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CN114288759A - A pneumatic high-efficiency defoaming device for evaporative separation equipment - Google Patents

A pneumatic high-efficiency defoaming device for evaporative separation equipment Download PDF

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Publication number
CN114288759A
CN114288759A CN202111556036.4A CN202111556036A CN114288759A CN 114288759 A CN114288759 A CN 114288759A CN 202111556036 A CN202111556036 A CN 202111556036A CN 114288759 A CN114288759 A CN 114288759A
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pneumatic
defoaming device
sealing plate
defoaming
efficiency
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刘海伦
张飞龙
张宏策
刘辉
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Beijing Aerospace Environmental Engineering Co ltd
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Beijing Aerospace Environmental Engineering Co ltd
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Abstract

The invention discloses a pneumatic high-efficiency defoaming device for evaporation separation equipment, which relates to the technical field of water treatment and comprises a separator shell, wherein a material liquid outlet is formed in the bottom of the separator shell, a secondary steam outlet is formed in the top of the separator shell, a material liquid inlet is formed in the side wall of the separator shell, a pneumatic defoaming device and a wire mesh defoaming device are sequentially arranged in the separator shell from bottom to top, a sealing structure is arranged in the separator shell, the separator shell is divided into an upper part and a lower part by the sealing structure, and the pneumatic defoaming device penetrates through the sealing structure. According to the invention, the secondary steam in the separator shell is subjected to grading treatment through the pneumatic defoaming device arranged in the separator shell and the wire mesh defoaming device arranged at the top of the pneumatic defoaming device, the pneumatic defoaming device is used for performing rough treatment on the secondary steam, and the wire mesh defoaming device is used for performing fine treatment on the secondary steam, so that the wire mesh defoaming device is prevented from blocking and scaling to influence the stable operation of an evaporation system.

Description

一种蒸发分离设备用气动高效除沫装置A pneumatic high-efficiency defoaming device for evaporative separation equipment

技术领域technical field

本发明涉及水处理技术领域,具体涉及气液分离装置,尤其是一种蒸发分离设备用气动高效除沫装置。The invention relates to the technical field of water treatment, in particular to a gas-liquid separation device, in particular to a pneumatic high-efficiency defoaming device for evaporative separation equipment.

背景技术Background technique

废水在蒸发结晶过程中,产生的二次蒸汽中,容易夹带大量成雾滴状的物沫;若处理不当,(1)易造成二次蒸汽冷凝水中杂质含量较高,需要进行二次处理,增加处理成本;(2)物沫易导致装置结垢、堵塞,严重会导致系统无法正常运行;(3)若蒸发系统采用机械蒸汽压缩技术,含有大量物沫的二次蒸汽还会造成压缩机叶轮及壳体腐蚀,造成重大损失。因此,如何高效去除二次蒸汽中物沫夹带问题,成为蒸发结晶分离设备设计时不可忽视的问题。During the evaporative crystallization process, the secondary steam generated by the waste water is easy to entrain a large amount of droplet-shaped material; Increase the treatment cost; (2) The material foam can easily lead to fouling and blockage of the device, which will seriously cause the system to fail to operate normally; (3) If the evaporation system adopts the mechanical vapor compression technology, the secondary steam containing a large amount of material foam will also cause the compressor. The impeller and casing corrode, causing heavy losses. Therefore, how to efficiently remove the entrainment of material and foam in the secondary steam has become a problem that cannot be ignored in the design of evaporative crystallization separation equipment.

目前,大多蒸发厂家都是在结晶分离器顶部设计除沫装置,用于分离二次蒸汽中的雾滴,除沫装置大多采用丝网除沫装置,或折流板式除沫器。丝网除沫装置对于雾滴的去除有较好的作用,尤其对小粒径的雾滴拦截效果更好,但实际运行过程中,因二次蒸汽携带雾滴量较大,雾滴容易在丝网除沫装置内缝隙形成结晶,导致除沫器堵塞、结垢,二次蒸汽流速越来越高,雾滴拦截效率越来越低,运行压降越来越高,最终造成系统无法连续、稳定运行。而折流板式除沫器是利用惯性作用,使雾滴撞击在折流板表面,从而备拦截下来,因此折流板仅对大颗粒雾滴的拦截有效果,对小粒径雾滴的拦截作用非常小,故分离效率低。At present, most evaporation manufacturers design a defoaming device on the top of the crystallization separator to separate the mist droplets in the secondary steam. The wire mesh de-foaming device has a good effect on the removal of droplets, especially for the interception of droplets with small particle size. Crystallization is formed in the gaps in the wire mesh defoaming device, resulting in blockage and scaling of the demister, increasing secondary steam flow rate, lower and lower droplet interception efficiency, higher and higher operating pressure drop, and ultimately causing the system to fail to continue. ,Stable operation. The baffle type demister uses inertia to make the droplets hit the surface of the baffle plate, so as to be intercepted, so the baffle plate is only effective for intercepting large particle droplets, and intercepting small particle size droplets. The effect is very small, so the separation efficiency is low.

现有的除沫装置容易结垢然后造成堵塞,使蒸发结晶系统不能够连续稳定运行。The existing defoaming device is easy to scale and then cause blockage, so that the evaporative crystallization system cannot operate continuously and stably.

发明内容SUMMARY OF THE INVENTION

为此,本发明实施例提供一种蒸发分离设备用气动高效除沫装置,以解决分离装置除沫效率低、除沫装置易结垢、堵塞的问题。Therefore, the embodiments of the present invention provide a pneumatic high-efficiency defoaming device for evaporative separation equipment, so as to solve the problems of low defoaming efficiency of the separation device and easy scaling and blockage of the defoaming device.

为了实现上述目的,本发明实施例提供如下技术方案:In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions:

一种蒸发分离设备用气动高效除沫装置,包括分离器壳体,所述分离器壳体的底部开设有料液出口,所述分离器壳体的顶部开设有二次蒸汽出口,所述分离器壳体的侧壁开设有料液进口,所述分离器壳体内部从下到上依次设置有气动除沫装置和丝网除沫装置,所述分离器壳体内设置有密封结构,所述密封结构把所述分离器壳体分为上下两部分,且所述气动除沫装置穿过所述密封结构。A pneumatic high-efficiency defoaming device for evaporative separation equipment, comprising a separator shell, the bottom of the separator shell is provided with a material liquid outlet, the top of the separator shell is provided with a secondary steam outlet, the separator The side wall of the shell is provided with a material and liquid inlet, the inside of the separator shell is sequentially provided with a pneumatic de-foaming device and a wire mesh de-foaming device from bottom to top, a sealing structure is arranged in the separator shell, and the sealing structure The separator housing is divided into upper and lower parts, and the pneumatic defoaming device passes through the sealing structure.

可选地,所述密封结构包括上密封板与下密封板,所述上密封板与所述下密封板平行,所述上密封板与所述下密封板的外侧与所述分离器壳体固定连接,所述气动除沫装置上下两侧分别固定连接于所述上密封板与所述下密封板上侧。Optionally, the sealing structure includes an upper sealing plate and a lower sealing plate, the upper sealing plate and the lower sealing plate are parallel, and the outer sides of the upper sealing plate and the lower sealing plate and the separator housing Fixed connection, the upper and lower sides of the pneumatic defoaming device are respectively fixedly connected to the upper side of the upper sealing plate and the lower sealing plate.

可选地,所述气动除沫装置由多个气动除沫单元组成,多个所述气动除沫单元采用三角形排列或正方形排列。Optionally, the pneumatic defoaming device is composed of a plurality of pneumatic defoaming units, and the plurality of pneumatic defoaming units are arranged in triangular or square arrangement.

可选地,所述气动除沫单元包括外筒体、中心筒、一级导流叶片与二级导流叶片,所述外筒体顶部固定连接于所述上密封板内侧,所述外筒体底部固定连接于所述下密封板内侧,所述中心筒固定连接于所述外筒体内部,且所述中心筒轴线与所述外筒体轴线重合,所述二级导流叶片与所述一级导流叶片分别固定连接于所述中心筒的上下两端,所述外筒体内侧壁固定连接有若干导流槽,所述导流槽穿过所述一级导流叶片与所述二级导流叶片之间的缝隙。Optionally, the pneumatic defoaming unit includes an outer cylinder, a central cylinder, a primary guide vane and a secondary guide vane, the top of the outer cylinder is fixedly connected to the inner side of the upper sealing plate, and the outer cylinder is The bottom of the body is fixedly connected to the inner side of the lower sealing plate, the central cylinder is fixedly connected to the inside of the outer cylinder, the axis of the central cylinder coincides with the axis of the outer cylinder, and the secondary guide vanes are connected to the outer cylinder. The first-level guide vanes are fixedly connected to the upper and lower ends of the central cylinder, respectively, and a number of guide grooves are fixedly connected to the inner side wall of the outer cylinder, and the guide grooves pass through the first-level guide vanes and the The gap between the secondary guide vanes.

可选地,所述一级导流叶片与所述二级导流叶片均由若干叶片组成,所述二级导流叶片与水平面夹角小于所述一级导流叶片与水平面夹角,且所述一级导流叶片与所述二级导流叶片的若干所述叶片均以所述中心筒轴线为中心,呈圆周阵列分布。Optionally, both the first-level guide vane and the second-level guide vane are composed of several blades, and the angle between the second-level guide vane and the horizontal plane is smaller than the angle between the first-level guide vane and the horizontal plane, and Several of the first-stage guide vanes and the second-stage guide vanes are distributed in a circular array with the center cylinder axis as the center.

可选地,所述叶片为平面形状或曲面形状。Optionally, the blade has a planar shape or a curved shape.

可选地,所述丝网除沫装置底部通过支撑结构固定于所述分离器壳体内壁。Optionally, the bottom of the wire mesh de-foaming device is fixed to the inner wall of the separator housing through a support structure.

可选地,所述丝网除沫装置的上方设有冲洗装置。Optionally, a flushing device is provided above the wire mesh de-foaming device.

可选地,所述冲洗装置由喷淋管网以及高效喷嘴组成或由若干单流体喷枪组成。Optionally, the flushing device consists of a spray pipe network and high-efficiency nozzles or consists of several single-fluid spray guns.

本发明至少具有以下有益效果:The present invention has at least the following beneficial effects:

通过设置在分离器壳体内的气动除沫装置以及丝网除沫装置,当二次蒸汽通过料液进口进入分离器壳体内后,分离器壳体内部通过密封结构进行密封,使二次蒸汽只能进入密封结构内的气动除沫装置,通过气动除沫装置对二次蒸汽内的大粒径液滴进行过滤,因其对小粒径的液滴过滤效果较差,使小粒径的液滴穿过气动除沫装置后进入丝网除沫装置上,通过丝网除沫装置对小粒径液滴进行拦截过滤,对不同粒径的液滴进行分级处理,从而可以不容易造成堵塞,保证装置可以持续稳定的运行。Through the pneumatic defoaming device and the wire mesh defoaming device arranged in the separator shell, after the secondary steam enters the separator shell through the material liquid inlet, the interior of the separator shell is sealed by the sealing structure, so that the secondary steam can only be The pneumatic defoaming device that can enter the sealing structure, through the pneumatic defoaming device, filters the large-diameter droplets in the secondary steam. The droplets pass through the pneumatic defoaming device and enter the wire mesh defoaming device. The small particle size droplets are intercepted and filtered by the wire mesh defoaming device, and the droplets of different particle sizes are classified, so that it is not easy to cause blockage. Ensure that the device can continue to operate stably.

附图说明Description of drawings

为了更清楚地说明现有技术以及本发明,下面将对现有技术以及本发明实施例描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引申获得其它的附图。In order to illustrate the prior art and the present invention more clearly, the following briefly introduces the prior art and the accompanying drawings that are required to describe the embodiments of the present invention. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other drawings can also be derived from the provided drawings without creative effort.

本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the contents disclosed in the specification for the understanding and reading of those who are familiar with the technology, and are not used to limit the conditions for the implementation of the present invention. Modifications, changes in proportional relationships or adjustments in size should still fall within the scope of the technical content disclosed in the present invention without affecting the functions and goals achieved by the present invention.

图1为本发明实施例的内部结构示意图;1 is a schematic diagram of the internal structure of an embodiment of the present invention;

图2为本发明实施例的外筒体内部结构示意图;2 is a schematic diagram of the internal structure of an outer cylinder according to an embodiment of the present invention;

图3为本发明实施例的气动除沫单元俯视图;3 is a top view of a pneumatic defoaming unit according to an embodiment of the present invention;

图4为本发明的气动除沫单元正三角形排列结构示意图;Fig. 4 is the schematic diagram of the equilateral triangle arrangement structure of the pneumatic defoaming unit of the present invention;

图5为本发明的气动除沫单元正方形排列结构示意图;Fig. 5 is the schematic diagram of the square arrangement structure of the pneumatic defoaming unit of the present invention;

图6为本发明的中心筒结构示意图;6 is a schematic diagram of the structure of the center cylinder of the present invention;

图7为本发明的气动除沫单元整体结构示意图;7 is a schematic diagram of the overall structure of the pneumatic defoaming unit of the present invention;

附图标记说明:Description of reference numbers:

1、分离器壳体;2、料液出口;3、料液进口;4、二次蒸汽出口;5、密封结构;51、上密封板;52、下密封板;6、气动除沫装置;61、气动除沫单元;611、外筒体;612、中心筒;613、一级导流叶片;614、二级导流叶片;615、导流槽;7、丝网除沫装置;8、叶片;9、支撑结构;10、冲洗装置。1. Separator shell; 2. Material liquid outlet; 3. Material liquid inlet; 4. Secondary steam outlet; 5. Sealing structure; 51. Upper sealing plate; 52. Lower sealing plate; 6. Pneumatic defoaming device; 61. Pneumatic defoaming unit; 611, outer cylinder; 612, central cylinder; 613, primary guide vane; 614, secondary guide vane; 615, guide groove; 7, wire mesh defoaming device; 8, Blade; 9. Support structure; 10. Washing device.

具体实施方式Detailed ways

为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.

在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。对于具有时序流程的方案,这种术语表述方式不必理解为描述特定的顺序或先后次序,对于装置结构的方案,这种术语表述方式也不存在对重要程度、位置关系的区分等。In the description of the present invention, unless otherwise specified, "plurality" means two or more. For a solution with a sequential flow, this term expression does not need to be construed as describing a specific sequence or sequence, and for a device structure solution, this term expression does not have any distinction of importance, positional relationship, or the like.

此外,术语“包括”、“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包括了一系列步骤或单元的过程、方法、系统、产品或设备不必限于已明确列出的那些步骤或单元,而是还可包含虽然并未明确列出的但对于这些过程、方法、产品或设备固有的其它步骤或单元,或者基于本发明构思进一步的优化方案所增加的步骤或单元。Furthermore, the terms "comprising", "having" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Instead, those steps or units may also include other steps or units that are not explicitly listed but are inherent to these processes, methods, products or devices, or added steps or units based on further optimized solutions of the present inventive concept.

如图1和图2所示,一种蒸发分离设备用气动高效除沫装置,包括分离器壳体1,分离器壳体1的底部开设有料液出口2,分离器壳体1的顶部开设有二次蒸汽出口4,用来对处理后的二次蒸汽进行排放,分离器壳体1的侧壁开设有料液进口3,高盐废水通过料液进口3进入分离器壳体1内,在负压操作环境下发生闪蒸,料液中部分水分蒸发出来,形成二次蒸汽;未蒸发的料液通过料液出口2,进入外部循环加热系统,进行加热后,再通过料液进口3进入分离器壳体1内,从而形成循环蒸发过程;分离器壳体1内部由下到上依次设置有气动除沫装置6与丝网除沫装置7,二次蒸汽中携带有大量雾滴状的物沫,向上依次经过气动除沫装置6、丝网除沫装置7、二次蒸汽出口4后,进入下一效或压缩机,分离器壳体1内设置有密封结构5,密封结构5把分离器壳体1内部分为上下两部分,且气动除沫装置6穿过密封结构5,密封结构5与分离器壳体1及气动除沫装置6之间,形成一个封闭的空腔,从而使得二次蒸汽只能通过气动除沫装置6向上运动,二次蒸汽在气动力的作用下,能够除去其中大部分的物沫液滴,使由料液进口3进入的未处理的二次蒸汽只能进入气动除沫装置6内,经过气动除沫装置6对大粒径的液滴进行拦截,因气动除沫装置6不容易堵塞,且其中小液滴由于质量小,气动除沫装置6的气动离心力作用下,不能被全部拦截,所以大部分小粒径的液滴穿过气动除沫装置6。As shown in Figures 1 and 2, a pneumatic high-efficiency defoaming device for evaporative separation equipment includes a separator shell 1, the bottom of the separator shell 1 is provided with a material liquid outlet 2, and the top of the separator shell 1 is provided with a The secondary steam outlet 4 is used to discharge the treated secondary steam. The side wall of the separator shell 1 is provided with a material liquid inlet 3, and the high-salt waste water enters the separator shell 1 through the material liquid inlet 3, and the negative Flash evaporation occurs under the high pressure operating environment, and part of the water in the feed liquid evaporates to form secondary steam; the unevaporated feed liquid enters the external circulation heating system through the feed liquid outlet 2, and after heating, it enters the separation through the feed liquid inlet 3. Inside the separator shell 1, a cyclic evaporation process is formed; the separator shell 1 is sequentially provided with a pneumatic de-foaming device 6 and a wire mesh de-foaming device 7 from bottom to top, and the secondary steam carries a large number of droplets. The foam will pass through the pneumatic de-foaming device 6, the wire mesh de-foaming device 7, and the secondary steam outlet 4 in sequence, and then enter the next effect or compressor. The separator shell 1 is provided with a sealing structure 5, and the sealing structure 5 separates the The interior of the separator shell 1 is divided into upper and lower parts, and the pneumatic defoaming device 6 passes through the sealing structure 5, and a closed cavity is formed between the sealing structure 5, the separator shell 1 and the pneumatic defoaming device 6, so that the The secondary steam can only move upwards through the pneumatic defoaming device 6. Under the action of aerodynamic force, the secondary steam can remove most of the foam droplets, so that the untreated secondary steam entering from the material liquid inlet 3 can only be removed. It can enter the pneumatic defoaming device 6, and intercept the large-diameter droplets through the pneumatic defoaming device 6. Because the pneumatic defoaming device 6 is not easy to block, and the small droplets are small due to their small mass, the pneumatic defoaming device 6 is not easy. Under the action of pneumatic centrifugal force, it cannot be completely intercepted, so most of the droplets with small particle size pass through the pneumatic defoaming device 6 .

经过气动除沫装置6后,夹带小粒径液滴的二次蒸汽经过丝网除沫装置7时,在惯性力的作用下,二次蒸汽会穿过丝网继续向前运动,而液滴在运动过程中会撞击丝网,并在丝网表面形成液膜、后靠重力沉降到丝网除沫装置7底部,当积聚的液滴到达一定数量后,小液滴汇集成大液滴,当液滴达到一定尺寸后在重力作用下,会从细丝上脱落,从而完成小液滴的拦截,丝网除沫装置7采用细丝编制而成,致密性高,小粒径液滴在经过丝网除沫装置7时,会在细丝表面形成液膜或液滴,液膜或液滴达到一定尺寸后在重力作用下会沿着细丝流至细丝的交结点处,细丝具有可润性质,由于液体的表面张力作用,会使液滴逐渐增大,当液滴聚积到重力大于表面张力时,液滴就从细丝上脱落,从而实现二次蒸汽中小液滴的拦截,二次蒸汽经过气动除沫装置6及丝网除沫装置7后,物沫液滴基本被拦截,从而去除二次蒸汽中的杂质,得到干净的冷凝水,也减少了对后续设备的腐蚀及结垢风险,从而不容易造成堵塞,进而来保证装置持续,稳定的运行,其中大粒径指的是大于15μm的液滴,小液滴指的是15μm以下的液滴。After passing through the pneumatic defoaming device 6, when the secondary steam entrained with small particle size droplets passes through the wire mesh defoaming device 7, under the action of inertial force, the secondary steam will continue to move forward through the wire mesh, while the droplets will continue to move forward. During the movement, it will hit the wire mesh, and a liquid film will be formed on the surface of the wire mesh, which will then settle to the bottom of the wire mesh de-foaming device 7 by gravity. When the droplets reach a certain size, they will fall off the filaments under the action of gravity, thus completing the interception of small droplets. When passing through the wire mesh defoaming device 7, a liquid film or droplet will be formed on the surface of the filament. After the liquid film or droplet reaches a certain size, it will flow along the filament to the junction of the filament under the action of gravity. It has wettable properties. Due to the surface tension of the liquid, the droplets will gradually increase. When the droplets accumulate to a point where the gravity is greater than the surface tension, the droplets will fall off the filaments, thereby realizing the interception of small droplets in the secondary steam. After the secondary steam passes through the pneumatic defoaming device 6 and the wire mesh defoaming device 7, the material droplets are basically intercepted, thereby removing impurities in the secondary steam, obtaining clean condensed water, and reducing the corrosion to subsequent equipment. And the risk of scaling, so it is not easy to cause blockage, and then to ensure the continuous and stable operation of the device, where the large particle size refers to the droplets larger than 15μm, and the small droplets refer to the droplets below 15μm.

如图1和图2所示,密封结构5包括平行设置的上密封板51与下密封板52,上密封板51与下密封板52的外侧与分离器的壳体焊接,可以保证上密封板51及下密封板52与分离器壳体1之间的密封性,防止未处理的二次蒸汽未经过气动除沫装置6直接进入上方的丝网除沫装置7内而造成其堵塞,上密封板51的内侧焊接固定于气动除沫装置6的顶部,下密封板52的内侧焊接于气动除沫装置6的底部,上密封板51、下密封板52与分离器壳体1及气动除沫装置6之间,形成一个封闭的空腔,从而使得二次蒸汽只能通过气动除沫装置6向上运动,其中,本实施例中上密封板51与下密封板52与水平面平行设置,便于施工安装,适用于较小直径的分离器,同时上密封板51与下密封板52也可以与水平面呈一定的夹角倾斜设置,当上密封板51及下密封板52与水平面存在夹角时,上密封板51外侧要高于内侧,下密封板52的外侧要低于内侧,有利于二次蒸汽向上流通,避免形成死角,减小结垢风险,同时上密封板51倾斜布置,使得上部空间的冷凝水及拦截的雾滴能够快速通过气动除沫装置6流入分离器底部,从而进一步减小二次蒸汽中物沫的夹带。As shown in Figures 1 and 2, the sealing structure 5 includes an upper sealing plate 51 and a lower sealing plate 52 arranged in parallel. 51 and the sealing between the lower sealing plate 52 and the separator shell 1, prevent the untreated secondary steam from directly entering the upper wire mesh de-foaming device 7 without passing through the pneumatic de-foaming device 6 and causing it to be blocked. The inner side of the plate 51 is welded and fixed to the top of the pneumatic defoaming device 6, the inner side of the lower sealing plate 52 is welded to the bottom of the pneumatic defoaming device 6, the upper sealing plate 51, the lower sealing plate 52 and the separator shell 1 and the pneumatic defoaming device 6. Between the devices 6, a closed cavity is formed, so that the secondary steam can only move upwards through the pneumatic defoaming device 6. In this embodiment, the upper sealing plate 51 and the lower sealing plate 52 are arranged parallel to the horizontal plane, which is convenient for construction. It is suitable for separators with smaller diameters. At the same time, the upper sealing plate 51 and the lower sealing plate 52 can also be inclined at a certain angle with the horizontal plane. When the upper sealing plate 51 and the lower sealing plate 52 have an included angle with the horizontal plane, The outer side of the upper sealing plate 51 is higher than the inner side, and the outer side of the lower sealing plate 52 is lower than the inner side, which is conducive to the upward circulation of secondary steam, avoids the formation of dead corners, and reduces the risk of scaling. The condensed water and the intercepted mist droplets can quickly flow into the bottom of the separator through the pneumatic defoaming device 6, thereby further reducing the entrainment of foam in the secondary steam.

如图1和图2所示,气动除沫装置6由多个气动除沫单元61组成,气动除沫单元61采用较小直径的标准筒体,从而可以实现大批量规模化加工制造,减小设备加工时间及降低成本,如图4和图5所示,多个气动除沫单元61可以采用正三角形排列或者正方形排列,根据二次蒸汽体积流量及工艺要求,可以根据实际情况,进行除沫单元的任意组合,气动除沫单元61也可为1个,气动除沫单元61的数量根据分离器壳体1的尺寸来进行选择,当气动除沫单元61的数量较多时,宜采用三角形排列,当气动除沫单元61较少时,宜采用正方形排列,本实施例采用7个气动除沫单元61,且7个气动除沫单元61呈正三角形排列。As shown in Figures 1 and 2, the pneumatic defoaming device 6 is composed of a plurality of pneumatic defoaming units 61. The pneumatic defoaming unit 61 adopts a standard cylinder with a smaller diameter, so that large-scale large-scale processing and manufacturing can be realized, reducing the Equipment processing time and cost reduction. As shown in Figure 4 and Figure 5, multiple pneumatic defoaming units 61 can be arranged in a regular triangle or square. According to the volume flow of secondary steam and process requirements, defoaming can be carried out according to the actual situation. Arbitrary combination of units, the pneumatic defoaming unit 61 can also be one, the number of pneumatic defoaming units 61 is selected according to the size of the separator shell 1, when the number of pneumatic defoaming units 61 is large, it is advisable to use a triangular arrangement , When there are few pneumatic defoaming units 61, a square arrangement should be used. In this embodiment, seven pneumatic defoaming units 61 are used, and the seven pneumatic defoaming units 61 are arranged in a regular triangle.

如图1和图2所示,气动除沫单元61包括外筒体611、中心筒612、一级导流叶片613与二级导流叶片614,根据工艺物沫拦截效率要求,可采用一级或多级导流叶片,本实施例采用两级导流叶片,其中外筒体611的顶部固定连接在上密封板51的内侧,外筒体611的底部固定在下密封板52的内侧,外筒体611为直筒结构,外筒体611的直径为200mm-600mm,外筒体611高度根据一级导流叶片613和二级导流叶片614级数为300mm-2000mm,中心筒612固定在外筒体611的内部,中心筒612与外筒体611均为圆柱体,且二者的轴线重合,其中中心筒612的底部部分伸出外筒体611,中心筒612的上端部以及伸出外筒体611的下端部均为圆锥体设置,可以减小二次蒸汽通行的阻力,如图3和图7所示,外筒体611的内侧壁上固定连接有若干通长导流槽615,导流槽615穿过一级导流叶片613与二级导流叶片614之间的缝隙,导流槽615为L型,其在水平面上的投影为L形,L形的一边与外筒体611内壁垂直焊接,含物沫液滴的二次蒸汽经过一级导流叶片613和二级导流叶片614后,液滴在离心力的作用下向气动除沫单元61外筒壁运动,并在筒壁上凝聚成大的液滴,在运动过程中被导流槽615拦截,使得大液滴沿导流槽615快速的落入分离器底部空间,从而进一步减少二次蒸汽中物沫夹带。As shown in Figures 1 and 2, the pneumatic defoaming unit 61 includes an outer cylinder 611, a central cylinder 612, a first-level guide vane 613 and a second-level guide vane 614. According to the requirements for the interception efficiency of the process material, the first-level guide vane can be used. Or multi-stage guide vanes, this embodiment adopts two-stage guide vanes, wherein the top of the outer cylinder 611 is fixedly connected to the inner side of the upper sealing plate 51, the bottom of the outer cylinder 611 is fixed to the inner side of the lower sealing plate 52, and the outer cylinder 611 is fixed to the inner side of the lower sealing plate 52. The body 611 is a straight cylinder structure, the diameter of the outer cylinder 611 is 200mm-600mm, the height of the outer cylinder 611 is 300mm-2000mm according to the series of the primary guide vanes 613 and the secondary guide vanes 614, and the central cylinder 612 is fixed on the outer cylinder. Inside 611, the central cylinder 612 and the outer cylinder 611 are both cylindrical, and the axes of the two coincide, wherein the bottom part of the central cylinder 612 protrudes from the outer cylinder 611, and the upper end of the central cylinder 612 and the outer cylinder 611 extend. The lower ends are all conical, which can reduce the resistance of the secondary steam passage. As shown in Figures 3 and 7, a number of through-length diversion grooves 615 are fixedly connected to the inner wall of the outer cylinder 611. The diversion grooves 615 Passing through the gap between the primary guide vane 613 and the secondary guide vane 614, the guide groove 615 is L-shaped, its projection on the horizontal plane is an L-shape, and one side of the L-shape is vertically welded to the inner wall of the outer cylinder 611 , after the secondary steam containing the droplets of the droplets passes through the primary guide vanes 613 and the secondary guide vanes 614, the droplets move to the outer cylinder wall of the pneumatic defoaming unit 61 under the action of centrifugal force, and condense on the cylinder wall The large droplets are intercepted by the guide groove 615 during the movement process, so that the large droplets quickly fall into the bottom space of the separator along the guide groove 615, thereby further reducing the entrainment of material in the secondary steam.

如图1和图6所示,一级导流叶片613和二级导流叶片614均由若干叶片8组成,单级导流叶片的叶片8的数量与导流槽615的数量相同,若干叶片8与中心筒612固定连接,且一级导流叶片613和二级导流叶片614的叶片8均以中心筒612的轴线为圆心,呈圆周阵列分布于中心筒612外壁,叶片8的数量可根据实际情况进行布置,本实施例中单级导流叶片采用12片,叶片8为曲面形状,即叶片8内外边缘与水平面的夹角不同,其中叶片8内外边缘与水平面的夹角为30°-60°之间任一角度,且二级导流叶片614与水平面的夹角小于一级导流叶片613与水平面的夹角,因为叶片8与水平面的夹角越小,对小液滴的气动离心力越大,即气动除沫装置6的效率越高,因而一级导流叶片613对物沫液进行粗处理,二级导流叶片614对物沫进行精处理,且叶片8也可以为平面形状,叶片8在水平面的投影轮廓为矩形或者扇形,投影为矩形的叶片8便于加工,当除沫效率要求不高时可采用;投影为扇形的叶片8对气流影响程度较大,因而除沫效率较高,当除沫效率要求较高时可采用,本实施例采用投影为扇形的叶片8。As shown in FIG. 1 and FIG. 6 , the first-stage guide vanes 613 and the second-stage guide vanes 614 are composed of several vanes 8. The number of vanes 8 of a single-stage guide vane is the same as that of the guide grooves 615. 8 is fixedly connected with the center cylinder 612, and the blades 8 of the first-level guide vanes 613 and the second-level guide vanes 614 are centered on the axis of the center cylinder 612, and are distributed on the outer wall of the center cylinder 612 in a circular array, and the number of the blades 8 can be adjusted. The arrangement is made according to the actual situation. In this embodiment, 12 single-stage guide vanes are used, and the vane 8 is in the shape of a curved surface, that is, the angle between the inner and outer edges of the vane 8 and the horizontal plane is different, and the angle between the inner and outer edges of the vane 8 and the horizontal plane is 30°. Any angle between -60°, and the angle between the secondary guide vane 614 and the horizontal plane is smaller than the angle between the primary guide vane 613 and the horizontal plane, because the smaller the angle between the vane 8 and the horizontal plane, the smaller the droplet's impact on the small droplets. The greater the pneumatic centrifugal force is, the higher the efficiency of the pneumatic defoaming device 6 is. Therefore, the primary guide vane 613 performs rough treatment on the material foam, and the secondary guide vane 614 performs fine processing on the material foam, and the blade 8 can also be Plane shape, the projected outline of the blade 8 on the horizontal plane is a rectangle or a fan shape, and the blade 8 projected as a rectangle is easy to process, and can be used when the requirement for de-foaming efficiency is not high; The foaming efficiency is high, and it can be used when the requirements for the foaming removal efficiency are high. In this embodiment, the blade 8 projected into a fan shape is used.

如图1所示,丝网除沫装置7通过支撑结构9固定连接于分离器壳体1的内壁,支撑结构9为环形的支撑板,丝网除沫装置7固定在环形的支撑板上,环形的支撑板固定在分离器壳体1的内侧壁,通过环形的支撑板对丝网除沫装置7进行支撑固定。As shown in FIG. 1 , the wire mesh de-foaming device 7 is fixedly connected to the inner wall of the separator housing 1 through a support structure 9, the support structure 9 is an annular support plate, and the wire mesh de-foaming device 7 is fixed on the annular support plate, The annular support plate is fixed on the inner side wall of the separator housing 1, and the wire mesh de-foaming device 7 is supported and fixed by the annular support plate.

如图1所示,丝网除沫装置7的上方设置有冲洗装置10,冲洗装置10由喷淋管网及高效喷嘴组成,或若干单流体喷枪组成。冲洗装置10采用干净的冲洗水,在较高的压力下,在喷嘴出口形成具有一定冲击力的微细颗粒,对丝网除沫装置7进行全覆盖的喷淋冲洗,当气动除沫装置6和丝网除沫装置7的运行阻力较高时,表明气动除沫装置6和丝网除沫装置7有一定的堵塞,冲洗装置10用来对气动除沫装置6和丝网除沫装置7进行喷淋冲洗,来降低结构堵塞的风险,从而降低二次蒸汽中的物沫夹带,也使得蒸发系统能够稳定、连续运行。As shown in FIG. 1 , a flushing device 10 is arranged above the wire mesh de-foaming device 7 , and the flushing device 10 is composed of a spray pipe network and high-efficiency nozzles, or several single-fluid spray guns. The flushing device 10 uses clean flushing water, and under high pressure, fine particles with a certain impact force are formed at the nozzle outlet, and the wire mesh de-foaming device 7 is fully covered by spray flushing. When the pneumatic de-foaming device 6 and the When the running resistance of the wire mesh de-foaming device 7 is high, it indicates that the pneumatic de-foaming device 6 and the wire mesh de-foaming device 7 are blocked to a certain extent. Spray flushing to reduce the risk of structural blockage, thereby reducing the entrainment of foam in the secondary steam, and also enabling the evaporation system to operate stably and continuously.

本发明主要由气动除沫装置6及丝网除沫装置7组合而成,两套装置串联使用,气动除沫装置6主要去除15μm以上的大粒径液滴,丝网除沫装置7主要去除15μm以下的小粒径液滴,使得二次蒸汽的物沫拦截效率更高,气动除沫装置6不易堵塞,用于拦截大粒径液滴,将大部分液滴拦截后,经过丝网除沫装置7;丝网除沫装置7易结垢堵塞,仅用于拦截剩余的、少量小粒径液滴;不同粒径液滴分级处理,利用各装置自身优势,实现二次蒸汽的高效除沫。The present invention is mainly composed of a pneumatic defoaming device 6 and a wire mesh defoaming device 7, and the two sets of devices are used in series. The droplets with small particle size below 15μm make the interception efficiency of the secondary steam higher, and the pneumatic defoaming device 6 is not easy to block, and is used to intercept large particle size droplets. Foaming device 7; wire mesh defoaming device 7 is easy to be fouled and blocked, and is only used to intercept the remaining small amount of droplets; droplets of different particle sizes are classified and treated, and the advantages of each device are used to achieve high-efficiency removal of secondary steam. foam.

本发明的工艺原理为:高盐废水通过料液进口3进入分离器壳体1内,在负压操作环境下发生闪蒸,料液中部分水分蒸发出来,形成二次蒸汽;未蒸发的料液通过料液出口2,进入外部循环加热系统,进行加热后,再通过料液进口3进入分离器壳体1,从而形成循环蒸发过程;二次蒸汽中携带有大量雾滴状的物沫,向上依次经过气动除沫装置6、丝网除沫装置7、二次蒸汽出口4后,进入下一效或压缩机。The process principle of the present invention is as follows: the high-salt waste water enters the separator shell 1 through the feed liquid inlet 3, and flashes under the negative pressure operating environment, and part of the water in the feed liquid evaporates to form secondary steam; The liquid enters the external circulation heating system through the material liquid outlet 2. After heating, it enters the separator shell 1 through the material liquid inlet 3, thereby forming a cyclic evaporation process; the secondary steam carries a large amount of droplet-shaped material foam. After passing through the pneumatic defoaming device 6, the wire mesh defoaming device 7, and the secondary steam outlet 4 in sequence, it enters the next effect or compressor.

二次蒸汽在气动除沫装置6内,经过导流叶片后,物沫液滴在离心力的作用下向外筒壁流动并汇集,小粒径液滴汇聚成大液滴,最后被导流槽615拦截,并沿着导流槽615落入分离器底部浆液池中;在导流叶片干扰下,二次蒸汽流动速度由轴向变为部分切向,使其整体流动速度增加,但轴向速度减小,从而增加雾滴在分离器上部气体空间内的停留时间,减小分离器高度。因此,通过本装置液滴被拦截的极限粒径为15μm,绝大数的大粒径液滴被拦截下来,减小后续除沫装置的处理能力及结垢风险;小粒径液滴因质量小,气动离心力作用小,不能全部被拦截。In the pneumatic defoaming device 6, after the secondary steam passes through the guide vanes, the material droplets flow to the outer cylinder wall and collect under the action of centrifugal force. 615 intercepts and falls into the slurry pool at the bottom of the separator along the guide groove 615; under the interference of the guide vanes, the flow velocity of the secondary steam changes from the axial direction to the partial tangential direction, so that the overall flow velocity increases, but the axial direction The velocity is reduced, thereby increasing the residence time of the droplets in the gas space above the separator and reducing the height of the separator. Therefore, the limit particle size of droplets intercepted by this device is 15 μm, and the vast majority of large-diameter droplets are intercepted, reducing the processing capacity and scaling risk of the subsequent defoaming device; Small, the aerodynamic centrifugal force is small and cannot be intercepted completely.

气动除沫装置6设置多级导流叶片,导流叶片的叶片8围绕中心筒612成环形排列、倾斜安装于中心筒612及外筒体611之间,该气动除沫装置6利用旋流原理,在叶片8导流作用下,增加了气流的离心效果,加强了布朗运动,有助于二次蒸汽中液滴拦截并捕集于外筒体611壁上,提高了二次蒸汽的拦截效率。气动除沫装置6外筒设置若干导流槽615,使拦截下的液滴快速落入分离器底部,从而进一步减小二次蒸汽中的物沫夹带。The pneumatic defoaming device 6 is provided with multi-stage guide vanes. The vanes 8 of the guide vanes are arranged in a ring around the central cylinder 612 and are installed obliquely between the central cylinder 612 and the outer cylinder 611. The pneumatic defoaming device 6 uses the principle of swirl flow. , under the guide action of the blade 8, the centrifugal effect of the airflow is increased, the Brownian motion is strengthened, and the droplets in the secondary steam are intercepted and captured on the wall of the outer cylinder 611, which improves the interception efficiency of the secondary steam . The outer cylinder of the pneumatic defoaming device 6 is provided with several guide grooves 615, so that the intercepted droplets quickly fall to the bottom of the separator, thereby further reducing the entrainment of material foam in the secondary steam.

该种针对蒸发分离设备的除沫组合装置设计合理,并且,在丝网式除沫装置7的上端布置冲洗装置10,能够对装置进行直接冲洗,无需将气动除沫装置6及丝网除沫装置7从分离器内拆卸下进行冲洗,省时省力,便于设备的运行维护,增强了实用性。The design of the combined device for defoaming of the evaporative separation equipment is reasonable, and the flushing device 10 is arranged on the upper end of the wire mesh defoaming device 7, so that the device can be directly washed without the need for the pneumatic defoaming device 6 and the wire mesh to remove the foam. The device 7 is removed from the separator for flushing, which saves time and effort, facilitates the operation and maintenance of the equipment, and enhances the practicability.

以上实施例的各技术特征可以进行任意的组合(只要这些技术特征的组合不存在矛盾),为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述;这些未明确写出的实施例,也都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily (as long as there is no contradiction in the combination of these technical features), for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described; The written examples should also be considered to be within the scope of the description in this specification.

上文中通过一般性说明及具体实施例对本发明作了较为具体和详细的描述。应当指出的是,在不脱离本发明构思的前提下,显然还可以对这些具体实施例作出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The present invention has been described in more detail and in detail above through the general description and specific embodiments. It should be noted that, without departing from the concept of the present invention, it is obvious that some modifications and improvements can be made to these specific embodiments, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.

Claims (9)

1.一种蒸发分离设备用气动高效除沫装置,包括分离器壳体(1),其特征在于:所述分离器壳体(1)的底部开设有料液出口(2),所述分离器壳体(1)的顶部开设有二次蒸汽出口(4),所述分离器壳体(1)的侧壁开设有料液进口(3),所述分离器壳体(1)内部从下到上依次设置有气动除沫装置(6)和丝网除沫装置(7),所述分离器壳体(1)内设置有密封结构(5),所述密封结构(5)把所述分离器壳体分为上下两部分,且所述气动除沫装置(6)穿过所述密封结构(5)。1. A pneumatic high-efficiency defoaming device for evaporative separation equipment, comprising a separator shell (1), characterized in that: a material liquid outlet (2) is provided at the bottom of the separator shell (1), and the separator The top of the shell (1) is provided with a secondary steam outlet (4), the side wall of the separator shell (1) is provided with a feed liquid inlet (3), and the inside of the separator shell (1) goes from bottom to A pneumatic de-foaming device (6) and a wire mesh de-foaming device (7) are arranged in sequence on the upper part of the separator, and a sealing structure (5) is arranged in the separator shell (1), and the sealing structure (5) separates the The device housing is divided into upper and lower parts, and the pneumatic defoaming device (6) passes through the sealing structure (5). 2.根据权利要求1所述的一种蒸发分离设备用气动高效除沫装置,其特征在于:所述密封结构(5)包括上密封板(51)与下密封板(52),所述上密封板(51)与所述下密封板(52)平行,所述上密封板(51)与所述下密封板(52)的外侧与所述分离器壳体(1)固定连接,所述气动除沫装置(6)上下两侧分别固定连接于所述上密封板(51)与所述下密封板(52)内侧。2. A pneumatic high-efficiency de-foaming device for evaporative separation equipment according to claim 1, characterized in that: the sealing structure (5) comprises an upper sealing plate (51) and a lower sealing plate (52), the upper sealing plate (52) The sealing plate (51) is parallel to the lower sealing plate (52), the outer sides of the upper sealing plate (51) and the lower sealing plate (52) are fixedly connected to the separator housing (1), the The upper and lower sides of the pneumatic defoaming device (6) are respectively fixedly connected to the inner side of the upper sealing plate (51) and the lower sealing plate (52). 3.根据权利要求1所述的一种蒸发分离设备用气动高效除沫装置,其特征在于:所述气动除沫装置(6)由多个气动除沫单元(61)组成,多个所述气动除沫单元(61)采用正三角形排列或正方形排列。3. A kind of pneumatic high-efficiency defoaming device for evaporative separation equipment according to claim 1, characterized in that: the pneumatic defoaming device (6) is composed of a plurality of pneumatic defoaming units (61), and a plurality of the The pneumatic defoaming unit (61) is arranged in an equilateral triangle or a square. 4.根据权利要求2所述的一种蒸发分离设备用气动高效除沫装置,其特征在于:所述气动除沫单元(61)包括外筒体(611)、中心筒(612)、一级导流叶片(613)与二级导流叶片(614),所述外筒体(611)顶部固定连接于所述上密封板(51)内侧,所述外筒体(611)底部固定连接于所述下密封板(52)内侧,所述中心筒(612)固定连接于所述外筒体(611)内部,且所述中心筒(612)轴线与所述外筒体(611)轴线重合,所述二级导流叶片(614)与所述一级导流叶片(613)分别固定连接于所述中心筒(612)的上下两端,所述外筒体(611)内侧壁固定连接有若干导流槽(615),所述导流槽(615)穿过所述一级导流叶片(613)与所述二级导流叶片(614)之间的缝隙。4. A pneumatic high-efficiency defoaming device for evaporative separation equipment according to claim 2, characterized in that: the pneumatic defoaming unit (61) comprises an outer cylinder (611), a central cylinder (612), a primary The guide vane (613) and the secondary guide vane (614), the top of the outer cylinder (611) is fixedly connected to the inner side of the upper sealing plate (51), and the bottom of the outer cylinder (611) is fixedly connected to Inside the lower sealing plate (52), the central cylinder (612) is fixedly connected to the inside of the outer cylinder (611), and the axis of the central cylinder (612) coincides with the axis of the outer cylinder (611). , the secondary guide vanes (614) and the primary guide vanes (613) are respectively fixedly connected to the upper and lower ends of the central cylinder (612), and the inner wall of the outer cylinder (611) is fixedly connected There are several guide grooves (615), and the guide grooves (615) pass through the gap between the first-level guide vane (613) and the second-level guide vane (614). 5.根据权利要求4所述的一种蒸发分离设备用气动高效除沫装置,其特征在于:所述一级导流叶片(613)与所述二级导流叶片(614)均由若干叶片(8)组成,所述二级导流叶片(614)与水平面夹角小于所述一级导流叶片(613)与水平面夹角,且所述一级导流叶片(613)与所述二级导流叶片(614)的若干所述叶片(8)均以所述中心筒(612)轴线为中心,呈圆周阵列分布。5. A pneumatic high-efficiency defoaming device for evaporative separation equipment according to claim 4, characterized in that: the first-level guide vane (613) and the second-level guide vane (614) are both composed of several blades (8) composition, the angle between the second level guide vane (614) and the horizontal plane is smaller than the angle between the first level guide vane (613) and the horizontal plane, and the first level guide vane (613) and the two The plurality of vanes (8) of the stage guide vanes (614) are distributed in a circular array with the axis of the central cylinder (612) as the center. 6.根据权利要求5所述的一种蒸发分离设备用气动高效除沫装置,其特征在于:所述叶片(8)为平面形状或曲面形状。6 . The pneumatic high-efficiency defoaming device for evaporative separation equipment according to claim 5 , wherein the blade ( 8 ) is a plane shape or a curved surface shape. 7 . 7.根据权利要求1所述的一种蒸发分离设备用气动高效除沫装置,其特征在于:所述丝网除沫装置(7)底部通过支撑结构(9)固定于所述分离器壳体(1)内壁。7. A pneumatic high-efficiency defoaming device for evaporative separation equipment according to claim 1, characterized in that: the bottom of the wire mesh defoaming device (7) is fixed to the separator shell through a support structure (9). (1) Inner wall. 8.根据权利要求1所述的一种蒸发分离设备用气动高效除沫装置,其特征在于:所述丝网除沫装置(7)的上方设有冲洗装置(10)。8 . The pneumatic high-efficiency defoaming device for evaporative separation equipment according to claim 1 , wherein a flushing device ( 10 ) is provided above the wire mesh defoaming device ( 7 ). 9 . 9.根据权利要求8所述的一种蒸发分离设备用气动高效除沫装置,其特征在于:所述冲洗装置(10)由喷淋管网以及高效喷嘴组成或由若干单流体喷枪组成。9 . The pneumatic high-efficiency defoaming device for evaporation and separation equipment according to claim 8 , wherein the flushing device ( 10 ) consists of a spray pipe network and high-efficiency nozzles or consists of several single-fluid spray guns. 10 .
CN202111556036.4A 2021-12-17 2021-12-17 A pneumatic high-efficiency defoaming device for evaporative separation equipment Pending CN114288759A (en)

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