力发电机的卡桨检测的方法和装置不受主控系统与变桨系统之间的DP通信中断的影响,更不会受到异常信号(诸如,旋转编码器、限位开发、电机运行数据、故障字、状态字)的干扰;(4) Since the detected variables are few and the detected variables do not involve the data in the pitch, the method and device for detecting the pitch jam of the wind turbine according to the exemplary embodiment of the present invention are not affected by the main control system and the variable DP communication interruption between propeller systems will not be affected by abnormal signals (such as rotary encoder, limit development, motor operation data, fault word, status word);
(5)由于不同振动的原因所导致的振动值的振动特性是一样的(即,都是正弦波动的形式),这使得判断频率值的可辨识度(即,准确区分振动原因)较低,所以相比于使用检测振动幅度以及求取振动频率的方法,根据本发明的示例性实施例的用于风力发电机的卡桨检测的方法和装置实施起来会更简单,并且对振动原因的可辨识度更高;(5) The vibration characteristics of the vibration values caused by different vibration reasons are the same (that is, they are all in the form of sinusoidal fluctuations), which makes the identifiability of judging frequency values (that is, accurately distinguishing the vibration causes) lower, Therefore, compared with the method of detecting the vibration amplitude and obtaining the vibration frequency, the method and device for detecting the stuck propeller of a wind turbine according to the exemplary embodiment of the present invention will be simpler to implement, and the reason for the vibration can be determined. higher recognition;
(6)由于转矩突变、转速传感器异常所导致的转速值变化通常是单次跳变或者频率较低的数次跳变,而风力发电机的叶轮中的叶片不一致或不平衡所导致的转速的变化过大则是一个持续且高频的变化过程,所以通过采用对出现转速差值大于0.1rpm的情况的次数或频率进行检测,根据本发明的示例性实施例的用于风力发电机的卡桨检测的方法和装置能够有效地剔除因转矩突变和转速传感器采集的数据跳变等原因而给卡桨检测结果带来的干扰,从而进一步提高了卡桨检测的准确度;(6) The change of speed value due to sudden change of torque and abnormal speed sensor is usually a single jump or several jumps with lower frequency, while the speed of the blades in the impeller of the wind turbine is inconsistent or unbalanced. If the change of the speed is too large, it is a continuous and high-frequency change process, so by using the number or frequency of the occurrence of the rotation speed difference greater than 0.1rpm to detect, the wind turbine according to the exemplary embodiment of the present invention is used for wind turbines. The method and device for stuck propeller detection can effectively eliminate the interference caused by the sudden change of torque and the jump of data collected by the rotational speed sensor, etc. to the stuck propeller detection result, thereby further improving the accuracy of the stuck propeller detection;
(7)相比于在没有时间窗口的设置的情况下简单地通过判断阈值进行计数的检测方法,根据本发明的示例性实施例的用于风力发电机的卡桨检测的方法和装置能够准确地检测出关于转速数值变化快慢。(7) Compared with the detection method that simply counts by judging the threshold value without the setting of the time window, the method and device for detecting the stuck propeller of the wind turbine according to the exemplary embodiment of the present invention can accurately It can detect the speed of the change of the speed value.
根据本发明的示例性实施例还提供一种存储有计算机程序的计算机可读存储介质。该计算机可读存储介质存储有当被处理器执行时使得处理器执行根据本发明的用于风力发电机的卡桨检测方法的计算机程序。该计算机可读记录介质是可存储由计算机系统读出的数据的任意数据存储装置。计算机可读记录介质的示例包括:只读存储器、随机存取存储器、只读光盘、磁带、软盘、光数据存储装置和载波(诸如,经由有线或无线传输路径通过互联网的数据传输)。Exemplary embodiments according to the present invention also provide a computer-readable storage medium storing a computer program. The computer-readable storage medium stores a computer program that, when executed by the processor, causes the processor to execute the method for detecting a stuck propeller for a wind turbine according to the present invention. The computer-readable recording medium is any data storage device that can store data read by a computer system. Examples of the computer-readable recording medium include read-only memory, random-access memory, optical disks, magnetic tapes, floppy disks, optical data storage devices, and carrier waves (such as data transmission over the Internet via wired or wireless transmission paths).
根据本发明的示例性实施例还提供一种计算机设备。该计算机设备包括处理器和存储器。存储器用于存储计算机程序。所述计算机程序被处理器执行使得处理器执行根据本发明的用于风力发电机的卡桨检测方法的计算机程序。There is also provided a computer apparatus according to an exemplary embodiment of the present invention. The computer device includes a processor and memory. Memory is used to store computer programs. The computer program is executed by the processor so that the processor executes the computer program for the paddle stuck detection method for a wind turbine according to the present invention.
尽管已参照优选实施例表示和描述了本申请,但本领域技术人员应该理解,在不脱离由权利要求限定的本申请的精神和范围的情况下,可以对这些实施例进行各种修改和变换。Although the application has been shown and described with reference to preferred embodiments, those skilled in the art will appreciate that various modifications and changes can be made to these embodiments without departing from the spirit and scope of the application as defined by the appended claims .
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