CN114295269B - Shaft coupling type intelligent driving dynamometer - Google Patents
Shaft coupling type intelligent driving dynamometer Download PDFInfo
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Abstract
一种轴耦合式智能驾驶测功机,包括左右对称的轴耦合测功机,轴耦合测功机通过若干个滚轮与内轨道、外轨道配合,轴耦合测功机中部布设有齿轮,齿轮与齿条配合,本发明相对于现有底盘测功机,增加了内轨道、外轨道等环形轨道,并采用伺服电机控制轴耦合测功机的旋转角度,实现被测车辆大角度转弯工况模拟,扩展了底盘测功机测试的领域,既可以实现被测车辆直线道路的模拟,又可以实现被测车辆转弯道路的模拟。
A shaft-coupling intelligent driving dynamometer includes a left-right symmetrical shaft coupling dynamometer. The shaft coupling dynamometer cooperates with the inner track and the outer track through several rollers. A gear is arranged in the middle of the shaft coupling dynamometer. The gear and the Rack matching, compared with the existing chassis dynamometer, this invention adds annular rails such as inner rails and outer rails, and uses a servo motor to control the rotation angle of the shaft coupling dynamometer to realize the simulation of large-angle turning conditions of the vehicle being tested. , expands the field of chassis dynamometer testing, and can realize the simulation of both the straight road and the curved road of the vehicle under test.
Description
技术领域Technical field
本发明属于汽车制造技术领域,尤其是一种轴耦合式智能驾驶测功机。The invention belongs to the technical field of automobile manufacturing, and in particular is a shaft-coupled intelligent driving dynamometer.
背景技术Background technique
随着时代的发展,对汽车智能化的要求越来越高,而现有的测试标准及测试设备的开发,都滞后于整车开发。目前,智能驾驶的开发主要依靠模型在环测试和软件在环测试,部分开发已实现了摄像头、控制器、线控系统等零部件的硬件在环测试。With the development of the times, the requirements for automobile intelligence are getting higher and higher, and the development of existing test standards and test equipment lags behind the development of complete vehicles. At present, the development of intelligent driving mainly relies on model-in-the-loop testing and software-in-the-loop testing. Some developments have implemented hardware-in-the-loop testing of components such as cameras, controllers, and wire control systems.
而整车测试主要有全封闭式试验场测试,半封闭式试验场测试,社会道路测试三种。在整车实际道路测试与零部件-系统硬件在环测试之间,存在一个相对空白的整车台架测试。目前,已有整车在环测试台架,但都是采用轴耦合方案实现的。当前轴耦合的底盘测功机智能模拟车辆纵向操控工况,但不能模拟横向操控工况。There are three main types of vehicle testing: fully enclosed proving ground testing, semi-enclosed proving ground testing, and social road testing. Between the actual road test of the vehicle and the component-system hardware-in-the-loop test, there is a relatively blank vehicle bench test. Currently, there are existing vehicle-in-the-loop test benches, but they are all implemented using shaft coupling solutions. The current-axle coupled chassis dynamometer intelligently simulates vehicle longitudinal control conditions, but cannot simulate lateral control conditions.
为了同时模拟整车的横向操控工况与纵向操控工况痕,拟设计一种轴耦合智能驾驶测试底盘测功机。In order to simultaneously simulate the lateral control conditions and longitudinal control conditions of the entire vehicle, an axis-coupled intelligent driving test chassis dynamometer is planned to be designed.
发明内容Contents of the invention
本发明是为了克服上述现有技术中的缺陷,提供一种轴耦合式智能驾驶测功机。The present invention is to overcome the above-mentioned defects in the prior art and provide a shaft-coupled intelligent driving dynamometer.
为了达到以上目的,本发明所采用的技术方案是:一种轴耦合式智能驾驶测功机,包括左右对称的轴耦合测功机,轴耦合测功机通过若干个滚轮与内轨道、外轨道配合,轴耦合测功机中部布设有齿轮,齿轮与齿条配合。In order to achieve the above objectives, the technical solution adopted by the present invention is: a shaft-coupled intelligent driving dynamometer, which includes a left-right symmetrical shaft coupling dynamometer. The shaft coupling dynamometer communicates with an inner track and an outer track through several rollers. The middle part of the shaft coupling dynamometer is equipped with gears, and the gears match the rack.
作为本发明的一种优选方案,所述轴耦合测功机包括测功机本体,测功机本体的上端布设测功机冷却风扇,测功机本体的侧面布设伺服电机、减速器。As a preferred solution of the present invention, the shaft coupling dynamometer includes a dynamometer body, a dynamometer cooling fan is arranged on the upper end of the dynamometer body, and a servo motor and a reducer are arranged on the side of the dynamometer body.
作为本发明的一种优选方案,所述减速器安装在伺服电机的前端,减速器的下端布设有齿轮,齿轮超出减速器的下表面。As a preferred solution of the present invention, the reducer is installed at the front end of the servo motor, and a gear is arranged at the lower end of the reducer, and the gear extends beyond the lower surface of the reducer.
作为本发明的一种优选方案,所述轴耦合测功机包括若干个滚轮,滚轮两个为一组。As a preferred solution of the present invention, the shaft coupling dynamometer includes several rollers, two of which form a set.
作为本发明的一种优选方案,所述滚轮通过连接件安装在轴耦合测功机侧面,连接件布设于测功机本体的前后端。As a preferred solution of the present invention, the roller is installed on the side of the shaft coupling dynamometer through a connecting piece, and the connecting piece is arranged at the front and rear ends of the dynamometer body.
作为本发明的一种优选方案,所述连接件与测功机本体呈角度布设,所述角度在0°-90°之间。As a preferred solution of the present invention, the connecting piece is arranged at an angle to the dynamometer body, and the angle is between 0° and 90°.
作为本发明的一种优选方案,所述齿条位于内轨道、外轨道之间,齿条和内轨道的距离与齿条和外轨道的距离一致。As a preferred solution of the present invention, the rack is located between the inner track and the outer track, and the distance between the rack and the inner track is consistent with the distance between the rack and the outer track.
作为本发明的一种优选方案,所述内轨道、外轨道、齿条呈向内的弧形结构,内轨道、外轨道、齿条均固定在基座上。As a preferred solution of the present invention, the inner track, outer track, and rack are in an inward arc-shaped structure, and the inner track, outer track, and rack are all fixed on the base.
作为本发明的一种优选方案,所述内轨道、外轨道的侧面呈凸字型。As a preferred solution of the present invention, the side surfaces of the inner rail and the outer rail are convex.
作为本发明的一种优选方案,所述滚轮上设有与外轨道的凸字型相适配的凹槽。As a preferred solution of the present invention, the roller is provided with a groove that matches the convex shape of the outer track.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明相对于现有底盘测功机,增加了内轨道、外轨道等环形轨道,并采用伺服电机控制轴耦合测功机的旋转角度,实现被测车辆大角度转弯工况模拟,扩展了底盘测功机测试的领域,既可以实现被测车辆直线道路的模拟,又可以实现被测车辆转弯道路的模拟。Compared with the existing chassis dynamometer, the present invention adds an inner track, an outer track and other annular tracks, and uses a servo motor to control the rotation angle of the shaft coupling dynamometer to realize the simulation of large-angle turning conditions of the vehicle under test and expand the chassis In the field of dynamometer testing, it can not only simulate the straight road of the vehicle under test, but also simulate the turning road of the vehicle under test.
附图说明Description of the drawings
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是本发明轴耦合测功机的立体图;Figure 2 is a perspective view of the shaft coupling dynamometer of the present invention;
图3是本发明轴耦合测功机的侧视图;Figure 3 is a side view of the shaft coupling dynamometer of the present invention;
图中附图标记:轴耦合测功机1,齿条2,内轨道3,外轨道4,齿轮11,测功机本体12,测功机冷却风扇13,伺服电机14,减速器15,滚轮16,连接件17,凹槽161。Reference numbers in the figure: shaft coupling dynamometer 1, rack 2, inner track 3, outer track 4, gear 11, dynamometer body 12, dynamometer cooling fan 13, servo motor 14, reducer 15, roller 16, connecting piece 17, groove 161.
具体实施方式Detailed ways
下面结合附图对本发明实施例作详细说明。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1-3所示,一种轴耦合式智能驾驶测功机,应用于带转向控制的智能驾驶整车台架的测试,其包括左右对称的轴耦合测功机1,轴耦合测功机1通过若干个滚轮16与内轨道3、外轨道4配合,轴耦合测功机1中部布设有齿轮11,齿轮11与齿条2配合,本发明在现有的轴耦合底盘上增加一套环形轨道,轴耦合测功机1安装在该环形轨道上,轴耦合测功机1在动力源的作用下通过齿轮齿条机构实现转动,轴耦合测功机1相对于环形轨道做旋转运动,模拟了车辆横向操控工况。As shown in Figure 1-3, an axis-coupled intelligent driving dynamometer is used to test the intelligent driving vehicle bench with steering control. It includes a left-right symmetrical axis-coupled dynamometer 1, an axis-coupled dynamometer The machine 1 cooperates with the inner track 3 and the outer track 4 through several rollers 16. A gear 11 is arranged in the middle of the shaft coupling dynamometer 1, and the gear 11 cooperates with the rack 2. The present invention adds a set of gears to the existing shaft coupling chassis. The annular track, the shaft coupling dynamometer 1 is installed on the annular track, the shaft coupling dynamometer 1 rotates through the rack and pinion mechanism under the action of the power source, the shaft coupling dynamometer 1 rotates relative to the annular track, The vehicle lateral control conditions are simulated.
具体的,轴耦合测功机1上的齿轮11与齿条2配合,齿轮11转动时实现轴耦合测功机1在内轨道3、外轨道4做弧形运动,该弧形运动的运动方向即可为顺时针也可以为逆时针,相应的,内轨道3、外轨道4对静止、运动的轴耦合测功机1起承重作用,轴耦合测功机1做弧形运动时其中心与被测车辆转向节相对于地面的旋转中心重合,更好地模拟了被测车辆的横向操控工况与纵向操控工况。Specifically, the gear 11 on the shaft coupling dynamometer 1 cooperates with the rack 2. When the gear 11 rotates, the shaft coupling dynamometer 1 makes an arc motion on the inner track 3 and the outer track 4. The direction of the arc motion is It can be either clockwise or counterclockwise. Correspondingly, the inner track 3 and the outer track 4 play a load-bearing role for the stationary and moving shaft coupling dynamometer 1. When the shaft coupling dynamometer 1 moves in an arc, its center is The center of rotation of the steering knuckle of the vehicle under test coincides with the ground, which better simulates the lateral control conditions and longitudinal control conditions of the vehicle under test.
轴耦合测功机1包括测功机本体12,测功机本体12在起测试的作用下同时起到承载其他安装在其上零件的作用,测功机本体12的尾部上端布设测功机冷却风扇13,测功机冷却风扇13较高的设置,扩大了其风力覆盖的范围,测功机冷却风扇13对运行的测功机本体12、伺服电机14、减速器15进行散热。The shaft coupling dynamometer 1 includes a dynamometer body 12. The dynamometer body 12 plays a role in testing and also plays the role of carrying other parts installed on it. A dynamometer cooling device is arranged at the upper end of the tail of the dynamometer body 12. Fan 13, the higher setting of the dynamometer cooling fan 13 expands the range of its wind coverage. The dynamometer cooling fan 13 dissipates heat to the running dynamometer body 12, servo motor 14, and reducer 15.
测功机本体12的侧面布设伺服电机14、减速器15,减速器15安装在伺服电机14的前端,车辆在弯道运行时,一般会减速运动,避免车辆滑出运行轨道,因此伺服电机14前端的减速器15设置符合横向(弯道)操控工况模拟,减速器15的下端布设有齿轮11,齿轮11的下端超出减速器15的下表面避免了减速器15结构干扰齿轮11的转动。A servo motor 14 and a reducer 15 are arranged on the side of the dynamometer body 12. The reducer 15 is installed at the front end of the servo motor 14. When the vehicle is running in a curve, it will generally slow down to prevent the vehicle from sliding off the running track. Therefore, the servo motor 14 The front-end reducer 15 is set up to simulate the transverse (curve) control conditions. The lower end of the reducer 15 is equipped with a gear 11. The lower end of the gear 11 exceeds the lower surface of the reducer 15 to avoid the structure of the reducer 15 from interfering with the rotation of the gear 11.
具体的,被测车辆转向时,伺服电机14动作,带动齿轮11转动,齿轮11和齿条2配合带动测功机本体12动作,相应的,测功机本体12的前后端通过滚轮16被内轨道3、外轨道4支撑并在其上运动,伺服电机14通过减速器15控制齿轮11的减速,可以模拟不同速度下被测车辆的转向力与转向动作。Specifically, when the vehicle under test turns, the servo motor 14 moves to drive the gear 11 to rotate. The gear 11 and the rack 2 cooperate to drive the dynamometer body 12 to move. Correspondingly, the front and rear ends of the dynamometer body 12 are moved through the rollers 16. The track 3 and the outer track 4 support and move on them. The servo motor 14 controls the deceleration of the gear 11 through the reducer 15, which can simulate the steering force and steering action of the vehicle under test at different speeds.
连接件17布设于测功机本体12的前后端,滚轮16通过连接件17安装在轴耦合测功机1侧面,轴耦合测功机1前后端各设置一组滚轮16,一组滚轮16为2个,保证测功机本体12转动时的稳定,滚轮16在连接件17内可轻微调整。The connecting piece 17 is arranged at the front and rear ends of the dynamometer body 12, and the rollers 16 are installed on the side of the shaft coupling dynamometer 1 through the connecting piece 17. A set of rollers 16 are respectively provided at the front and rear ends of the shaft coupling dynamometer 1, and a set of rollers 16 is 2 to ensure the stability of the dynamometer body 12 when rotating, and the roller 16 can be slightly adjusted in the connecting piece 17.
连接件17与测功机本体12呈角度布设,所述角度在0°-90°之间,符合测功机本体12后续的旋转转动。The connecting piece 17 is arranged at an angle with the dynamometer body 12, and the angle is between 0° and 90°, which is consistent with the subsequent rotation of the dynamometer body 12.
齿条2位于内轨道3、外轨道4之间,齿条2和内轨道3的距离与齿条2和外轨道4的距离一致,方便连接件17的定位安装。基于此,外轨道4的直径大于内轨道3的直径,相应的,位于轴耦合测功机1前端的连接件17与测功机本体12的角度小于位于轴耦合测功机1后端的连接件17与测功机本体12的角度。The rack 2 is located between the inner rail 3 and the outer rail 4. The distance between the rack 2 and the inner rail 3 is consistent with the distance between the rack 2 and the outer rail 4, which facilitates the positioning and installation of the connector 17. Based on this, the diameter of the outer track 4 is larger than the diameter of the inner track 3. Correspondingly, the angle between the connector 17 located at the front end of the shaft coupling dynamometer 1 and the dynamometer body 12 is smaller than the connector located at the rear end of the shaft coupling dynamometer 1. 17 and the angle of the dynamometer body 12.
内轨道3、外轨道4、齿条2呈向内的弧形结构,内轨道3、外轨道4、齿条2均固定在基座上,内轨道3、外轨道4、齿条2的稳定固定保证了轴耦合测功机1在内轨道3、外轨道4、齿条2上的稳定运行。The inner track 3, the outer track 4, and the rack 2 are in an inward arc-shaped structure. The inner track 3, the outer track 4, and the rack 2 are all fixed on the base. The inner track 3, the outer track 4, and the rack 2 are stable. The fixation ensures the stable operation of the shaft coupling dynamometer 1 on the inner track 3, the outer track 4, and the rack 2.
内轨道3、外轨道4的侧面呈凸字型,齿条2的侧面也呈凸字型,但其凸起部分顶部设有与齿轮11相配合的齿,滚轮16上设有与外轨道4的凸字型相适配的凹槽161,内轨道3、外轨道4凸起部分卡入凹槽161,将轴耦合测功机1的运动约束在内轨道3、外轨道4的运行轨道中。The sides of the inner track 3 and the outer track 4 are convex, and the side of the rack 2 is also convex, but the top of the convex part is provided with teeth that match the gear 11, and the roller 16 is provided with the outer track 4. The groove 161 matches the convex shape, and the convex parts of the inner track 3 and the outer track 4 snap into the groove 161 to constrain the movement of the shaft coupling dynamometer 1 to the running track of the inner track 3 and the outer track 4. .
具体实施一种轴耦合式智能驾驶测功机:Specifically implement a shaft-coupled intelligent driving dynamometer:
如图1所示,确定要测试的转弯角度,将符合该角度的齿条2固定在基座上,相应的,在齿条2的两侧等距离的布设内轨道3、外轨道4,内轨道3、外轨道4均固定在基座上。As shown in Figure 1, determine the turning angle to be tested, and fix the rack 2 that meets this angle on the base. Correspondingly, lay out the inner track 3 and the outer track 4 at equal distances on both sides of the rack 2. The track 3 and the outer track 4 are both fixed on the base.
如图2-3所示,在测功机本体12上确定与齿条2适配的齿轮11位置,相应的确定伺服电机14、减速器15的位置,进一步的通过内轨道3,外轨道4的位置确定滚轮16、连接件17的位置,将伺服电机14、减速器15、齿轮11依次安装在测功机本体12上。As shown in Figure 2-3, determine the position of the gear 11 that matches the rack 2 on the dynamometer body 12, determine the positions of the servo motor 14 and reducer 15 accordingly, and further pass through the inner track 3 and the outer track 4 Determine the position of the roller 16 and the connecting piece 17, and install the servo motor 14, reducer 15, and gear 11 on the dynamometer body 12 in sequence.
下一步,将前后两组的连接件17、滚轮16安装在测功机本体12上,将上述组装好的测功机本体12在齿条2、内轨道、外轨道4上试运行,若没有问题,则在测功机本体12上方安装测功机冷却风扇13,若存在问题,则调整齿轮11、伺服电机14、减速器15、滚轮16,连接件17的安装位置。Next, install the two sets of connectors 17 and rollers 16 on the dynamometer body 12, and test the assembled dynamometer body 12 on the rack 2, inner track, and outer track 4. If not, If there is a problem, install the dynamometer cooling fan 13 above the dynamometer body 12. If there is a problem, adjust the installation positions of the gear 11, servo motor 14, reducer 15, roller 16, and connector 17.
当齿轮11、测功机冷却风扇13、伺服电机14、减速器15、滚轮16、连接件17均准确安装在测功机本体12上时,构成了轴耦合测功机1。When the gear 11, dynamometer cooling fan 13, servo motor 14, reducer 15, roller 16, and connector 17 are all accurately installed on the dynamometer body 12, a shaft coupling dynamometer 1 is formed.
此时,开启伺服电机14即可实现被测车辆大角度转弯工况模拟。At this time, turning on the servo motor 14 can simulate the large-angle turning condition of the vehicle under test.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现;因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention; accordingly , the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
尽管本文较多地使用了图中附图标记:轴耦合测功机1,齿条2,内轨道3,外轨道4,齿轮11,测功机本体12,测功机冷却风扇13,伺服电机14,减速器15,滚轮16,连接件17,凹槽161等术语,但并不排除使用其它术语的可能性;使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this article uses the reference symbols in the figure more: shaft coupling dynamometer 1, rack 2, inner track 3, outer track 4, gear 11, dynamometer body 12, dynamometer cooling fan 13, servo motor 14. Terms such as reducer 15, roller 16, connector 17, groove 161, etc. do not exclude the possibility of using other terms; these terms are only used to more conveniently describe and explain the essence of the present invention; explain them Any additional restrictions are contrary to the spirit of the present invention.
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