CN114320195B - A reversing joint for continuous sand flushing and well flushing - Google Patents
A reversing joint for continuous sand flushing and well flushing Download PDFInfo
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- CN114320195B CN114320195B CN202210016840.1A CN202210016840A CN114320195B CN 114320195 B CN114320195 B CN 114320195B CN 202210016840 A CN202210016840 A CN 202210016840A CN 114320195 B CN114320195 B CN 114320195B
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- 239000004576 sand Substances 0.000 title claims abstract description 76
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 36
- 238000007789 sealing Methods 0.000 claims abstract description 111
- 238000005406 washing Methods 0.000 claims description 50
- 239000012530 fluid Substances 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000013461 design Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 230000035939 shock Effects 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/10—Geothermal energy
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Abstract
Description
技术领域technical field
本发明属于油气田开发技术领域,特别涉及油气田连续冲砂洗井工具技术领域,具体是一种连续冲砂洗井用换向接头。The invention belongs to the technical field of oil and gas field development, in particular to the technical field of continuous sand washing and well washing tools for oil and gas fields, in particular to a reversing joint for continuous sand washing and well washing.
背景技术Background technique
在油气生产过程中,地层中的砂粒不可避免地随着油气的产出进入井筒中。其中,部分砂粒被油气携带到地面,沉积在管线及设备中;部分砂粒则在井底沉积,并且随着生产时间的延长逐渐增多,从而堵住产层、井下管柱等,导致油气产量下降。所以,当井下砂粒堆积至一定厚度,需要实施洗井作业。冲砂洗井是清理油气井井筒内积砂的重要手段,其方法是利用冲砂液将井底的砂粒携带到地面。In the process of oil and gas production, the sand particles in the formation inevitably enter the wellbore along with the oil and gas production. Among them, some sand particles are carried to the ground by oil and gas, and deposited in pipelines and equipment; some sand particles are deposited at the bottom of the well, and gradually increase with the prolongation of production time, thereby blocking production layers, downhole pipe strings, etc., resulting in a decline in oil and gas production . Therefore, when the downhole sand particles accumulate to a certain thickness, well washing operations are required. Sand flushing is an important means of cleaning the sand accumulation in the wellbore of oil and gas wells. The method is to use the sand flushing fluid to carry the sand particles at the bottom of the well to the ground.
采用普通油管进行冲砂洗井时,需要采用接单根的方式实现冲砂管柱的延伸。为了避免接单根过程中,因停泵而导致井筒内的砂粒沉降,影响洗井质量和效率,使用换向接头、井口换向自封、换向阀、循环管线,实现连续冲砂作业。现有换向接头存在弹簧容易卡死造成阀芯无法复位,过流截面小易发生堵塞等不足,导致冲砂洗井无法顺利完成。When ordinary tubing is used for sand flushing and well flushing, it is necessary to extend the sand flushing string by connecting a single piece. In order to avoid the sand settlement in the wellbore caused by the stop of the pump during the single connection process, which will affect the quality and efficiency of well washing, the reversing joint, self-sealing wellhead reversing, reversing valve, and circulation pipeline are used to realize continuous sand washing operation. The existing reversing joint has deficiencies such as the spring is easily stuck, the valve core cannot be reset, and the flow cross section is small and easy to be blocked, which leads to the failure of sand flushing and well flushing.
因此,本发明提供一种克服弹簧卡死、过流截面的连续冲砂洗井用换向接头,其对于实现不停泵、高效、高质量连续冲砂洗井作业有很大价值。Therefore, the present invention provides a reversing joint for continuous sand flushing and well flushing that overcomes spring sticking and cross-section, which is of great value for realizing non-stop pumping, high efficiency, and high-quality continuous sand flushing and well flushing operations.
发明内容Contents of the invention
为了克服现有技术的不足,本发明的目的在于提供一种连续冲砂洗井用换向接头,能实现不停泵、高效、高质量连续冲砂洗井作业。In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a reversing joint for continuous sand washing and well washing, which can realize non-stop pumping, high efficiency and high quality continuous sand washing and well washing operations.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一种连续冲砂洗井用换向接头,包括外壳体和换向总成,换向总成安装在外壳体内部;所述外壳体包括从上到下依次连接的上接头、外筒、下接头;所述换向总成包括密封座、阀芯,弹簧、第一密封圈、第二密封圈、第三密封圈、第四密封圈、第五密封圈、第六密封圈、第七密封圈、第八密封圈;所述密封座安装在上接头内部,所述阀芯下端设有弹簧,所述弹簧安装在阀芯与外筒之间,所述弹簧与下接头连接,阀芯下端圆筒安装在下接头的环形槽内;在外筒上设置贯穿孔,作为外通孔;在阀芯的下段侧面设置贯穿孔,作为内通孔;内通孔与外通孔的直径相同,阀芯在外筒内部沿轴向运动,实现上接头至阀芯内腔流道、外通孔至阀芯内腔流道开启及关闭的切换;当内通孔与外通孔联通并共轴线时,外通孔至阀芯内腔流道开启,阀芯与密封座接触密封,上接头至阀芯内腔流道的关闭;当内通孔与外通孔错位后,外通孔至阀芯内腔流道关闭,阀芯与密封座之间的流道打开,上接头至阀芯内腔流道的开启。A reversing joint for continuous sand flushing, comprising an outer casing and a reversing assembly, the reversing assembly is installed inside the outer casing; the outer casing includes an upper joint, an outer cylinder, a lower Joint; the reversing assembly includes a sealing seat, a valve core, a spring, a first sealing ring, a second sealing ring, a third sealing ring, a fourth sealing ring, a fifth sealing ring, a sixth sealing ring, and a seventh sealing ring Ring, the eighth sealing ring; the sealing seat is installed inside the upper joint, the lower end of the valve core is provided with a spring, the spring is installed between the valve core and the outer cylinder, the spring is connected to the lower joint, and the lower end of the valve core The cylinder is installed in the annular groove of the lower joint; a through hole is set on the outer cylinder as the outer through hole; a through hole is set on the lower side of the valve core as the inner through hole; the diameter of the inner through hole is the same as that of the outer through hole, and the valve core Move in the axial direction inside the outer cylinder to realize the opening and closing switch from the upper joint to the flow channel in the inner cavity of the valve core, and from the outer through hole to the inner cavity of the valve core; when the inner through hole and the outer through hole are connected and coaxial, the outer through hole The flow channel from the through hole to the inner cavity of the valve core is opened, the valve core and the sealing seat are in contact with each other and sealed, and the flow channel from the upper joint to the inner cavity of the valve core is closed; The flow channel is closed, the flow channel between the valve core and the sealing seat is opened, and the flow channel from the upper joint to the inner cavity of the valve core is opened.
优选的,所述上接头分为上下两部分,上接头内侧下部设有环形台阶,在环形台阶的圆周方向设有至少八个沿轴向的通孔,所述上接头的下部设有内螺纹;所述密封座的外壁面设有外螺纹,在密封座上设有一个沿轴向螺纹盲孔;密封座的外螺纹与上接头上部的内螺纹连接,通过对密封座的转动来调节密封座与上接头螺纹的轴向相对位置,从而实现阀芯开启压力的可调节;当旋转密封座到达设计位置后,锁紧螺栓穿过上接头环形台阶上的通孔与密封座上的螺纹联结,将密封座锁死,防止密封座在流体冲击、振动作用下旋转。Preferably, the upper joint is divided into upper and lower parts, the inner lower part of the upper joint is provided with an annular step, and at least eight axial through holes are provided in the circumferential direction of the annular step, and the lower part of the upper joint is provided with an internal thread ; The outer wall of the sealing seat is provided with external threads, and an axially threaded blind hole is provided on the sealing seat; the external thread of the sealing seat is connected with the internal thread on the upper part of the upper joint, and the sealing is adjusted by rotating the sealing seat The axial relative position of the seat and the thread of the upper joint, so as to realize the adjustable opening pressure of the valve core; when the rotating sealing seat reaches the design position, the locking bolt passes through the through hole on the annular step of the upper joint and connects with the thread on the sealing seat , lock the seal seat to prevent the seal seat from rotating under the action of fluid shock and vibration.
优选的,上接头的下部外侧自上而下设有外螺纹和光滑面,且外螺纹用于与外筒内侧连接,在光滑面与外筒的接触面设有第二密封圈,上接头的下部内侧设有四个径向孔,此径向孔从上接头的下部靠近上端的内侧向外开孔,并在壁内设有向下延伸穿透至上接头的下部的下端面的轴向孔;所述阀芯包括上、中、下三段,阀芯的上段用于与密封座构成线密封,阀芯的中段外径小于阀芯下段,所述阀芯的中段外壁与上接头的下端内壁为间隙配合,且在阀芯的中段外壁与上接头的下端内壁之间设有第一密封圈,阀芯下端外壁面与外筒之间设有第二密封圈;正常下放冲砂管柱时,冲砂液由上接注入,经密封座的主通孔,产生作用于所述阀芯台阶面的竖直向下的力;同时,冲砂液经上接头上周向布置的径向孔、与径向孔相连同的轴向孔流入阀芯与外筒构成的液压缸中,同时,冲砂液的压力作用于阀芯顶部的圆弧形面上,产生竖直向下的力,此力有助于阀芯开启、增加阀芯的开度。Preferably, the outside of the lower part of the upper joint is provided with an external thread and a smooth surface from top to bottom, and the external thread is used to connect with the inner side of the outer cylinder, and a second sealing ring is provided on the contact surface between the smooth surface and the outer cylinder. There are four radial holes on the inner side of the lower part. The radial holes are opened outward from the inner side of the lower part of the upper joint near the upper end, and an axial hole extending downward and penetrating to the lower end surface of the lower part of the upper joint is provided in the wall. The spool includes upper, middle and lower sections, the upper section of the spool is used to form a line seal with the sealing seat, the outer diameter of the middle section of the spool is smaller than the lower section of the spool, the outer wall of the middle section of the spool is connected to the lower end of the upper joint The inner wall is a clearance fit, and a first sealing ring is provided between the middle outer wall of the valve core and the inner wall of the lower end of the upper joint, and a second sealing ring is provided between the outer wall of the lower end of the valve core and the outer cylinder; the sand washing pipe string is normally lowered At this time, the sand washing liquid is injected from the upper connection, and through the main through hole of the sealing seat, a vertical downward force acting on the step surface of the valve core is generated; at the same time, the sand washing liquid passes through the radial The hole and the axial hole connected with the radial hole flow into the hydraulic cylinder composed of the valve core and the outer cylinder. At the same time, the pressure of the sand washing fluid acts on the arc-shaped surface at the top of the valve core to generate a vertical downward force. , this force helps the spool to open and increases the opening of the spool.
优选的,在阀芯与外筒之间设有至少两排滚珠,滚珠镶嵌在阀芯或外筒的壁面内,每排滚珠的圆周方向布置至少三个滚珠,有利于提高阀芯相对于外筒的同轴度,并且阀芯与外筒构成滚动副,减少了阀芯的沿轴向运动的摩擦阻力,降低了阀芯卡死的风险。Preferably, at least two rows of balls are arranged between the spool and the outer cylinder, the balls are embedded in the wall of the spool or the outer cylinder, and at least three balls are arranged in the circumferential direction of each row of balls, which is beneficial to improve the valve core relative to the outer cylinder. The coaxiality of the cylinder, and the valve core and the outer cylinder form a rolling pair, which reduces the frictional resistance of the axial movement of the valve core and reduces the risk of the valve core being stuck.
优选的,阀芯中部圆周方向设有两个螺纹盲孔,在外筒的侧面设有两个L型槽,销钉穿过外筒上的L型槽与阀芯的螺纹孔通过螺纹连接;所述阀芯与外筒在销钉螺纹孔的上方和下方分别设有第四密封圈和第五密封圈,用于实现对L型槽的密封;当阀芯卡死时,可通过手动操作给销钉施加沿阀芯轴向的作用力,驱动阀芯在L型槽内运动,从而解除卡死;在L型槽的水平段上侧的槽面设有齿,销钉的圆柱面上设有与型槽的水平段上槽面的齿相啮合的齿,销钉圆柱面上的齿与型槽上的齿啮合形成自锁,使阀芯密封座处的通道处于常开状态,减少了冲砂液的局部压力损失、阀芯振动。Preferably, two threaded blind holes are provided in the circumferential direction of the middle part of the valve core, and two L-shaped grooves are provided on the side of the outer cylinder, and the pins pass through the L-shaped grooves on the outer cylinder and are threadedly connected with the threaded holes of the valve core; The spool and the outer cylinder are respectively provided with a fourth sealing ring and a fifth sealing ring above and below the threaded hole of the pin, which are used to seal the L-shaped groove; when the spool is stuck, the pin can be applied manually. The force along the axial direction of the spool drives the spool to move in the L-shaped groove, thereby releasing the jamming; the groove surface on the upper side of the horizontal section of the L-shaped groove is provided with teeth, and the cylindrical surface of the pin is provided with a groove The teeth on the groove surface on the horizontal section of the horizontal section mesh with each other, and the teeth on the cylindrical surface of the pin mesh with the teeth on the groove to form a self-locking, so that the channel at the sealing seat of the valve core is in a normally open state, reducing the local sand washing fluid. Pressure loss, spool vibration.
优选的,作为外通孔,在阀芯的下段侧面设置的贯穿孔与外通孔的直径相同,作为内通孔,且在内通孔的下方和上方分别设有用于与外筒之间密封的第七密封圈和第六密封圈;在下接头上端设有一段环形沉槽,在环形沉槽的内部安装阀芯的底部圆筒,弹簧安装在阀芯的底部圆筒与外筒之间,弹簧的上端与阀芯下端的台阶面抵紧,弹簧的下端与下接头的台阶面抵紧,在阀芯的底部圆筒与下接头环形沉槽的壁面间设有第八密封圈。Preferably, as the outer through hole, the through hole provided on the side of the lower section of the valve core has the same diameter as the outer through hole. The seventh sealing ring and the sixth sealing ring; there is an annular sinking groove at the upper end of the lower joint, and the bottom cylinder of the valve core is installed inside the annular sinking groove, and the spring is installed between the bottom cylinder of the valve core and the outer cylinder. The upper end of the spring is pressed against the stepped surface of the lower end of the spool, and the lower end of the spring is pressed against the stepped surface of the lower joint. An eighth sealing ring is arranged between the bottom cylinder of the spool and the wall of the lower joint annular sinker.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明创造性的提出了上接头与阀芯构成液压缸的方式,通过液力驱动,增加了阀芯开启的驱动力和阀芯的开度,降低了阀芯卡死和堵塞的风险;采用这种方式,与传统的通过诸如投球等方式实现开启关闭,能极大的提高使用效率,且减少过程中出现意外卡顿等问题的几率,并且能节约成本,减少后续维护的时间。1. The invention creatively proposes the way that the upper joint and the spool constitute the hydraulic cylinder. Through hydraulic drive, the driving force for opening the spool and the opening of the spool are increased, and the risk of the spool being stuck and blocked is reduced; Using this method, compared with the traditional way of opening and closing by throwing a ball, can greatly improve the efficiency of use, reduce the chance of accidental freezes and other problems during the process, save costs, and reduce the time for follow-up maintenance.
2、通过对上接头和密封座的配合方式的设置,使其能够便于调节安装位置,为弹簧的行程给出变化流出空间,实现可调节性。2. Through the setting of the matching mode of the upper joint and the sealing seat, it is easy to adjust the installation position, and provide a changeable outflow space for the stroke of the spring, so as to realize adjustability.
3、本发明通过销钉与L型槽上的齿啮合形成自锁,使阀芯向下压缩弹簧,使上接头、阀芯通孔至阀芯内腔的流道处于常开状态,减少了冲砂液的局部压力损失、避免流体压力与弹簧力诱导的阀芯振动和流体冲击;3. The present invention forms a self-lock through the engagement of the pin and the teeth on the L-shaped groove, so that the valve core compresses the spring downward, so that the flow path from the upper joint, the through hole of the valve core to the inner cavity of the valve core is in a normally open state, reducing the impact. Partial pressure loss of sand fluid, avoiding valve core vibration and fluid shock induced by fluid pressure and spring force;
当阀芯因为放置过久或遇到杂物,无法上、下移动导致卡死时,可通过操作销钉,使销钉在F型槽内运动,从而带动阀芯在外筒内上下运动,解除阀芯的卡死状态。When the spool is stuck because it has been placed for too long or encounters debris and cannot move up and down, the pin can be operated to move the pin in the F-shaped groove, thereby driving the spool to move up and down in the outer cylinder to release the spool. stuck state.
4、外筒与阀芯之间设有滚珠,使外筒与阀芯形成滚动副,有效地减小了阀芯轴向运动的摩擦阻力,降低了阀芯卡死的风险,并且提高其同心度,减少内部磨损。4. There is a ball between the outer cylinder and the valve core, so that the outer cylinder and the valve core form a rolling pair, which effectively reduces the frictional resistance of the axial movement of the valve core, reduces the risk of the valve core being stuck, and improves its concentricity. degree, reducing internal wear.
附图说明Description of drawings
图1为本发明的结构剖视示意图;Fig. 1 is a schematic sectional view of the structure of the present invention;
图2为图1的上部细节图;Fig. 2 is the upper detail diagram of Fig. 1;
图3为图1的中部细节图;Figure 3 is a detailed view of the middle part of Figure 1;
图4为图1的下部细节图;Fig. 4 is the bottom detailed view of Fig. 1;
图5为冲砂管柱接单根过程中冲砂液流动示意图;Fig. 5 is a schematic diagram of the flow of the sand washing fluid during the process of connecting the sand washing pipe string to a single piece;
图6为冲砂管柱正常下放过程中冲砂液流动示意图;Figure 6 is a schematic diagram of the flow of sand washing fluid during the normal lowering of the sand washing string;
图7为冲砂管柱接单根过程中发明中冲砂液流动示意图;Fig. 7 is a schematic diagram of the flow of the sand washing fluid in the process of connecting the sand washing pipe string to a single root;
图8为冲砂管柱正常下放过程中本发明中冲砂液流动示意图;Fig. 8 is a schematic diagram of the flow of the sand washing liquid in the present invention during the normal lowering of the sand washing string;
图9a-图9c为外筒的外部在销钉带动阀芯运动过程的右视图;Fig. 9a-Fig. 9c are right views of the outside of the outer cylinder during the movement of the valve core driven by the pin;
图10为上接头的结构示意图;Figure 10 is a schematic structural view of the upper joint;
图11为图10中A-A截面剖视图;Fig. 11 is a cross-sectional view of A-A in Fig. 10;
图12为阀芯的结构示意图。Figure 12 is a schematic structural view of the valve core.
图中:In the picture:
100.换向接头,100. Reversing joint,
1.上接头,2.密封座,3.外筒,4.第一密封圈,5.阀芯,6.销钉,7.滚珠,8.弹簧,9.第二密封圈,10.第三密封圈,11.第四密封圈,12.第五密封圈,13.第六密封圈,14.第七密封圈,15.第八密封圈,16.下接头,17.锁紧螺栓,18. L型槽。1. Upper joint, 2. Seal seat, 3. Outer cylinder, 4. First sealing ring, 5. Valve core, 6. Pin, 7. Ball, 8. Spring, 9. Second sealing ring, 10. Third Sealing ring, 11. Fourth sealing ring, 12. Fifth sealing ring, 13. Sixth sealing ring, 14. Seventh sealing ring, 15. Eighth sealing ring, 16. Lower joint, 17. Lock bolt, 18 . L-shaped groove.
a.外通孔,b.内通孔,c.径向孔,d.轴向孔,e.上段顶部,f.主通孔,g.侧孔,h.阀芯内腔,i.螺纹盲孔,j.阀芯的中段外壁,k.阀芯台阶面。a. Outer through hole, b. Inner through hole, c. Radial hole, d. Axial hole, e. Top of upper section, f. Main through hole, g. Side hole, h. Spool cavity, i. Thread Blind hole, j. middle outer wall of spool, k. stepped surface of spool.
实施方式Implementation
下面结合实施例对本发明进一步说明,需要说明的是,在本文中,诸如“上”、“下”等词语,仅仅用于方便对附图进行描述,并非限制实际使用中的方向,且不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素;本发明内所述的部分液力、电力、风力等驱动机构,未说明具体连接或运动方式的,都属于常规的现有技术方案。The present invention will be further described below in conjunction with the embodiments. It should be noted that in this article, words such as "upper" and "lower" are only used to facilitate the description of the accompanying drawings, and do not limit the direction in actual use, and are not necessarily No such actual relationship or order between these entities or operations is required or implied. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements, or also include elements inherent in such a process, method, article or equipment; part of the hydraulic, electric, wind and other driving mechanisms described in the present invention, without specifying the specific connection or movement mode, are all Belong to conventional prior art scheme.
如图1-图12所示,一种连续冲砂洗井用换向接头包括外壳体和换向总成,外壳体内部设有换向总成;所述外壳体包括从上到下依次连接的上接头1、外筒3、下接头16;所述换向总成包括密封座2、阀芯5、弹簧8、第一密封圈4、第二密封圈9、第三密封圈10、第四密封圈11、第五密封圈12、第六密封圈13、第七密封圈14、第八密封圈15;所述密封座2安装在上接头1内部,所述阀芯5下端设有弹簧8,所述弹簧8安装在阀芯5与外筒3之间,所述弹簧8与下接头16连接;在外筒3上设置贯穿孔,作为外通孔a,在阀芯5的下段侧面设置贯穿孔,作为内通孔b,内通孔b与外通孔a的直径相同,阀芯5在外筒3内部沿轴向运动,实现上接头1至阀芯内腔h流道、外通孔a至阀芯内腔h流道开启及关闭的切换;当内通孔b与外通孔a联通并共轴线时,外通孔a至阀芯内腔h流道开启,阀芯5与密封座2接触密封,上接头1至阀芯内腔h流道的关闭;当内通孔b与外通孔a之间错位后,外通孔a至阀芯内腔h流道关闭,阀芯5与密封座2之间的流道打开,上接头1至阀芯内腔h流道的开启。As shown in Figures 1 to 12, a reversing joint for continuous sand flushing and well flushing includes an outer shell and a reversing assembly, and the outer shell is provided with a reversing assembly; the outer shell includes sequential connections from top to bottom. The upper joint 1, the outer cylinder 3, and the lower joint 16; the reversing assembly includes a sealing seat 2, a valve core 5, a spring 8, a first sealing ring 4, a second sealing ring 9, a third sealing ring 10, a first Four sealing rings 11, fifth sealing ring 12, sixth sealing ring 13, seventh sealing ring 14, eighth sealing ring 15; the sealing seat 2 is installed inside the upper joint 1, and the lower end of the valve core 5 is provided with a spring 8. The spring 8 is installed between the valve core 5 and the outer cylinder 3, and the spring 8 is connected to the lower joint 16; a through hole is set on the outer cylinder 3 as the outer through hole a, and it is set on the side of the lower section of the valve core 5 The through hole is used as the inner through hole b, the diameter of the inner through hole b is the same as that of the outer through hole a, and the valve core 5 moves axially inside the outer cylinder 3 to realize the flow path from the upper joint 1 to the inner cavity h of the valve core and the outer through hole Switching between opening and closing of the flow channel from a to the inner cavity of the spool h; when the inner through hole b and the outer through hole a are connected and coaxial, the flow channel from the outer through hole a to the inner cavity of the spool h is opened, and the spool 5 and the sealing Seat 2 contacts and seals, and the flow path from upper joint 1 to valve core inner cavity h is closed; when the inner through hole b and outer through hole a are misaligned, the outer through hole a to the valve core inner cavity h flow channel is closed, and the valve core The flow path between 5 and the sealing seat 2 is opened, and the flow path from the upper joint 1 to the inner cavity of the valve core h is opened.
如图1-4所示,所述上接头1分为上下两部分,上接头1的上部设有内螺纹,所述密封座2设有外螺纹,并安装在上接头1的这段内螺纹上,旋转密封座2改变旋转密封座2与阀芯5的轴向相对位置,从而改变弹簧8压力的大小;上接头1内侧下部设有环形台阶,在环形台阶的圆周方向设有至少八个沿轴向的通孔,在密封座2上设有一个沿轴向螺纹盲孔,旋转密封座2到达设计位置后,锁紧螺栓17穿过环形台阶上的通孔与密封座2上的螺纹联结,将密封座2锁死,防止密封座2在流体冲击、振动作用下旋转。As shown in Figure 1-4, the upper joint 1 is divided into upper and lower parts, the upper part of the upper joint 1 is provided with an internal thread, and the sealing seat 2 is provided with an external thread, and is installed on this section of the internal thread of the upper joint 1 On the top, the rotary seal seat 2 changes the axial relative position between the rotary seal seat 2 and the valve core 5, thereby changing the pressure of the spring 8; the inner lower part of the upper joint 1 is provided with an annular step, and there are at least eight steps in the circumferential direction of the annular step. There is a through hole along the axial direction, and an axially threaded blind hole is provided on the sealing seat 2. After the rotating sealing seat 2 reaches the designed position, the locking bolt 17 passes through the through hole on the annular step and the thread on the sealing seat 2. Connect to lock the sealing seat 2 to prevent the sealing seat 2 from rotating under the action of fluid shock and vibration.
所述上接头1的下部外侧自上而下设有外螺纹和光滑面,外螺纹用于与外筒3内螺纹连接,在光滑面与外筒3的接触面间设有第二密封圈9,上接头1的下部内侧设有四个径向盲孔c,此径向孔c从上接头1的下部靠近上端的内侧向外开孔,并在壁内设有向下延伸穿透至上接头1的下部的下端面的轴向孔d;The outside of the lower part of the upper joint 1 is provided with an external thread and a smooth surface from top to bottom, the external thread is used to connect with the internal thread of the outer cylinder 3, and a second sealing ring 9 is provided between the smooth surface and the contact surface of the outer cylinder 3 , the inner side of the lower part of the upper joint 1 is provided with four radial blind holes c, the radial holes c are opened from the inner side of the lower part of the upper joint 1 close to the upper end, and there is a wall in the wall that extends downwards and penetrates to the upper joint Axial hole d on the lower end surface of the lower part of 1;
所述阀芯5包括上中下三段,阀芯5的上段用于与密封座2配合,阀芯5的中段外径小于阀芯5下段,所述阀芯5的中段外壁j与上接头1的下端内壁为间隙配合,且在阀芯5的中段外壁b与上接头1的下端内壁之间设有第一密封圈4,阀芯5的下端设有圆筒结构。The spool 5 includes three sections, upper, middle and lower. The upper section of the spool 5 is used to cooperate with the sealing seat 2. The outer diameter of the middle section of the spool 5 is smaller than the lower section of the spool 5. The outer wall j of the middle section of the spool 5 is in contact with the upper joint. The inner wall of the lower end of 1 is a clearance fit, and a first sealing ring 4 is provided between the middle outer wall b of the valve core 5 and the inner wall of the lower end of the upper joint 1, and the lower end of the valve core 5 is provided with a cylindrical structure.
所述阀芯5的上段在圆弧形面下方为空心柱状段,且在空心柱状段侧面开设贯穿孔,作为侧孔g;在密封座2的中部设有一个与阀芯5上段顶部e对应的通孔,作为主通孔f,当阀芯5上段顶部e接触密封座2中部的主通孔f边缘时,上接头1至阀芯内腔h的流道关闭;The upper section of the spool 5 is a hollow columnar section below the arc-shaped surface, and a through hole is provided on the side of the hollow columnar section as a side hole g; in the middle of the sealing seat 2, a corresponding to the top e of the upper section of the spool 5 is provided. As the main through hole f, when the top e of the upper part of the valve core 5 touches the edge of the main through hole f in the middle of the sealing seat 2, the flow path from the upper joint 1 to the inner cavity h of the valve core is closed;
在下接头16的设有一段环形槽,在环形槽的内部安装阀芯5的底部圆筒,所述弹簧8套装阀芯5的底部圆筒与外筒3之间,弹簧8的上端与阀芯5下端的台阶面接触,弹簧8的下端与下接头16的端面抵紧,在阀芯5的底部圆筒内壁面与下接头16环形槽壁面间设有第八密封圈15;The bottom joint 16 is provided with an annular groove, and the bottom cylinder of the valve core 5 is installed inside the annular groove. 5 The step surface at the lower end is in contact, the lower end of the spring 8 is pressed against the end face of the lower joint 16, and an eighth sealing ring 15 is arranged between the inner wall surface of the bottom cylinder of the valve core 5 and the wall surface of the annular groove of the lower joint 16;
外筒3上设置贯穿孔,作为外通孔a,在阀芯5的下段侧面设有与外通孔a的直径相同的贯穿孔,作为内通孔b,且在内通孔b的下方和上方分别设有用于与外筒3之间密封的第七密封圈14和第六密封圈13。Outer cylinder 3 is provided with through-hole, as outer through-hole a, is provided with the same through-hole with the diameter of outer through-hole a in the side of the lower segment of valve core 5, as inner through-hole b, and the bottom of inner through-hole b and The seventh sealing ring 14 and the sixth sealing ring 13 for sealing with the outer cylinder 3 are respectively arranged above.
在阀芯5与外筒3之间优选的设有三排滚珠7,滚珠7镶嵌在阀芯5或外筒3的壁面内,每排滚珠7的圆周方向优选的设有八个等距的滚珠7,有利于提高阀芯5相对于外筒3的同轴度,并且阀芯5与外筒3构成滚动副,减少了阀芯5的沿轴向运动的摩擦阻力,降低了阀芯5卡死的风险。Preferably, three rows of balls 7 are arranged between the valve core 5 and the outer cylinder 3, and the balls 7 are embedded in the wall of the valve core 5 or the outer cylinder 3, and each row of balls 7 is preferably provided with eight equidistant balls in the circumferential direction. 7. It is beneficial to improve the coaxiality of the spool 5 relative to the outer cylinder 3, and the spool 5 and the outer cylinder 3 form a rolling pair, which reduces the frictional resistance of the spool 5 moving along the axial direction, and reduces the jamming of the spool 5 risk of death.
阀芯5中部圆周方向设有2个螺纹盲孔i,在外筒3的侧面设有两个L型槽18,销钉6穿过外筒3上的L型槽18与阀芯5的螺纹盲孔i通过螺纹连接;当阀芯5卡死时,可通过手动操作给销钉6施加沿阀芯5轴向的作用力,驱动阀芯5在L型槽内运动,从而解除卡死。There are two threaded blind holes i in the middle of the valve core 5 in the circumferential direction, and two L-shaped grooves 18 are provided on the side of the outer cylinder 3, and the pin 6 passes through the L-shaped grooves 18 on the outer cylinder 3 and the threaded blind hole of the valve core 5 i is connected by thread; when the valve core 5 is stuck, the pin 6 can be manually operated to apply force along the axial direction of the valve core 5 to drive the valve core 5 to move in the L-shaped groove, thereby releasing the stuck.
所述阀芯5与外筒3在销钉螺纹盲孔i的上方和下方分别设有第三密封圈10、第四密封圈11和第五密封圈12,用于实现对阀芯5与外筒3在L型槽18的上下密封。The spool 5 and the outer cylinder 3 are respectively provided with a third sealing ring 10, a fourth sealing ring 11 and a fifth sealing ring 12 above and below the blind threaded hole i of the pin to realize the alignment between the spool 5 and the outer cylinder. 3. Seal up and down the L-shaped groove 18.
如图5-6所示,下接头16与油管的上接头内螺纹通过螺纹联结组成单根,油管下端接头外螺纹与上接头1通过螺纹联结构成冲砂作业管柱,冲砂作业管柱从井口换向自封中心下入,置于套管内部。As shown in Figure 5-6, the lower joint 16 and the inner thread of the upper joint of the oil pipe are connected by threads to form a single piece, and the outer thread of the lower end joint of the oil pipe and the upper joint 1 are connected by threads to form a sand washing operation string. The wellhead is reversed and lowered into the self-sealing center and placed inside the casing.
如图5、图7所示,箭头代表冲砂液流动方向,接单根时,油管的下接头与井内位于冲砂管柱顶端的连续冲砂洗井用换向接头100的上接头1螺纹联结,从而实现接单根;在接单根过程中,冲砂管路A停止供给冲砂液、泄压,在弹簧8压力的作用下阀芯5的顶部圆弧形面h与密封座2的主通孔f的壁面形成线密封,此处无法形成流体通道,即上接头1至阀芯内腔h流道关闭;同时,经泵加压的冲砂液经换向阀、冲砂管路B流入井口换向自封,经井口换向自封的环形腔室、外筒3的外通孔a流入阀芯5的内通孔b、阀芯5的内部流道即阀芯内腔h,进而进入下面的冲砂管柱,完成冲洗作业后形成的返排液经冲砂管柱与套管之间的环空返回到井口,经出液口流入除砂装置。As shown in Fig. 5 and Fig. 7, the arrow represents the flow direction of the sand washing fluid. When a single connection is made, the lower joint of the oil pipe is threaded with the upper joint 1 of the reversing joint 100 for continuous sand washing and well washing at the top of the sand washing string in the well. In the process of connecting a single root, the sand flushing pipeline A stops supplying sand flushing fluid and releases the pressure, and under the action of the spring 8, the arc-shaped surface h at the top of the valve core 5 is in contact with the sealing seat 2 The wall surface of the main through hole f of the main through hole f forms a line seal, where no fluid channel can be formed, that is, the flow channel from the upper joint 1 to the valve core inner cavity h is closed; at the same time, the sand washing liquid pressurized by the pump passes through the reversing valve, the sand washing pipe Road B flows into the wellhead and reversing self-sealing, through the wellhead reversing self-sealing annular chamber, the outer through hole a of the outer cylinder 3 flows into the inner through hole b of the valve core 5, the internal flow channel of the valve core 5 is the valve core cavity h, Then it enters the sand washing string below, and the flowback fluid formed after the flushing operation is completed returns to the wellhead through the annular space between the sand washing string and the casing, and flows into the sand removal device through the liquid outlet.
如图6、图8所示,箭头代表冲砂液流动方向,正常下放冲砂管柱时,冲砂管柱最上端安装连续冲砂洗井用换向接头100,上接头1与冲砂管路A联结;经泵加压的冲砂液经换向阀、冲砂管路A进入上接头1,冲砂液的压力作用于阀芯5的顶部e的圆弧形面上,产生竖直向下的力P1;冲砂液经上接头1上周向布置的径向孔c、与径向孔c相连同的轴向孔d流入阀芯5与外筒3构成的液压缸中,产生作用于阀芯台阶面k的竖直向下的力P2;在力P1与P2的作用下,阀芯5沿轴线方向竖直向下运动,弹簧8发生压缩变形,阀芯5打开,冲砂液经阀芯5的侧孔j进入阀芯5的阀芯内腔h,从而进入下面的冲砂管柱,完成冲洗作业的返排液经冲砂管柱与套管之间的环空返回到井口,经出液口流入除沙装置;与此同时,外筒3的外通孔a与阀芯5上的内通孔b错位,无法形成流体通道。As shown in Figures 6 and 8, the arrows represent the flow direction of the sand washing fluid. When the sand washing pipe string is lowered normally, the uppermost end of the sand washing pipe string is installed with a reversing joint 100 for continuous sand washing and well washing. The upper joint 1 is connected to the sand washing pipe The sand washing fluid pressurized by the pump enters the upper joint 1 through the reversing valve and the sand washing pipeline A, and the pressure of the sand washing fluid acts on the arc-shaped surface of the top e of the valve core 5, resulting in a vertical Downward force P1; the sand washing fluid flows into the hydraulic cylinder formed by the valve core 5 and the outer cylinder 3 through the radial hole c arranged in the circumferential direction of the upper joint 1 and the axial hole d connected with the radial hole c, generating The vertical downward force P2 acting on the stepped surface k of the spool; under the action of the forces P1 and P2, the spool 5 moves vertically downward along the axis, the spring 8 is compressed and deformed, the spool 5 opens, and the sand is flushed The liquid enters the inner cavity h of the valve core 5 through the side hole j of the valve core 5, and then enters the sand washing pipe string below, and the flowback liquid that completes the flushing operation returns through the annular space between the sand washing pipe string and the casing At the wellhead, it flows into the sand removal device through the liquid outlet; at the same time, the outer through hole a of the outer cylinder 3 and the inner through hole b on the valve core 5 are misaligned, and a fluid channel cannot be formed.
如图9a至9c所示,若未下入井内的连续冲砂洗井用换向接头的阀芯5卡死,在弹簧8的弹力与冲砂液压力作用下无法沿轴线向上、或向下运动时,可采用人工或机械向销钉6施加力,从而驱动阀芯5运动,实现连续冲砂洗井用换向接头的正常工作。销钉6的顶端设有至少一个突出的齿,在L型槽18水平段的上侧,设有适应齿的缺口,且L型槽18水平段的宽度与销钉6加上齿的高度相配合,竖直段的宽度与销钉6不带齿的宽度相配合,确保销钉6在L型槽18内运动顺畅。所述螺纹孔e与销钉6配合,当销钉6旋紧时,确保销钉6的齿与L型槽18的缺口对接。As shown in Figures 9a to 9c, if the spool 5 of the reversing joint for continuous sand flushing that has not been lowered into the well is stuck, it cannot move upward or downward along the axis under the elastic force of the spring 8 and the pressure of the sand flushing fluid. During the movement, force can be applied to the pin 6 manually or mechanically, so as to drive the movement of the valve core 5 and realize the normal operation of the reversing joint for continuous sand flushing and well flushing. The top of the pin 6 is provided with at least one protruding tooth, on the upper side of the horizontal section of the L-shaped groove 18, there is a notch adapted to the teeth, and the width of the horizontal section of the L-shaped groove 18 matches the height of the pin 6 plus the tooth, The width of the vertical section matches the width of the pin 6 without teeth to ensure that the pin 6 moves smoothly in the L-shaped groove 18. The threaded hole e cooperates with the pin 6 , and when the pin 6 is tightened, it is ensured that the teeth of the pin 6 abut against the notch of the L-shaped groove 18 .
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的改进。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes. Any simple modifications, equivalent changes and modifications made to the above embodiments by the technical essence still belong to the improvement of the technical solution of the present invention.
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