CN114273150B - Insulation processing device for electromechanical equipment production - Google Patents
Insulation processing device for electromechanical equipment production Download PDFInfo
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- CN114273150B CN114273150B CN202210019842.6A CN202210019842A CN114273150B CN 114273150 B CN114273150 B CN 114273150B CN 202210019842 A CN202210019842 A CN 202210019842A CN 114273150 B CN114273150 B CN 114273150B
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- 238000009413 insulation Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000003973 paint Substances 0.000 claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 230000001502 supplementing effect Effects 0.000 claims abstract description 28
- 210000000078 claw Anatomy 0.000 claims description 49
- 239000007921 spray Substances 0.000 claims description 31
- 239000003990 capacitor Substances 0.000 claims description 27
- 239000003921 oil Substances 0.000 claims description 24
- 229910000838 Al alloy Inorganic materials 0.000 claims description 13
- 239000000956 alloy Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 11
- 239000010935 stainless steel Substances 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010687 lubricating oil Substances 0.000 claims description 5
- 238000002791 soaking Methods 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 claims 1
- 238000010992 reflux Methods 0.000 claims 1
- 230000008263 repair mechanism Effects 0.000 abstract description 4
- 230000001681 protective effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention belongs to the field of insulation treatment, and particularly relates to an insulation treatment device for electromechanical equipment production, which comprises a conveying mechanism, an insulation paint bucket, a guide frame, a paint supplementing mechanism and a clamping mechanism, wherein the conveying mechanism comprises a conveying roller, a chain wheel, a chain, a pinion, a main gear, a driving motor and a conveying frame, the conveying roller is arranged above the inside of the conveying frame, the chain wheel is arranged at the outer side of a rotating shaft in front of the conveying roller, the chain is arranged at the outer side of the chain wheel, the pinion is arranged at one side of the rotating shaft of the conveying roller and in front of the chain wheel, the main gear is arranged below the pinion, and an output shaft of the driving motor is arranged at the inner side of the main gear. The paint repair mechanism adopted by the invention can repair the part which is not soaked into the insulating paint due to shielding of the rack, so that the insulating treatment of the workpiece can be completed completely, and the quality of the insulating treatment is improved.
Description
Technical Field
The invention belongs to the field of insulation treatment, and particularly relates to an insulation treatment device for production of electromechanical equipment.
Background
In the production of electromechanical equipment, many of the electromechanical equipment needs insulation treatment, and the insulation treatment used at present is generally realized by clamping a workpiece by using a clamp and soaking insulating paint. But it is difficult to coat the portion of the clip that contacts the workpiece with an insulating varnish.
Disclosure of Invention
The invention aims to provide an insulation treatment device for the production of electromechanical equipment.
The technical scheme adopted by the invention is as follows:
the invention relates to an insulation processing device for producing electromechanical equipment, which comprises a conveying mechanism, an insulation paint bucket, a guide frame, a paint supplementing mechanism and a clamping mechanism, wherein the conveying mechanism comprises a conveying roller, a chain wheel, a chain, a pinion, a main gear, a driving motor and a conveying frame, the conveying roller is arranged above the inside of the conveying frame, the chain wheel is arranged at the outer side of a rotating shaft in front of the conveying roller, the chain is arranged at the outer side of the chain wheel, the pinion is arranged at one side of the rotating shaft of the conveying roller in front of the chain wheel, the main gear is arranged below the auxiliary gear, an output shaft of the driving motor is arranged at the inner side of the main gear, the insulation paint bucket is arranged at one side of the conveying mechanism, the guide frame is arranged above the insulation paint bucket, the paint supplementing mechanism comprises a paint pump, a pipeline, a spray head and a spray head clamping seat, the paint pump is arranged at the bottom of the inside of the insulation paint bucket, one end of the pipeline is arranged at the other end of the pipeline, the spray head clamping seat is arranged above the conveying frame, the electric spray head is arranged at the outer side of the conveying frame, the electric claw and the left and right claw and the right claw are arranged at the front and the front side of the push rod are far away from the insulation claw; the electric push rod comprises a device main body, wherein a protective pipe is arranged at the upper end of the device main body, a limit bolt is arranged on the outer side of the protective pipe, a nut is arranged on the surface of the other end of the limit bolt, an oil supplementing pipe is arranged on the outer surface of the left side of the device main body, a sealing cap is arranged at the left end of the oil supplementing pipe, a backflow preventing pipe is arranged at the right end of the oil supplementing pipe, a power device is arranged at the right end of the device main body, a stepping motor is arranged in the power device, a telescopic pipe is arranged in the device main body, a limit groove is formed in the surface of the telescopic pipe, a base is arranged at the lower end of the device main body, and a transmission device is arranged in the base; the oil supplementing pipe is made of an aluminum alloy material, the oil supplementing pipe is fixedly connected with the device main body, the sealing cap is made of a polyethylene material, the sealing cap is movably connected with the oil supplementing pipe, the backflow preventing pipe is fixedly connected with the device main body, and the backflow preventing pipe is fixedly connected with the oil supplementing pipe; the protection tube is made of an aluminum alloy material, the protection tube is fixedly connected with the device main body, the limit bolt is made of a stainless steel material, the limit bolt is movably connected with the protection tube, the limit bolt is movably connected with the telescopic tube, the nut is made of a stainless steel material, the nut is movably connected with the limit bolt, the limit groove penetrates through the telescopic tube, and the telescopic tube is movably connected with the device main body; the device comprises a base, a transmission device, a stepping motor, a driving device, a telescopic pipe, a driving device and a telescopic pipe, wherein the driving device is movably connected with the base, a pushing rod is arranged in the device body, the pushing rod is movably connected with the driving device, the stepping motor is fixedly connected with the driving device, the stepping motor is movably connected with the driving device, the pushing rod is made of an aluminum alloy material, and the pushing rod is movably connected with the telescopic pipe.
According to the invention, the electric push rod in the clamping mechanism stretches to drive the left claw and the right claw to rotate so as to clamp a workpiece, then the left claw transversely moves along the sliding groove of the guide frame to move the workpiece into the insulating paint barrel so as to soak the insulating paint, when the soaking is finished, the clamping mechanism moves to one side of the conveying frame along the sliding groove of the guide frame, then the workpiece is placed above the conveying roller in the paint replenishing mechanism, the paint pump operates to convey the insulating paint to the spray head through the pipeline, the spray head sprays out the insulating paint to cover the area which is not soaked by clamping the left claw and the right claw, the driving motor in the conveying mechanism operates to drive the main gear and the auxiliary gear to rotate, the auxiliary gear rotates to drive one side of the chain wheel to rotate, and the chain synchronously rotates all the chain wheels so that the conveying roller synchronously rotates to convey the workpiece to the next link.
Preferably: the conveying roller is connected with the conveying frame through a bearing, the chain wheel is connected with the conveying roller through a chain, the auxiliary gear is formed in front of the chain wheel, the main gear is meshed with the auxiliary gear, an output shaft of the driving motor is connected with the main gear through a key, and the driving motor is connected with the conveying frame through a bolt.
Preferably: the inside shaping of guide frame has horizontal spout, the guide frame with insulating paint bucket passes through bolted connection.
Preferably: the paint pump with insulating paint bucket passes through bolted connection, the pipeline with the delivery outlet of paint pump passes through to prick the hoop and is connected, the shower nozzle with the pipeline passes through to prick the hoop and is connected, the shower nozzle cassette with the carriage passes through bolted connection, the shower nozzle cassette with the shower nozzle passes through threaded connection.
Preferably: the left claw is in sliding connection with a sliding groove of the guide frame, the right claw is in rotary connection with the middle of the left claw through a mandrel, the fixing part of the electric push rod is in rotary connection with the right claw, the linkage rod is in rotary connection with the left claw, and the telescopic part of the electric push rod is in rotary connection with the linkage rod.
Preferably: the power device is fixedly connected with the base, the device main body is fixedly connected with the base, and the base is made of an aluminum alloy material, so that the following technical effects can be achieved by adopting the technical scheme: the device body and the power device are supported.
Preferably: a controller is further arranged at the control end of the stepping motor, the controller comprises a chip IC with the model of HH-N05S, a first pin of the chip IC is respectively connected with one end of a capacitor C3 and the cathode of a diode D3, and the anode of the diode D3 is connected with a signal output end V2; the other end of the capacitor C3 is respectively connected with one end of the capacitor C2, one end of the resistor R2 and the emitter of the triode D2, the other end of the capacitor C2 is connected with the signal input end V1, the collector of the triode D2 is connected with the resistor R3 and then connected with the positive electrode of the diode D7, the base of the triode D2 is connected with the emitter of the triode D1, the base of the triode D1 is respectively connected with the other end of the resistor R2, one end of the capacitor C1 and the sixth pin of the chip IC, the collector of the triode D1 is respectively connected with the other end of the capacitor C1, one end of the capacitor C4, one end of the resistor R5 and the collector of the triode D6 after being connected with the resistor R1, the other end of the capacitor C4 is connected with the fifth pin of the chip IC, the other end of the capacitor C5 is connected with the collector of the triode D5, the base of the triode D5 is respectively connected with one end of the resistor R4 and the fourth pin of the chip IC, the emitter of the triode D5 is respectively connected with the third pin of the chip IC, the other end of the resistor R4 and the positive electrode of the diode D4, and the other end of the diode D4 is connected with the negative electrode of the resistor D5; the base electrode of the triode D6 is connected with the resistor R6 and then connected to the second pin of the chip IC, and the emitter electrode of the triode D6 is connected with the resistor R7 and then connected to the cathode of the diode D7.
The beneficial effects of the invention are as follows:
1. the insulating treatment device adopts the paint repair mechanism, can repair and coat the parts which are not soaked in the insulating paint due to shielding of the frame, can complete the insulating treatment of the workpiece, and improves the quality of the insulating treatment.
2. The invention adopts the special electric push rod, when the electric push rod pushes the telescopic pipe in the rated stroke, the limit bolt does not obstruct the extension movement of the telescopic pipe, when the electric push rod exceeds the rated stroke, the limit bolt butts against the end head of the limit groove, thereby obstructing the telescopic pipe from further extending and preventing the telescopic pipe from falling off.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate the invention and together with the description serve to explain, without limitation, the invention. In the drawings:
FIG. 1 is a perspective view of an insulation handling apparatus for electromechanical device production according to the present invention;
FIG. 2 is a front view of an insulation handling apparatus for electromechanical device production according to the present invention;
FIG. 3 is a schematic view of a conveying mechanism of an insulation processing apparatus for electromechanical device production according to the present invention;
FIG. 4 is a schematic illustration of parts of a paint repair mechanism of an insulation treatment device for electromechanical device production according to the present invention;
FIG. 5 is a schematic view of the clamping mechanism parts of an insulation processing apparatus for electromechanical device production according to the present invention;
FIG. 6 is a schematic diagram of the overall structure of the electric putter of the present invention;
FIG. 7 is a side cross-sectional view of the electric putter of the present invention;
FIG. 8 is a front cross-sectional view of the electric putter of the present invention;
FIG. 9 is a partial front cross-sectional view of the electric putter of the present invention;
fig. 10 is a schematic circuit diagram of a controller according to the present invention.
The reference numerals are explained as follows:
1. a conveying mechanism; 11. a conveying roller; 12. a sprocket; 13. a chain; 14. a pinion gear; 15. a main gear; 16. a driving motor; 17. a carriage; 2. an insulating paint bucket; 3. a guide frame; 4. a paint repair mechanism; 41. a paint pump; 42. a pipeline; 43. a spray head; 44. a spray head clamping seat; 5. a clamping mechanism; 51. a left claw; 52. a right claw; 53. an electric push rod; 54. a linkage rod; 61. a device body; 62. oil supplementing pipe; 63. a protective tube; 64. a limit bolt; 65. a power device; 66. a base; 67. a screw cap; 68. a telescopic tube; 69. a limit groove; 610. a transmission device; 611. a stepping motor; 612. a backflow prevention pipe; 613. a sealing cap; 614. pushing the rod.
Detailed Description
The invention is further illustrated by the following examples in connection with the accompanying drawings.
As shown in fig. 1 to 9, the insulating treatment device for producing electromechanical equipment of the present invention comprises a conveying mechanism 1, an insulating paint bucket 2, a guide frame 3, a paint replenishing mechanism 4 and a clamping mechanism 5, wherein the conveying mechanism 1 comprises a conveying roller 11, a chain wheel 12, a chain 13, a pinion 14, a main gear 15, a driving motor 16 and a conveying frame 17, the conveying roller 11 is arranged above the inside of the conveying frame 17, the chain wheel 12 is arranged outside a rotating shaft in front of the conveying roller 11, the chain 13 is arranged outside the chain wheel 12, the pinion 14 is arranged in front of the chain wheel 12 outside the rotating shaft of the conveying roller 11 on one side, the main gear 15 is arranged below the pinion 14, an output shaft of the driving motor 16 is arranged inside the main gear 15, the driving motor 16 is used for driving the main gear 15 and the pinion 14 to rotate, the pinion 14 is used for driving the chain wheel 12 on one side to rotate, the chain 13 is used for synchronously rotating all the chain wheels 12 so as to synchronously rotate the conveying roller 11, the conveying roller 11 is used for conveying a workpiece which runs through insulating paint to the next link, the insulating paint barrel 2 is arranged on one side of the conveying mechanism 1, the insulating paint barrel 2 is used for storing the insulating paint and finishing soaking in the insulating paint during the construction period, the guide frame 3 is arranged above the insulating paint barrel 2, the paint supplementing mechanism 4 comprises a paint pump 41, a pipeline 42, a spray nozzle 43 and a spray nozzle clamping seat 44, the paint pump 41 is arranged at the bottom of the inside of the insulating paint barrel 2, one end of the pipeline 42 is arranged at an output port of the paint pump 41, the spray nozzle 43 is arranged at the other end of the pipeline 42, the spray nozzle clamping seat 44 is arranged above the conveying frame 17 and outside the spray nozzle 43, the paint pump 41 is used for conveying the insulating paint to the spray nozzle 43 through the pipeline 42 after pressurizing, the spray nozzle 43 is used for spraying the insulating paint to a workpiece part which is not soaked in the insulating paint after atomizing, the clamping mechanism 5 comprises a left claw 51, a right claw 52, an electric push rod 53 and a linkage rod 54, the left claw 51 is arranged in the guide frame 3, the right claw 52 is arranged on one side, far away from the insulating paint bucket 2, of the left claw 51, the electric push rod 53 is arranged above the front part of the right claw 52, the linkage rod 54 is arranged above the rear part of the left claw 51, the right claw 52 and the left claw 51 are used for clamping a workpiece in a mutually matched mode, and the electric push rod 53 is used for pushing the linkage rod 54 to control the right claw 52 to rotate.
The electric push rod 53 comprises a device main body 61, a protection pipe 63 is arranged at the upper end of the device main body 61, a limit bolt 64 is arranged on the outer side of the protection pipe 63, a nut 67 is arranged on the other end surface of the limit bolt 64, an oil supplementing pipe 62 is arranged on the left side outer surface of the device main body 61, a sealing cap 613 is arranged at the left end of the oil supplementing pipe 62, a backflow preventing pipe 612 is arranged at the right end of the oil supplementing pipe 62, a power device 65 is arranged at the right end of the device main body 61, a stepping motor 611 is arranged in the power device 65, a telescopic pipe 68 is arranged in the device main body 61, a limit groove 69 is arranged on the surface of the telescopic pipe 68, a base 66 is arranged at the lower end of the device main body 61, a transmission device 610 is arranged in the base 66, and power transmission of the stepping motor 611 is achieved. The oil supplementing pipe 62 is made of an aluminum alloy material, the oil supplementing pipe 62 is fixedly connected with the device main body 61, the sealing cap 613 is made of a polyethylene material, the sealing cap 613 is movably connected with the oil supplementing pipe 62, the backflow preventing pipe 612 is fixedly connected with the device main body 61, the backflow preventing pipe 612 is fixedly connected with the oil supplementing pipe 62, the backflow preventing pipe 612 prevents lubricating oil from flowing back, and waste is avoided. The material of the protection tube 63 is aluminum alloy material, the protection tube 63 is fixedly connected with the device main body 61, the material of the limit bolt 64 is stainless steel material, the limit bolt 64 is movably connected with the protection tube 63, the limit bolt 64 is movably connected with the telescopic tube 68, the material of the nut 67 is stainless steel material, the nut 67 is movably connected with the limit bolt 64, the limit groove 69 penetrates through the telescopic tube 68, the length of the limit groove 69 is consistent with the rated stroke, when the telescopic tube 68 stretches out and draws back in the rated stroke, the limit bolt 64 does not hinder the movement of the telescopic tube 68, when exceeding the rated stroke, the limit bolt 64 butts against the end of the limit groove 69 to hinder the movement of the telescopic tube 68, and the telescopic tube 68 is movably connected with the device main body 61. The transmission device 610 is movably connected with the base 66, a push rod 614 is arranged in the device main body 61, the push rod 614 is movably connected with the transmission device 610, the stepping motor 611 is fixedly connected with the power device 65, the stepping motor 611 is movably connected with the transmission device 610, the push rod 614 is made of aluminum alloy material, the push rod 614 is movably connected with the telescopic pipe 68, and the push rod 614 drives the telescopic pipe 68 to move in a telescopic way.
The working principle of the invention is as follows: the electric push rod 53 in the clamping mechanism 5 stretches to drive the left claw 51 and the right claw 52 to rotate so as to clamp a workpiece, then the left claw 51 transversely moves along the sliding groove of the guide frame 3 to move the workpiece into the insulating paint barrel 2 so as to soak the workpiece with insulating paint, when the soaking is finished, the clamping mechanism 5 moves to one side of the conveying frame 17 along the sliding groove of the guide frame 3, then the workpiece is placed in the paint replenishing mechanism 4 above the conveying roller 11, the paint pump 41 operates to convey the insulating paint to the spray head 43 through the pipeline 42, the spray head 43 sprays out the insulating paint to cover the area which is not soaked with the insulating paint due to the clamping of the left claw 51 and the right claw 52, the driving motor 16 in the conveying mechanism 1 operates to drive the main gear 15 and the auxiliary gear 14 to rotate, the auxiliary gear 14 rotates to drive one side chain wheel 12 to rotate, and the chain 13 synchronously rotates all the chain wheels 12 so as to synchronously rotate the conveying roller 11 to convey the workpiece to the next link.
The conveying roller 11 is connected with the conveying frame 17 through a bearing, the chain wheel 12 is connected with the conveying roller 11 through a key, the chain wheel 12 is connected with the chain 13, the pinion 14 is formed in front of the chain wheel 12, the main gear 15 is meshed with the pinion 14, the output shaft of the driving motor 16 is connected with the main gear 15 through a key, and the driving motor 16 is connected with the conveying frame 17 through a bolt; a transverse chute is formed on the inner side of the guide frame 3, and the guide frame 3 is connected with the insulating paint bucket 2 through a bolt; the paint pump 41 is connected with the insulating paint bucket 2 through bolts, the pipeline 42 is connected with an output port of the paint pump 41 through a binding hoop, the spray head 43 is connected with the pipeline 42 through a binding hoop, the spray head clamping seat 44 is connected with the conveying frame 17 through bolts, and the spray head clamping seat 44 is connected with the spray head 43 through threads; the left claw 51 is slidingly connected with the sliding groove of the guide frame 3, the right claw 52 is rotationally connected with the middle part of the left claw 51 through a mandrel, the fixed part of the electric push rod 53 is rotationally connected with the right claw 52, the linkage rod 54 is rotationally connected with the left claw 51, and the telescopic part of the electric push rod 53 is rotationally connected with the linkage rod 54.
In the present invention, the power device 65 is fixedly connected with the base 66, the device main body 61 is fixedly connected with the base 66, the base 66 is made of aluminum alloy material, and the device main body 61 and the base 66 are supported. When the electric push rod 53 is in use, the limit bolt 64 is inserted from the limit groove 69 of the telescopic tube 68, fixation is realized through the nut 67, when the telescopic tube 68 is pushed in a rated stroke, the limit bolt 64 does not obstruct the extending movement of the telescopic tube 68, when the rated stroke is exceeded, the limit bolt 64 butts against the end of the limit groove 69, thereby obstructing the telescopic tube 68 from further extending, preventing the telescopic tube 68 from falling, after a certain period of use, the sealing cap 613 at the outer end of the oil supplementing tube 62 can be unscrewed, lubricating oil is poured into the lubricating oil inflow device, the backflow preventing tube 612 prevents the lubricating oil from flowing back, thereby protecting spare parts inside the device, reducing abrasion and prolonging the service life of the device.
Referring to fig. 10, in the present invention, a controller is further installed at the control end of the stepper motor 611, where the controller includes a chip IC with a model HH-N05S, a first pin of the chip IC is connected to one end of the capacitor C3 and the cathode of the diode D3, and the anode of the diode D3 is connected to the signal output end V2; the other end of the capacitor C3 is respectively connected with one end of the capacitor C2, one end of the resistor R2 and the emitter of the triode D2, the other end of the capacitor C2 is connected with the signal input end V1, the collector of the triode D2 is connected with the resistor R3 and then connected with the positive electrode of the diode D7, the base of the triode D2 is connected with the emitter of the triode D1, the base of the triode D1 is respectively connected with the other end of the resistor R2, one end of the capacitor C1 and the sixth pin of the chip IC, the collector of the triode D1 is respectively connected with the other end of the capacitor C1, one end of the capacitor C4, one end of the resistor R5 and the collector of the triode D6 after being connected with the resistor R1, the other end of the capacitor C4 is connected with the fifth pin of the chip IC, the other end of the capacitor C5 is connected with the collector of the triode D5, the base of the triode D5 is respectively connected with one end of the resistor R4 and the fourth pin of the chip IC, the emitter of the triode D5 is respectively connected with the third pin of the chip IC, the other end of the resistor R4 and the positive electrode of the diode D4, and the other end of the diode D4 is connected with the negative electrode of the resistor D5; the base electrode of the triode D6 is connected with the resistor R6 and then connected to the second pin of the chip IC, and the emitter electrode of the triode D6 is connected with the resistor R7 and then connected to the cathode of the diode D7. The controller is not shown in the drawings because the controller is installed by a technology known to those skilled in the art, and the purpose of reducing power consumption and improving production efficiency can be achieved by precisely controlling the stepper motor by adopting a special controller.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the technical solution, and although the applicant has described the present invention in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents of the technical solution of the present invention can be made without departing from the spirit and scope of the technical solution, and all such modifications and equivalents are intended to be encompassed in the scope of the claims of the present invention.
Claims (1)
1. An insulation processing apparatus is used in electromechanical device production which characterized in that: including conveying mechanism (1), insulating paint roller (2), leading truck (3), paint replenishing mechanism (4) and fixture (5), conveying mechanism (1) is including conveying roller (11), sprocket (12), chain (13), pinion (14), master gear (15), driving motor (16) and carriage (17), conveying roller (11) set up in carriage (17) inside top, sprocket (12) set up in the outside of conveying roller (11) the place ahead pivot, chain (13) set up in sprocket (12) outside, pinion (14) set up in one side conveying roller (11) pivot outside the place ahead of sprocket (12), master gear (15) set up in pinion (14) below, the output shaft setting of driving motor (16) is in master gear (15) inboard, insulating paint roller (2) set up in conveying mechanism (1) one side, leading truck (3) set up in insulating paint roller (2) top, paint replenishing mechanism (4) are including pump (41), paint pump (41) and paint sprayer (41) are in the bottom setting up in insulating paint base (41), one end of the pipeline (42) is arranged at an output port of the paint pump (41), the spray head (43) is arranged at the other end of the pipeline (42), the spray head clamping seat (44) is arranged above the conveying frame (17) and outside the spray head (43), the clamping mechanism (5) comprises a left claw (51), a right claw (52), an electric push rod (53) and a linkage rod (54), the left claw (51) is arranged inside the guide frame (3), the right claw (52) is arranged at one side, far away from the insulating paint barrel (2), of the left claw (51), the electric push rod (53) is arranged above the front part of the right claw (52), and the linkage rod (54) is arranged above the rear part of the left claw (51); the electric push rod (53) comprises a device main body (61), a protection pipe (63) is arranged at the upper end of the device main body (61), a limit bolt (64) is arranged at the outer side of the protection pipe (63), a nut (67) is arranged on the other end surface of the limit bolt (64), an oil supplementing pipe (62) is arranged on the left side outer surface of the device main body (61), a sealing cap (613) is arranged at the left end of the oil supplementing pipe (62), a backflow preventing pipe (612) is arranged at the right end of the oil supplementing pipe (62), a power device (65) is arranged at the right end of the device main body (61), a stepping motor (611) is arranged in the power device (65), a telescopic pipe (68) is arranged in the device main body (61), a limit groove (69) is formed in the surface of the telescopic pipe (68), a base (66) is arranged at the lower end of the device main body (61), and a transmission device (610) is arranged in the base (66). The oil supplementing pipe (62) is made of an aluminum alloy material, the oil supplementing pipe (62) is fixedly connected with the device main body (61), the sealing cap (613) is made of a polyethylene material, the sealing cap (613) is movably connected with the oil supplementing pipe (62), the backflow preventing pipe (612) is fixedly connected with the device main body (61), and the backflow preventing pipe (612) is fixedly connected with the oil supplementing pipe (62); the protection tube (63) is made of an aluminum alloy material, the protection tube (63) is fixedly connected with the device main body (61), the limit bolt (64) is made of a stainless steel material, the limit bolt (64) is movably connected with the protection tube (63), the limit bolt (64) is movably connected with the telescopic tube (68), the nut (67) is made of a stainless steel material, the nut (67) is movably connected with the limit bolt (64), the limit groove (69) penetrates through the telescopic tube (68), and the telescopic tube (68) is movably connected with the device main body (61); the device is characterized in that the transmission device (610) is movably connected with the base (66), a pushing rod (614) is arranged in the device main body (61), the pushing rod (614) is movably connected with the transmission device (610), the stepping motor (611) is fixedly connected with the power device (65), the stepping motor (611) is movably connected with the transmission device (610), the pushing rod (614) is made of an aluminum alloy material, and the pushing rod (614) is movably connected with the telescopic tube (68); the conveying roller (11) is connected with the conveying frame (17) through a bearing, the chain wheel (12) is connected with the conveying roller (11) through a chain (13), the auxiliary gear (14) is formed in front of the chain wheel (12), the main gear (15) is meshed with the auxiliary gear (14), an output shaft of the driving motor (16) is connected with the main gear (15) through a key, the driving motor (16) is connected with the conveying frame (17) through a bolt, a transverse chute is formed on the inner side of the guide frame (3), the guide frame (3) is connected with the insulating paint bucket (2) through a bolt, the paint pump (41) is connected with the insulating paint bucket (2) through a bolt, an output port of the pipeline (42) is connected with an output port of the paint pump (41) through a binding hoop, the spray head (43) is connected with the pipeline (42) through a binding hoop, the spray head clamping seat (44) is connected with the conveying frame (17) through a bolt, the left and right and the guide jaws (52) are connected with the middle part (51) through a bolt, the middle part (51) is connected with the rotary shaft (52) through the rotary shaft (52), the linkage rod (54) is rotationally connected with the left claw (51), the telescopic part of the electric push rod (53) is rotationally connected with the linkage rod (54), the power device (65) is fixedly connected with the base (66), the device main body (61) is fixedly connected with the base (66), and the main material of the base (66) is an aluminum alloy material; a controller is further installed at the control end of the stepping motor (611), the controller comprises a chip IC with the model of HH-N05S, a first pin of the chip IC is respectively connected with one end of a capacitor C3 and the cathode of a diode D3, and the anode of the diode D3 is connected with a signal output end V2; the other end of the capacitor C3 is respectively connected with one end of the capacitor C2, one end of the resistor R2 and the emitter of the triode D2, the other end of the capacitor C2 is connected with the signal input end V1, the collector of the triode D2 is connected with the resistor R3 and then connected with the positive electrode of the diode D7, the base of the triode D2 is connected with the emitter of the triode D1, the base of the triode D1 is respectively connected with the other end of the resistor R2, one end of the capacitor C1 and the sixth pin of the chip IC, the collector of the triode D1 is respectively connected with the other end of the capacitor C1, one end of the capacitor C4, one end of the resistor R5 and the collector of the triode D6 after being connected with the resistor R1, the other end of the capacitor C4 is connected with the fifth pin of the chip IC, the other end of the capacitor C5 is connected with the collector of the triode D5, the base of the triode D5 is respectively connected with one end of the resistor R4 and the fourth pin of the chip IC, the emitter of the triode D5 is respectively connected with the third pin of the chip IC, the other end of the resistor R4 and the positive electrode of the diode D4, and the other end of the diode D4 is connected with the negative electrode of the resistor D5; the base electrode of the triode D6 is connected with the resistor R6 and then connected to the second pin of the chip IC, and the emitter electrode of the triode D6 is connected with the resistor R7 and then connected to the cathode of the diode D7; the electric push rod (53) in the clamping mechanism (5) stretches to drive the left claw (51) and the right claw (52) to rotate so as to clamp a workpiece, then the left claw (51) transversely moves along the sliding groove of the guide frame (3) to move the workpiece into the insulating paint barrel (2) so as to soak insulating paint, when the soaking is finished, the clamping mechanism (5) moves to one side of the conveying frame (17) along the sliding groove of the guide frame (3), then the workpiece is placed in the paint replenishing mechanism (4) above the conveying roller (11), the paint pump (41) operates to convey the insulating paint to the spray head (43) through the pipeline (42), the spray head (43) sprays out and covers the area which is not soaked with the insulating paint due to the clamping of the left claw (51) and the right claw (52), the driving motor (16) in the conveying mechanism (1) operates to drive the main gear (15) and the auxiliary gear (14) to rotate, the auxiliary gear (14) rotates to drive the side chain wheel (12) to rotate, and the chain (13) synchronously rotates all the chain wheels (12) so as to synchronously rotate so as to convey the conveying roller (11) to the workpiece to the next link; the power device is characterized in that the power device (65) is fixedly connected with the base (66), the device main body (61) is fixedly connected with the base (66), the base (66) is made of aluminum alloy materials, the device main body (61) and the base (66) are supported, when the electric push rod (53) is used, the limit bolt (64) is inserted from the limit groove (69) of the telescopic pipe (68), the fixing is realized through the nut (67), when the telescopic pipe (68) is pushed in a rated stroke, the limit bolt (64) does not obstruct the extending movement of the telescopic pipe (68), when the rated stroke is exceeded, the limit bolt (64) butts against the end of the limit groove (69), so that the telescopic pipe (68) is prevented from extending further, the telescopic pipe (68) is prevented from falling off, after a certain period of use, the seal cap (613) at the outer end of the oil supplementing pipe (62) can be unscrewed, lubricating oil is poured into the device, the reflux of the lubricating pipe (612) is prevented, parts inside the device are protected, wear is reduced, and the service life of the device is prolonged.
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| TWM493618U (en) * | 2014-10-14 | 2015-01-11 | Timotion Technology Co Ltd | Fireproof telescopic tube for actuator |
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| CN212209046U (en) * | 2020-04-17 | 2020-12-22 | 宁夏苏锡铜业科技有限公司 | Enameled wire immersion oil device |
| CN212702797U (en) * | 2020-07-10 | 2021-03-16 | 河北百慕防腐材料有限公司 | Universal clamp for steel structure paint dipping |
| CN213934540U (en) * | 2021-01-05 | 2021-08-10 | 永州市达福鑫显示技术有限责任公司 | An exposure device for LCD screen production |
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Effective date of registration: 20230406 Address after: 518000 C922, Innovation Plaza, 2007 Pingshan Avenue, Liulian Community, Pingshan Street, Pingshan District, Shenzhen, Guangdong Province Applicant after: Hengda Electromechanical Technology (Shenzhen) Co.,Ltd. Address before: 401120 township enterprise area, Longxi street, Yubei District, Chongqing Applicant before: Chongqing Yubei Shaoxian machinery parts processing factory |
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