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CN114292060B - A kind of superhydrophobic soft porcelain flexible veneer material and preparation method thereof - Google Patents

A kind of superhydrophobic soft porcelain flexible veneer material and preparation method thereof Download PDF

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CN114292060B
CN114292060B CN202111613485.8A CN202111613485A CN114292060B CN 114292060 B CN114292060 B CN 114292060B CN 202111613485 A CN202111613485 A CN 202111613485A CN 114292060 B CN114292060 B CN 114292060B
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coupling agent
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carbon black
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microwave
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CN114292060A (en
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邓琪
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Vanjoin Jiangsu New Material Co ltd
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Abstract

The invention discloses a super-hydrophobic soft porcelain flexible facing material and a preparation method thereof, wherein the method comprises the steps of 1, preparing a composition of carbon black and a coupling agent; 2. adding the composition of the carbon black and the coupling agent, the film forming agent and the coupling agent in the step 1 into the silicone-acrylic emulsion to prepare a mixed emulsion; 3. preparing the rest materials to obtain mixed powder; 4. adding the mixed emulsion obtained in the step 2 into the mixed powder obtained in the step 3, and simultaneously adding water to prepare slurry; 5. and (3) feeding the mould injected with the slurry into a microwave heating curing line for curing, wherein the microwave heating is multi-section microwave curing. The prepared soft porcelain flexible facing material has excellent hydrophobic property and good mechanical property.

Description

一种超疏水软瓷柔性饰面材料及其制备方法A kind of superhydrophobic soft porcelain flexible veneer material and preparation method thereof

技术领域technical field

本申请涉及一种建筑材料,具体的是一种绿色环保建筑材料,更具体的是一种超疏水软瓷饰面砖及其制备方法。The application relates to a building material, in particular to a green and environment-friendly building material, more specifically to a super-hydrophobic soft porcelain veneer brick and a preparation method thereof.

背景技术Background technique

建筑材料中,饰面砖是一重要的分支,可以广泛用于墙体外立面和室内墙体,对建筑物进行装饰,常见的包括仿石材、仿砖体等。软瓷饰面砖是一种新型的饰面材料,制备方法简单,工艺环保,而且可加工性强,在柔性饰面材料领域需求量巨大,并且柔性软瓷饰面砖能够大幅的提高建筑的美观和档次。但是由于是以水性聚合物乳液与水泥、泥土、石英砂或矿粉等无机物通过成型加工得到,软瓷饰面砖的体系复杂,并且饰面砖表面存在细微的空隙,水分容易进入到砖体内部,产生浸透显现。Among the building materials, decorative bricks are an important branch, which can be widely used in wall facades and interior walls to decorate buildings. Common ones include imitation stone, imitation brick and so on. Soft porcelain facing brick is a new type of facing material, the preparation method is simple, the process is environmentally friendly, and it has strong machinability. It has a huge demand in the field of flexible facing materials, and flexible soft porcelain facing brick can greatly improve the appearance and quality of buildings. grade. However, because it is obtained by forming and processing water-based polymer emulsion and inorganic substances such as cement, soil, quartz sand or mineral powder, the system of soft porcelain facing tiles is complicated, and there are tiny gaps on the surface of facing tiles, and moisture can easily enter the interior of the brick body. , resulting in a osmotic display.

由于饰面砖大部分应用在墙体外立面,容易与水分接触,但是水分由于其极性较大,在渗入到柔性饰面砖材料中,容易将有机物和无机物进行剥离和置换,造成柔性饰面砖的机械性能下降,同时影响到软瓷柔性饰面砖的质量和使用寿命。Since most of the decorative bricks are used on the facade of the wall, they are easy to come into contact with moisture. However, due to its high polarity, when the moisture penetrates into the flexible decorative brick material, it is easy to peel off and replace the organic and inorganic substances, resulting in flexible decorative bricks. The mechanical properties of facing bricks are reduced, and at the same time, it affects the quality and service life of soft porcelain flexible facing bricks.

对于使用过程中水对柔性饰面砖的不利影响,现有技术并没有过多的研究,对于具体的如何让软瓷饰面砖获得良好疏水性能的方案也披露较少。现有技术中,公开号为CN110790532A的发明专利申请公开了一种防水耐老化的软瓷砖及其制备方法,具体公开了原料以重量份数计包括以下组分或由以下组分组成:无机粉料70~80份;胶黏剂10~ 20份;胶粉1~5份;增强纤维1~3份;表面活性剂0.1~1份;水30~35份。通过胶黏剂和胶粉组成有机体系,使得制得的软瓷砖的防水性和耐久性明显增强。对于该方案中,胶粉主要是将废旧轮胎胶粉用于软瓷砖原料,胶粉与胶黏剂都是疏水性有机材料,结合牢固,共同组成连接料和阻水层,提高软瓷砖的防水性和韧性。但是对于该方案,胶粉都是颗粒状的,这种对胶体的分散性能较高,只有达到较好的分散性,才能赋予饰面砖一定的疏水性,而且当胶粉的加入当增加,柔性饰面砖的机械性能会显著的下降,难以兼具疏水性和机械性强度的性能。There is not too much research in the prior art on the adverse effect of water on flexible facing tiles during use, and there are few disclosures on how to obtain good hydrophobic performance of soft porcelain facing tiles. In the prior art, the invention patent application with the publication number CN110790532A discloses a waterproof and aging-resistant soft ceramic tile and its preparation method. It specifically discloses that the raw materials include or consist of the following components in parts by weight: inorganic powder 70-80 parts of material; 10-20 parts of adhesive; 1-5 parts of rubber powder; 1-3 parts of reinforcing fiber; 0.1-1 part of surfactant; 30-35 parts of water. The organic system is composed of adhesive and rubber powder, so that the water resistance and durability of the prepared soft tiles are significantly enhanced. For this scheme, the rubber powder is mainly the waste tire rubber powder used as raw materials for soft tiles. The rubber powder and adhesive are hydrophobic organic materials, which are firmly combined to form a connecting material and a water-blocking layer to improve the waterproofing of soft tiles. sex and resilience. However, for this solution, the rubber powder is granular, and this kind of colloidal dispersibility is high. Only when the dispersion is better can the facing brick be endowed with certain hydrophobicity, and when the rubber powder is added, the flexibility will increase. The mechanical properties of facing bricks will be significantly reduced, and it is difficult to have both hydrophobicity and mechanical strength.

现有技术公开号为CN108275961A公开了一种制作软瓷砖的方法,公开了一种软瓷的制备方法,具体的a、将泥土与瓷碴经机械粉碎成粉末;b、将步骤a中得到的泥土 20-25份与瓷碴9-12份、及硅酸钙12-16份、石粉10-13份、白沙15-20份、无机色粉3-6份、防水剂2-5份、聚丙烯短纤维1-3份和抗氧化剂0.5-1.5份混合均匀;c、将步骤b中混合后的原料加入水30-40份,采用搅拌机进行搅拌混合,直至原料混合均匀;d、将步骤c中混合后的原料注入到模具中进行挤压,然后送入烘房,得到初始软瓷;e、将步骤d中初始软瓷进行冷却,自然养护8-12天。该工艺配方中,加入了2-5的防水剂,防水剂在我们领域中,一般是有机硅烷类化合物或者含氟一类化合物,这类物质的加入,会扰乱软瓷原料体系,得不到较好的疏水效果,还会影响到软瓷产品的质量。The prior art publication number is CN108275961A, which discloses a method for making soft ceramic tiles, and discloses a method for preparing soft porcelain. Specifically a, mechanically pulverize soil and porcelain ballast into powder; 20-25 parts of soil, 9-12 parts of porcelain ballast, 12-16 parts of calcium silicate, 10-13 parts of stone powder, 15-20 parts of white sand, 3-6 parts of inorganic toner, 2-5 parts of waterproofing agent, poly Mix 1-3 parts of propylene short fiber and 0.5-1.5 parts of antioxidant; c, add 30-40 parts of water to the raw materials mixed in step b, and stir and mix them with a mixer until the raw materials are evenly mixed; d, mix the raw materials in step c Inject the mixed raw materials in the mold for extrusion, and then send them into the drying room to obtain the initial soft porcelain; e, cool the initial soft porcelain in step d, and naturally cure for 8-12 days. In this process formula, 2-5 waterproofing agents are added. In our field, waterproofing agents are generally organosilane compounds or fluorine-containing compounds. The addition of such substances will disturb the raw material system of soft porcelain, and cannot obtain Better hydrophobic effect will also affect the quality of soft porcelain products.

为了解决现有技术中软瓷难以兼具疏水性和品质的问题,本发明创造性的提供了一种软瓷饰面砖,该饰面砖具有良好的疏水性能,并且具有良好的机械性能。In order to solve the problem that soft porcelain is difficult to have both hydrophobicity and quality in the prior art, the present invention creatively provides a soft porcelain facing brick, which has good hydrophobicity and good mechanical properties.

发明内容Contents of the invention

本公开针对现有技术中软瓷材料,尤其是软瓷饰面材料缺乏疏水性的问题,提供了一种具有优良疏水性的软瓷饰面砖及其制备方法,该方法制备的软瓷材料具有良好的机械性能。The present disclosure aims at the problem of soft porcelain materials in the prior art, especially the lack of hydrophobicity of soft porcelain facing materials, and provides a soft porcelain facing tile with excellent hydrophobicity and a preparation method thereof. The soft porcelain material prepared by the method has good mechanical properties.

本公开的构思之一在于提供一种软瓷柔性饰面材料,该饰面材料原料配方保证传统软瓷材料的体系稳定性,减少疏水性物质,如防水剂和有机胶粒对软瓷原料体系的影响,增加软瓷的机械性能。One of the concepts of the present disclosure is to provide a flexible veneer material for soft porcelain. The raw material formula of the veneer material ensures the system stability of traditional soft porcelain materials and reduces the impact of hydrophobic substances, such as waterproofing agents and organic colloidal particles on the soft porcelain raw material system. The effect of increasing the mechanical properties of soft porcelain.

本公开的另一构思还在于提供一种软瓷柔性饰面材料,该柔性饰面材料表面具有微细纳米层,该纳米层粗糙不平,利用纳米层的荷叶效应赋予软瓷材料优异的疏水性;Another idea of the present disclosure is to provide a soft ceramic flexible veneer material, the surface of the flexible veneer material has a fine nano-layer, the nano-layer is rough, and the lotus leaf effect of the nano-layer is used to endow the soft porcelain material with excellent hydrophobicity ;

本公开的另一构思还在于提供一种软瓷柔性饰面材料,该柔性饰面砖具有纳米碳材料,该纳米材料用于提高柔性饰面材料的导电性能并且辅助微细纳米膜层的成型。Another idea of the present disclosure is to provide a soft ceramic flexible veneer material, the flexible veneer brick has nano-carbon material, and the nano-material is used to improve the electrical conductivity of the flexible veneer material and assist the formation of fine nano-film layers.

本公开的另一构思在于提供一种软瓷柔性饰面材料,柔性饰面材料原料的配比合理,在柔性饰面材料中加入了成膜剂,所述的成膜剂能够在固化成型时在软瓷材料表面形成全面或局部形成薄膜。Another idea of the present disclosure is to provide a soft ceramic flexible veneer material. The ratio of raw materials for the flexible veneer material is reasonable, and a film-forming agent is added to the flexible veneer material. The film-forming agent can Form a comprehensive or partial film on the surface of the soft porcelain material.

本公开的另一构思还在于提供了一种软瓷柔性饰面材料的制备方法,在制备的过程中使用微波升温固化成型,提高了固化效率。Another idea of the present disclosure is to provide a method for preparing a soft ceramic flexible veneer material, in which microwave heating is used for curing and molding during the preparation process, which improves the curing efficiency.

本公开的另一构思还在于提供了一种软瓷柔性饰面材料的制备方法,在软瓷柔性饰面砖的固化中,采用多阶段的微波加热,改变软瓷材料表面性能,提高软瓷柔性饰面材料的疏水性。Another idea of the present disclosure is to provide a method for preparing soft porcelain flexible facing materials. During the curing of soft porcelain flexible facing tiles, multi-stage microwave heating is used to change the surface properties of soft porcelain materials and improve the flexibility of soft porcelain. Hydrophobicity of facing materials.

本公开的另一构思还在于提供了一种软瓷柔性饰面材料的制备方法,利用软瓷原料中加入的无极碳材料作为吸波材料,使得柔性饰面材料内部的存在局部的高温,能够促进固化,另一能促进表面成膜剂成膜,并得到微纳米结构膜层,提高软瓷材料的疏水性。Another idea of the present disclosure is to provide a method for preparing soft porcelain flexible veneer materials, using the electrodeless carbon material added to the soft porcelain raw materials as a wave-absorbing material, so that there is a local high temperature inside the flexible veneer material, which can Accelerate curing, another can promote the surface film-forming agent to form a film, and obtain a micro-nano structure film layer, and improve the hydrophobicity of the soft porcelain material.

具体的,本申请公开了一种软瓷柔性饰面材料,所述的软瓷柔性饰面材料的原料包括硅丙乳液20-30份、无机颜料1-3份,水泥5-30份、石英砂25-35份,偶联剂1-3份、成膜剂2-5份、炭黑1-3份、水2-15份。Specifically, the present application discloses a flexible porcelain veneer material. The raw materials of the soft porcelain flexible veneer material include 20-30 parts of silicon acrylic emulsion, 1-3 parts of inorganic pigment, 5-30 parts of cement, quartz 25-35 parts of sand, 1-3 parts of coupling agent, 2-5 parts of film-forming agent, 1-3 parts of carbon black, and 2-15 parts of water.

具体的,硅丙乳液具有较高的玻璃化温度满足材料的机械性能,在原料中硅丙乳液调和无机材料和有机材料,固化后硅丙乳液将无极材料固着,得到具有一定韧性和柔性的饰面材料。Specifically, the silicon-acrylic emulsion has a high glass transition temperature to meet the mechanical properties of the material. In the raw material, the silicon-acrylic emulsion blends inorganic materials and organic materials. After curing, the silicon-acrylic emulsion fixes the electrodeless materials to obtain a decorative material with certain toughness and flexibility. surface material.

所述的偶联剂为硅烷偶联剂KH550,或硅烷偶联剂KH560;The coupling agent is silane coupling agent KH550, or silane coupling agent KH560;

进一步的,本公开在原料中加入偶联剂,所述的偶联剂能够改善硅丙乳液与无机材料之间的界面效应,使得原料中各个组分分散均匀,尤其对于原料着色的柔性饰面砖,能够保证最后得到的柔性饰面砖颜色均一。Further, the present disclosure adds a coupling agent to the raw material, and the coupling agent can improve the interface effect between the silicone-acrylic emulsion and the inorganic material, so that each component in the raw material is dispersed evenly, especially for flexible decorative tiles colored by the raw material , which can ensure uniform color of the final flexible facing brick.

进一步的,所述的无机颜料为一种颜色或多种颜色调配获得,根据实际的需求,可以选择需要的颜色。Further, the inorganic pigments are obtained by blending one color or multiple colors, and the desired color can be selected according to actual needs.

进一步的,本发明在原料中选用了少量的炭黑,炭黑可以作为一种吸波剂,其能快速的吸收微波,并局部产生高温,促进硅丙乳液的聚合固化。Further, the present invention selects a small amount of carbon black as a raw material, and carbon black can be used as a wave absorbing agent, which can quickly absorb microwaves and locally generate high temperature to promote the polymerization and curing of the silicone-acrylic emulsion.

更进一步的,结合偶联剂和炭黑首先混合,炭黑能均匀的分布在硅丙乳液中,在固化过程中,用以保证软瓷材料的固化均一。Furthermore, the coupling agent and carbon black are mixed first, so that the carbon black can be evenly distributed in the silicone-acrylic emulsion, and during the curing process, it is used to ensure uniform curing of the soft porcelain material.

进一步的,本公开在原料中加入了成膜剂,所述的成膜剂为有机树脂,包括丙烯酸树脂、环氧树脂、醇酸树脂、聚氨酯树脂、有机硅树脂和有机氟树脂中的一种或几种。Further, the present disclosure adds a film-forming agent to the raw materials, and the film-forming agent is an organic resin, including one of acrylic resin, epoxy resin, alkyd resin, polyurethane resin, silicone resin and organic fluorine resin or several.

优选的为丙烯酸树脂、有机硅树脂和有机氟树脂中的一种或两种。Preferred is one or both of acrylic resins, silicone resins and organic fluorine resins.

本公开的成膜剂在软瓷柔性饰面材料固化时,能够软瓷表面形成一定全部或局部的薄膜,达到防水的作用。The film-forming agent of the present disclosure can form a certain whole or partial thin film on the surface of soft porcelain when the flexible veneer material of soft porcelain is solidified, so as to achieve the effect of waterproofing.

在一些实施例中,本公开还提供了一种超疏水软瓷柔性饰面材料的制备方法,包括如下步骤:In some embodiments, the present disclosure also provides a method for preparing a superhydrophobic soft porcelain flexible veneer material, comprising the following steps:

1、将偶联剂与炭黑共混,得到炭黑与偶联剂的组合物;1. Blending the coupling agent and carbon black to obtain a composition of carbon black and coupling agent;

2、将步骤1中炭黑与偶联剂的组合物加入到硅丙乳液中,同时加入成膜剂和无机颜料,以及偶联剂余量,搅拌均匀,得到混合乳液。2. Add the composition of carbon black and coupling agent in step 1 into the silicon-acrylic emulsion, add film-forming agent, inorganic pigment, and the remainder of the coupling agent at the same time, and stir evenly to obtain a mixed emulsion.

3、按重量份称取水泥、石英砂,加到捏合机中,混合均匀,得到混合粉料;3. Weigh the cement and quartz sand by weight, add them to the kneader, and mix them evenly to obtain the mixed powder;

4、将步骤2中的混合乳液加入步骤3中的混合粉料到中,同时加入水,充分搅拌,得到浆料,并将浆料注入到模具中。4. Add the mixed emulsion in step 2 to the mixed powder in step 3, add water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold.

5、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化。5. The mold injected with the slurry is sent to a microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing.

其中,所述步骤1中偶联剂与炭黑的质量比为1:2-3。Wherein, the mass ratio of the coupling agent to the carbon black in the step 1 is 1:2-3.

本公开首先使用偶联剂首先与炭黑进行混合,对炭黑进行了改性,保证了炭黑在表面具有有机组分,在将炭黑加入到原料中时,能够保证炭黑的均匀分布,有利于后续的微波加热过程中能够保证归并乳液内部受热均匀。In this disclosure, the carbon black is firstly mixed with a coupling agent, and the carbon black is modified to ensure that the carbon black has an organic component on the surface, and when the carbon black is added to the raw material, the uniform distribution of the carbon black can be ensured , which is beneficial to ensure that the inside of the merged emulsion is heated evenly during the subsequent microwave heating process.

进一步的,所述的步骤2中,为了提高无机颜料、成膜剂的分散性,将剩余的硅烷偶联剂加入到体系中,有助于无机颜料和成膜剂的分散,提高软瓷柔性饰面材料的品质。Further, in step 2, in order to improve the dispersibility of inorganic pigments and film-forming agents, the remaining silane coupling agent is added to the system, which helps the dispersion of inorganic pigments and film-forming agents, and improves the flexibility of soft porcelain The quality of the finishing materials.

进一步的,在所述的步骤5中,使用微波多段固化,所述的微波固化线中的固化温度为80-150℃。Further, in the step 5, microwave multi-stage curing is used, and the curing temperature in the microwave curing line is 80-150°C.

进一步的,所述的微波固化线中的微波处理为多段微波处理;Further, the microwave treatment in the microwave curing line is multi-stage microwave treatment;

所述的每次微波处理的时间为10-60秒;优选的10-30秒。The time for each microwave treatment is 10-60 seconds; preferably 10-30 seconds.

进一步的,每次微波处理的间隔为10-30秒,优选的为20-30秒。Further, the interval between each microwave treatment is 10-30 seconds, preferably 20-30 seconds.

例如,微波处理中,首先微波处理10-60秒,停止10-30秒后,继续进行微波处理10-60 秒,停止10-30秒,以此往复处理。For example, in microwave treatment, first microwave treatment for 10-60 seconds, stop for 10-30 seconds, continue microwave treatment for 10-60 seconds, stop for 10-30 seconds, and repeat the process.

进一步的,微波处理的次数超过10次,优选的超过15次。Further, the number of times of microwave treatment is more than 10 times, preferably more than 15 times.

在微波处理过程中,原料浆液中的炭黑能够优先吸收微波,并在局部产生高温,促进硅丙乳液的聚合固化。During the microwave treatment process, the carbon black in the raw material slurry can preferentially absorb microwaves and generate high temperature locally to promote the polymerization and curing of the silicone-acrylic emulsion.

另一方面,由于间隔式的多段微波加热,浆料体系中炭黑附近的温度变化并非均一升高,而是呈现波动式的变化,这种波动式的变化使得软瓷柔性饰面材料的表层形成一定的细微的微纳米粗糙结构层,该微纳米粗糙结构层具有类似的荷叶效应,能够使得软瓷柔性饰面砖具有优异的疏水性能。On the other hand, due to the interval multi-stage microwave heating, the temperature change near the carbon black in the slurry system does not increase uniformly, but presents a fluctuating change. This fluctuating change makes the surface layer of the soft porcelain flexible veneer material A certain fine micro-nano rough structure layer is formed, and the micro-nano rough structure layer has a similar lotus leaf effect, which can make the soft porcelain flexible facing brick have excellent hydrophobic performance.

进一步的,在浆料体系中还存在成膜剂,原料浆料在80-150℃的条件下,体系中的水分快速挥发,以及硅丙乳液的固化,成膜剂由于界面效应,会部分呈现到软瓷柔性饰面砖表面,形成阻水薄膜,提高软瓷柔性饰面砖的疏水性。Further, there is also a film-forming agent in the slurry system. Under the condition of 80-150°C for the raw material slurry, the water in the system volatilizes rapidly and the silicone-acrylic emulsion is cured. Due to the interface effect, the film-forming agent will partially appear On the surface of soft porcelain flexible facing tiles, a water-blocking film is formed to improve the hydrophobicity of soft porcelain flexible facing tiles.

在一些实施例中,本公开提供了一种超疏水软瓷柔性饰面材料的制备方法,所述制备方法中各组分都以质量份来计算,具体的,包括如下步骤:In some embodiments, the present disclosure provides a method for preparing a superhydrophobic soft porcelain flexible veneer material. In the preparation method, each component is calculated in parts by mass. Specifically, it includes the following steps:

1、将一定量偶联剂与1-3份炭黑共混,得到炭黑与偶联剂的组合物,其中偶联剂与炭黑的质量比为1:2-3;1. Blend a certain amount of coupling agent with 1-3 parts of carbon black to obtain a composition of carbon black and coupling agent, wherein the mass ratio of coupling agent to carbon black is 1:2-3;

2、将步骤1中炭黑与偶联剂的组合物加入到20-30份的硅丙乳液中,同时加入2-5份成膜剂和1-3份无机颜料,以及偶联剂余量,搅拌均匀,得到混合乳液;2. Add the composition of carbon black and coupling agent in step 1 to 20-30 parts of silicone acrylic emulsion, add 2-5 parts of film-forming agent and 1-3 parts of inorganic pigment, and the balance of coupling agent , stir evenly to obtain a mixed emulsion;

其中,步骤1和步骤2的偶联剂总量为1-3份。Wherein, the total amount of coupling agent in step 1 and step 2 is 1-3 parts.

3、按重量份称5-30份水泥、25-35份石英砂,加到捏合机中,混合均匀,得到混合粉料;3. Weigh 5-30 parts of cement and 25-35 parts of quartz sand by weight, add them to the kneader, mix evenly, and obtain mixed powder;

4、将步骤2中的混合乳液加入步骤3中的混合粉料到中,同时加5-10份水,充分搅拌,得到浆料,并将浆料注入到模具中;4. Add the mixed emulsion in step 2 to the mixed powder in step 3, add 5-10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

5、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化;5. Send the mold injected with the slurry into the microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing;

其中,所述的微波固化线中的微波处理为多段微波处理;Wherein, the microwave treatment in the microwave curing line is multi-stage microwave treatment;

所述的每次微波处理的时间为10-60秒;优选的10-30秒;The time of each microwave treatment is 10-60 seconds; preferred 10-30 seconds;

进一步的,每次微波处理的间隔为10-30秒,优选的为20-30秒;Further, the interval of each microwave treatment is 10-30 seconds, preferably 20-30 seconds;

例如,微波处理中,首先微波处理10-60秒,停止10-30秒后,继续进行微波处理10-60 秒,停止10-30秒,以此往复处理;For example, in microwave treatment, first microwave treatment for 10-60 seconds, after stopping for 10-30 seconds, continue microwave treatment for 10-60 seconds, stop for 10-30 seconds, and reciprocate treatment;

进一步的,微波处理的次数超过10次,优选的超过15次。Further, the number of times of microwave treatment is more than 10 times, preferably more than 15 times.

与现有技术相比,本发明的有益效果在于,所述的制备出的软瓷柔性饰面材料具有优异性的疏水性能,并且具有良好的机械性能。本公开的方案首次在软瓷柔性饰面材料中加入吸波剂的炭黑,利用炭黑对微波的吸收作用,使得软瓷柔性饰面材料浆料中的温度产生局部的差异,进而对软瓷的固化,以及表观形态产生差异,使材料具有一定的荷叶效应,达到疏水性能。更进一步的在原料中还使用了成膜剂,结合成膜剂、固化过程,使得软瓷柔性饰面材料具有较好的拒水疏水性能。Compared with the prior art, the invention has the beneficial effect that the prepared soft porcelain flexible veneer material has excellent hydrophobic properties and good mechanical properties. The solution of the present disclosure is the first time to add carbon black as a wave absorbing agent to the soft porcelain flexible decorative material, and to use the microwave absorption effect of carbon black to make local differences in the temperature in the soft porcelain flexible decorative material slurry, and then to the soft ceramic flexible decorative material. The curing of porcelain and the difference in appearance form make the material have a certain lotus leaf effect and achieve hydrophobicity. Further, a film-forming agent is used in the raw materials, combined with the film-forming agent and the curing process, the soft porcelain flexible veneer material has better water-repellent and hydrophobic properties.

具体实施方式detailed description

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

本实施例中,具体提供了一种软瓷柔性饰面材料以及其制备方法,所述的制备方法包括了对原料的预处理,包括了将一定量偶联剂与1-3份炭黑共混,得到炭黑与偶联剂的组合物,其中偶联剂与炭黑的质量比为1:2-3;In this embodiment, a kind of soft ceramic flexible veneer material and its preparation method are specifically provided. The preparation method includes the pretreatment of raw materials, including a certain amount of coupling agent and 1-3 parts of carbon black. Mix, obtain the composition of carbon black and coupling agent, wherein the mass ratio of coupling agent and carbon black is 1:2-3;

由于炭黑材料是一种较好的吸波剂,在微波处理的过程中能够显著的吸收微波,并将炭黑周围的微环境进行快速升温,促进体系中硅丙乳液的固化速率存在差异,形成差异性的固化效应,固化后的硅丙乳液利用表面效应等效果,使得固化的差异性进一步的加大,进而在表观上展现出的是具有微纳米结构的粗糙表面,利用微纳米粗糙表面的结构,提高软瓷柔性饰面材料的疏水性。Since carbon black material is a good wave absorbing agent, it can absorb microwave significantly during microwave treatment, and rapidly heat up the microenvironment around carbon black, which promotes the difference in the curing rate of silicon-acrylic emulsion in the system. Differential curing effects are formed. The cured silicone acrylic emulsion uses surface effects and other effects to further increase the difference in curing, and then shows a rough surface with micro-nano structure on the surface. Using micro-nano roughness The structure of the surface improves the hydrophobicity of the soft porcelain flexible veneer material.

为了提高软瓷柔性饰面材料疏水性,其根本之一在于保证软性饰面材料表观的结构,而表观结构的形成在于局部温度的差异,而局部温度的差异又与吸波剂炭黑的分布有关,为了解决炭黑的分布,本发明方案中首先对炭黑进行了硅烷偶联剂进行处理,提高其在软瓷原料浆料中的分散性能。In order to improve the hydrophobicity of soft ceramic flexible facing materials, one of the fundamentals is to ensure the apparent structure of the soft facing materials, and the formation of the apparent structure depends on the difference in local temperature, and the difference in local temperature is related to the absorbing agent carbon. The distribution of carbon black is related to the distribution of carbon black. In order to solve the distribution of carbon black, the solution of the present invention firstly treats the carbon black with a silane coupling agent to improve its dispersion performance in the soft porcelain raw material slurry.

在另一实施例中,还提了一种软瓷柔性饰面材料以及其制备方法,所述的制备方法包括了将炭黑与偶联剂的组合物加入到硅丙乳液中进行分散处理。In another embodiment, a soft ceramic flexible veneer material and a preparation method thereof are also provided. The preparation method includes adding a composition of carbon black and a coupling agent into a silicon-acrylic emulsion for dispersion treatment.

基于前述的分析可知道,为了获得荷叶效应需要差异化的温度变化,也就是需要吸波剂炭黑的分散性良好,只有炭黑达到一定的分散性能才能得到较好的疏水效果,因此,本实施例针对炭黑的分散性,将硅烷偶联剂首先与炭黑进行共混,提高炭黑在硅丙乳液中的分散性。Based on the aforementioned analysis, it can be known that in order to obtain the lotus leaf effect, differential temperature changes are required, that is, the dispersion of the wave absorbing agent carbon black is required to be good. Only when the carbon black reaches a certain dispersion performance can a better hydrophobic effect be obtained. Therefore, In this embodiment, for the dispersibility of carbon black, the silane coupling agent is first blended with carbon black to improve the dispersibility of carbon black in the silicon-acrylic emulsion.

在另一实施例中,还提供了一种软瓷柔性饰面材料以及其制备方法,所述的制备方法包括了对注入浆料的模具进行微波处理。In another embodiment, a soft ceramic flexible veneer material and a preparation method thereof are provided, and the preparation method includes microwave treatment of a mold injected with slurry.

微波处理能够快速的引起浆料的固化,提高固化效果。Microwave treatment can quickly cause the curing of the slurry and improve the curing effect.

在另一实施例中,提供了一种软瓷柔性饰面材料以及其制备方法,所述的制备方法包括将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化;In another embodiment, a soft porcelain flexible veneer material and its preparation method are provided, the preparation method includes sending the mold injected with the slurry into a microwave heating curing line for curing, and the microwave heating is Multi-stage microwave curing;

多段微波固化的目的是利用炭黑的吸波性能,使得炭黑周边的微环境的温度发生差异性的变化,促进微纳米结构的表面结构的形成,提高软瓷柔性饰面材料的疏水性。The purpose of multi-stage microwave curing is to use the microwave-absorbing properties of carbon black to make the temperature of the microenvironment around carbon black change differently, promote the formation of the surface structure of micro-nano structure, and improve the hydrophobicity of soft ceramic flexible veneer materials.

具体的,本公开提供了实施例1,具体操作如下:Specifically, the present disclosure provides embodiment 1, and the specific operations are as follows:

1、将1份偶联剂与2份炭黑共混,得到炭黑与偶联剂的组合物,其中偶联剂与炭黑的质量比为1:2;1. Blend 1 part of coupling agent with 2 parts of carbon black to obtain a composition of carbon black and coupling agent, wherein the mass ratio of coupling agent to carbon black is 1:2;

2、将步骤1中炭黑与偶联剂的组合物加入到25份的硅丙乳液中,同时加入3份成膜剂和2份无机颜料,以及2份偶联剂余量,搅拌均匀,得到混合乳液;2. Add the composition of carbon black and coupling agent in step 1 to 25 parts of silicon-acrylic emulsion, add 3 parts of film-forming agent and 2 parts of inorganic pigment, and the balance of 2 parts of coupling agent, and stir evenly. Obtain mixed emulsion;

3、按重量份称15份水泥、25份石英砂,加到捏合机中,混合均匀,得到混合粉料;3. Weigh 15 parts of cement and 25 parts of quartz sand by weight, add them to the kneader, mix them evenly, and obtain the mixed powder;

4、将步骤2中的混合乳液加入步骤3中的混合粉料中,同时加10份水,充分搅拌,得到浆料,并将浆料注入到模具中;4. Add the mixed emulsion in step 2 to the mixed powder in step 3, add 10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

5、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化;5. Send the mold injected with the slurry into the microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing;

所述的每次微波处理的时间为40秒;The time of each microwave treatment described is 40 seconds;

每次微波处理的间隔为30秒;The interval between each microwave treatment is 30 seconds;

微波处理中,首先微波处理10-60秒,停止10-30秒后,继续进行微波处理10-60秒,停止10-30秒,以此往复处理;In microwave treatment, first microwave treatment for 10-60 seconds, stop for 10-30 seconds, continue microwave treatment for 10-60 seconds, stop for 10-30 seconds, and reciprocate;

微波处理的次数超过15次;The number of microwave treatments exceeds 15 times;

微波处理阶段的温度控制90℃。The temperature of the microwave treatment stage was controlled at 90 °C.

6、处理完毕后放入到80℃的烘箱中烘干进一步固化。6. After the treatment is completed, put it into an oven at 80°C for further curing.

本公开提供了实施例2,具体操作如下:The present disclosure provides embodiment 2, and the specific operations are as follows:

1、将1份量偶联剂与2份炭黑共混,得到炭黑与偶联剂的组合物,其中偶联剂与炭黑的质量比为1:2;1. Blend 1 part of coupling agent with 2 parts of carbon black to obtain a composition of carbon black and coupling agent, wherein the mass ratio of coupling agent to carbon black is 1:2;

2、将步骤1中炭黑与偶联剂的组合物加入到25份的硅丙乳液中,同时加入2份无机颜料,以及2份偶联剂余量,搅拌均匀,得到混合乳液;2. Add the composition of carbon black and coupling agent in step 1 to 25 parts of silicon acrylic emulsion, add 2 parts of inorganic pigment and 2 parts of coupling agent balance at the same time, stir evenly to obtain a mixed emulsion;

3、按重量份称15份水泥、25份石英砂,加到捏合机中,混合均匀,得到混合粉料;3. Weigh 15 parts of cement and 25 parts of quartz sand by weight, add them to the kneader, mix them evenly, and obtain the mixed powder;

4、将步骤2中的混合乳液加入步骤3中的混合粉料中,同时加10份水,充分搅拌,得到浆料,并将浆料注入到模具中;4. Add the mixed emulsion in step 2 to the mixed powder in step 3, add 10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

5、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化;5. Send the mold injected with the slurry into the microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing;

所述的每次微波处理的时间为40秒;The time of each microwave treatment described is 40 seconds;

每次微波处理的间隔为30秒;The interval between each microwave treatment is 30 seconds;

微波处理中,首先微波处理10-60秒,停止10-30秒后,继续进行微波处理10-60秒,停止10-30秒,以此往复处理;In microwave treatment, first microwave treatment for 10-60 seconds, stop for 10-30 seconds, continue microwave treatment for 10-60 seconds, stop for 10-30 seconds, and reciprocate;

微波处理的次数超过15次;The number of microwave treatments exceeds 15 times;

微波处理阶段的温度控制90℃。The temperature of the microwave treatment stage was controlled at 90 °C.

6、处理完毕后放入到80℃的烘箱中烘干进一步固化。6. After the treatment is completed, put it into an oven at 80°C for further curing.

本公开提供了实施例3,具体操作如下:The present disclosure provides embodiment 3, and the specific operations are as follows:

1、将3份炭黑加入到25份的硅丙乳液中,同时加入3份成膜剂和2份无机颜料,以及3份偶联剂余量,搅拌均匀,得到混合乳液;1. Add 3 parts of carbon black to 25 parts of silicon-acrylic emulsion, add 3 parts of film-forming agent, 2 parts of inorganic pigment, and 3 parts of coupling agent balance at the same time, stir well to obtain a mixed emulsion;

2、按重量份称15份水泥、25份石英砂,加到捏合机中,混合均匀,得到混合粉料;2. Weigh 15 parts of cement and 25 parts of quartz sand by weight, add them to the kneader, mix them evenly, and obtain the mixed powder;

3、将步骤2中的混合乳液加入步骤3中的混合粉料中,同时加10份水,充分搅拌,得到浆料,并将浆料注入到模具中;3. Add the mixed emulsion in step 2 to the mixed powder in step 3, add 10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

4、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化;4. Send the mold injected with the slurry into the microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing;

所述的每次微波处理的时间为40秒;The time of each microwave treatment described is 40 seconds;

每次微波处理的间隔为30秒;The interval between each microwave treatment is 30 seconds;

微波处理中,首先微波处理10-60秒,停止10-30秒后,继续进行微波处理10-60秒,停止10-30秒,以此往复处理;In microwave treatment, first microwave treatment for 10-60 seconds, stop for 10-30 seconds, continue microwave treatment for 10-60 seconds, stop for 10-30 seconds, and reciprocate;

微波处理的次数超过15次;The number of microwave treatments exceeds 15 times;

微波处理阶段的温度控制90℃。The temperature of the microwave treatment stage was controlled at 90 °C.

5、处理完毕后放入到80℃的烘箱中烘干进一步固化。5. After the treatment is completed, put it into an oven at 80°C for further curing.

本公开提供了实施例4,具体操作如下:The present disclosure provides embodiment 4, and the specific operations are as follows:

1、将1份量偶联剂与2份炭黑共混,得到炭黑与偶联剂的组合物,其中偶联剂与炭黑的质量比为1:2;1. Blend 1 part of coupling agent with 2 parts of carbon black to obtain a composition of carbon black and coupling agent, wherein the mass ratio of coupling agent to carbon black is 1:2;

2、将步骤1中炭黑与偶联剂的组合物加入到25份的硅丙乳液中,同时加入3份成膜剂和2份无机颜料,以及2份偶联剂余量,搅拌均匀,得到混合乳液;2. Add the composition of carbon black and coupling agent in step 1 to 25 parts of silicon-acrylic emulsion, add 3 parts of film-forming agent and 2 parts of inorganic pigment, and the balance of 2 parts of coupling agent, and stir evenly. Obtain mixed emulsion;

3、按重量份称15份水泥、25份石英砂,加到捏合机中,混合均匀,得到混合粉料;3. Weigh 15 parts of cement and 25 parts of quartz sand by weight, add them to the kneader, mix them evenly, and obtain the mixed powder;

4、将步骤2中的混合乳液加入步骤3中的混合粉料中,同时加10份水,充分搅拌,得到浆料,并将浆料注入到模具中;4. Add the mixed emulsion in step 2 to the mixed powder in step 3, add 10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

5、将步骤4的模具放入到80℃的烘箱中烘干进一步固化。5. Put the mold in step 4 into an oven at 80°C for further curing.

本公开提供了实施例5,具体操作如下:The present disclosure provides embodiment 5, and the specific operations are as follows:

1、将3份成膜剂和3份硅烷偶联剂加入到25份的硅丙乳液中,搅拌均匀,得到混合乳液;1. Add 3 parts of film-forming agent and 3 parts of silane coupling agent into 25 parts of silicon-acrylic emulsion, stir evenly to obtain mixed emulsion;

2、按重量份称15份水泥、25份石英砂,加到捏合机中,混合均匀,得到混合粉料;2. Weigh 15 parts of cement and 25 parts of quartz sand by weight, add them to the kneader, mix them evenly, and obtain the mixed powder;

3、将步骤1中的混合乳液加入步骤2中的混合粉料中,同时加10份水,充分搅拌,得到浆料,并将浆料注入到模具中;3. Add the mixed emulsion in step 1 to the mixed powder in step 2, add 10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

4、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化;4. Send the mold injected with the slurry into the microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing;

所述的每次微波处理的时间为40秒;The time of each microwave treatment described is 40 seconds;

每次微波处理的间隔为30秒;The interval between each microwave treatment is 30 seconds;

微波处理中,首先微波处理10-60秒,停止10-30秒后,继续进行微波处理10-60秒,停止10-30秒,以此往复处理;In microwave treatment, first microwave treatment for 10-60 seconds, stop for 10-30 seconds, continue microwave treatment for 10-60 seconds, stop for 10-30 seconds, and reciprocate;

微波处理的次数超过15次;The number of microwave treatments exceeds 15 times;

微波处理阶段的温度控制90℃。The temperature of the microwave treatment stage was controlled at 90 °C.

5、处理完毕后放入到80℃的烘箱中烘干进一步固化。5. After the treatment is completed, put it into an oven at 80°C for further curing.

本公开提供了实施例6,具体操作如下:The present disclosure provides embodiment 6, and the specific operations are as follows:

1、将3份硅烷偶联剂加入到25份的硅丙乳液中,搅拌均匀,得到混合乳液;1. Add 3 parts of silane coupling agent to 25 parts of silicon-acrylic emulsion, stir evenly to obtain mixed emulsion;

2、按重量份称15份水泥、25份石英砂,加到捏合机中,混合均匀,得到混合粉料;2. Weigh 15 parts of cement and 25 parts of quartz sand by weight, add them to the kneader, mix them evenly, and obtain the mixed powder;

3、将步骤1中的混合乳液加入步骤2中的混合粉料中,同时加10份水,充分搅拌,得到浆料,并将浆料注入到模具中;3. Add the mixed emulsion in step 1 to the mixed powder in step 2, add 10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

4、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化;4. Send the mold injected with the slurry into the microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing;

所述的每次微波处理的时间为40秒;The time of each microwave treatment described is 40 seconds;

每次微波处理的间隔为30秒;The interval between each microwave treatment is 30 seconds;

微波处理中,首先微波处理10-60秒,停止10-30秒后,继续进行微波处理10-60秒,停止10-30秒,以此往复处理;In microwave treatment, first microwave treatment for 10-60 seconds, stop for 10-30 seconds, continue microwave treatment for 10-60 seconds, stop for 10-30 seconds, and reciprocate;

微波处理的次数超过15次;The number of microwave treatments exceeds 15 times;

微波处理阶段的温度控制90℃。The temperature of the microwave treatment stage was controlled at 90 °C.

5、处理完毕后放入到80℃的烘箱中烘干进一步固化。5. After the treatment is completed, put it into an oven at 80°C for further curing.

本公开提供了实施例7,具体操作如下:The present disclosure provides embodiment 7, and the specific operations are as follows:

1、将1份量偶联剂与2份炭黑共混,得到炭黑与偶联剂的组合物,其中偶联剂与炭黑的质量比为1:2;1. Blend 1 part of coupling agent with 2 parts of carbon black to obtain a composition of carbon black and coupling agent, wherein the mass ratio of coupling agent to carbon black is 1:2;

2、将步骤1中炭黑与偶联剂的组合物加入到25份的硅丙乳液中,同时加入3份成膜剂和2份无机颜料,以及2份偶联剂余量,搅拌均匀,得到混合乳液;2. Add the composition of carbon black and coupling agent in step 1 to 25 parts of silicon-acrylic emulsion, add 3 parts of film-forming agent and 2 parts of inorganic pigment, and the balance of 2 parts of coupling agent, and stir evenly. Obtain mixed emulsion;

3、按重量份称15份水泥、25份石英砂,加到捏合机中,混合均匀,得到混合粉料;3. Weigh 15 parts of cement and 25 parts of quartz sand by weight, add them to the kneader, mix them evenly, and obtain the mixed powder;

4、将步骤2中的混合乳液加入步骤3中的混合粉料中,同时加10份水,充分搅拌,得到浆料,并将浆料注入到模具中;4. Add the mixed emulsion in step 2 to the mixed powder in step 3, add 10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

5、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为一段微波固化;5. Send the mold injected with the slurry into the microwave heating and curing line for curing, and the microwave heating is a stage of microwave curing;

所述的每次微波处理的时间为10min。The time of each microwave treatment is 10min.

6、处理完毕后放入到80℃的烘箱中烘干进一步固化。6. After the treatment, put it into an oven at 80°C for further curing.

本公开提供了实施例8,具体操作如下:The present disclosure provides embodiment 8, and the specific operations are as follows:

1、将2份无机颜料和3份偶联剂加入到25份的硅丙乳液中,搅拌均匀,得到混合乳液;1. Add 2 parts of inorganic pigments and 3 parts of coupling agent into 25 parts of silicone acrylic emulsion, stir evenly to obtain a mixed emulsion;

2、按重量份称15份水泥、25份石英砂,加到捏合机中,混合均匀,得到混合粉料;2. Weigh 15 parts of cement and 25 parts of quartz sand by weight, add them to the kneader, mix them evenly, and obtain the mixed powder;

3、将步骤1中的混合乳液加入步骤2中的混合粉料中,同时加10份水,充分搅拌,得到浆料,并将浆料注入到模具中;3. Add the mixed emulsion in step 1 to the mixed powder in step 2, add 10 parts of water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold;

4、将注入浆料的模具放入干燥室中进行固化处理,具体的是,固化问温度80℃的烘箱中烘干固化。4. Put the mold injected with the slurry into a drying room for curing, specifically, drying and curing in an oven with a curing temperature of 80°C.

对上述实施例中得到的软瓷材料进行机械性能测试,采用拉伸强度测试仪测试拉伸强度、断裂伸长率和疏水性。The mechanical properties of the soft porcelain materials obtained in the above examples were tested, and the tensile strength, elongation at break and hydrophobicity were tested with a tensile strength tester.

其中疏水性的测试将液滴加到软瓷表面,观察液滴分布状态In the test of hydrophobicity, droplet is added to the surface of soft porcelain, and the distribution state of droplet is observed

具体的结果如下:The specific results are as follows:

Figure BDA0003435762620000111
Figure BDA0003435762620000111

从测试结果来看,我们发现,炭黑和成膜剂的加入,尤其是成膜剂的加入,在一定程度上能够提高软瓷材料的疏水性。而吸波剂炭黑和微波处理,也能提高其疏水性,微波处理配合吸波剂主要是改变软瓷表观结构,达到提高疏水效果。From the test results, we found that the addition of carbon black and film-forming agent, especially the addition of film-forming agent, can improve the hydrophobicity of soft porcelain materials to a certain extent. The microwave absorbing agent carbon black and microwave treatment can also improve its hydrophobicity. Microwave treatment combined with microwave absorbing agent mainly changes the apparent structure of soft porcelain to improve the hydrophobic effect.

以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above is only a specific implementation of the application, but the scope of protection of the application is not limited thereto. Anyone familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the application. Should be covered within the protection scope of this application. Therefore, the protection scope of the present application should be determined by the protection scope of the claims.

Claims (5)

1.一种超疏水软瓷柔性饰面材料,其特征在于,所述的软瓷柔性饰面材料原料包括硅丙乳液20-30份,无机颜料1-3份,水泥5-30份,石英砂25-35份,偶联剂1-3份,成膜剂2-5份,炭黑1-3份,水2-15份;其中所述炭黑为吸波剂;1. A superhydrophobic soft porcelain flexible veneer material, characterized in that, the soft porcelain flexible veneer material raw materials include 20-30 parts of silicon acrylic emulsion, 1-3 parts of inorganic pigments, 5-30 parts of cement, quartz 25-35 parts of sand, 1-3 parts of coupling agent, 2-5 parts of film-forming agent, 1-3 parts of carbon black, 2-15 parts of water; wherein the carbon black is a wave absorbing agent; 所述超疏水软瓷柔性饰面材料通过如下步骤制备:The superhydrophobic soft porcelain flexible facing material is prepared through the following steps: S1、将偶联剂与炭黑共混,得到炭黑与偶联剂的组合物;其中所述步骤S1中偶联剂与炭黑的质量比为1:2-3;S1, blending the coupling agent and carbon black to obtain a composition of carbon black and coupling agent; wherein the mass ratio of coupling agent to carbon black in the step S1 is 1:2-3; S2、将所述炭黑与偶联剂的组合物加入到硅丙乳液中,同时加入成膜剂和无机颜料,以及偶联剂余量,搅拌均匀,得到混合乳液;S2, adding the composition of the carbon black and the coupling agent into the silicon-acrylic emulsion, adding the film-forming agent, the inorganic pigment, and the remainder of the coupling agent, and stirring evenly to obtain a mixed emulsion; S3、将S1、S2及其他组分混合充分搅拌,得到浆料,并将浆料注入到模具中;S3, fully mixing S1, S2 and other components to obtain slurry, and injecting the slurry into the mold; S4、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化;其中所述微波处理的次数超过10次;每次微波处理的时间为10-60秒;每次微波处理的间隔为10-30秒。S4. Send the mold injected with the slurry into the microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing; wherein the number of times of the microwave treatment is more than 10 times; the time of each microwave treatment is 10-60 seconds ; The interval between each microwave treatment is 10-30 seconds. 2.如权利要求1所述的一种超疏水软瓷柔性饰面材料,其特征在于,所述的偶联剂为硅烷偶联剂KH550,或硅烷偶联剂KH560。2. A superhydrophobic soft porcelain flexible veneer material as claimed in claim 1, wherein the coupling agent is silane coupling agent KH550 or silane coupling agent KH560. 3.一种如权利要求1所述的超疏水软瓷柔性饰面材料的制备方法,其特征在于,包括如下步骤:3. a preparation method of superhydrophobic soft porcelain flexible veneer material as claimed in claim 1, is characterized in that, comprises the steps: S1、将偶联剂与炭黑共混,得到炭黑与偶联剂的组合物;S1, blending the coupling agent and carbon black to obtain a composition of carbon black and coupling agent; S2、将步骤1中炭黑与偶联剂的组合物加入到硅丙乳液中,同时加入成膜剂和无机颜料,以及偶联剂余量,搅拌均匀,得到混合乳液;S2. Add the composition of carbon black and coupling agent in step 1 to the silicon-acrylic emulsion, add film-forming agent and inorganic pigment, and the remaining amount of coupling agent at the same time, and stir evenly to obtain a mixed emulsion; S3、按重量份称取水泥、石英砂,加到捏合机中,混合均匀,得到混合粉料;S3. Weigh cement and quartz sand by weight, add them to the kneader, and mix them evenly to obtain mixed powder; S4、将步骤2中的混合乳液加入步骤3中的混合粉料到中,同时加入水,充分搅拌,得到浆料,并将浆料注入到模具中;S4. Add the mixed emulsion in step 2 to the mixed powder in step 3, add water at the same time, stir thoroughly to obtain a slurry, and inject the slurry into the mold; S5、将注入浆料的模具送入到微波加热固化线中固化,所述的微波加热为多段微波固化。S5. The mold injected with the slurry is sent to a microwave heating and curing line for curing, and the microwave heating is multi-stage microwave curing. 4.一种如权利要求3所述的一种超疏水软瓷柔性饰面材料的制备方法,其特征在于,所述的步骤S5中,使用微波多段固化,微波固化中的固化温度为80-150℃。4. a kind of preparation method of a kind of superhydrophobic soft porcelain flexible veneer material as claimed in claim 3, is characterized in that, in described step S5, uses microwave multistage curing, and the curing temperature in microwave curing is 80- 150°C. 5.一种如权利要求3所述的一种超疏水软瓷柔性饰面材料的制备方法,其特征在于,微波处理的次数优选的超过15次。5. A method for preparing a superhydrophobic soft porcelain flexible veneer material as claimed in claim 3, wherein the number of times of microwave treatment is preferably more than 15 times.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06279076A (en) * 1993-02-19 1994-10-04 Takenaka Komuten Co Ltd Production of calcareous composition
CN108863231A (en) * 2018-07-26 2018-11-23 万卓(武汉)新材料有限公司 A kind of waterproof and breathable flexible clay facing tile and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06279076A (en) * 1993-02-19 1994-10-04 Takenaka Komuten Co Ltd Production of calcareous composition
CN108863231A (en) * 2018-07-26 2018-11-23 万卓(武汉)新材料有限公司 A kind of waterproof and breathable flexible clay facing tile and preparation method thereof

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