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CN114234038B - A hydrogen management system and a hydrogen cylinder valve state detection method thereof - Google Patents

A hydrogen management system and a hydrogen cylinder valve state detection method thereof Download PDF

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CN114234038B
CN114234038B CN202111572182.6A CN202111572182A CN114234038B CN 114234038 B CN114234038 B CN 114234038B CN 202111572182 A CN202111572182 A CN 202111572182A CN 114234038 B CN114234038 B CN 114234038B
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hydrogen
management system
storage volume
effective
hydrogen storage
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CN114234038A (en
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许帅
袁文文
靳成杰
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Weichai Power Co Ltd
Weifang Weichai Power Technology Co Ltd
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Weichai Power Co Ltd
Weifang Weichai Power Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/025Special adaptations of indicating, measuring, or monitoring equipment having the pressure as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/026Special adaptations of indicating, measuring, or monitoring equipment having the temperature as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/028Special adaptations of indicating, measuring, or monitoring equipment having the volume as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/04Arrangement or mounting of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/01Pure fluids
    • F17C2221/012Hydrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0426Volume
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/043Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0439Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2265/00Effects achieved by gas storage or gas handling
    • F17C2265/06Fluid distribution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0165Applications for fluid transport or storage on the road
    • F17C2270/0184Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/45Hydrogen technologies in production processes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The application provides a hydrogen management system and a hydrogen cylinder valve state detection method thereof, which are applied to a controller in the hydrogen management system, wherein the method is used for determining the effective hydrogen storage volume of the hydrogen management system; the effective hydrogen storage volume is the total effective volume of each hydrogen cylinder in the hydrogen management system which can actually store hydrogen; judging whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet preset hydrogen storage fault conditions or not; if the judgment result is yes, the condition that the cylinder valve of the hydrogen cylinder in the hydrogen management system has a fault is judged, namely, the problem that whether each hydrogen cylinder valve has a clamping stagnation or cannot be opened can be solved under the condition that the plurality of hydrogen cylinders share one pressure sensor by comparing whether the effective hydrogen storage volume and the total hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage fault condition or not.

Description

一种氢管理系统及其氢气瓶阀状态检测方法A hydrogen management system and a hydrogen cylinder valve state detection method thereof

技术领域technical field

本发明涉及检测技术领域,具体涉及一种氢管理系统及其氢气瓶阀状态检测方法。The invention relates to the technical field of detection, in particular to a hydrogen management system and a method for detecting the state of a hydrogen cylinder valve.

背景技术Background technique

随着国家新能源战略的实施,氢燃料电池汽车也越来越普及。目前,氢燃料电池汽车中主要通过氢管理系统(Hydrogen Management System,HMS)控制氢气瓶阀的通断,实现氢气的充放,并检测其压力,温度及泄露等参数,以实现合理利用氢气及保证氢气安全。With the implementation of the national new energy strategy, hydrogen fuel cell vehicles are becoming more and more popular. At present, hydrogen fuel cell vehicles mainly control the on-off of the hydrogen cylinder valve through the hydrogen management system (Hydrogen Management System, HMS), realize the charging and discharging of hydrogen, and detect its parameters such as pressure, temperature and leakage, so as to realize the rational use of hydrogen and Ensure hydrogen safety.

现有的氢管理系统由氢气瓶提供氢气,系统中一般由4个或8个等不等个数的氢气瓶并联使用,每个氢气瓶都安装有相应的氢气瓶阀。但是,为了节省成本,并不是每个氢气瓶都装有压力传感器,而是多个氢气瓶共用一个压力传感器。当多个氢气瓶共用同一个压力传感器的情况下,氢管理系统无法检测出各个氢气瓶阀是否出现卡滞或者无法打开。In the existing hydrogen management system, hydrogen is provided by hydrogen cylinders. Generally, 4 or 8 hydrogen cylinders of varying numbers are used in parallel in the system, and each hydrogen cylinder is equipped with a corresponding hydrogen cylinder valve. However, in order to save costs, not every hydrogen cylinder is equipped with a pressure sensor, but multiple hydrogen cylinders share one pressure sensor. When multiple hydrogen cylinders share the same pressure sensor, the hydrogen management system cannot detect whether the valves of each hydrogen cylinder are stuck or cannot be opened.

发明内容Contents of the invention

对此,本申请提供一种氢管理系统及其氢气瓶阀状态检测方法,能够在多个氢气瓶共用一个压力传感器的情况下,检测出各个氢气瓶阀是否出现卡滞或者无法打开的问题。In this regard, the present application provides a hydrogen management system and a hydrogen cylinder valve state detection method thereof, which can detect whether each hydrogen cylinder valve is stuck or cannot be opened when multiple hydrogen cylinders share a pressure sensor.

为实现上述目的,本发明实施例提供如下技术方案:In order to achieve the above purpose, embodiments of the present invention provide the following technical solutions:

本申请第一方面公开了一种氢管理系统的氢气瓶阀状态检测方法,应用于所述氢管理系统中的控制器,所述方法包括:The first aspect of the present application discloses a method for detecting the state of a hydrogen cylinder valve in a hydrogen management system, which is applied to a controller in the hydrogen management system, and the method includes:

确定出所述氢管理系统的有效储氢体积;其中,所述有效储氢体积为所述氢管理系统中各个氢气瓶实际能够存储氢气的总有效体积;Determine the effective hydrogen storage volume of the hydrogen management system; wherein, the effective hydrogen storage volume is the total effective volume that each hydrogen cylinder in the hydrogen management system can actually store hydrogen;

判断所述氢管理系统的总储氢体积与所述有效储氢体积是否满足预设储氢故障条件;Judging whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage fault condition;

若判断结果为是,则判定出所述氢管理系统中所述氢气瓶阀存在故障。If the determination result is yes, it is determined that the hydrogen cylinder valve in the hydrogen management system is faulty.

可选地,上述的氢管理系统的氢气瓶阀状态检测方法中,所述确定出所述氢管理系统的有效储氢体积,包括:Optionally, in the hydrogen cylinder valve state detection method of the hydrogen management system described above, the determination of the effective hydrogen storage volume of the hydrogen management system includes:

确定出加注氢气前所述氢管理系统内剩余的第一氢气剩余量;Determine the remaining first hydrogen remaining in the hydrogen management system before filling the hydrogen;

在结束氢气加注后,获取所述氢管理系统的实际氢气加注量,并确定出加注氢气后所述氢管理系统内剩余的第二氢气剩余量;其中,所述氢气剩余量为所述氢管理系统中各个所述氢气瓶中剩余氢气的总量;After the hydrogen filling is completed, the actual hydrogen filling amount of the hydrogen management system is obtained, and the second remaining hydrogen remaining in the hydrogen management system after hydrogen filling is determined; wherein, the remaining hydrogen is the The total amount of remaining hydrogen in each of the hydrogen cylinders in the hydrogen management system;

基于所述第一氢气剩余量、所述实际氢气加注量及所述第二氢气剩余量,计算得到所述氢管理系统的有效储氢体积。An effective hydrogen storage volume of the hydrogen management system is calculated based on the first residual hydrogen volume, the actual hydrogen filling volume, and the second residual hydrogen volume.

可选地,上述的氢管理系统的氢气瓶阀状态检测方法中,所述确定出所述氢管理系统的有效储氢体积,包括:Optionally, in the hydrogen cylinder valve state detection method of the hydrogen management system described above, the determination of the effective hydrogen storage volume of the hydrogen management system includes:

确定出驾驶循环开始前所述氢管理系统内剩余的第三氢气剩余量;determining a third amount of hydrogen remaining in the hydrogen management system prior to initiation of the drive cycle;

在驾驶循环结束后,获取所述氢管理系统的实际氢气消耗量,并确定出驾驶循环结束后所述氢管理系统内剩余的第四氢气剩余量;其中,所述氢气剩余量为所述氢管理系统中各个所述氢气瓶中剩余氢气的总量;After the end of the driving cycle, the actual hydrogen consumption of the hydrogen management system is obtained, and the fourth residual amount of hydrogen remaining in the hydrogen management system after the end of the driving cycle is determined; wherein, the remaining amount of hydrogen is the hydrogen The total amount of remaining hydrogen in each of the hydrogen cylinders in the management system;

基于所述第三氢气剩余量、所述实际氢气消耗量及所述第四氢气剩余量,计算得到所述氢管理系统的有效储氢体积。An effective hydrogen storage volume of the hydrogen management system is calculated based on the third residual hydrogen volume, the actual hydrogen consumption, and the fourth residual hydrogen volume.

可选地,上述的氢管理系统的氢气瓶阀状态检测方法中,判断所述氢管理系统的总储氢体积与所述有效储氢体积是否满足预设储氢故障条件,包括:Optionally, in the hydrogen cylinder valve state detection method of the hydrogen management system described above, judging whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions includes:

确定出所述总储氢体积与所述有效储氢体积的差值;determining the difference between the total hydrogen storage volume and the effective hydrogen storage volume;

判断所述差值与所述氢管理系统中单个所述氢气瓶的体积之间的比值是否大于预设故障阈值;judging whether the ratio between the difference and the volume of a single hydrogen cylinder in the hydrogen management system is greater than a preset fault threshold;

若判断结果为是,则判定出所述氢管理系统的总储氢体积与所述有效储氢体积满足预设储氢故障条件;If the judgment result is yes, it is judged that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage fault condition;

若判断结果为否,则判定出所述氢管理系统的总储氢体积与所述有效储氢体积不满足预设储氢故障条件。If the determination result is negative, it is determined that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system do not meet the preset hydrogen storage fault condition.

可选地,上述的氢管理系统的氢气瓶阀状态检测方法中,在判断所述氢管理系统的总储氢体积与所述有效储氢体积是否满足预设储氢故障条件之后,若判断结果为否,则还包括:Optionally, in the hydrogen cylinder valve state detection method of the hydrogen management system, after judging whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions, if the judgment result If no, also include:

判定出所述氢管理系统中所述氢气瓶阀不存在故障。It is determined that there is no fault in the hydrogen cylinder valve in the hydrogen management system.

可选地,上述的氢管理系统的氢气瓶阀状态检测方法中,在判定出所述氢管理系统中所述氢气瓶的瓶阀存在故障之后,还包括:Optionally, in the above-mentioned method for detecting the state of the hydrogen cylinder valve of the hydrogen management system, after it is determined that the cylinder valve of the hydrogen cylinder in the hydrogen management system is faulty, it further includes:

生成故障告警;其中,所述故障告警用于提示检修所述氢气瓶阀。A fault alarm is generated; wherein, the fault alarm is used to prompt maintenance of the hydrogen cylinder valve.

本申请第二方面公开了一种氢管理系统,包括:加氢模块、供氢模块、控制器及氢气瓶组;The second aspect of the present application discloses a hydrogen management system, including: a hydrogenation module, a hydrogen supply module, a controller, and a hydrogen cylinder set;

其中,所述氢气瓶组包括N个氢气瓶;N为正整数;Wherein, the hydrogen cylinder group includes N hydrogen cylinders; N is a positive integer;

各个所述氢气瓶设置有相应的氢气瓶阀及温度传感器;Each of the hydrogen cylinders is provided with a corresponding hydrogen cylinder valve and a temperature sensor;

各个所述氢气瓶并联,共用同一个压力传感器;Each of the hydrogen cylinders is connected in parallel and shares the same pressure sensor;

所述控制器分别与所述温度传感器及所述压力传感器相连,用于实现如权利要求1-6任一项所述的氢管理系统的氢气瓶阀状态检测方法。The controller is respectively connected with the temperature sensor and the pressure sensor, and is used to realize the hydrogen cylinder valve state detection method of the hydrogen management system according to any one of claims 1-6.

可选地,上述的氢管理系统中,N为4。Optionally, in the above hydrogen management system, N is 4.

可选地,上述的氢管理系统中,N为8。Optionally, in the above hydrogen management system, N is 8.

可选地,上述的氢管理系统中,所述加氢模块用于通过加注口为各个所述氢气瓶加注氢气;Optionally, in the above-mentioned hydrogen management system, the hydrogenation module is used to fill each of the hydrogen cylinders with hydrogen through the filling port;

所述供氢模块用于将氢气进行减压后,供给用氢设备。The hydrogen supply module is used to depressurize the hydrogen and supply it to hydrogen-using equipment.

基于上述本发明提供的氢管理系统的氢气瓶阀状态检测方法,应用于氢管理系统中的控制器,该方法在确定出氢管理系统的有效储氢体积之后;其中,有效储氢体积为氢管理系统中各个氢气瓶实际能够存储氢气的总有效体积;判断氢管理系统的总储氢体积与有效储氢体积是否满足预设储氢故障条件;若判断结果为是,则判定出氢管理系统中氢气瓶的瓶阀存在故障,也即本申请能够在多个瓶阀共用一个压力传感器的情况下,通过比较氢管理系统的有效储氢体积与总储氢体积是否满足预设储氢故障条件,确定出氢管理系统中氢气瓶阀是否存在故障,解决了多个氢气瓶阀共用一个压力传感器的情况下,无法检测出各个氢气瓶阀是否出现卡滞或者无法打开的问题。Based on the hydrogen cylinder valve state detection method of the hydrogen management system provided by the present invention, it is applied to the controller in the hydrogen management system. After the method determines the effective hydrogen storage volume of the hydrogen management system; wherein, the effective hydrogen storage volume is hydrogen Each hydrogen cylinder in the management system can actually store the total effective volume of hydrogen; judge whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions; There is a fault in the cylinder valve of the hydrogen cylinder, that is, the application can meet the preset hydrogen storage failure conditions by comparing the effective hydrogen storage volume and the total hydrogen storage volume of the hydrogen management system when multiple cylinder valves share a pressure sensor , Determine whether the hydrogen cylinder valve in the hydrogen management system is faulty, and solve the problem that when multiple hydrogen cylinder valves share a pressure sensor, it is impossible to detect whether each hydrogen cylinder valve is stuck or cannot be opened.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1为本申请实施例提供的一种氢管理系统的氢气瓶阀状态检测方法的流程图;FIG. 1 is a flow chart of a method for detecting the state of a hydrogen cylinder valve in a hydrogen management system provided in an embodiment of the present application;

图2和图3为本申请实施例提供的两种确定氢管理系统的有效储氢体积的流程图;Figure 2 and Figure 3 are two flow charts for determining the effective hydrogen storage volume of the hydrogen management system provided by the embodiment of the present application;

图4为本申请实施例提供的一种判断是否满足预设储氢故障条件的流程图;Fig. 4 is a flow chart for judging whether the preset hydrogen storage fault condition is met provided by the embodiment of the present application;

图5至图7为本申请实施例提供的另三种氢管理系统的氢气瓶阀状态检测方法的流程图;Figures 5 to 7 are flow charts of another three hydrogen management system hydrogen cylinder valve state detection methods provided in the embodiments of the present application;

图8和图9为本申请实施例提供的两种氢管理系统的结构示意图。FIG. 8 and FIG. 9 are structural schematic diagrams of two hydrogen management systems provided in the embodiments of the present application.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本申请实施例提供一种氢管理系统的氢气瓶阀状态检测方法,能够在多个氢气瓶共用一个压力传感器的情况下,检测出各个氢气瓶阀是否出现卡滞或者无法打开的问题。The embodiment of the present application provides a method for detecting the state of the hydrogen cylinder valve of the hydrogen management system, which can detect whether the valves of each hydrogen cylinder are stuck or cannot be opened when multiple hydrogen cylinders share a pressure sensor.

该氢管理系统的氢气瓶阀状态检测方法可以应用于氢管理系统中的控制器,请参见图1,该方法可以包括如下步骤:The hydrogen cylinder valve state detection method of the hydrogen management system can be applied to the controller in the hydrogen management system, please refer to Figure 1, and the method can include the following steps:

S100、确定出氢管理系统的有效储氢体积。S100. Determine the effective hydrogen storage volume of the hydrogen management system.

其中,有效储氢体积为氢管理系统中各个氢气瓶实际能够存储氢气的总有效体积。Among them, the effective hydrogen storage volume is the total effective volume that each hydrogen cylinder in the hydrogen management system can actually store hydrogen.

实际应用中,可以通加注氢气前后氢管理系统内剩余的氢气剩余量计算得到有效储氢体积,也可以通过驾驶循环开始前结束后消耗的氢气量计算得到有效储氢体积;当然,并不仅限于此,还可以通过其他现有的方式,确定出氢管理系统的有效储氢体积,本申请对确定有效储氢体积的具体方式不作具体限定,无论采用何种方式,均属于本申请的保护范围。In practical applications, the effective hydrogen storage volume can be calculated by the remaining amount of hydrogen in the hydrogen management system before and after hydrogen injection, and the effective hydrogen storage volume can also be calculated by the amount of hydrogen consumed before and after the start of the driving cycle; of course, not only Limited to this, other existing methods can also be used to determine the effective hydrogen storage volume of the hydrogen management system. This application does not specifically limit the specific method of determining the effective hydrogen storage volume. No matter what method is used, it belongs to the protection of this application. scope.

实际应用中,若通过加注氢气前后氢管理系统内剩余的氢气剩余量计算得到有效储氢体积,则执行步骤S100、确定出氢管理系统的有效储氢体积的具体过程可如图2所示,可以包括如下步骤:In practical applications, if the effective hydrogen storage volume is calculated by calculating the remaining hydrogen gas remaining in the hydrogen management system before and after hydrogen filling, the specific process of performing step S100 to determine the effective hydrogen storage volume of the hydrogen management system can be shown in Figure 2 , may include the following steps:

S200、确定出加注氢气前氢管理系统内剩余的第一氢气剩余量。S200. Determine the remaining first hydrogen remaining in the hydrogen management system before hydrogen filling.

其中,氢气剩余量为氢管理系统中各个氢气瓶中剩余氢气的总量。Wherein, the remaining amount of hydrogen is the total amount of remaining hydrogen in each hydrogen cylinder in the hydrogen management system.

实际应用中,氢管理系统内剩余氢气量的计算公式可以如下:In practical applications, the formula for calculating the remaining hydrogen in the hydrogen management system can be as follows:

Figure GDA0004143598750000051
Figure GDA0004143598750000051

P=-0.0027(ρ)2+0.75ρ+0.5789;P=-0.0027(ρ) 2 +0.75ρ+0.5789;

M=ρV;M = ρV;

其中,P为氢气瓶当前的压力测量值,单位可以为MPa;T为氢气瓶的温度测量值,单位可以为℃;V表示氢气瓶容积;288表示15℃环境下对应的卡尔文温度,0.0027、0.75及0.5789分别表示拟合曲线所得到的公式的系数。Among them, P is the current pressure measurement value of the hydrogen cylinder, and the unit can be MPa; T is the temperature measurement value of the hydrogen cylinder, and the unit can be ℃; V indicates the volume of the hydrogen cylinder; 288 indicates the corresponding Calvin temperature at 15℃, 0.0027 , 0.75 and 0.5789 represent the coefficients of the formula obtained by fitting the curve respectively.

若加注氢气前,氢管理系统内各个氢气瓶的压力测量值为P0,温度测量值为T0,氢气瓶容积为V0,加注氢气前氢管理系统内剩余的第一氢气剩余量M0可通过下式计算得到:If before filling hydrogen, the pressure measurement value of each hydrogen cylinder in the hydrogen management system is P 0 , the temperature measurement value is T 0 , and the volume of the hydrogen cylinder is V 0 , the remaining first hydrogen remaining in the hydrogen management system before hydrogen filling M 0 can be calculated by the following formula:

Figure GDA0004143598750000052
Figure GDA0004143598750000052

S202、在结束氢气加注后,获取氢管理系统的实际氢气加注量,并确定出加注氢气后氢管理系统内剩余的第二氢气剩余量。S202. After the hydrogen filling is completed, obtain the actual hydrogen filling amount of the hydrogen management system, and determine the second hydrogen remaining amount in the hydrogen management system after the hydrogen filling.

若结束氢气加注后,氢管理系统内各个氢气瓶的压力测量值为P1,温度测量值为T1,氢气瓶容积为V1,加注氢气后氢管理系统内剩余的第二氢气剩余量M1可通过下式计算得到:If after the hydrogen filling is completed, the pressure measurement value of each hydrogen cylinder in the hydrogen management system is P 1 , the temperature measurement value is T 1 , and the volume of the hydrogen cylinder is V 1 , the remaining second hydrogen in the hydrogen management system after hydrogen filling is The amount M1 can be calculated by the following formula:

Figure GDA0004143598750000053
Figure GDA0004143598750000053

根据第一氢气剩余量M0和第二氢气剩余量M1进行计算,可以得到氢气加注量MInj。其中,MInj=M1-M0The hydrogen filling amount M Inj can be obtained by calculating according to the first hydrogen remaining amount M 0 and the second hydrogen remaining amount M 1 . Wherein, M Inj =M 1 -M 0 .

实际应用中,氢管理系统的实际氢气加注量MInjRea可以通过加氢站的加氢设备获取到。其中,可以通过司机与整车仪表盘配合,从整车仪表盘读取到本次实际氢气加注量,然后将实际氢气加注量MInjRea传输给控制器;或者,在控制器预先增设编码开关,通过编码开关将实际氢气加注量MInjRea传输给控制器。In practical applications, the actual hydrogen filling amount M InjRea of the hydrogen management system can be obtained through the hydrogenation equipment of the hydrogenation station. Among them, the driver can cooperate with the vehicle dashboard to read the actual hydrogen filling amount from the vehicle dashboard, and then transmit the actual hydrogen filling amount M InjRea to the controller; or, pre-set the code on the controller The switch transmits the actual hydrogen filling amount M InjRea to the controller through the coding switch.

S204、基于第一氢气剩余量、实际氢气加注量及第二氢气剩余量,计算得到氢管理系统的有效储氢体积。S204. Calculate and obtain an effective hydrogen storage volume of the hydrogen management system based on the first remaining amount of hydrogen, the actual hydrogen filling amount, and the second remaining amount of hydrogen.

其中,MInj=MInjReal=M1-M0,由于压力测量值为P0,温度测量值T0,压力测量值为P1,温度测量值T1,均为控制器通过传感器可测得的已知参数,实际氢气加注量MInjRea也可以通过整车仪表盘或输入获得,代入以下公式(1)至(4)可求解得到氢管理系统的有效储氢体积Vreal1Among them, M Inj =M InjReal =M 1 -M 0 , since the pressure measurement value is P 0 , the temperature measurement value is T 0 , the pressure measurement value is P 1 , and the temperature measurement value is T 1 , all of which can be measured by the controller through the sensor The known parameters of the actual hydrogen filling amount M InjRea can also be obtained through the vehicle dashboard or input, and the effective hydrogen storage volume V real1 of the hydrogen management system can be obtained by substituting the following formulas (1) to (4).

MInj=MInjReal——公式(1); MInjMInjReal ——formula (1);

MInj=M1-M0——公式(2);M Inj =M 1 -M 0 —— Formula (2);

Figure GDA0004143598750000061
Figure GDA0004143598750000061

Figure GDA0004143598750000062
Figure GDA0004143598750000062

若通过驾驶循环开始前结束后消耗的氢气量计算得到有效储氢体积,则执行步骤S100、确定出氢管理系统的有效储氢体积的具体过程可如图3所示,可以包括如下步骤:If the effective hydrogen storage volume is calculated by the amount of hydrogen consumed before and after the start of the driving cycle, the specific process of performing step S100 and determining the effective hydrogen storage volume of the hydrogen management system can be shown in Figure 3, which can include the following steps:

S300、确定出驾驶循环开始前氢管理系统内剩余的第三氢气剩余量。S300. Determine the third remaining amount of hydrogen remaining in the hydrogen management system before the start of the driving cycle.

其中,氢气剩余量为氢管理系统中各个氢气瓶中剩余氢气的总量。Wherein, the remaining amount of hydrogen is the total amount of remaining hydrogen in each hydrogen cylinder in the hydrogen management system.

若驾驶循环开始前,氢管理系统内各个氢气瓶的压力测量值为P3,温度测量值为T3,驾驶循环前氢管理系统内剩余的第三氢气剩余量M3可通过下式计算得到:If the pressure measurement value of each hydrogen cylinder in the hydrogen management system is P 3 and the temperature measurement value is T 3 before the driving cycle starts, the remaining third hydrogen remaining amount M 3 in the hydrogen management system before the driving cycle can be calculated by the following formula :

Figure GDA0004143598750000063
Figure GDA0004143598750000063

S302、在驾驶循环结束后,获取氢管理系统的实际氢气消耗量,并确定出驾驶循环结束后氢管理系统内剩余的第四氢气剩余量。S302. After the end of the driving cycle, acquire the actual hydrogen consumption of the hydrogen management system, and determine the fourth residual amount of hydrogen remaining in the hydrogen management system after the end of the driving cycle.

若驾驶循环结束后,氢管理系统内各个氢气瓶的压力测量值为P4,温度测量值为T4,驾驶循环结束后氢管理系统内剩余的第四氢气剩余量M4可通过下式计算得到:If after the driving cycle ends, the pressure measurement value of each hydrogen cylinder in the hydrogen management system is P 4 , and the temperature measurement value is T 4 , the remaining fourth hydrogen remaining amount M 4 in the hydrogen management system after the driving cycle can be calculated by the following formula get:

Figure GDA0004143598750000071
Figure GDA0004143598750000071

实际应用中,氢管理系统的实际氢气消耗量MConsun,可以通过用氢设备进行统计计算得到。其中,可以将计算得到的实际氢气消耗量MConsun通过CAN协议报文传递给控制器。In practical applications, the actual hydrogen consumption M Consun of the hydrogen management system can be obtained through statistical calculations using hydrogen equipment. Among them, the calculated actual hydrogen consumption M Consun can be transmitted to the controller through the CAN protocol message.

S304、基于第三氢气剩余量、实际氢气消耗量及第四氢气剩余量,计算得到氢管理系统的有效储氢体积。S304. Calculate and obtain an effective hydrogen storage volume of the hydrogen management system based on the third remaining amount of hydrogen, the actual hydrogen consumption, and the fourth remaining amount of hydrogen.

其中,MInj=MConsum=M3-M4,由于压力测量值为P3,温度测量值T3,压力测量值为P4,温度测量值T4,均为控制器通过传感器可测得的已知参数,实际氢气消耗量MConsun也可以通过用氢设备进行统计计算得到,代入以下公式(5)至(8)可求解得到氢管理系统的有效储氢体积Vreal2Among them, M Inj =M Consum =M 3 -M 4 , because the pressure measurement value is P 3 , the temperature measurement value is T 3 , the pressure measurement value is P 4 , and the temperature measurement value is T 4 , all of which can be measured by the controller through the sensor The known parameters of the actual hydrogen consumption M Consun can also be obtained through statistical calculations using hydrogen equipment, and the effective hydrogen storage volume V real2 of the hydrogen management system can be obtained by substituting the following formulas (5) to (8).

MInj=MConsum——公式(5); MInjMConsum ——formula (5);

MInj=M3-M4——公式(6); MInjM3 - M4 ——formula (6);

Figure GDA0004143598750000072
Figure GDA0004143598750000072

Figure GDA0004143598750000073
Figure GDA0004143598750000073

需要说明的是,实际应用中,在根据驾驶循环开始前结束后的氢气剩余量及实际氢气消耗量确定出氢管理系统的有效储氢体积之前,还可以先判断实际氢气消耗量是否超过预设阈值;当判断出实际氢气消耗量超过预设阈值之后,再根据驾驶循环开始前结束后的氢气剩余量级实际氢气消耗量确定出氢管理系统的有效储氢体积。It should be noted that, in practical applications, before determining the effective hydrogen storage volume of the hydrogen management system based on the remaining amount of hydrogen before and after the start of the driving cycle and the actual hydrogen consumption, it is also possible to first determine whether the actual hydrogen consumption exceeds the preset value. Threshold; when it is judged that the actual hydrogen consumption exceeds the preset threshold, the effective hydrogen storage volume of the hydrogen management system is determined according to the actual hydrogen consumption before and after the driving cycle starts and ends.

其中,判断实际氢气消耗量是否超过预设阈值的目的是为了防止氢气消耗量过低情况下,计算误差精度不够,测量和计算误差大于实际氢气消耗量时的误判。Among them, the purpose of judging whether the actual hydrogen consumption exceeds the preset threshold is to prevent misjudgment when the hydrogen consumption is too low, the calculation error accuracy is not enough, and the measurement and calculation errors are greater than the actual hydrogen consumption.

需要说明的是,计算氢管理系统的有效储氢体积所使用的温度测量值可以是氢管理系统中某个氢气瓶上温度传感器所测得的温度测量值,也可以是氢管理系统中各个氢气瓶上温度传感器所测得温度测量值的平均值;实际应用中,也可以每个氢气瓶单独计算。It should be noted that the temperature measurement value used to calculate the effective hydrogen storage volume of the hydrogen management system can be the temperature measurement value measured by the temperature sensor on a hydrogen cylinder in the hydrogen management system, or it can be the temperature measurement value of each hydrogen gas in the hydrogen management system. The average value of the temperature measurement values measured by the temperature sensor on the bottle; in practical applications, it can also be calculated separately for each hydrogen bottle.

S102、判断氢管理系统的总储氢体积与有效储氢体积是否满足预设储氢故障条件。S102. Determine whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet a preset hydrogen storage failure condition.

其中,氢管理系统的总储氢体积是氢管理系统中各个储氢瓶的总体积。假设氢管理系统中单个氢气瓶体积为Vone,氢气瓶数为N,则氢管理系统中的总储氢体积为VN=N×VoneWherein, the total hydrogen storage volume of the hydrogen management system is the total volume of each hydrogen storage bottle in the hydrogen management system. Assuming that the volume of a single hydrogen cylinder in the hydrogen management system is V one and the number of hydrogen cylinders is N, the total hydrogen storage volume in the hydrogen management system is V N =N×V one .

需要说明的是,单个氢气瓶体积和氢气瓶数N均可以通过预先标定的方式获得,也可以通过现有其他方式测量后获得,本申请不作具体限定,均属于本申请的保护范围。It should be noted that both the volume of a single hydrogen cylinder and the number N of hydrogen cylinders can be obtained through pre-calibration, or can be obtained through measurement by other existing methods. This application does not make specific limitations, and both belong to the scope of protection of this application.

实际应用中,执行步骤S102、判断氢管理系统的总储氢体积与有效储氢体积是否满足预设储氢故障条件的具体过程可如图4所示,可以包括如下步骤:In practical applications, the specific process of executing step S102 and judging whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions can be shown in Figure 4, and can include the following steps:

S400、确定出总储氢体积与有效储氢体积的差值。S400. Determine the difference between the total hydrogen storage volume and the effective hydrogen storage volume.

其中,可以将总储氢体积减去有效储氢体积,得到两者的差值。Wherein, the total hydrogen storage volume can be subtracted from the effective hydrogen storage volume to obtain the difference between the two.

S402、判断差值与氢管理系统中单个氢气瓶的体积之间的比值是否大于预设故障阈值。S402. Determine whether the ratio between the difference value and the volume of a single hydrogen cylinder in the hydrogen management system is greater than a preset failure threshold.

其中,预设故障值可以为百分比的数值,代表一个氢气瓶体积的百分之多少。例如,可取值为50%,也即在有效储氢体积比总储氢体积小半个氢气瓶以上,可认为氢管理系统中某个氢气瓶阀存在故障,反之则认为氢管理系统中氢气瓶阀不存在故障。Wherein, the preset fault value may be a percentage value, which represents a percentage of the volume of a hydrogen cylinder. For example, the desirable value is 50%, that is, when the effective hydrogen storage volume is smaller than the total hydrogen storage volume by more than half a hydrogen cylinder, it can be considered that a certain hydrogen cylinder valve in the hydrogen management system is faulty; otherwise, it can be considered that the hydrogen cylinder in the hydrogen management system is The valve is not faulty.

需要说明的是,预设故障值还可以为60%、80%、100%、120%等等数值,视具体应用环境和用户需求确定即可,本申请对其不作具体限定,均属于本申请的保护范围。It should be noted that the preset fault value can also be 60%, 80%, 100%, 120%, etc., which can be determined according to the specific application environment and user needs. This application does not specifically limit it, and it belongs to this application scope of protection.

若判断结果为是,则执行步骤S404;若判断结果为否,则执行步骤S406。If the judgment result is yes, execute step S404; if the judgment result is no, execute step S406.

S404、判定出氢管理系统的总储氢体积与有效储氢体积满足预设储氢故障条件。S404. It is determined that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage fault condition.

能够理解的是,假设总储氢体积为VN,有效储氢体积为Vreal,单个氢气瓶体积为Vone,预设故障值为FacThre,在满足(VN-Vreal)/Vone>FacThre,则判定出氢管理系统的总储氢体积与有效储氢体积满足预设储氢故障条件。It can be understood that, assuming that the total hydrogen storage volume is V N , the effective hydrogen storage volume is V real , the volume of a single hydrogen cylinder is V one , and the default fault value is Fac Thre , when (V N -V real )/V one is satisfied >Fac Thre , it is determined that the total hydrogen storage volume and effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions.

S406、判定出氢管理系统的总储氢体积与有效储氢体积不满足预设储氢故障条件。S406. It is determined that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system do not meet the preset hydrogen storage fault condition.

能够理解的是,假设总储氢体积为VN,有效储氢体积为Vreal,单个氢气瓶体积为Vone,预设故障值为FacThre,在满足(VN-Vreal)/Vone≤FacThre,则判定出氢管理系统的总储氢体积与有效储氢体积不满足预设储氢故障条件。It can be understood that, assuming that the total hydrogen storage volume is V N , the effective hydrogen storage volume is V real , the volume of a single hydrogen cylinder is V one , and the default fault value is Fac Thre , when (V N -V real )/V one is satisfied ≤Fac Thre , it is determined that the total hydrogen storage volume and effective hydrogen storage volume of the hydrogen management system do not meet the preset hydrogen storage failure conditions.

除上述方式外,实际应用中还可以判断总储氢体积与有效储氢体积的差值是否大于预设值的方式,判断出氢管理系统的总储氢体积与有效储氢体积是否满足预设储氢故障条件。其中,预设值的具体取值可视具有应用环境和用户需求确定,本申请不作具体限定,均属于本申请的保护范围。In addition to the above methods, in practical applications, it is also possible to judge whether the difference between the total hydrogen storage volume and the effective hydrogen storage volume is greater than the preset value, and judge whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset value. Hydrogen storage fault condition. Wherein, the specific value of the preset value can be determined depending on the application environment and user requirements, and the present application does not make specific limitations, and all belong to the protection scope of the present application.

若判断结果为是,也即判断出氢管理系统的总储氢体积与有效储氢体积满足预设储氢故障条件,则执行步骤S104。If the judgment result is yes, that is, it is judged that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system satisfy the preset hydrogen storage fault condition, then step S104 is executed.

S104、判定出氢管理系统中氢气瓶阀存在故障。S104. It is determined that the hydrogen cylinder valve in the hydrogen management system is faulty.

实际应用中,当判断出氢管理系统的总储氢体积与有效储氢体积满足预设储氢故障条件之后,说明氢管理系统中某个氢气瓶阀存在故障,故障阀所在氢气瓶无法正常的存储氢气和释放氢气。In practical applications, when it is judged that the total hydrogen storage volume and effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions, it means that a certain hydrogen cylinder valve in the hydrogen management system is faulty, and the hydrogen cylinder where the faulty valve is located cannot function normally. Store hydrogen and release hydrogen.

基于上述,本实施例提供的氢管理系统的氢气瓶阀状态检测方法,应用于氢管理系统中的控制器,该方法在确定出氢管理系统的有效储氢体积之后;其中,有效储氢体积为氢管理系统中各个氢气瓶实际能够存储氢气的总有效体积;判断氢管理系统的总储氢体积与有效储氢体积是否满足预设储氢故障条件;若判断结果为是,则判定出氢管理系统中氢气瓶的瓶阀存在故障,也即本申请能够在多个氢气瓶阀共用一个压力传感器的情况下,通过比较氢管理系统的有效储氢体积与总储氢体积是否满足预设储氢故障条件,确定出氢管理系统中氢气瓶阀是否存在故障,解决了多个氢气瓶共用一个压力传感器的情况下,无法检测出各个氢气瓶阀是否出现卡滞或者无法打开的问题。Based on the above, the method for detecting the state of the hydrogen cylinder valve of the hydrogen management system provided in this embodiment is applied to the controller in the hydrogen management system. After the method determines the effective hydrogen storage volume of the hydrogen management system; wherein, the effective hydrogen storage volume is the total effective volume of hydrogen that can actually be stored in each hydrogen cylinder in the hydrogen management system; judge whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions; There is a fault in the cylinder valve of the hydrogen cylinder in the management system, that is to say, this application can compare the effective hydrogen storage volume and the total hydrogen storage volume of the hydrogen management system to meet the preset storage volume when multiple hydrogen cylinder valves share a pressure sensor. Hydrogen failure conditions, determine whether the hydrogen cylinder valve in the hydrogen management system is faulty, and solve the problem that when multiple hydrogen cylinders share a pressure sensor, it is impossible to detect whether each hydrogen cylinder valve is stuck or cannot be opened.

此外,本申请提供的氢管理系统的氢气瓶阀状态检测方法能够利用氢管理系统中现有的传感器配置检测氢气瓶阀是否故障,无需额外增设传感器,不仅提高系统稳定性,还节约了成本。In addition, the hydrogen cylinder valve state detection method of the hydrogen management system provided by this application can use the existing sensor configuration in the hydrogen management system to detect whether the hydrogen cylinder valve is faulty, without additional sensors, which not only improves system stability, but also saves costs.

可选地,本申请提供的另一实施例,在执行步骤S102、判断氢管理系统的总储氢体积与有效储氢体积是否满足预设储氢故障条件之后,若判断结果为否,也即判断出氢管理系统的总储氢体积与有效储氢体积不满足预设储氢故障条件,请参见图5,该方法还可以包括:Optionally, in another embodiment provided by the present application, after step S102 is performed to judge whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions, if the judgment result is no, that is, It is judged that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system do not meet the preset hydrogen storage failure conditions, please refer to Figure 5, the method may also include:

S500、判定出氢管理系统中氢气瓶阀不存在故障。S500. It is determined that there is no fault in the hydrogen cylinder valve in the hydrogen management system.

实际应用中,当判断出氢管理系统的总储氢体积与有效储氢体积不满足预设储氢故障条件之后,可以说明氢管理系统中氢气瓶阀不存在故障。In practical applications, when it is judged that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system do not meet the preset hydrogen storage failure conditions, it can be shown that there is no failure of the hydrogen cylinder valve in the hydrogen management system.

可选地,本申请提供的另一实施例,在执行步骤S104、判定出氢管理系统中氢气瓶阀存在故障之后,请参见图6,该方法还可以包括:Optionally, in another embodiment provided by the present application, after performing step S104 and determining that there is a fault in the hydrogen cylinder valve in the hydrogen management system, please refer to FIG. 6 , the method may further include:

S600、生成故障告警。S600. Generate a fault alarm.

其中,故障告警用于提示检修氢气瓶阀。Among them, the fault alarm is used to prompt maintenance of the hydrogen cylinder valve.

实际应用中,当判定出氢管理系统中氢气瓶阀存在故障之后,可以生成故障告警,以提示驾驶员对氢气瓶阀进行检修。In practical applications, when it is determined that the hydrogen cylinder valve in the hydrogen management system is faulty, a fault alarm can be generated to prompt the driver to overhaul the hydrogen cylinder valve.

需要说明的是,实际应用中还可以根据依据氢气加注量计算出的有效储氢体积和依据驾驶循环消耗量计算出的有效储氢体积进行比较判定的结果,综合评估氢管理系统中氢气瓶阀的故障状态。It should be noted that in practical applications, the effective hydrogen storage volume calculated based on the hydrogen filling amount and the effective hydrogen storage volume calculated based on the driving cycle consumption can also be compared and judged to comprehensively evaluate the hydrogen cylinder in the hydrogen management system. Fault state of the valve.

其中,若依据氢气加注量计算出的有效储氢体积进行判定,和依据氢气加注量计算出的有效储氢体积进行判定的结果均为故障,则可以确认出氢管理系统中某一个氢气瓶阀或者多个氢气瓶阀存在问题,生成故障告警提醒驾驶员必须检修。Among them, if the effective hydrogen storage volume calculated based on the hydrogen filling amount is judged, and the result of the judgment based on the effective hydrogen storage volume calculated based on the hydrogen filling amount is both faulty, it can be confirmed that a certain hydrogen storage volume in the hydrogen management system There is a problem with the cylinder valve or multiple hydrogen cylinder valves, and a failure alarm is generated to remind the driver that it must be overhauled.

若依据氢气加注量计算出的有效储氢体积进行判定,和依据氢气加注量计算出的有效储氢体积进行判定的结果中存在一个判断结果为未故障,则可以确认出氢管理系统中氢气瓶阀可能存在故障,但是故障程度还不够严重,可以生成告警提醒驾驶员在有条件的情况下进行检查。If the effective hydrogen storage volume calculated based on the hydrogen filling amount is judged, and one of the results of the judgment based on the effective hydrogen storage volume calculated based on the hydrogen filling amount is not faulty, it can be confirmed that the hydrogen management system There may be a fault in the hydrogen cylinder valve, but the fault is not serious enough to generate an alarm to remind the driver to check it if possible.

若依据氢气加注量计算出的有效储氢体积进行判定,和依据氢气加注量计算出的有效储氢体积进行判定的结果均为未故障,则可以确认出氢管理系统中的氢气瓶阀不存在故障问题,可以正常使用。If the judgment is made based on the effective hydrogen storage volume calculated based on the hydrogen filling amount, and the result of the judgment based on the effective hydrogen storage volume calculated based on the hydrogen filling amount is not faulty, then the hydrogen cylinder valve in the hydrogen management system can be confirmed. There is no fault problem and can be used normally.

实际应用中,执行依据氢气加注量计算出的有效储氢体积和依据驾驶循环消耗量计算出的有效储氢体积进行比较判定的先后顺序可视具体应用环境和用户需求确定,可以先执行依据驾驶循环消耗量计算出的有效储氢体积,后在执行依据氢气加注量计算出的有效储氢体积进行比较判定;也可以先执行依据氢气加注量计算出的有效储氢体积进行比较判定,后再执行依据驾驶循环消耗量计算出的有效储氢体积进行比较判定,也即图7示出的情况。In practical applications, the order of comparing and judging the effective hydrogen storage volume calculated based on the hydrogen filling amount and the effective hydrogen storage volume calculated based on the driving cycle consumption can be determined according to the specific application environment and user needs, and the basis can be executed first. The effective hydrogen storage volume calculated based on the consumption of the driving cycle is then compared and judged with the effective hydrogen storage volume calculated based on the hydrogen filling amount; or the effective hydrogen storage volume calculated based on the hydrogen filling amount can be compared and judged first , and then compare and determine the effective hydrogen storage volume calculated based on the driving cycle consumption, that is, the situation shown in FIG. 7 .

结合上述实施例提供的氢管理系统的氢气瓶阀状态检测方法,本申请另一实施例还提供了一种氢管理系统,结合图8和图9,该氢管理系统可以包括:加氢模块、供氢模块、控制器(图中未示出)及氢气瓶组;In combination with the hydrogen cylinder valve state detection method of the hydrogen management system provided in the above embodiments, another embodiment of the present application also provides a hydrogen management system. Referring to FIG. 8 and FIG. 9, the hydrogen management system may include: a hydrogenation module, Hydrogen supply module, controller (not shown in the figure) and hydrogen cylinder group;

其中,氢气瓶组包括N个氢气瓶;N为正整数;Wherein, the hydrogen cylinder group includes N hydrogen cylinders; N is a positive integer;

各个氢气瓶设置有相应的氢气瓶阀及温度传感器;Each hydrogen cylinder is equipped with a corresponding hydrogen cylinder valve and temperature sensor;

各个氢气瓶并联,共用同一个压力传感器;Each hydrogen cylinder is connected in parallel and shares the same pressure sensor;

控制器分别与温度传感器及压力传感器相连,用于实现如上述任一实施例所述的氢管理系统的氢气瓶阀状态检测方法。The controller is respectively connected with the temperature sensor and the pressure sensor, and is used to implement the method for detecting the state of the hydrogen cylinder valve of the hydrogen management system as described in any one of the above embodiments.

实际应用中,N可以为4(也即图8示出的情况),也可以为8;当然,并不仅限于此,还可以视具体应用环境和用户需求确定,本申请对N的具体取值不作限定,均属于本申请的保护范围。In practical applications, N can be 4 (that is, the situation shown in Figure 8) or 8; of course, it is not limited to this, and can also be determined according to the specific application environment and user needs. The specific value of N in this application Without limitation, all belong to the protection scope of the present application.

实际应用中,加氢模块用于通过加氢口为各个氢气瓶加注氢气。其中,如图9所示,该加氢模块可以包括:过滤器FIL、压力表PG、加注口FR。In practical applications, the hydrogenation module is used to refill each hydrogen cylinder with hydrogen through the hydrogenation port. Wherein, as shown in FIG. 9 , the hydrogenation module may include: a filter FIL, a pressure gauge PG, and a filling port FR.

供氢模块用于将氢气进行减压后,供给用氢设备。其中,如图9所示,该供氢模块可以包括:过滤器FIL、减压器、压力传感器PTL、针阀NV、安全阀PRV、低压电磁阀、手动球阀等。The hydrogen supply module is used to depressurize hydrogen and supply it to hydrogen equipment. Wherein, as shown in FIG. 9 , the hydrogen supply module may include: a filter FIL, a pressure reducer, a pressure sensor PTL, a needle valve NV, a safety valve PRV, a low-pressure solenoid valve, a manual ball valve, and the like.

需要说明的是,关于氢管理系统的氢气瓶阀状态检测方法的相关说明,可以参见图1至图7对应的实施例,此处不再赘述。It should be noted that, for the relevant description of the hydrogen cylinder valve state detection method of the hydrogen management system, reference may be made to the embodiments corresponding to FIGS. 1 to 7 , which will not be repeated here.

还需要说明的是,关于氢管理系统还可以参见现有技术,本申请也不再一一赘述。It should also be noted that for the hydrogen management system, reference can also be made to the prior art, and this application will not repeat them one by one.

本说明书中的各个实施例中记载的特征可以相互替换或者组合,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于系统或系统实施例而言,由于其基本相似于方法实施例,所以描述得比较简单,相关之处参见方法实施例的部分说明即可。以上所描述的系统及系统实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。The features recorded in the various embodiments in this specification can be replaced or combined with each other, and the same and similar parts of the various embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system or the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and for related parts, please refer to the part of the description of the method embodiment. The systems and system embodiments described above are only illustrative, and the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is It can be located in one place, or it can be distributed to multiple network elements. Part or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without creative effort.

专业人员还可以进一步意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。Professionals can further realize that the units and algorithm steps of the examples described in conjunction with the embodiments disclosed herein can be implemented by electronic hardware, computer software or a combination of the two. In order to clearly illustrate the possible For interchangeability, in the above description, the composition and steps of each example have been generally described according to their functions. Whether these functions are executed by hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may use different methods to implement the described functions for each specific application, but such implementation should not be regarded as exceeding the scope of the present invention.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should also be noted that in this article, relational terms such as first and second etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations Any such actual relationship or order exists between. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

Claims (9)

1.一种氢管理系统的氢气瓶阀状态检测方法,其特征在于,应用于所述氢管理系统中的控制器,所述方法包括:1. A hydrogen cylinder valve state detection method for a hydrogen management system, characterized in that it is applied to a controller in the hydrogen management system, and the method comprises: 确定出所述氢管理系统的有效储氢体积;其中,所述有效储氢体积为所述氢管理系统中各个氢气瓶实际能够存储氢气的总有效体积;Determine the effective hydrogen storage volume of the hydrogen management system; wherein, the effective hydrogen storage volume is the total effective volume that each hydrogen cylinder in the hydrogen management system can actually store hydrogen; 判断所述氢管理系统的总储氢体积与所述有效储氢体积是否满足预设储氢故障条件;Judging whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage fault condition; 若判断结果为是,则判定出所述氢管理系统中所述氢气瓶阀存在故障;If the judgment result is yes, it is determined that the hydrogen cylinder valve in the hydrogen management system is faulty; 所述确定出所述氢管理系统的有效储氢体积,包括:确定出加注氢气前所述氢管理系统内剩余的第一氢气剩余量;在结束氢气加注后,获取所述氢管理系统的实际氢气加注量,并确定出加注氢气后所述氢管理系统内剩余的第二氢气剩余量;其中,所述第一氢气剩余量、所述第二氢气剩余量为所述氢管理系统中各个所述氢气瓶中剩余氢气的总量;The determining the effective hydrogen storage volume of the hydrogen management system includes: determining the first residual hydrogen remaining in the hydrogen management system before hydrogen filling; The actual hydrogen filling amount, and determine the remaining second hydrogen remaining in the hydrogen management system after hydrogen filling; wherein, the first hydrogen remaining and the second hydrogen remaining are the hydrogen management system The total amount of remaining hydrogen in each of the hydrogen cylinders in the system; 基于所述第一氢气剩余量、所述实际氢气加注量及所述第二氢气剩余量,计算得到所述氢管理系统的有效储氢体积。An effective hydrogen storage volume of the hydrogen management system is calculated based on the first residual hydrogen volume, the actual hydrogen filling volume, and the second residual hydrogen volume. 2.根据权利要求1所述的氢管理系统的氢气瓶阀状态检测方法,其特征在于,所述确定出所述氢管理系统的有效储氢体积,替换为包括:2. The hydrogen cylinder valve state detection method of the hydrogen management system according to claim 1, wherein the determination of the effective hydrogen storage volume of the hydrogen management system is replaced by: 确定出驾驶循环开始前所述氢管理系统内剩余的第三氢气剩余量;determining a third amount of hydrogen remaining in the hydrogen management system prior to initiation of the drive cycle; 在驾驶循环结束后,获取所述氢管理系统的实际氢气消耗量,并确定出驾驶循环结束后所述氢管理系统内剩余的第四氢气剩余量;其中,所述第三氢气剩余量、所述第四氢气剩余量为所述氢管理系统中各个所述氢气瓶中剩余氢气的总量;After the end of the driving cycle, the actual hydrogen consumption of the hydrogen management system is obtained, and the fourth residual amount of hydrogen remaining in the hydrogen management system after the end of the driving cycle is determined; wherein, the third remaining amount of hydrogen, the The fourth remaining amount of hydrogen is the total amount of remaining hydrogen in each of the hydrogen bottles in the hydrogen management system; 基于所述第三氢气剩余量、所述实际氢气消耗量及所述第四氢气剩余量,计算得到所述氢管理系统的有效储氢体积。An effective hydrogen storage volume of the hydrogen management system is calculated based on the third residual hydrogen volume, the actual hydrogen consumption, and the fourth residual hydrogen volume. 3.根据权利要求1所述的氢管理系统的氢气瓶阀状态检测方法,其特征在于,判断所述氢管理系统的总储氢体积与所述有效储氢体积是否满足预设储氢故障条件,包括:3. The hydrogen cylinder valve state detection method of the hydrogen management system according to claim 1, characterized in that it is judged whether the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage failure conditions ,include: 确定出所述总储氢体积与所述有效储氢体积的差值;determining the difference between the total hydrogen storage volume and the effective hydrogen storage volume; 判断所述差值与所述氢管理系统中单个所述氢气瓶的体积之间的比值是否大于预设故障阈值;judging whether the ratio between the difference and the volume of a single hydrogen cylinder in the hydrogen management system is greater than a preset fault threshold; 若判断结果为是,则判定出所述氢管理系统的总储氢体积与所述有效储氢体积满足预设储氢故障条件;If the judgment result is yes, it is judged that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system meet the preset hydrogen storage fault condition; 若判断结果为否,则判定出所述氢管理系统的总储氢体积与所述有效储氢体积不满足预设储氢故障条件。If the determination result is negative, it is determined that the total hydrogen storage volume and the effective hydrogen storage volume of the hydrogen management system do not meet the preset hydrogen storage fault condition. 4.根据权利要求1-3任一项所述的氢管理系统的氢气瓶阀状态检测方法,其特征在于,在判断所述氢管理系统的总储氢体积与所述有效储氢体积是否满足预设储氢故障条件之后,若判断结果为否,则还包括:4. The method for detecting the state of the hydrogen cylinder valve of the hydrogen management system according to any one of claims 1-3, wherein when judging whether the total hydrogen storage volume of the hydrogen management system and the effective hydrogen storage volume meet the requirements After preset hydrogen storage failure conditions, if the judgment result is no, it also includes: 判定出所述氢管理系统中所述氢气瓶阀不存在故障。It is determined that there is no fault in the hydrogen cylinder valve in the hydrogen management system. 5.根据权利要求1-3任一项所述的氢管理系统的氢气瓶阀状态检测方法,其特征在于,在判定出所述氢管理系统中所述氢气瓶的瓶阀存在故障之后,还包括:5. The method for detecting the state of the hydrogen cylinder valve of the hydrogen management system according to any one of claims 1-3, characterized in that, after determining that the cylinder valve of the hydrogen cylinder in the hydrogen management system is faulty, further include: 生成故障告警;其中,所述故障告警用于提示检修所述氢气瓶阀。A fault alarm is generated; wherein, the fault alarm is used to prompt maintenance of the hydrogen cylinder valve. 6.一种氢管理系统,其特征在于,包括:加氢模块、供氢模块、控制器及氢气瓶组;6. A hydrogen management system, characterized in that it includes: a hydrogenation module, a hydrogen supply module, a controller and a hydrogen cylinder group; 其中,所述氢气瓶组包括N个氢气瓶;N为正整数;Wherein, the hydrogen cylinder group includes N hydrogen cylinders; N is a positive integer; 各个所述氢气瓶设置有相应的氢气瓶阀及温度传感器;Each of the hydrogen cylinders is provided with a corresponding hydrogen cylinder valve and a temperature sensor; 各个所述氢气瓶并联,共用同一个压力传感器;Each of the hydrogen cylinders is connected in parallel and shares the same pressure sensor; 所述控制器分别与所述温度传感器及所述压力传感器相连,用于实现如权利要求1-5任一项所述的氢管理系统的氢气瓶阀状态检测方法。The controller is respectively connected with the temperature sensor and the pressure sensor, and is used to realize the hydrogen cylinder valve state detection method of the hydrogen management system according to any one of claims 1-5. 7.根据权利要求6所述的氢管理系统,其特征在于,N为4。7. The hydrogen management system according to claim 6, wherein N is 4. 8.根据权利要求6所述的氢管理系统,其特征在于,N为8。8. The hydrogen management system according to claim 6, wherein N is 8. 9.根据权利要求6-8任一项所述的氢管理系统,其特征在于,所述加氢模块用于通过加注口为各个所述氢气瓶加注氢气;9. The hydrogen management system according to any one of claims 6-8, wherein the hydrogenation module is used to fill each of the hydrogen cylinders with hydrogen through a filling port; 所述供氢模块用于将氢气进行减压后,供给用氢设备。The hydrogen supply module is used to depressurize the hydrogen and supply it to hydrogen-using equipment.
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