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CN114285205A - Winding module for linear motor - Google Patents

Winding module for linear motor Download PDF

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Publication number
CN114285205A
CN114285205A CN202111663729.3A CN202111663729A CN114285205A CN 114285205 A CN114285205 A CN 114285205A CN 202111663729 A CN202111663729 A CN 202111663729A CN 114285205 A CN114285205 A CN 114285205A
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winding
wire
coil
phase winding
terminal
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王青华
王火华
郭继亮
刘琳
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Dongguan Smartwin Intelligent Equipment Co ltd
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Dongguan Smartwin Intelligent Equipment Co ltd
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Abstract

The invention discloses a winding module for a linear motor, which comprises an iron core main body, a winding and a circuit board, wherein the iron core main body is provided with a plurality of winding holes; the iron core main body is wrapped with an injection molding insulating layer for limiting; a groove is formed in the side face of the core column, is positioned in the injection molding insulating layer and is used for positioning the injection molding insulating layer; the wire ends and the wire tails of the U-phase winding, the V-phase winding and the W-phase winding are arranged in a straight line and are positioned at the same end of the windings; the circuit board is provided with a plurality of wiring holes, the wire heads and the wire tails of the U-phase winding, the V-phase winding and the W-phase winding are all welded to the wiring holes, and the wiring holes are arranged in a straight line shape; the wiring holes and U, V and the three lead connecting positions W are all located on the side of the circuit board, which faces away from the winding. The iron core main part insulating layer sets up easily, insulating effect is better, and the product percent of pass is higher. The welding operation that the winding is connected is convenient and fast and the wiring rate of accuracy is high.

Description

一种用于直线电机的绕组模块A winding module for linear motors

技术领域technical field

本发明涉及直线电机技术领域,尤其涉及一种用于直线电机的绕组模块。The invention relates to the technical field of linear motors, in particular to a winding module for linear motors.

背景技术Background technique

电机的定子由铁芯和线圈组成,将线圈缠绕于铁芯之前,需对铁芯进行绝缘处理。现有的绝缘处理方式是将铁芯的绕线柱(即芯柱)外包裹绝缘纸,包裹绝缘纸的操作较为繁琐。The stator of the motor consists of an iron core and a coil. Before winding the coil around the iron core, the iron core needs to be insulated. The existing insulation treatment method is to wrap the winding column (ie, the core column) of the iron core with insulating paper, and the operation of wrapping the insulating paper is cumbersome.

直线电机的定子铁芯的芯柱数量较多,逐一在芯柱上包裹绝缘纸会有很大的工作量。而且,包裹在芯柱外的绝缘纸会有部分重叠,致使各个芯柱的绝缘效果不一,芯柱的各位置的绝缘效果也不一致。The stator core of a linear motor has a large number of stems, and wrapping insulating paper on the stems one by one will require a lot of work. Moreover, the insulating paper wrapped outside the core column may partially overlap, so that the insulating effect of each core column is different, and the insulating effect of each position of the core column is also inconsistent.

另一方面,现有的电机的绕组中的线圈大多直接连接,即一线圈的线头与另一线圈的线尾连接,另一线圈的线头与再一线圈的线尾连接。直线电机的线圈绕组数量较多且呈一字排列,若采用现有技术中的线圈的线头线尾直接方式,不仅操作繁琐,且容易出错,还导致线材杂乱。On the other hand, the coils in the windings of existing motors are mostly directly connected, that is, the wire head of one coil is connected to the wire tail of another coil, and the wire head of another coil is connected to the wire tail of another coil. The number of coil windings of a linear motor is large and arranged in a line. If the direct method of the wire head and the tail of the coil in the prior art is adopted, the operation is not only cumbersome, but also prone to errors, and the wire material is cluttered.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提出一种用于直线电机的绕组模块,以解决上述问题。The purpose of the present invention is to provide a winding module for a linear motor to solve the above problems.

为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:

一种用于直线电机的绕组模块,包括铁芯主体、绕组和电路板;A winding module for a linear motor, comprising an iron core body, a winding and a circuit board;

所述铁芯主体由多个铁芯片堆叠而成,所述铁芯主体外包覆有注塑绝缘层限位;所述铁芯主体包括多个芯柱和两个边柱,多个所述芯柱排列于两个所述边柱之间;所述芯柱的侧面设有凹槽,所述凹槽位于所述注塑绝缘层内,所述凹槽用于对注塑绝缘层定位;The iron core main body is formed by stacking a plurality of iron core sheets, and the iron core main body is covered with an injection molding insulating layer to limit the position; the iron core main body includes a plurality of core pillars and two side pillars. The column is arranged between the two side columns; the side of the core column is provided with a groove, the groove is located in the injection molding insulating layer, and the groove is used for positioning the injection molding insulating layer;

所述绕组有多个,所述绕组绕设于所述芯柱,所述芯柱的数量与所述绕组的数量相同,多个所述绕组分为U相绕组、V相绕组和W相绕组;There are a plurality of the windings, the windings are wound on the core column, the number of the core column is the same as the number of the windings, and the plurality of the windings are divided into U-phase windings, V-phase windings and W-phase windings ;

所述U相绕组、所述V相绕组和所述W相绕组呈一字排列,所述U相绕组、所述V相绕组和所述W相绕组的线头和线尾呈一字排列,且位于绕组的同一端;The U-phase windings, the V-phase windings and the W-phase windings are arranged in an in-line arrangement, the wire ends and the wire ends of the U-phase windings, the V-phase windings and the W-phase windings are arranged in an in-line arrangement, and at the same end of the winding;

所述电路板开设有多个接线孔,所述U相绕组、所述V相绕组和所述W相绕组的线头和线尾均焊接于所述接线孔,多个所述接线孔呈一字型排列;The circuit board is provided with a plurality of wiring holes, the wire ends and the wire ends of the U-phase winding, the V-phase winding and the W-phase winding are all welded to the wiring holes, and the plurality of wiring holes are in a line. type arrangement;

所述电路板的端部设有U、V和W三个引线连接位;The end of the circuit board is provided with three lead connection positions of U, V and W;

多个所述接线孔和U、V和W三个引线连接位均位于所述电路板背离绕组的一侧。A plurality of the wiring holes and the three lead connection positions of U, V and W are all located on the side of the circuit board away from the winding.

进一步的,所述凹槽位于所述芯柱的左侧面和/或右侧面的上部。Further, the groove is located on the upper part of the left side and/or the right side of the stem.

进一步的,所述凹槽横向贯穿所述芯柱的侧面。Further, the groove transversely penetrates the side surface of the stem.

进一步的,所述凹槽为V型槽。Further, the groove is a V-shaped groove.

进一步的,所述注塑绝缘层的顶端面位于所述芯柱的顶端面的下方。Further, the top surface of the injection-molded insulating layer is located below the top surface of the core column.

进一步的,所述U相绕组、所述V相绕组和所述W相绕组三者排列的长度与所述电路板的长度一致;Further, the arranged lengths of the U-phase winding, the V-phase winding and the W-phase winding are consistent with the length of the circuit board;

所述U相绕组、所述V相绕组和所述W相绕组的线头和线尾的位置与所述电路板的接线孔的位置相对应。The positions of the wire head and the wire tail of the U-phase winding, the V-phase winding and the W-phase winding correspond to the positions of the wiring holes of the circuit board.

进一步的,所述U相绕组、所述V相绕组和所述W相绕组均具有两个线圈,分别为U1线圈、U2线圈、V1线圈、V2线圈、W1线圈和W2线圈,其排列顺序为U1线圈、V1线圈、W1线圈、U2线圈、V2线圈和W2线圈。Further, the U-phase winding, the V-phase winding and the W-phase winding each have two coils, which are respectively U1 coil, U2 coil, V1 coil, V2 coil, W1 coil and W2 coil, and the order of arrangement is as follows. U1 Coil, V1 Coil, W1 Coil, U2 Coil, V2 Coil and W2 Coil.

进一步的,所述电路板的多个接线孔逐一与U1线圈、V1线圈、W1线圈、U2线圈、V2线圈和W2线圈相对应;Further, the multiple wiring holes of the circuit board correspond to the U1 coil, the V1 coil, the W1 coil, the U2 coil, the V2 coil and the W2 coil one by one;

所述电路板的多个接线孔分为U1+端、U1-端、V1+端、V1-端、W1+端、W1-端、U2+端、U2-端、V2+端、V2-端、W2+端和W2-端;The multiple wiring holes of the circuit board are divided into U1+ end, U1- end, V1+ end, V1- end, W1+ end, W1- end, U2+ end, U2- end, V2+ end, V2- end, W2+ end and W2 end -end;

所述U1+端与所述U引线连接位电性连接,所述U1-端和所述U2+端电性连接;The U1+ terminal is electrically connected to the U lead connection point, and the U1- terminal is electrically connected to the U2+ terminal;

所述V1+端与所述V引线连接位电性连接,所述V1-端和所述V2+端电性连接;The V1+ terminal is electrically connected to the V lead connection potential, and the V1- terminal is electrically connected to the V2+ terminal;

所述W1+端与所述W引线连接位电性连接,所述W1-端和所述W2+端电性连接;The W1+ terminal is electrically connected to the W lead connection potential, and the W1- terminal is electrically connected to the W2+ terminal;

所述U2-端、所述V2-端和所述W2-端电性连接。The U2-terminal, the V2-terminal and the W2-terminal are electrically connected.

进一步的,用于直线电机的绕组模块还包括导线,所述导线焊接于所述电路板的U、V和W三个引线连接位,所述导线设有卡限结构;Further, the winding module used for the linear motor further includes a wire, the wire is welded to the three lead connection positions of U, V and W of the circuit board, and the wire is provided with a clamping structure;

所述卡限结构包括相连接的抵块和定位套,所述抵块和所述定位套均套于所述导线外,所述定位套用于卡入注塑模具的定位槽孔,所述抵块用于与注塑模具的内壁相抵;The locking structure includes a connecting block and a positioning sleeve, the abutting block and the positioning sleeve are both sleeved on the outside of the wire, the positioning sleeve is used to be inserted into the positioning slot of the injection mold, and the abutting block is Used to offset the inner wall of the injection mold;

所述铁芯主体、所述绕组、所述抵块,以及所述导线的前端与所述抵块之间的导线段注塑为一体。The core body, the winding, the abutting block, and the wire segment between the front end of the wire and the abutting block are integrally formed by injection molding.

进一步的,所述导线由多根芯线组成,多根所述导线分别焊接于所述电路板的U、V和W三个引线连接位;Further, the wire is composed of a plurality of core wires, and the plurality of the wires are respectively welded to the three lead connection positions of U, V and W of the circuit board;

所述导线的前端与所述抵块之间的芯线裸露,所述导线的后端与所述定位套之间的芯线位于保护管内;The core wire between the front end of the wire and the abutting block is exposed, and the core wire between the rear end of the wire and the positioning sleeve is located in the protection tube;

所述卡限结构套于所述保护管外,所述卡限结构和所述保护套焊接为一体。The clipping structure is sleeved outside the protection tube, and the clipping structure and the protective sleeve are welded into one body.

本发明实施例的有益效果为:The beneficial effects of the embodiments of the present invention are:

1、铁芯主体的绝缘层为注塑绝缘层,通过一次注塑即可完成绝缘层的设置,该绝缘层设置方式能在很大程度上降低劳动量,且绝缘效果更好,产品合格率更高;通过在铁芯主体的芯柱上增设凹槽,凹槽对注塑绝缘层有定位作用,能防止注塑绝缘层脱出,V型槽对注塑绝缘层有更好的定位效果。1. The insulating layer of the main body of the iron core is an injection-molded insulating layer. The insulating layer can be set by one injection. This insulating layer setting method can greatly reduce the amount of labor, and has better insulation effect and higher product qualification rate. ; By adding a groove on the core column of the iron core body, the groove has a positioning effect on the injection molding insulating layer, which can prevent the injection molding insulating layer from coming out, and the V-shaped groove has a better positioning effect on the injection molding insulating layer.

2、基于呈一字排列的绕组、呈一字排列的线头和线尾以及呈一字排列的接线孔,将电路板放置在绕组的一侧后将绕组线端头逐一插入接线孔并焊接,即可完成绕组的连接,端头和接线孔只需按顺序连接即可,更易对准,焊接操作方便快捷且接线准确率高。同时,将引线连接位也设在电路板上,降低引线连接的难度,进一步提高直线电机线圈绕组模块的组装难度。2. Based on the in-line windings, the in-line heads and tails, and the in-line wiring holes, place the circuit board on one side of the winding and insert the winding wire ends into the wiring holes one by one and weld them. The connection of the winding can be completed, the terminals and the wiring holes only need to be connected in sequence, which is easier to align, the welding operation is convenient and fast, and the wiring accuracy is high. At the same time, the lead connection position is also set on the circuit board, which reduces the difficulty of lead connection and further improves the assembly difficulty of the coil winding module of the linear motor.

3、通过在导线上增加卡限结构,一方面增加了导线在注塑模具的定位效果,另一方面还能提高导线的安装牢固度。基于定位套的定位作用和抵块的限位作用,导线即使在封装注塑过程中收到一定压力也不会飞出,不仅提高了封装注塑工艺的合格率,还能对导线位置进行限定,提高产品质量的一致性。基于抵块位于注塑模具内,抵块也进入注塑材料内,从而提高了导线在直线电机定子模组的安装牢固程度。3. By adding a clamping structure on the wire, on the one hand, the positioning effect of the wire in the injection mold is increased, and on the other hand, the installation firmness of the wire can be improved. Based on the positioning function of the positioning sleeve and the limiting function of the abutting block, the wire will not fly out even if it receives a certain pressure during the packaging and injection molding process, which not only improves the qualification rate of the packaging and injection molding process, but also limits the position of the wire, improving the Consistency of product quality. Based on the fact that the abutment block is located in the injection mold, the abutment block also enters the injection molding material, thereby improving the installation firmness of the wire on the linear motor stator module.

附图说明Description of drawings

附图对本发明做进一步说明,但附图中的内容不构成对本发明的任何限制。The accompanying drawings further illustrate the present invention, but the content in the accompanying drawings does not constitute any limitation to the present invention.

图1是本发明其中一个实施例的用于直线电机的绕组模块的示意图;1 is a schematic diagram of a winding module for a linear motor according to one embodiment of the present invention;

图2是铁芯主体的示意图;Fig. 2 is the schematic diagram of the iron core main body;

图3是铁芯主体包覆有注塑绝缘层的示意图;FIG. 3 is a schematic diagram of an iron core main body covered with an injection-molded insulating layer;

图4是铁芯片的示意图;Fig. 4 is the schematic diagram of the iron core;

图5是电路板的电力路示意图;Figure 5 is a schematic diagram of the power circuit of the circuit board;

图6是导线的示意图;6 is a schematic diagram of a wire;

图7是导线和注塑模具配合的示意图;Fig. 7 is the schematic diagram that the wire and the injection mold cooperate;

附图中:1-铁芯主体,11-铁芯片,12-芯柱,13-边柱,14-凹槽,15-注塑绝缘层,2-绕组,3-导线,4-卡限结构,41-抵块,42-定位套,5-注塑模具,211-U1线圈,212-U2线圈,221-V1线圈,222-V2线圈,231-W1线圈,232-W2线圈,6-电路板,61-接线孔,62-引线连接位。In the drawings: 1-iron core body, 11-iron core piece, 12-core post, 13-side post, 14-groove, 15-injection insulating layer, 2-winding, 3-conductor, 4-clamping structure, 41-Abutting Block, 42-Locating Sleeve, 5-Injection Mould, 211-U1 Coil, 212-U2 Coil, 221-V1 Coil, 222-V2 Coil, 231-W1 Coil, 232-W2 Coil, 6-Circuit Board, 61 - wiring hole, 62 - lead connection position.

具体实施方式Detailed ways

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.

如图1-7所示,本实施例的一种用于直线电机的绕组模块,包括铁芯主体1、绕组2和电路板6。As shown in FIGS. 1-7 , a winding module for a linear motor in this embodiment includes an iron core body 1 , a winding 2 and a circuit board 6 .

具体的,铁芯主体1由多个铁芯片11堆叠而成,铁芯主体1外包覆有注塑绝缘层15限位;铁芯主体1包括多个芯柱12和两个边柱13,多个芯柱12排列于两个边柱13之间;芯柱12的侧面设有凹槽14,凹槽14位于注塑绝缘层15内,凹槽14用于对注塑绝缘层15定位。Specifically, the iron core main body 1 is formed by stacking a plurality of iron core pieces 11 , and the iron core main body 1 is covered with an injection molding insulating layer 15 to limit the position; the iron core main body 1 includes a plurality of core pillars 12 and two side pillars 13 . Each core column 12 is arranged between the two side columns 13 ; the side surface of the core column 12 is provided with a groove 14 , the groove 14 is located in the injection molding insulating layer 15 , and the groove 14 is used for positioning the injection molding insulating layer 15 .

由于铁芯主体1的芯柱12数量较多,若以包裹绝缘纸的方式是铁芯主体1与线圈绝缘将会有很大的劳动量,绝缘纸替换为注塑绝缘层15,通过一次注塑即可完成绝缘层的设置,该绝缘层设置方式能在很大程度上降低劳动量。而且,以注塑方式设置绝缘层,出错率更低,注塑绝缘层15的厚度均匀,绝缘效果更好。通过在铁芯主体1的芯柱12上增设凹槽14,凹槽14对注塑绝缘层15有定位作用,能防止注塑绝缘层15脱出。Due to the large number of core posts 12 of the core body 1, if the core body 1 and the coil are insulated by wrapping insulating paper, it will take a lot of labor. The insulating layer can be arranged in a manner that reduces labor to a great extent. Moreover, the insulating layer is provided by injection molding, the error rate is lower, the thickness of the injection molding insulating layer 15 is uniform, and the insulating effect is better. By adding a groove 14 on the core column 12 of the iron core main body 1, the groove 14 has a positioning function for the injection molding insulating layer 15, and can prevent the injection molding insulating layer 15 from coming off.

具体的,铁芯片11包括芯柱片和边柱片,由此,多个铁芯片11堆叠,多个芯柱片堆叠即构成芯柱12,多个边柱片堆叠即可构成边柱13。Specifically, the core piece 11 includes a core piece and a side piece, and thus, a plurality of core pieces 11 are stacked, and the core piece 12 is formed by stacking a plurality of core pieces, and the side piece 13 is formed by stacking a plurality of side piece pieces.

优选的,凹槽14位于芯柱12的侧面的上部。由此,凹槽14也对应注塑绝缘层15的上部,一方面对注塑绝缘层15有更好的限位作用,还能提高注塑绝缘层15顶部边缘对铁芯主体1的包覆效果。Preferably, the groove 14 is located on the upper part of the side surface of the stem 12 . Therefore, the groove 14 also corresponds to the upper part of the injection-molded insulating layer 15 . On the one hand, it has a better limiting effect on the injection-molded insulating layer 15 , and can also improve the coating effect of the top edge of the injection-molded insulating layer 15 on the core body 1 .

为了避免凹槽14对设置线圈操作的影响和提高凹槽14的定位效果,凹槽14位于芯柱12的左侧面和/或右侧面,优选的,芯柱12的左右两个侧面均具有凹槽14。相对于设置在凹槽14的前后两侧面,将凹槽14设置在芯柱12的左右两侧使凹槽14有更大的长度。而且,基于铁芯主体1由铁芯片11堆叠而成,在铁芯片11的芯柱12片上开槽,如此,多个铁芯片11堆叠即可形成凹槽14。In order to avoid the influence of the groove 14 on the coil setting operation and improve the positioning effect of the groove 14, the groove 14 is located on the left side and/or the right side of the core column 12. Preferably, the left and right sides of the core column 12 are both With grooves 14 . The grooves 14 are arranged on the left and right sides of the stem 12 so that the grooves 14 have a greater length than those provided on the front and rear sides of the grooves 14 . Moreover, the core body 1 is formed by stacking the core pieces 11 , and slots are formed on the core posts 12 of the core pieces 11 , so that the grooves 14 can be formed by stacking a plurality of core pieces 11 .

为了简化凹槽14形成的方式,凹槽14横向贯穿芯柱12的侧面。即每个铁芯片11的芯柱12片上都有开槽,将规定数量的铁芯片11直接堆叠即可,相对于较小长度的凹槽14,铁芯片11堆叠难度小。To simplify the manner in which the grooves 14 are formed, the grooves 14 extend laterally through the sides of the stem 12 . That is, the core post 12 of each core piece 11 has a slot, and a predetermined number of core pieces 11 can be stacked directly. Compared with the groove 14 with a smaller length, the core piece 11 is less difficult to stack.

为了达到更好的定位效果,凹槽14为V型槽。相对于横截面为矩形或底面为弧形的凹槽14,V型槽有更好的定位效果。In order to achieve better positioning effect, the groove 14 is a V-shaped groove. Compared with the groove 14 with a rectangular cross section or an arc bottom surface, the V-shaped groove has a better positioning effect.

优选的,凹槽14的槽深为0.8-1.5mm,凹槽14的开口宽度为1-3mm。由此,该尺寸大小的凹槽14不仅能起较好的定位效果,还能避免对铁芯性能产生影响。优选的,凹槽14的槽深为1mm,凹槽14的开口宽度为2mm。Preferably, the groove depth of the groove 14 is 0.8-1.5 mm, and the opening width of the groove 14 is 1-3 mm. Therefore, the groove 14 of this size can not only achieve a better positioning effect, but also avoid affecting the performance of the iron core. Preferably, the groove depth of the groove 14 is 1 mm, and the opening width of the groove 14 is 2 mm.

优选的,注塑绝缘层15的顶端面位于芯柱12的顶端面的下方。直线电机的定子由铁芯和线圈组成,由于铁芯本体和线圈组装完成后需通过注塑使两者固定在一起,使注塑绝缘层15有较低的高度,在二次注塑时,二次注塑材料与铁芯本体顶端齐平,二次注塑材料能对铁芯本体的顶端包覆和包覆注塑绝缘层15的顶端,达到较好的二次注塑效果。若注塑绝缘层15的顶端与铁芯本体的顶端齐平,在完成二次注塑后,在铁芯本体的顶部出现明显的注塑界限,不仅影响定子外观还影响注塑效果。Preferably, the top surface of the injection-molded insulating layer 15 is located below the top surface of the core column 12 . The stator of the linear motor consists of an iron core and a coil. After the iron core body and the coil are assembled, they need to be fixed together by injection molding, so that the injection molding insulation layer 15 has a lower height. During the secondary injection molding, the secondary injection molding The material is flush with the top end of the iron core body, and the secondary injection molding material can cover the top end of the iron core body and the top end of the injection molding insulating layer 15 to achieve a better secondary injection molding effect. If the top of the injection molded insulating layer 15 is flush with the top of the iron core body, after the secondary injection molding is completed, a clear injection molding boundary will appear on the top of the iron core body, which not only affects the appearance of the stator but also affects the injection molding effect.

本发明实施例的绕组2有多个,绕组2绕设于芯柱12,芯柱12的数量与绕组2的数量相同,多个绕组2分为U相绕组、V相绕组和W相绕组;There are multiple windings 2 in the embodiment of the present invention, the windings 2 are wound around the core column 12, the number of core columns 12 is the same as the number of the windings 2, and the multiple windings 2 are divided into U-phase windings, V-phase windings and W-phase windings;

U相绕组、V相绕组和W相绕组呈一字排列,U相绕组、V相绕组和W相绕组的线头和线尾呈一字排列,且位于绕组2的同一端;U-phase windings, V-phase windings and W-phase windings are arranged in-line, and the wire heads and wire tails of U-phase windings, V-phase windings and W-phase windings are arranged in-line, and are located at the same end of winding 2;

电路板6开设有多个接线孔61,U相绕组、V相绕组和W相绕组的线头和线尾均焊接于接线孔61,多个接线孔61呈一字型排列;The circuit board 6 is provided with a plurality of wiring holes 61, and the wire heads and tails of the U-phase winding, the V-phase winding and the W-phase winding are welded to the wiring holes 61, and the plurality of wiring holes 61 are arranged in a line;

电路板6的端部设有U、V和W三个引线连接位62;The end of the circuit board 6 is provided with three lead connection positions 62 of U, V and W;

多个接线孔61和U、V和W三个引线连接位62均位于电路板6背离绕组2的一侧。The plurality of wiring holes 61 and the three lead connection positions 62 of U, V and W are all located on the side of the circuit board 6 away from the winding 2 .

基于呈一字排列的绕组2、呈一字排列的线头和线尾以及呈一字排列的接线孔61,将电路板6放置在绕组2的一侧后将绕组2线端头逐一插入接线孔61并焊接,即可完成绕组2的连接,端头和接线孔61只需按顺序连接即可,更易对准,焊接操作方便快捷且接线准确率高。Based on the in-line winding 2, the in-line wire heads and wire tails, and the in-line wiring holes 61, place the circuit board 6 on one side of the winding 2 and insert the wire ends of the winding 2 into the wiring holes one by one. 61 and welding, the connection of winding 2 can be completed, the terminal and the wiring hole 61 only need to be connected in sequence, which is easier to align, the welding operation is convenient and fast, and the wiring accuracy is high.

同时,将引线连接位62也设在电路板6上,降低引线连接的难度,进一步提高直线电机线圈绕组2模块的组装难度。At the same time, the lead connection position 62 is also arranged on the circuit board 6 to reduce the difficulty of lead connection and further improve the assembly difficulty of the coil winding 2 module of the linear motor.

为了进一步降低接线难度,U相绕组、V相绕组和W相绕组三者排列的长度与电路板6的长度一致;U相绕组、V相绕组和W相绕组的线头和线尾的位置与电路板6的接线孔61的位置相对应。In order to further reduce the difficulty of wiring, the lengths of the U-phase winding, V-phase winding and W-phase winding are consistent with the length of the circuit board 6; The positions of the wiring holes 61 of the board 6 correspond to each other.

由此,当连接各绕组2时,无需核对绕组2位置,也无需核对电路板6位置,只需使电路板6放置在绕组2的线头线尾一侧,将与接线孔61对应的线头或线尾插入位子对应的接线孔61并焊接,即可完成绕组2连接,操作快捷简单。Therefore, when connecting each winding 2, there is no need to check the position of the winding 2, nor the position of the circuit board 6. It is only necessary to place the circuit board 6 on the side of the wire head and tail of the winding 2. The wire tail is inserted into the wiring hole 61 corresponding to the seat and welded to complete the connection of the winding 2, and the operation is fast and simple.

进一步的,U相绕组、所述V相绕组和所述W相绕组均具有两个线圈,分别为U1线圈211、U2线圈212、V1线圈221、V2线圈222、W1线圈231和W2线圈232,其排列顺序为U1线圈211、V1线圈221、W1线圈231、U2线圈212、V2线圈222和W2线圈232。Further, the U-phase winding, the V-phase winding and the W-phase winding each have two coils, which are U1 coil 211, U2 coil 212, V1 coil 221, V2 coil 222, W1 coil 231 and W2 coil 232, respectively. The arrangement sequence is U1 coil 211 , V1 coil 221 , W1 coil 231 , U2 coil 212 , V2 coil 222 and W2 coil 232 .

该绕组2的配置适用于大功率直线电机,进一步降低大功率直线电机的绕组2连接难度和降低连线出错率,提高生产效率。The configuration of the winding 2 is suitable for a high-power linear motor, which further reduces the difficulty of connecting the winding 2 of the high-power linear motor, reduces the wiring error rate, and improves production efficiency.

具体的,电路板6的多个接线孔61逐一与U1线圈211、V1线圈221、W1线圈231、U2线圈212、V2线圈222和W2线圈232相对应;Specifically, the plurality of wiring holes 61 of the circuit board 6 correspond to the U1 coil 211, the V1 coil 221, the W1 coil 231, the U2 coil 212, the V2 coil 222 and the W2 coil 232 one by one;

所述电路板6的多个接线孔61分为U1 +端、U1 -端、V1 +端、V1 -端、W1 +端、W1 -端、U2 +端、U2 -端、V2 +端、V2 -端、W2 +端和W2 -端;The plurality of wiring holes 61 of the circuit board 6 are divided into U 1 + end, U 1 - end, V 1 + end, V 1 - end, W 1 + end, W 1 - end, U 2 + end, U 2 - terminal, V 2 + terminal, V 2 - terminal, W 2 + terminal and W 2 - terminal;

所述U1 +端与所述U引线连接位电性连接,所述U1 -端和所述U2 +端电性连接;The U 1 + terminal is electrically connected to the U lead connection point, and the U 1 - terminal is electrically connected to the U 2 + terminal;

所述V1 +端与所述V引线连接位电性连接,所述V1 -端和所述V2 +端电性连接;The V 1 + terminal is electrically connected to the V lead connection potential, and the V 1 - terminal is electrically connected to the V 2 + terminal;

所述W1 +端与所述W引线连接位电性连接,所述W1 -端和所述W2 +端电性连接;The W 1 + terminal is electrically connected to the W lead connection potential, and the W 1 - terminal is electrically connected to the W 2 + terminal;

所述U2 -端、所述V2 -端和所述W2 -端电性连接。The U 2 -terminal , the V 2 -terminal and the W 2 -terminal are electrically connected.

这种排列方式有利于实现多个引线孔呈一字排列,绕组2线圈连接更方便。需要说明的是,本实施例中U1 +端与U引线连接位重合。This arrangement is beneficial to realize that the plurality of lead holes are arranged in a line, and the connection between the windings and the coils is more convenient. It should be noted that in this embodiment, the U 1 + terminal and the U lead connection position overlap.

优选的,U、V和W三个引线连接位62呈一字排列,且排列方向与多个所述接线孔61的排列方向相垂直。这种排列方式使得电路板6上接线孔61和引线连接位62排列更紧凑,减小电路板6体积。Preferably, the three lead connection positions 62 of U, V and W are arranged in a line, and the arrangement direction is perpendicular to the arrangement direction of the plurality of wiring holes 61 . This arrangement makes the arrangement of the wiring holes 61 and the lead connection positions 62 on the circuit board 6 more compact and reduces the volume of the circuit board 6 .

本发明实施例的绕组模块还包括导线3,导线3焊接于电路板6的U、V和W三个引线连接位62,导线3设有卡限结构4;The winding module of the embodiment of the present invention further includes a wire 3, the wire 3 is welded to the three lead connection positions 62 of U, V and W of the circuit board 6, and the wire 3 is provided with a clamping structure 4;

卡限结构4包括相连接的抵块41和定位套42,抵块41和定位套42均套于导线3外,定位套42用于卡入注塑模具5的定位槽孔,抵块41用于与注塑模具5的内壁相抵;The clamping structure 4 includes a connecting block 41 and a positioning sleeve 42. Both the abutting block 41 and the positioning sleeve 42 are sleeved outside the wire 3. The positioning sleeve 42 is used to be inserted into the positioning slot of the injection mold 5, and the abutting block 41 is used for Abut against the inner wall of the injection mold 5;

铁芯主体1、绕组2、抵块41,以及导线3的前端与抵块41之间的导线3段注塑为一体。The core body 1 , the winding 2 , the abutment block 41 , and the lead 3 segments between the front end of the wire 3 and the abutment block 41 are integrally molded.

通过在导线3上增加卡限结构4,一方面增加了导线3在注塑模具5的定位效果,另一方面还能提高导线3的安装牢固度。具体的,注塑前将导线3连接于绕组2,注塑时,首先将铁芯主体1和绕组2放置于注塑模具5内,使定位套42卡入注塑模具5的定位槽孔,并使抵块41抵于注塑模具5的内壁(即模腔内壁),之后即可将液态的注塑材料充入注塑磨具内。基于定位套42的定位作用和抵块41的限位作用,导线3即使在封装注塑过程中收到一定压力也不会飞出,不仅提高了封装注塑工艺的合格率,还能对导线3位置进行限定,提高产品质量的一致性。基于抵块41位于注塑模具5内,抵块41也进入注塑材料内,从而提高了导线3在直线电机定子模组的安装牢固程度。By adding the retaining structure 4 on the wire 3 , on the one hand, the positioning effect of the wire 3 in the injection mold 5 is increased, and on the other hand, the installation firmness of the wire 3 can be improved. Specifically, the wire 3 is connected to the winding 2 before injection molding. During injection molding, the core body 1 and the winding 2 are first placed in the injection mold 5, so that the positioning sleeve 42 is inserted into the positioning slot of the injection mold 5, and the abutting block 41 abuts against the inner wall of the injection mold 5 (ie, the inner wall of the mold cavity), and then the liquid injection material can be filled into the injection mold. Based on the positioning function of the positioning sleeve 42 and the limiting function of the abutting block 41, the wire 3 will not fly out even if it receives a certain pressure during the packaging and injection molding process, which not only improves the qualification rate of the packaging and injection molding process, but also improves the position of the wire 3. Qualify to improve consistency of product quality. Since the abutment block 41 is located in the injection mold 5, the abutment block 41 also enters the injection molding material, thereby improving the firmness of the installation of the wire 3 on the linear motor stator module.

优选的,卡限结构4的材质为耐温材质,耐温材料的耐受温度大于150℃。Preferably, the material of the retaining structure 4 is a temperature-resistant material, and the temperature-resistant temperature of the temperature-resistant material is greater than 150°C.

由于液化的注塑材料有较高的温度,使卡限结构4达到较高的耐受温度,能防止卡限结构4在注塑过程中软化变形,保证卡限结构4在注塑过程中保持较好的定位和限位作用。Since the liquefied injection molding material has a higher temperature, the clamping structure 4 can reach a higher tolerance temperature, which can prevent the clamping structure 4 from softening and deforming during the injection molding process, and ensure that the clamping structure 4 maintains a good quality during the injection molding process. Positioning and limiting action.

在一些实施方式中,导线3由多根芯线43组成,多根导线3分别焊接于电路板6的U、V和W三个引线连接位62;导线3的前端与抵块41之间的芯线43裸露,导线3的后端与定位套42之间的芯线43位于保护管内;卡限结构4套于保护管外,卡限结构4和保护套焊接为一体。In some embodiments, the wire 3 is composed of a plurality of core wires 43, and the plurality of wires 3 are respectively welded to the three lead connection positions 62 of U, V and W of the circuit board 6; The core wire 43 is exposed, and the core wire 43 between the rear end of the wire 3 and the positioning sleeve 42 is located in the protection tube; the clamping structure 4 is sheathed outside the protection tube, and the clamping structure 4 and the protection sleeve are welded into one.

保护管一方面可以保护芯线43,另一方面还对芯线43有定位作用,防止多根芯线43发生相对移动。在卡限结构4成型后才与保护管组装,降低引线的组装难度。当直线电机为三相电机时,多根芯线43实现导线3与绕组2的三相连接。On the one hand, the protection tube can protect the core wires 43 , and on the other hand, it can also have a positioning effect on the core wires 43 to prevent the relative movement of the plurality of core wires 43 . After the clamping structure 4 is formed, it is assembled with the protection tube, which reduces the difficulty of assembling the lead. When the linear motor is a three-phase motor, a plurality of core wires 43 realize the three-phase connection between the wire 3 and the winding 2 .

为了简化生产工艺,抵块41和定位套42为一体成型结构。具体的,抵块41和定位套42通过模具注塑一体成型。In order to simplify the production process, the abutting block 41 and the positioning sleeve 42 are integrally formed. Specifically, the abutting block 41 and the positioning sleeve 42 are integrally formed by injection molding.

为了达到较好的限位效果,抵块41沿导线3向轴向的长度为4-6mm,定位套42沿导线3轴向的长度为7-9mm。优选的,抵块41沿导线3向轴向的长度为5mm,定位套42沿导线3轴向的长度为8mm。In order to achieve a better limiting effect, the length of the abutment block 41 along the axial direction of the wire 3 is 4-6 mm, and the length of the positioning sleeve 42 along the axial direction of the wire 3 is 7-9 mm. Preferably, the length of the abutment block 41 along the axial direction of the wire 3 is 5 mm, and the length of the positioning sleeve 42 along the axial direction of the wire 3 is 8 mm.

优选的,导线3的长度为550-650mm,导线3的前端与抵块41之间的芯线43长度为40-60mm。该长度的导线3既能留有足够的长度与绕组2焊接和与外部电路连接,也不会因为过长导致线材缠绕。进一步优选的,导线3的长度为600mm,导线3的前端与抵块41之间的芯线43长度为50mm。Preferably, the length of the wire 3 is 550-650 mm, and the length of the core wire 43 between the front end of the wire 3 and the abutting block 41 is 40-60 mm. The wire 3 of this length can be left with sufficient length to be welded with the winding 2 and connected to the external circuit, and the wire will not be entangled due to the excessive length. Further preferably, the length of the wire 3 is 600 mm, and the length of the core wire 43 between the front end of the wire 3 and the abutting block 41 is 50 mm.

以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.

Claims (10)

1. A winding module for a linear motor includes an iron core body, a winding and a circuit board;
the iron core main body is formed by stacking a plurality of iron chips, and an injection molding insulating layer is coated outside the iron core main body for limiting; the iron core main body comprises a plurality of core columns and two side columns, and the core columns are arranged between the two side columns; a groove is formed in the side face of the core column, is positioned in the injection molding insulating layer and is used for positioning the injection molding insulating layer;
the winding is wound on the core column, the number of the core columns is the same as that of the windings, and the windings are divided into a U-phase winding, a V-phase winding and a W-phase winding;
the U-phase winding, the V-phase winding and the W-phase winding are arranged in a straight line, and the wire ends and the wire tails of the U-phase winding, the V-phase winding and the W-phase winding are arranged in a straight line and are positioned at the same end of the windings;
the circuit board is provided with a plurality of wiring holes, the wire heads and the wire tails of the U-phase winding, the V-phase winding and the W-phase winding are all welded to the wiring holes, and the wiring holes are arranged in a straight line shape;
the end part of the circuit board is provided with U, V and W lead wire connecting positions;
the wiring holes and U, V and the three lead connecting positions W are all located on the side of the circuit board, which faces away from the winding.
2. Winding module for a linear electric motor according to claim 1, characterized in that the recess is located at the upper part of the left and/or right side of the core limb.
3. Winding module for a linear electric motor according to claim 2, characterized in that the recess extends transversely through the side of the core limb.
4. The winding module for a linear electric machine according to claim 1, wherein the recesses are V-grooves.
5. The winding module for a linear electric machine according to claim 1, wherein the top end face of the injection molded insulation layer is located below the top end face of the stem.
6. The winding module for a linear motor according to claim 1, wherein the U-phase winding, the V-phase winding, and the W-phase winding are arranged in a length identical to that of the circuit board;
and the positions of the wire heads and the wire tails of the U-phase winding, the V-phase winding and the W-phase winding correspond to the positions of the wiring holes of the circuit board.
7. The winding module for a linear electric machine according to claim 6, wherein the U-phase winding, the V-phase winding and the W-phase winding each have two coils, U1 coil, U2 coil, V1 coil, V, respectively2Coil, W1Coil and W2Coils arranged in the order of U1Coil, V1Coil, W1Coil, U2Coil, V2Coil and W2And a coil.
8. The winding module for a linear electric motor according to claim 7, wherein the plurality of terminal holes of the circuit board are aligned with the U-shape one by one1Coil, V1Coil, W1Coil, U2Coil, V2Coil and W2The coils are corresponding;
a plurality of wiring holes of the circuit board are divided into U1 +Terminal, U1 -Terminal, V1 +Terminal, V1 -Terminal, W1 +Terminal, W1 -Terminal, U2 +Terminal, U2 -Terminal, V2 +Terminal, V2 -Terminal, W2 +End and W2 -A terminal;
the U is1 +The end is electrically connected with the U lead wire connecting position,the U is1 -Terminal and the U2 +End electrical connection;
the V is1 +The end is electrically connected with the V lead wire connection position, the V1 -Terminal and said V2 +End electrical connection;
the W is1 +The end is electrically connected with the W lead wire connection position, W1 -End and said W2 +End electrical connection;
the U is2 -End, said V2 -End and said W2 -And the ends are electrically connected.
9. The winding module for a linear motor according to claim 1, further comprising a wire soldered to U, V and W three lead connection sites of the circuit board, the wire being provided with a snap fit structure;
the clamping limit structure comprises a resisting block and a positioning sleeve which are connected, the resisting block and the positioning sleeve are sleeved outside the lead, the positioning sleeve is used for being clamped into a positioning groove hole of the injection mold, and the resisting block is used for resisting against the inner wall of the injection mold;
the iron core main body, the winding, the abutting blocks and the lead sections between the front ends of the leads and the abutting blocks are integrally molded through injection.
10. The winding module for a linear motor according to claim 9, wherein the conductive wire is composed of a plurality of core wires, and the plurality of conductive wires are respectively soldered to U, V and three wire connection sites W of the circuit board;
a core wire between the front end of the lead and the abutting block is exposed, and the core wire between the rear end of the lead and the positioning sleeve is positioned in the protective tube;
the clamping limit structure is sleeved outside the protective pipe, and the clamping limit structure and the protective sleeve are welded into a whole.
CN202111663729.3A 2021-12-30 2021-12-30 Winding module for linear motor Pending CN114285205A (en)

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