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CN114259185B - Air inlet channel structure with primary filtering function, cyclone separator and dust collector - Google Patents

Air inlet channel structure with primary filtering function, cyclone separator and dust collector Download PDF

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CN114259185B
CN114259185B CN202210095729.6A CN202210095729A CN114259185B CN 114259185 B CN114259185 B CN 114259185B CN 202210095729 A CN202210095729 A CN 202210095729A CN 114259185 B CN114259185 B CN 114259185B
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spiral pipeline
primary filtering
air inlet
opening
wall
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CN114259185A (en
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韩运晴
于倩男
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Guangdong University of Petrochemical Technology
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Guangdong University of Petrochemical Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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Abstract

The invention discloses an air inlet channel structure with a primary filtering function, a cyclone separator and a dust collector, and belongs to the technical field of gas-solid separation; the upper end of the spiral pipeline is provided with an air outlet pipe communicated with the spiral pipeline, and the air outlet pipe is provided with an air outlet; at least 1 primary filtering opening is arranged on the side wall of the spiral pipeline, which is far away from one side of the spiral central shaft. The air inlet channel structure with the primary filtering function provided by the invention is based on a cyclone separation principle and a coanda effect, and is used for carrying out primary filtering on air flow, so that larger dust and ash can be separated, the load of an downstream separating device of the air flow is reduced, and the disturbance of the large dust and ash in the air flow to the downstream air flow is reduced.

Description

一种具有初滤功能的进风通道结构、旋风分离器及吸尘器An air inlet channel structure with primary filter function, cyclone separator and vacuum cleaner

技术领域technical field

本发明属于气固体分离技术领域,具体涉及一种具有初滤功能的进风通道结构、旋风分离器及吸尘器。The invention belongs to the technical field of gas-solid separation, and in particular relates to an air inlet channel structure with a primary filtering function, a cyclone separator and a vacuum cleaner.

背景技术Background technique

现有的基于旋风分离原理的尘杯型吸尘器,其结构通常为集尘桶内有一个旋风锥体。含尘气流沿切向进入旋风锥体,产生高速旋转的气流。气流经分离后灰尘落入底部,而洁净空气从锥体上部流出。由于旋风锥体的灰尘分离效率不高,需要频繁更换前置于电机前的海绵或滤网,或者进行频繁清洗,否则会收集在海绵或滤网上的灰尘会造成堵塞,导致吸尘器吸力下降。为了提高灰尘分离效率,通常采取多锥及多级的分离,其结构复杂,压降损失及噪音大,制造成本大。The existing dust cup type vacuum cleaner based on the cyclone separation principle usually has a cyclone cone in the dust collecting barrel. The dust-laden airflow enters the cyclone cone along the tangential direction, generating a high-speed rotating airflow. After the air is separated, the dust falls to the bottom, while the clean air flows out from the upper part of the cone. Because the dust separation efficiency of the cyclone cone is not high, the sponge or filter screen placed in front of the motor needs to be replaced frequently, or frequently cleaned, otherwise the dust collected on the sponge or filter screen will cause blockage and reduce the suction of the vacuum cleaner. In order to improve the efficiency of dust separation, multi-cone and multi-stage separation is usually adopted, which has complex structure, high pressure drop loss and noise, and high manufacturing cost.

发明内容Contents of the invention

为了解决上述技术问题,本发明采取了如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:

一种具有初滤功能的进风通道结构,包括螺旋管道,所述螺旋管道的内壁形成进风通道,所述螺旋管道的下端设置有与其连通的进风管,所述进风管具有进风口;所述螺旋管道的上端设置有与其连通的出风管,所述出风管具有出风口;所述螺旋管道远离其螺旋中心轴一侧的侧壁上至少设置有1个初滤开口。An air inlet channel structure with primary filtering function, comprising a spiral duct, the inner wall of the spiral duct forms an air inlet channel, the lower end of the spiral duct is provided with an air inlet pipe communicating with it, and the air inlet pipe has an air inlet The upper end of the spiral pipe is provided with an air outlet pipe communicating with it, and the air outlet pipe has an air outlet; the side wall of the spiral pipe away from the spiral central axis is provided with at least one primary filter opening.

进一步地,所述初滤开口沿气流流动方向具有第一开口壁和第二开口壁,所述第一开口壁的外壁面上设置有与其连接的弧形凸起部;所述凸起部位于远离所述第二开口壁的一侧。Further, the primary filter opening has a first opening wall and a second opening wall along the flow direction of the airflow, and an arc-shaped protrusion connected thereto is provided on the outer wall of the first opening wall; the protrusion is located at The side away from the second opening wall.

进一步地,所述初滤开口沿气流流动方向的长度为L,所述螺旋管道的内侧壁与外侧壁径向距为a,所述凸起部沿气流流动方向的剖面长度为b,凸出外壁的最大高度为c,所述初滤开口的长度范围为0.4<L/a<2;所述初滤开口的端面长度为b/a<0.5。Further, the length of the primary filter opening along the direction of air flow is L, the radial distance between the inner side wall and the outer side wall of the spiral duct is a, and the section length of the raised portion along the direction of air flow is b, protruding The maximum height of the outer wall is c, the length range of the primary filter opening is 0.4<L/a<2; the end face length of the primary filter opening is b/a<0.5.

进一步地,所述凸起部的凸出端面尺寸要求为b/a<1,c/a<0.6。Further, the size of the protruding end surface of the protruding part is required to be b/a<1, c/a<0.6.

进一步地,所述螺旋管道的外侧壁半径为R,内侧壁半径为r,所述螺旋管道的旋转角度为π-6π,所述螺旋管道的螺旋中心轴轴向层高为单层螺旋管道高度的1-2.5倍;所述螺旋管道的外侧壁与内侧壁之间距离要求为1.5<R/a<4.5。Further, the radius of the outer wall of the spiral pipe is R, the radius of the inner wall is r, the rotation angle of the spiral pipe is π-6π, and the axial layer height of the spiral central axis of the spiral pipe is the height of a single-layer spiral pipe 1-2.5 times; the distance between the outer wall and the inner wall of the spiral pipe is required to be 1.5<R/a<4.5.

进一步地,每个所述初滤开口对应一个独立的集尘区。Further, each of the primary filter openings corresponds to an independent dust collection area.

一种旋风分离器,包括上述任一项所述的具有初滤功能的进风通道结构。A cyclone separator, comprising the air inlet channel structure described in any one of the above with a primary filtering function.

一种吸尘器,包括上述的旋风分离器。A vacuum cleaner, comprising the above-mentioned cyclone separator.

有益效果:Beneficial effect:

本发明提供的一种具有初滤功能的进风通道结构,是基于旋风分离原理及柯恩达效应的具有初滤功能的进风通道结构,对气流进行初次过滤,使得较大的尘灰能够分离出来,减轻气流下游分离装置的负荷,并且降低气流中大的尘灰对下游气流的扰动。The air inlet channel structure with primary filter function provided by the present invention is based on the principle of cyclone separation and the Coanda effect. Separated to reduce the load on the downstream separation device of the airflow, and reduce the disturbance of the large dust in the airflow to the downstream airflow.

附图说明Description of drawings

图1为具有初滤功能的进风通道结构的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the air inlet channel structure with the primary filter function;

图2为初滤通道内含尘气流运动方式的剖面示意图;Fig. 2 is a schematic cross-sectional view of the dust-laden air flow in the primary filter channel;

图3为初滤开口剖面俯视图;Fig. 3 is the sectional top view of primary filter opening;

图4为不具有凸起部的初滤开口剖面俯视图;Fig. 4 is a cross-sectional top view of the primary filter opening without a raised portion;

其中,1、进风口;2、进风管;3、螺旋管道;301、外侧壁;302、内侧壁;4、初滤开口;401、凸起部;402、第一开口壁;403、第二开口壁;5、出风口。Among them, 1. air inlet; 2. air inlet pipe; 3. spiral pipe; 301, outer wall; 302, inner wall; 4, primary filter opening; 401, raised part; 402, first opening wall; Two opening walls; 5, the air outlet.

具体实施方式Detailed ways

实施例1Example 1

参考图1-4,一种具有初滤功能的进风通道结构,包括螺旋管道3,螺旋管道3的内壁形成进风通道,螺旋管道3的下端设置有与其连通的进风管,进风管为具有进风口1;螺旋管道3的上端设置有与其连通的出风管,出风管具有出风口5;螺旋管道3远离其螺旋中心轴一侧的侧壁上至少设置有1个初滤开口4。Referring to Fig. 1-4, a kind of air inlet channel structure with preliminary filter function, comprises spiral pipe 3, and the inner wall of spiral pipe 3 forms air inlet channel, and the lower end of spiral pipe 3 is provided with the air inlet pipe that communicates with it, and air inlet pipe There is an air inlet 1; the upper end of the spiral duct 3 is provided with an air outlet pipe communicating with it, and the air outlet pipe has an air outlet 5; at least one primary filter opening is provided on the side wall of the spiral duct 3 away from the central axis of the spiral 4.

在本实施例中,在螺旋管道3远离其螺旋中心轴一侧的侧壁上设置有1个初滤开口4。In this embodiment, a primary filter opening 4 is provided on the side wall of the spiral pipe 3 away from the spiral central axis.

在其他实施例中,可在螺旋管道3远离其螺旋中心轴一侧的侧壁上设置有多个初滤开口4,其中,每个初滤开口4对应一个独立的集尘区。In other embodiments, a plurality of primary filter openings 4 may be provided on the side wall of the spiral duct 3 away from the spiral central axis, wherein each primary filter opening 4 corresponds to an independent dust collection area.

在本实施例中,初滤开口4沿气流流动方向具有第一开口壁402和第二开口壁403。In this embodiment, the primary filter opening 4 has a first opening wall 402 and a second opening wall 403 along the air flow direction.

在本实施例中,第一开口壁402的外壁面上设置有与其连接的弧形凸起部401;凸起部401位于远离第二开口壁403的一侧。In this embodiment, an arc-shaped protrusion 401 connected to the outer wall of the first opening wall 402 is provided; the protrusion 401 is located on a side away from the second opening wall 403 .

在本实施例中,初滤开口4沿气流流动方向的长度为L,螺旋管道3的内侧壁302与外侧壁301径向距为a,凸起部401沿气流流动方向的剖面长度为b,凸出外侧壁301的最大高度为c,初滤开口4的长度范围为0.4<L/a<2;初滤开口4的端面长度为b/a<0.5。In this embodiment, the length of the primary filter opening 4 along the air flow direction is L, the radial distance between the inner side wall 302 and the outer side wall 301 of the spiral duct 3 is a, and the section length of the raised portion 401 along the air flow direction is b. The maximum height of the protruding outer wall 301 is c, the length range of the primary filter opening 4 is 0.4<L/a<2; the end face length of the primary filter opening 4 is b/a<0.5.

在本实施例中,凸起部401的凸出端面尺寸要求为b/a<1,c/a<0.6。In this embodiment, the size of the protruding end surface of the protruding portion 401 is required to be b/a<1, and c/a<0.6.

在本实施例中,螺旋管道3的外侧壁301半径为R,内侧壁302半径为r,螺旋管道3的旋转角度为π-6π,即0.5-3周;螺旋管道3的螺旋中心轴轴向层高为单层螺旋管道高度的1-2.5倍;螺旋管道3的外侧壁301与内侧壁302之间距离要求为1.5<R/a<4.5。In this embodiment, the radius of the outer wall 301 of the spiral duct 3 is R, the radius of the inner wall 302 is r, and the rotation angle of the spiral duct 3 is π-6π, that is, 0.5-3 cycles; the spiral central axis of the spiral duct 3 is axially The layer height is 1-2.5 times the height of the single-layer spiral pipe; the distance between the outer wall 301 and the inner wall 302 of the spiral pipe 3 is required to be 1.5<R/a<4.5.

在其他实施例中,参考图4,也可以不设置凸起部401。In other embodiments, referring to FIG. 4 , the protrusion 401 may not be provided.

本实施例提供的具有初滤功能的进风通道的工作原理:The working principle of the air inlet channel with primary filter function provided by this embodiment:

本实施例提供的一种具有初滤功能的进风通道,是基于旋风分离原理及柯恩达效应的具有初滤功能的进风通道,当含尘气体从进风口1进入,通过进风管2到达螺旋管道3的进风通道部分后,气流在螺旋管道3内作离心运动,气流中的含尘颗粒特别是大的尘粒会在离心力的作用下靠近进风通道的外侧壁301,而靠近内侧壁302的气流会相对干净。The air inlet channel with primary filter function provided in this embodiment is an air inlet channel with primary filter function based on the principle of cyclone separation and the Coanda effect. When dusty gas enters from the air inlet 1, it passes through the air inlet 2. After reaching the air inlet channel part of the spiral duct 3, the airflow performs centrifugal movement in the spiral duct 3, and the dust particles in the airflow, especially large dust particles, will approach the outer wall 301 of the air inlet channel under the action of centrifugal force, and The airflow near the inner side wall 302 will be relatively clean.

如图2所示,当气流流经初滤开口4时,靠近进风通道的外侧壁301的一部分尘粒一部分会在离心力的作用下从开口飞出(f1);并且,由于气流会在凸起部401(凸出端面)的影响下产生较强的柯恩达效应,气流会卷携贴近壁面301的尘粒产生一定的弧度飞出(f2)。As shown in Figure 2, when the airflow flows through the primary filter opening 4, a part of the dust particles near the outer wall 301 of the air inlet passage will fly out from the opening (f1) under the action of centrifugal force; Under the influence of the raised portion 401 (the protruding end surface), a stronger Coanda effect is generated, and the airflow will entrain the dust particles close to the wall surface 301 to fly out in a certain arc (f2).

经过初滤开口4初步净化后的气流会携带细小的尘粒继续沿通道前行,进入旋风分离锥体。The airflow that has been preliminarily purified through the primary filter opening 4 will continue to advance along the channel with fine dust particles and enter the cyclone separation cone.

实施例2Example 2

一种旋风分离器,包括实施例1提供的具有初滤功能的进风通道结构。A cyclone separator, comprising the air inlet channel structure provided in Embodiment 1 with a primary filtering function.

实施例3Example 3

一种吸尘器,包括实施例2提供的旋风分离器。A vacuum cleaner, comprising the cyclone separator provided in Embodiment 2.

以上所述,仅是本发明较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to The scope of the technical solution of the present invention.

Claims (5)

1. The air inlet channel structure with the primary filtering function is characterized by comprising a spiral pipeline, wherein an air inlet channel is formed in the inner wall of the spiral pipeline, an air inlet pipe communicated with the spiral pipeline is arranged at the lower end of the spiral pipeline, and the air inlet pipe is provided with an air inlet; an air outlet pipe communicated with the spiral pipeline is arranged at the upper end of the spiral pipeline, and the air outlet pipe is provided with an air outlet; at least 1 primary filtering opening is arranged on the side wall of the spiral pipeline, which is far away from one side of the spiral central shaft; the length of the primary filtering opening along the airflow flowing direction is L, the radial distance between the inner side wall and the outer side wall of the spiral pipeline is a, the section length of the protruding part along the airflow flowing direction is b, the maximum height of the protruding outer wall surface is c, and the length range of the primary filtering opening is 0.4< L/a <2; the end face length of the primary filtering opening is b/a <0.5;
the primary filter opening is provided with a first opening wall and a second opening wall along the airflow flowing direction, and an arc-shaped protruding part connected with the first opening wall is arranged on the outer wall surface of the first opening wall; the boss is located on a side remote from the second opening wall; the protruding end face of the protruding part has the size of b/a <1 and c/a <0.6.
2. The air inlet channel structure with the primary filtering function according to claim 1, wherein the radius of the outer side wall of the spiral pipeline is R, the radius of the inner side wall of the spiral pipeline is R, the rotation angle of the spiral pipeline is pi-6pi, and the axial layer height of the spiral central shaft of the spiral pipeline is 1-2.5 times of the height of a single-layer spiral pipeline; the distance between the outer side wall and the inner side wall of the spiral pipeline is required to be 1.5< R/a <4.5.
3. The air intake passage structure with primary filtering function according to claim 2, wherein each primary filtering opening corresponds to an independent dust collecting area.
4. A cyclone separator comprising the inlet air channel structure with primary filtering function as claimed in any one of claims 1 to 3.
5. A vacuum cleaner comprising a cyclone separator as claimed in claim 4.
CN202210095729.6A 2022-01-26 2022-01-26 Air inlet channel structure with primary filtering function, cyclone separator and dust collector Active CN114259185B (en)

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