CN114307932A - Equipment for preparing organic matter-containing liquid fertilizer by opening functional groups through series reaction - Google Patents
Equipment for preparing organic matter-containing liquid fertilizer by opening functional groups through series reaction Download PDFInfo
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Abstract
本发明公开了一种用于串联反应打开官能团制备含有机质液体肥料的设备,所述设备包括反应釜,所述反应釜包括反应罐、设置在所述反应罐的搅拌桨;其中,所述搅拌桨的数量为四个,分别均布在所述反应罐内,所述反应罐的外侧设有四个驱动电机。本发明的用于串联反应打开官能团制备含各种元素与各类有机质液体肥料的设备,其具有四个搅拌轴,每个搅拌轴独立连接一个驱动电机,旋转过程中产生可调节的剪切力,可根据需要,反应罐内设置多根搅拌轴。通过搅拌轴可对反应罐内的投入的多种原材料的进行充分串联反应,此外,在反应罐内设置可控加热层,其可对反应罐内的物料加热温控,促进无机有机生化物料的有序自适应充分串联反应。
The invention discloses a device for preparing organic-containing liquid fertilizer by opening functional groups in series reaction. The device includes a reaction kettle, and the reaction kettle includes a reaction tank and a stirring paddle arranged in the reaction tank; wherein, the stirring The number of paddles is four, which are evenly distributed in the reaction tank, and four drive motors are provided on the outside of the reaction tank. The device for preparing liquid fertilizers containing various elements and various types of organic matter by opening functional groups in series reaction of the present invention has four stirring shafts, each stirring shaft is independently connected with a driving motor, and an adjustable shearing force is generated during the rotation process , according to the needs, multiple stirring shafts can be arranged in the reaction tank. Through the stirring shaft, the input of various raw materials in the reaction tank can be fully reacted in series. In addition, a controllable heating layer is arranged in the reaction tank, which can heat and control the temperature of the materials in the reaction tank and promote the inorganic and organic biochemical materials. Ordered adaptive fully cascaded reactions.
Description
技术领域technical field
本发明涉及肥料制备技术领域,具体涉及一种用于串联反应打开官能团制备含有机质液体肥料的设备。The invention relates to the technical field of fertilizer preparation, in particular to a device for preparing a liquid fertilizer containing organic matter by opening functional groups in a series reaction.
背景技术Background technique
目前,农业化学品在农业生产中占了主导地位,种植者的不科学的大量的施用化学生产资料造成农残超标,企业乱排放,更加重了农田的土壤退化速度,农村工厂废气城市污水的乱排放,致使农村天源污染进入恶性循环污染物的量变胁迫土壤失去了脆弱的自净能力,土壤板结地力下降活力不再。At present, agricultural chemicals dominate in agricultural production. The unscientific use of chemical production materials by growers has resulted in excessive pesticide residues and random emissions by enterprises, which has further increased the rate of soil degradation of farmland, and the waste gas and urban sewage of rural factories. Indiscriminate discharge has caused rural natural pollution to enter a vicious cycle. The quantitative change of pollutants has forced the soil to lose its fragile self-purification ability, and the soil compaction has decreased and its vitality has ceased.
鉴于长期以来肥料的种种缺陷,亟待研发一种能够进行土壤改良与修复,解决肥料产品的无机有机生化物料的有序自适应充分串联反应的合成与重组,以解决肥料与食物链和谐共存的难题。目前并未有相关的制备无机有机生化物料的有序自适应充分串联反应的腐殖酸肥料的涉笔,而能对腐殖酸官能团深度开发和利用的设备创新技术是亟待解决农业生态系统技术难题的最根本物质基础。In view of the various defects of fertilizers for a long time, it is urgent to develop a kind of soil improvement and remediation, which can solve the synthesis and recombination of inorganic and organic biochemical materials of fertilizer products in an orderly adaptive and full series reaction, so as to solve the problem of harmonious coexistence of fertilizers and food chains. At present, there is no related humic acid fertilizer for the preparation of inorganic and organic biochemical materials with orderly self-adaptation and full series reaction. However, the equipment innovation technology that can deeply develop and utilize humic acid functional groups is an urgent need to solve agricultural ecosystem technology. The most fundamental material basis of the problem.
发明内容SUMMARY OF THE INVENTION
为此,本发明提供一种用于串联反应打开官能团制备含有机质液体肥料的设备。To this end, the present invention provides a device for preparing a liquid fertilizer containing organic matter by opening functional groups in a series reaction.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
本发明实施例提高公一种用于串联反应打开官能团制备含有机质液体肥料的设备,所述设备包括反应釜,所述反应釜包括反应罐、设置在所述反应罐的搅拌桨;The embodiment of the present invention provides a device for preparing a liquid fertilizer containing organic matter by reacting open functional groups in series, the device includes a reaction kettle, and the reaction kettle includes a reaction tank and a stirring paddle disposed in the reaction tank;
其中,所述搅拌桨的数量为四个及以上,分别均布在所述反应罐内,所述反应罐的外侧设有四个驱动电机或相对应数量,所述驱动电机的转动轴与所述搅拌浆的搅拌轴转动连接。Wherein, the number of the stirring paddles is four or more, which are evenly distributed in the reaction tank, and the outer side of the reaction tank is provided with four driving motors or a corresponding number, and the rotating shaft of the driving motor is connected to the The stirring shaft of the stirring paddle is rotatably connected.
本发明的一个实施例中,所述反应罐的数量为2以上。In an embodiment of the present invention, the number of the reaction tanks is 2 or more.
本发明的一个实施例中,所述反应罐的罐体上盖上还设有进料口,所述进料口上设有启闭门。In an embodiment of the present invention, the upper cover of the reaction tank is further provided with a feeding port, and an opening and closing door is provided on the feeding port.
本发明的一个实施例中,所述设备还包供料槽,所述供料槽上设有进料泵,将供料槽内的料液注入到所述反应罐内。In an embodiment of the present invention, the equipment further includes a feeding tank, and a feeding pump is provided on the feeding tank to inject the material liquid in the feeding tank into the reaction tank.
本发明的一个实施例中,所述供料槽的上方还设有振动筛,用于将原料通过振动筛对反应原料进行筛选。In an embodiment of the present invention, a vibrating screen is further provided above the feeding tank, which is used to screen the reaction raw materials through the vibrating screen.
本发明的一个实施例中,所述反应罐包括内侧壁、中间加热层以及外侧壁,所述中间加热层位于所述内侧壁和外侧壁之间。In one embodiment of the present invention, the reaction tank includes an inner side wall, an intermediate heating layer and an outer side wall, and the intermediate heating layer is located between the inner side wall and the outer side wall.
本发明的一个实施例中,所述加热层内设有电加热管。In an embodiment of the present invention, an electric heating tube is arranged in the heating layer.
本发明的一个实施例中,所述反应罐的外侧还设有包覆所述反应罐的箱体。In an embodiment of the present invention, the outer side of the reaction tank is further provided with a box body that covers the reaction tank.
本发明的一个实施例中,所述驱动电机还连接有调速器。In an embodiment of the present invention, the drive motor is further connected with a speed governor.
本发明的一个实施例中,所述搅拌轴上设有2-10片桨叶。In an embodiment of the present invention, the stirring shaft is provided with 2-10 paddles.
本发明具有如下优点:The present invention has the following advantages:
本发明的用于串联反应打开官能团制备含有机质液体肥料的设备,其具有四个搅拌轴及多数量,每个搅拌中连接一个驱动电机,通过搅拌轴可对反应罐内的肥料物料进行充分串联反应,此外,在反应罐内设置加热层,其可对反应罐内的物料加热,促进肥料物料充分串联反应。The device of the present invention for preparing the organic-containing liquid fertilizer by reacting in series to open the functional group has four stirring shafts and a large number of them, each stirring is connected with a driving motor, and the fertilizer materials in the reaction tank can be fully connected in series through the stirring shaft. In addition, a heating layer is arranged in the reaction tank, which can heat the materials in the reaction tank and promote the full series reaction of the fertilizer materials.
本发明的设备适应了腐殖酸肥料制备的新型设备,满足了富含腐铵、腐磷、腐钾、矿化镁、锌、硼、硫、铁、锰、钼等中、微、痕量元素、16中氨基酸、氨基螯合钙、有机活性纳米硅、海藻素、甲壳素、活性肽、纤维素、符合维生素等液态肥料的制备过程。The equipment of the invention is adapted to the new equipment for the preparation of humic acid fertilizers, and meets the requirements of medium, micro and trace amounts rich in humic ammonium, humic phosphorus, humic potassium, mineralized magnesium, zinc, boron, sulfur, iron, manganese, molybdenum, etc. The preparation process of liquid fertilizers such as elements, 16 amino acids, amino chelated calcium, organic active nano-silicon, algae, chitin, active peptides, cellulose, and vitamins.
附图说明Description of drawings
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other implementation drawings can also be obtained according to the extension of the drawings provided without creative efforts.
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions for the implementation of the present invention, so there is no technical The substantive meaning above, any modification of the structure, the change of the proportional relationship or the adjustment of the size should still fall within the technical content disclosed in the present invention without affecting the effect and the purpose that the present invention can produce. within the range that can be covered.
图1为本发明实施例提供的反应釜的结构示意图;Fig. 1 is the structural representation of the reactor provided in the embodiment of the present invention;
图2为本发明实施例提供的用于串联反应制备含有机质液体肥料的设备结构示意图;2 is a schematic structural diagram of a device for preparing a liquid fertilizer containing organic matter by a series reaction provided by an embodiment of the present invention;
图3为本发明实施例提供的用于串联反应制备含有机质液体肥料的设备俯视图;3 is a top view of a device for preparing a liquid fertilizer containing organic matter in a series reaction provided by an embodiment of the present invention;
图4为本发明实施例提供的用于串联反应制备含有机质液体肥料的设备的立体图;4 is a perspective view of a device for preparing a liquid fertilizer containing organic matter in a series reaction provided by an embodiment of the present invention;
图中:100-反应釜;110-搅拌桨;111-桨叶;120-搅拌轴;140-内侧壁;150-中间加热层;160-外侧壁;170-进料口;200-供料槽;210-进料泵;300-振动筛;400-驱动电机;500-箱体。In the figure: 100-reaction kettle; 110-stirring paddle; 111-paddle; 120-stirring shaft; 140-inner wall; 150-intermediate heating layer; 160-outer wall; 170-feeding port; 200-feeding trough ; 210-feed pump; 300-vibrating screen; 400-drive motor; 500-box.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following specific embodiments are used to illustrate the embodiments of the present invention. Those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the present invention. , not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1至图4所示,本发明实施例提供一种用于串联反应制备含有机质液体肥料的设备,该设备包括反应釜100,该反应釜100包括反应罐、设置在反应罐的搅拌桨110;其中,搅拌桨110的数量为四个,分别均布在反应罐内,反应罐的外侧设有四个驱动电机400,驱动电机400的转动轴与搅拌浆的搅拌轴120转动连接,搅拌轴120上设有2-10片桨叶111。驱动电机400还连接有调速器,控制装置与调速器连接,控制装置可通过调速其调节驱动电机400驱动轴的转动速度,从而调节搅拌桨110的旋转速度。控制装置启动设备后,反应物料在搅拌桨110桨叶111的剪切力作用下,对反应物料进行充分搅拌。As shown in FIG. 1 to FIG. 4 , an embodiment of the present invention provides a device for preparing a liquid fertilizer containing organic matter by a series reaction. The device includes a
用于串联反应制备含有机质液体肥料的设备还包供料槽200,供料槽200上设有进料泵210,将供料槽200内的料液注入到反应罐内。供料槽200的上方还设有振动筛300,用于将原料通过振动筛300对反应原料进行筛选,有机物先经过振动筛300的振动筛300选,筛选后的有机物料进入到供料槽200中,在供料槽200中发生进一步反应。The equipment for preparing the organic-containing liquid fertilizer by the series reaction also includes a
反应罐的数量为1个及以上。当反应罐的数量为两个时,将供料槽200设置在两个反应罐的中间,通过供料槽200的进料泵210,可将在供料槽200内制备的反应料注入到反应罐内,使得物料在反应罐内充分反应。The number of reaction tanks is one or more. When the number of reaction tanks is two, the
反应罐的罐体的盖上还设有进料口170,进料口170上设有启闭门,通过该启闭门可向反应罐内添加相应的反应物料,反应罐的底部设有出料口,打开出料口的开关,反应罐内的制备的液态肥料可从出料口中流出。The lid of the reaction tank is also provided with a
其中,反应罐包括内侧壁140、中间加热层150以及外侧壁160,中间加热层150位于内侧壁140和外侧壁160之间,加热层内铺设无公害保温材料。加热层内设有电加热管,在加热管的作用下,可对反应罐进行加热,提高反应罐内物料的反应速率和反应程度。此外,为了进一步保护反应罐,反应罐的外侧还设有包覆反应罐的箱体500,该箱体500为正方体箱体500,用于在生产过程中,在物料制备的过程中,避免反应罐的损坏。The reaction tank includes an
本发明的用于串联反应打开官能团制备含有机质液体肥料的设备还包括微量元素混合器,可利用该微量元素混合器先将制备肥料所需要的微量元素进行混合,然后,再将原料混合器内混合的微量元素原料转送至反应罐内参与制备液体肥料的反应。The device for preparing the organic-containing liquid fertilizer by opening the functional groups in the series reaction of the present invention further includes a trace element mixer, which can be used to mix the trace elements required for preparing the fertilizer, and then mix the raw material in the mixer. The mixed raw materials of trace elements are transferred to the reaction tank to participate in the reaction of preparing liquid fertilizer.
本发明的用于串联反应打开官能团制备含有机质液体肥料的设备工作原理为:The working principle of the device for preparing the organic-containing liquid fertilizer by opening the functional group in a series reaction of the present invention is:
将反应物料和在微量元素混合器中混合后的微量元素,从反应罐的进料口170中加入到反应罐内,经振动筛300筛选后的有机物料进入到供料槽200内,经供料槽200的进料泵210将供料槽200内的反应物料输送至反应罐中,通过控制装置启动驱动电机400,四个电机分别带动四个搅拌桨110转动,对反应罐内的物料进行充分反应;同时启动电加热管,通过电加热管对反应罐进行加热,提高反应罐内反应物料的温度,提高反应速率。The reaction material and the trace elements mixed in the trace element mixer are added into the reaction tank from the
本发明的制备含有有机质液体肥料的设备,所制备的液体肥料富含腐铵、腐磷、腐钾、矿化镁、锌、硼、硫、铁、锰、钼等中、微、痕量元素、16中氨基酸、氨基螯合钙、有机活性纳米硅、海藻素、甲壳素、活性肽、纤维素、符合维生素等。The equipment of the present invention for preparing liquid fertilizer containing organic matter, the prepared liquid fertilizer is rich in medium, micro and trace elements such as humus, phosphorus, potassium, mineralized magnesium, zinc, boron, sulfur, iron, manganese, molybdenum, etc. , 16 amino acids, amino chelated calcium, organic active nano-silicon, algae, chitin, active peptides, cellulose, vitamins, etc.
虽然,上文中已经用一般性说明及具体实施例对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail above with general description and specific embodiments, some modifications or improvements can be made on the basis of the present invention, which will be obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention fall within the scope of the claimed protection of the present invention.
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