CN114289862A - Three-dimensional laser small circle cutting system - Google Patents
Three-dimensional laser small circle cutting system Download PDFInfo
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- CN114289862A CN114289862A CN202210040328.0A CN202210040328A CN114289862A CN 114289862 A CN114289862 A CN 114289862A CN 202210040328 A CN202210040328 A CN 202210040328A CN 114289862 A CN114289862 A CN 114289862A
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Abstract
Description
技术领域technical field
本发明涉及切割装置领域,特别涉及一种三维激光小圆切割系统。The invention relates to the field of cutting devices, in particular to a three-dimensional laser small circle cutting system.
背景技术Background technique
目前在切割领域大多使用激光切割机进行切割操作,目前的圆形切割方法主要有两种,一种为:将激光切割机安装在六轴机器人上,由六轴机器人进行三维切割,但此种方式精度差,尤其是进行小孔加工时,孔精度和孔正圆度都无法满足精密加工的需求,而且对机器人的精度要求比较高。从而一方面会导致成本增加,另一方面加工精度也无法满足工艺需求。At present, laser cutting machines are mostly used for cutting operations in the cutting field. There are two main circular cutting methods. One is: install the laser cutting machine on a six-axis robot, and the six-axis robot performs three-dimensional cutting, but this kind of The accuracy of the method is poor, especially when processing small holes, the hole accuracy and hole roundness cannot meet the needs of precision machining, and the accuracy requirements of the robot are relatively high. As a result, on the one hand, the cost will increase, and on the other hand, the machining accuracy cannot meet the process requirements.
第二种为激光切割机不发生位移,激光切割机底部的治具带动产品做旋转运动,从而使得切割机做圆形切割,但此种方法同样无法满足小圆切割要求,也无法保证切割精度。The second is that the laser cutting machine does not move, and the jig at the bottom of the laser cutting machine drives the product to rotate, so that the cutting machine does circular cutting, but this method also cannot meet the requirements of small circle cutting, nor can it guarantee the cutting accuracy. .
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题是提供一种能提高切割精度的三维激光小圆切割系统。The technical problem solved by the present invention is to provide a three-dimensional laser small circle cutting system which can improve the cutting precision.
本发明解决其技术问题所采用的技术方案是:一种三维激光小圆切割系统,包括底板,所述底板上设置有十字滑台组件和旋转驱动机构,所述十字滑台组件上设置有可在十字滑台组件上滑动的直线滑台,所述旋转驱动机构输出端设置有滑块,所述滑块内设置有腔体,所述腔体内设置有移动块和将移动块固定在腔体内的固定组件,所述移动块上连接有转轴,还包括连杆,所述连杆一端与转轴连接,所述连杆另一端安装在直线滑台上并可由直线滑台驱动其运动;The technical solution adopted by the present invention to solve the technical problem is as follows: a three-dimensional laser small circle cutting system, comprising a bottom plate, a cross slide assembly and a rotary drive mechanism are arranged on the bottom plate, and a cross slide assembly is provided with an adjustable A linear slide that slides on the cross slide assembly, the output end of the rotary drive mechanism is provided with a slide block, a cavity is set in the slide block, and a moving block is set in the cavity and the moving block is fixed in the cavity The fixed assembly, the moving block is connected with a rotating shaft, and also includes a connecting rod, one end of the connecting rod is connected with the rotating shaft, and the other end of the connecting rod is installed on the linear slide table and can be driven by the linear slide table to move;
所述直线滑台前端设置有安装板,所述安装板上设置有激光头。The front end of the linear slide table is provided with a mounting plate, and the mounting plate is provided with a laser head.
进一步的是:所述腔体上部为燕尾槽,腔体下部为方形槽,所述移动块为可与燕尾槽配合的梯形状结构。Further, the upper part of the cavity is a dovetail groove, the lower part of the cavity is a square groove, and the moving block is a trapezoidal structure that can be matched with the dovetail groove.
进一步的是:所述旋转驱动机构包括与滑块连接的旋转台和驱动旋转台转动的旋转电机;Further: the rotary drive mechanism includes a rotary table connected with the slider and a rotary motor for driving the rotary table to rotate;
所述旋转电机一侧设置有原点检测传感器,所述旋转电机上设置有给与原点检测传感器检测信号的检测片。An origin detection sensor is provided on one side of the rotary electric machine, and a detection piece for giving a detection signal to the origin detection sensor is provided on the rotary electric machine.
进一步的是:所述底板上设置有安装壳,所述安装壳顶部设置有机器人安装板,还包括六轴机器人,所述六轴机器人的驱动端安装在机器人安装板上。Further, a mounting shell is provided on the bottom plate, a robot mounting plate is provided on the top of the mounting shell, and a six-axis robot is further included, and the driving end of the six-axis robot is mounted on the robot mounting plate.
进一步的是:所述十字滑台组件包括X轴滑轨,所述X轴滑轨上设置有可沿X轴滑轨滑动的X轴滑块,所述X轴滑块上固定连接有Y轴滑块,所述Y轴滑块上设置有可沿Y轴滑块滑动的Y轴滑轨,所述Y轴滑轨上固定连接有所述直线滑台。Further: the cross slide assembly includes an X-axis slide rail, the X-axis slide rail is provided with an X-axis slider that can slide along the X-axis slide rail, and the X-axis slider is fixedly connected with a Y-axis. A slider, the Y-axis slider is provided with a Y-axis slide rail that can slide along the Y-axis slider, and the linear slide table is fixedly connected to the Y-axis slide rail.
进一步的是:所述固定组件包括位于方形槽内的固定块,还包括固定气缸,所述固定气缸的输出轴穿过旋转台和滑块与固定块底部连接。Further, the fixing assembly includes a fixing block located in the square groove, and also includes a fixing cylinder, the output shaft of the fixing cylinder is connected to the bottom of the fixing block through the rotary table and the sliding block.
本发明的有益效果是:本结构通过特殊设计,可实现高精度圆孔的加工,同时通过直线滑台的设计可对切割小圆的直径进行精确调整,且不易受到外界影响。The beneficial effects of the present invention are: the structure can realize the machining of high-precision round holes through special design, and at the same time, the diameter of the cutting circle can be precisely adjusted through the design of the linear slide table, and is not easily affected by the outside world.
附图说明Description of drawings
图1为本申请实施例的一种三维激光小圆切割系统示意图。FIG. 1 is a schematic diagram of a three-dimensional laser small circle cutting system according to an embodiment of the present application.
图2为本申请实施例的一种三维激光小圆切割系统的完整结构示意图。FIG. 2 is a schematic diagram of a complete structure of a three-dimensional laser small circle cutting system according to an embodiment of the present application.
图3为本申请实施例的一种三维激光小圆切割系统的滑块结构示意图。FIG. 3 is a schematic structural diagram of a slider of a three-dimensional laser small circle cutting system according to an embodiment of the present application.
图4为本申请实施例的一种三维激光小圆切割系统的十字滑台组件结构示意图。4 is a schematic structural diagram of a cross slide assembly of a three-dimensional laser small circle cutting system according to an embodiment of the present application.
图中标记为:1、底板;2、十字滑台组件;21、X轴滑轨;22、X轴滑块;23、Y轴滑轨;24、Y轴滑块;3、旋转电机;4、直线滑台;5、滑块;6、燕尾槽;7、方形槽;8、移动块;9、转轴;10、连杆;11、安装板;12、激光头;13、旋转台;14、原点检测传感器;15、检测片;16、机器人安装板;17、固定块;18、固定气缸。Marked as: 1. Bottom plate; 2. Cross slide assembly; 21. X-axis slide rail; 22, X-axis slide; 23, Y-axis slide; 24, Y-axis slide; 3, rotary motor; 4 , linear slide table; 5, slider; 6, dovetail groove; 7, square groove; 8, moving block; 9, rotating shaft; 10, connecting rod; 11, mounting plate; 12, laser head; 13, rotary table; 14 , origin detection sensor; 15, detection piece; 16, robot mounting plate; 17, fixed block; 18, fixed cylinder.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
如图1所示,本申请的实施例公开了一种三维激光小圆切割系统,其结构包括底板1。所述底板1上设置有十字滑台组件2和旋转驱动机构,所述十字滑台组件2上设置有可在十字滑台组件2上滑动的直线滑台4,所述旋转驱动机构输出端设置有滑块5,所述滑块5内设置有腔体,所述腔体内设置有移动块8和将移动块8固定在腔体内的固定组件,所述移动块8上连接有转轴9,还包括连杆10,所述连杆10一端与转轴9连接,所述连杆10另一端安装在直线滑台4上并可由直线滑台4驱动其运动,所述直线滑台4前端设置有安装板11,所述安装板11上设置有激光头12。As shown in FIG. 1 , an embodiment of the present application discloses a three-dimensional laser small circle cutting system, the structure of which includes a base plate 1 . The bottom plate 1 is provided with a cross slide assembly 2 and a rotary drive mechanism, the cross slide assembly 2 is provided with a
具体的,上述转轴9与连杆10为转动连接,即转轴9插在连杆10内部,并可在连杆10内旋转。Specifically, the above-mentioned rotating shaft 9 and the connecting
具体工作时,根据所需切割的小圆直径需求,由直线滑台4控制连杆10做直线运动,从而通过连杆10带动转轴9在滑块5的腔体滑动,即调整转轴9相对旋转驱动机构旋转中心的距离,该距离即为进行小圆切割的半径。调整完成后,由固定组件对移动块8进行固定,防止移动块8滑动。进行切割时,旋转驱动机构带动滑块5转动,滑块5带动转轴9进行圆环运动,转轴9将圆环运动通过连杆10和十字滑台组件2传递至直线滑台4前端的安装板11,从而使得安装在安装板11上的激光头12实现小圆切割,具体本申请中切割的小圆直径小于35mm。During the specific work, according to the diameter of the small circle to be cut, the linear slide table 4 controls the connecting
本申请通过上述结构的设置,由于可调整转轴9相对旋转驱动机构旋转中心的距离,从而可实现对小圆切割直径的精确控制,同时在旋转驱动机构进行旋转驱动时,转后不会发生移动和晃动,从而通过转轴9的精确圆周运动传递至激光头12上,从而使得激光头12实现精确圆周切割,尤其是针对小圆切割。In the present application, through the arrangement of the above structure, since the distance of the rotating shaft 9 relative to the rotation center of the rotary driving mechanism can be adjusted, the precise control of the small circle cutting diameter can be realized, and at the same time, when the rotary driving mechanism is rotated, there will be no movement after rotation. and shaking, so as to be transmitted to the
本实施例中,如图3所示,所述腔体上部为燕尾槽6,腔体下部为方形槽7,所述移动块8为可与燕尾槽6配合的梯形状结构;所述固定组件包括位于方形槽7内的固定块17,还包括固定气缸18,所述固定气缸18的输出轴穿过旋转台13和滑块5与固定块17底部连接。In this embodiment, as shown in FIG. 3 , the upper part of the cavity is a
在进行小圆切割直径调节时,固定气缸18驱动固定块17向下运动,从而使得移动块8可在燕尾槽6内移动,当移动到位后,固定气缸18驱动固定块17相向运动,将移动块8压紧在燕尾槽6内,使得移动块8在后续工作中不会发生移动。When adjusting the diameter of the small circle cutting, the fixed
上述腔体燕尾槽6和移动块8的梯形状结构的设置可保证移动块8不会从腔体内脱落,同时也可保证移动块8在燕尾槽6内移动的平稳性,使得移动块8不会发生左右晃动等情况,同时移动块8的设置可在转轴9移动到位后,对移动块8进行固定,从而保证后续小圆切割的精确性。The setting of the trapezoidal structure of the
本实施例中,所述旋转驱动机构包括与滑块5连接的旋转台13和驱动旋转台13转动的旋转电机3;In this embodiment, the rotary drive mechanism includes a rotary table 13 connected to the
所述旋转电机3一侧设置有原点检测传感器14,所述旋转电机3上设置有给与原点检测传感器14检测信号的检测片15。An
上述原点检测传感器14可为光电传感器或激光传感器等。The
每当旋转驱动机构驱动旋转台13旋转一圈时,原点检测传感器14会收到一次检测片15的阻挡信号,该原点检测传感器14可与外部控制模块连接,从而扩充原点复位、环形切割计数等功能。Every time the rotary drive mechanism drives the
本实施例中,所述底板1上设置有安装壳,所述安装壳顶部设置有机器人安装板16,还包括六轴机器人,所述六轴机器人的驱动端安装在机器人安装板16上。In this embodiment, the base plate 1 is provided with a mounting shell, the top of the mounting shell is provided with a
上述六轴机器人的设置使得本结构除实现小圆切割外,还可实现异形孔、直线,曲线等轨迹加工,大大提高了加工精度和生产效率。The setting of the above-mentioned six-axis robot enables the structure to realize the processing of special-shaped holes, straight lines, curves and other trajectories in addition to small circle cutting, which greatly improves the processing accuracy and production efficiency.
本实施例中,如图4所示,所述十字滑台组件2包括X轴滑轨21,所述X轴滑轨21上设置有可沿X轴滑轨21滑动的X轴滑块22,所述X轴滑块22上固定连接有Y轴滑块24,所述Y轴滑块24上设置有可沿Y轴滑块24滑动的Y轴滑轨23,所述Y轴滑轨23上固定连接有所述直线滑台4。In this embodiment, as shown in FIG. 4 , the cross slide assembly 2 includes an
上述结构的设置,可使得直线滑台4在二维空间的随意移动,即可保证激光头12进行圆形切割时的顺畅性和稳定性。The arrangement of the above structure can make the linear slide table 4 move freely in the two-dimensional space, so as to ensure the smoothness and stability of the
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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