CN114233662B - Axial flow fan blade structure, axial flow fan and preparation method of axial flow fan - Google Patents
Axial flow fan blade structure, axial flow fan and preparation method of axial flow fan Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/384—Blades characterised by form
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/384—Blades characterised by form
- F04D29/386—Skewed blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/388—Blades characterised by construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/666—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by means of rotor construction or layout, e.g. unequal distribution of blades or vanes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
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Abstract
Description
技术领域Technical field
本发明涉及风机技术领域,具体为一种轴流风叶结构、轴流风机及其制备方法。The present invention relates to the technical field of fans, specifically an axial flow fan blade structure, an axial flow fan and a preparation method thereof.
背景技术Background technique
轴流风机作为一种传统流体机械,在厂区换气、矿井通风、家用电器等多方面具有广泛应用。随着当前社会的环保要求及人们的生活品质不断提升,轴流风机噪声问题受到了越来越多设计研发者的关注。As a traditional fluid machine, axial flow fans are widely used in factory ventilation, mine ventilation, household appliances, etc. With the current social environmental protection requirements and the continuous improvement of people's quality of life, the noise problem of axial flow fans has attracted the attention of more and more designers and developers.
空调设备噪声主要由震动噪声、气动噪声、电磁噪声等组成,其中外机用轴流风机的气动噪声占有较大比重。轴流风机气动噪声主要是由流体作用于旋转叶片及静止部件如导风圈等结构引起的。在叶顶区域,由于叶片外缘与导风圈的相互作用,使气流周期性冲击导风圈,引起风机旋转噪声。同时,由于叶片压力面与吸力面之间存在压力差,气流在叶片外缘处自压力面卷向吸力面形成叶顶泄露涡,使得该区域涡流噪声较大。此外,风叶攻角设计、轮毂设计等也会对轴流风机噪声有一定影响。The noise of air conditioning equipment mainly consists of vibration noise, aerodynamic noise, electromagnetic noise, etc., among which the aerodynamic noise of the axial flow fan used in the outdoor unit accounts for a large proportion. The aerodynamic noise of axial flow fans is mainly caused by the fluid acting on rotating blades and stationary parts such as air guide rings and other structures. In the blade top area, due to the interaction between the outer edge of the blade and the air guide ring, the airflow periodically impacts the air guide ring, causing fan rotation noise. At the same time, due to the pressure difference between the pressure surface and the suction surface of the blade, the airflow rolls from the pressure surface to the suction surface at the outer edge of the blade to form a tip leakage vortex, making the vortex noise in this area larger. In addition, the blade attack angle design, wheel hub design, etc. will also have a certain impact on the noise of the axial flow fan.
通过降低风机转速控制风机旋转噪声是常用的噪声控制方式,但该方法对风机风量性能有影响;在空调内部添加隔音棉一定程度能够改善噪声性能,但会造成产品成本提升;调整风叶外缘与导风圈的叶顶间隙能够有效控制叶顶泄露涡,但会影响风机整体性能,且该方法对加工精度要求较高。因此,需要对轴流风叶进行进一步改进,从而改善轴流风机叶顶处流动状态,抑制风机内部涡流发展,降低风机噪声,需要提供一种新的风叶结构。Controlling the fan rotation noise by reducing the fan speed is a common noise control method, but this method has an impact on the fan air volume performance; adding sound insulation cotton inside the air conditioner can improve the noise performance to a certain extent, but it will increase the product cost; adjust the outer edge of the fan blades The tip clearance with the air guide ring can effectively control the tip leakage vortex, but it will affect the overall performance of the fan, and this method requires high processing accuracy. Therefore, it is necessary to further improve the axial flow fan blades, so as to improve the flow state at the top of the axial flow fan blades, inhibit the development of eddy currents inside the fan, and reduce the fan noise. It is necessary to provide a new fan blade structure.
发明内容Contents of the invention
本发明的目的在于提供一种轴流风叶结构、轴流风机及其制备方法,以克服现有技术的不足,本申请能够控制叶顶处风叶与导风圈相互作用,抑制叶顶泄露涡的发展,改善风机气动性能,降低风机噪声。The purpose of the present invention is to provide an axial flow blade structure, an axial flow fan and a preparation method thereof to overcome the shortcomings of the existing technology. The present application can control the interaction between the blade and the air guide ring at the blade tip, and suppress the leakage of the blade tip. The development of vortex improves the aerodynamic performance of the fan and reduces the noise of the fan.
一种轴流风叶结构,包括叶片本体,叶片本体的外缘曲线为特征曲线S0,特征曲线S0为内凹曲线,叶片本体的外缘曲线两端分别为轴流风叶外缘前缘点A和轴流风叶外缘尾缘点B,特征曲线S0的两端分别与轴流风叶外缘前缘点A和轴流风叶外缘尾缘点B重合,轴流风叶外缘前缘点A为叶片前缘线与圆R=R2交点,尾缘点B为叶片尾缘线与圆R=R2交点,圆R=R2为外缘均匀无凹陷的轴流风机叶片半径。An axial flow fan blade structure includes a blade body. The outer edge curve of the blade body is a characteristic curve S0, and the characteristic curve S0 is a concave curve. The two ends of the outer edge curve of the blade body are respectively the leading edge points of the outer edge of the axial flow fan blade. A and the trailing edge point B on the outer edge of the axial flow blade. The two ends of the characteristic curve S0 coincide with the leading edge point A on the outer edge of the axial flow blade and the trailing edge point B on the outer edge of the axial flow blade respectively. The outer edge of the axial flow blade The leading edge point A is the intersection point of the blade leading edge line and the circle R=R2, the trailing edge point B is the intersection point of the blade trailing edge line and the circle R=R2, and the circle R=R2 is the radius of the axial flow fan blade with a uniform outer edge and no depression.
进一步的,特征曲线S0为仿蝶翼外沿型线。Furthermore, the characteristic curve S0 is the outer edge profile of the imitation butterfly wing.
进一步的,以轴流风叶外缘前缘点A和轴流风叶外缘尾缘点B连线为x向,垂直于连线为y向,特征曲线S0方程为:Further, taking the line connecting the leading edge point A on the outer edge of the axial flow blade and the trailing edge point B on the outer edge of the axial flow blade as the x direction, and perpendicular to the connecting line as the y direction, the characteristic curve S0 equation is:
其中,k为非零实数。Among them, k is a non-zero real number.
进一步的,R2/R3=0.96-0.98,R3为导风圈半径。Further, R2/R3=0.96-0.98, R3 is the radius of the air guide circle.
进一步的,轴流风叶外缘最大半径与最小半径差为t,t/R3的范围为0.01~0.05。Furthermore, the difference between the maximum radius and the minimum radius of the outer edge of the axial flow blade is t, and the range of t/R3 is 0.01 to 0.05.
一种轴流风机,包括风叶轮毂、叶片本体和导风圈,叶片本体周向阵列固定于风叶轮毂外圈,导风圈套设于叶片本体外圈,风叶轮毂的轴线与叶片本体旋转轴、导风圈中心线重合,导风圈的端部与风机外壳连接。An axial flow fan includes a blade hub, a blade body and an air guide ring. The circumferential array of the blade body is fixed on the outer ring of the blade hub. The air guide ring is sleeved on the outer ring of the blade body. The axis of the blade hub rotates with the blade body. The center lines of the shaft and the air guide ring coincide with each other, and the end of the air guide ring is connected to the fan shell.
进一步的,导风圈包括依次连接的圆弧段、竖直段和出口段,圆弧段为渐缩结构,竖直段的一端与圆弧段的最小圆弧半径端连接。Further, the air guide circle includes a circular arc section, a vertical section and an outlet section connected in sequence. The circular arc section has a tapered structure, and one end of the vertical section is connected to the minimum arc radius end of the circular arc section.
一种轴流风叶结构的制备方法,包括以下步骤:A method for preparing an axial flow fan blade structure, including the following steps:
S1,根据蝶蝶翼外沿轮廓数据,采用方程拟合建立仿蝶翼外沿型线;S1, based on the outer edge profile data of the butterfly wing, equation fitting is used to establish the outer edge profile of the imitation butterfly wing;
S2,取蝶翼外沿前缘点及尾缘点连线方向为x方向,连线垂直方向为y方向,形成仿蝶翼外沿型线方程,将仿蝶翼外沿型线进行整体缩放使其两端点分别与轴流风叶外缘前缘点及轴流风叶外缘尾缘点重合,得到叶片本体的外缘曲线为特征曲线,根据叶片本体的外缘曲线为特征曲线成型得到轴流风叶结构。S2, take the direction of the line connecting the leading edge point and the trailing edge point of the outer edge of the butterfly wing as the x direction, and the vertical direction of the connection as the y direction, form the outer edge profile equation of the imitation butterfly wing, and scale the outer edge profile of the imitation butterfly wing as a whole Make its two end points coincide with the leading edge point of the outer edge of the axial flow blade and the trailing edge point of the outer edge of the axial flow blade respectively. The outer edge curve of the blade body is obtained as the characteristic curve. The characteristic curve is formed according to the outer edge curve of the blade body. Axial flow fan blade structure.
进一步的,仿蝶翼外沿型线方程为:Furthermore, the equation of the outer edge of the imitation butterfly wing is:
其中,k为非零实数。Among them, k is a non-zero real number.
进一步的,轴流风叶外缘前缘点A为叶片前缘线与圆R=R2交点,尾缘点B为叶片尾缘线与圆R=R2交点,圆R=R2为外缘均匀无凹陷的轴流风机叶片半径,满足关系R2/R3=0.96-0.98,R3为导风圈半径,轴流风叶外缘最大半径与最小半径差为t,t/R3的范围为0.01~0.05。Further, the leading edge point A of the outer edge of the axial flow blade is the intersection point of the blade leading edge line and the circle R=R2, the trailing edge point B is the intersection point of the blade trailing edge line and the circle R=R2, and the circle R=R2 is the uniform outer edge. The radius of the concave axial flow fan blade satisfies the relationship R2/R3=0.96-0.98, R3 is the radius of the air guide ring, the difference between the maximum radius and the minimum radius of the outer edge of the axial flow fan blade is t, and the range of t/R3 is 0.01~0.05.
与现有技术相比,本发明具有以下有益的技术效果:Compared with the existing technology, the present invention has the following beneficial technical effects:
本发明一种轴流风叶结构,通过在轴流风机外缘设置凹陷结构,使叶片与导风圈相互作用较强的区域叶顶间隙增大,相互作用较弱的区域叶顶间隙减小,在维持风叶面积、风量不变的情况下改善内部流场,使气流在流经叶片吸力面后在叶片外缘中部的流动状态改善,有效控制该区域的叶顶泄露涡,降低叶顶附近的湍动能强度;同时使叶片外缘尾部气流脱落远离叶片吸力面,改善叶片表面局部压力脉动。The present invention is an axial flow fan blade structure. By arranging a recessed structure on the outer edge of the axial flow fan, the blade tip gap is increased in the area where the interaction between the blade and the air guide ring is strong, and the blade top gap is reduced in the area where the interaction is weak. , improve the internal flow field while maintaining the blade area and air volume, so that the flow state of the airflow in the middle of the blade outer edge after flowing through the blade suction surface is improved, effectively controlling the blade tip leakage vortex in this area, and reducing the blade tip The nearby turbulent kinetic energy intensity; at the same time, the airflow at the outer edge of the blade is shed away from the blade suction surface, thereby improving the local pressure pulsation on the blade surface.
进一步的,特征曲线前后外凸特征弥补了凹入区域的叶片面积,使叶片整体做功面积不变。Furthermore, the front and rear convex features of the characteristic curve make up for the blade area in the concave area, so that the overall work area of the blade remains unchanged.
本发明一种轴流风机,叶片本体周向阵列固定于风叶轮毂外圈,导风圈套设于叶片本体外圈,风叶轮毂的轴线与叶片本体旋转轴、导风圈中心线重合,导风圈的端部与风机外壳连接,叶片外缘中部附近凹入使局部叶顶间隙增大,减弱了该处叶片与导风圈相互作用,通过控制叶顶间隙处的叶顶泄露涡及尾缘处脱落涡方向,降低内部流场湍动能强度,减弱叶片、导风圈表面压力脉动,有效改善风机噪声。The invention is an axial flow fan. The circumferential array of the blade body is fixed on the outer ring of the blade hub. The air guide ring is sleeved on the outer ring of the blade body. The axis of the blade hub coincides with the rotation axis of the blade body and the center line of the air guide ring. The end of the wind ring is connected to the fan casing. The recess near the middle of the outer edge of the blade increases the local blade tip gap, which weakens the interaction between the blade and the wind guide ring. By controlling the tip leakage vortex and tail at the blade tip gap, The direction of shedding vortices at the edge reduces the turbulent kinetic energy intensity of the internal flow field, weakens the pressure pulsation on the surface of blades and air guide rings, and effectively improves fan noise.
附图说明Description of the drawings
图1是本发明实例中所述仿蝶翼型线的数据拟合图。Figure 1 is a data fitting diagram of the butterfly-like airfoil line in the example of the present invention.
图2是本发明实例中所述仿蝶翼轴流风叶的外形轮廓图。Figure 2 is an outline view of the butterfly-wing axial flow fan blade described in the example of the present invention.
图3是本发明实例中所述仿蝶翼轴流风叶的局部轮廓图。Figure 3 is a partial outline view of the butterfly-wing axial flow fan blade in the example of the present invention.
图4是本发明实例中所述仿蝶翼轴流风叶的结构示意图。Figure 4 is a schematic structural diagram of the butterfly wing axial flow fan blade in the example of the present invention.
图5是本发明实例中所述仿蝶翼轴流风叶的结构正视图。Figure 5 is a structural front view of the butterfly wing axial flow fan blade in the example of the present invention.
图6是本发明实例中所述仿蝶翼轴流风叶的结构左视图。Figure 6 is a structural left view of the butterfly wing axial flow fan blade in the example of the present invention.
图7是本发明实例中所述仿蝶翼轴流风机的结构示意图。Figure 7 is a schematic structural diagram of the butterfly wing axial flow fan described in the example of the present invention.
图8是本发明实施例中采用本发明仿蝶翼轴流风叶的空调室外机结构图。Figure 8 is a structural diagram of an outdoor unit of an air conditioner using imitated butterfly wing axial flow blades of the present invention in an embodiment of the present invention.
图9中的a为对比样机和图9中的b采用本发明仿蝶翼轴流风叶的空调室外机叶顶间隙处距导风圈2mm位置环面静压分布示意图。a in Figure 9 is a schematic diagram of the annular static pressure distribution of the air conditioner outdoor unit using the imitation butterfly wing axial flow blades of the present invention at a position 2 mm away from the air guide ring at the blade top gap of the comparative prototype and b in Figure 9 .
图10中的a为对比样机和图10中的b采用本发明仿蝶翼轴流风叶的空调室外机50%叶高截面湍动能分布云图。a in Figure 10 is a cloud diagram of turbulent kinetic energy distribution at 50% of the blade height section of the air conditioner outdoor unit using the butterfly wing axial flow blades of the present invention for a comparative prototype and b in Figure 10 .
图11中的a为对比样机和图11中的b采用本发明仿蝶翼轴流风叶的空调室外机风叶表面分布声压脉动时均值示意图。a in Figure 11 is a schematic diagram of the mean value of the sound pressure pulsation distributed on the surface of the air-conditioning outdoor unit fan blade using the butterfly wing axial flow fan blade of the present invention for a comparison prototype and b in Figure 11 .
图12中的a对比样机和图12中的b采用本发明仿蝶翼轴流风叶的空调室外机导风圈表面声压脉动时均值示意图。The comparison prototype in a in Figure 12 and the b in Figure 12 are schematic diagrams of the average sound pressure pulsation on the surface of the air guide ring of the air conditioner outdoor unit using the butterfly wing axial flow fan blades of the present invention.
图13为采用本发明仿蝶翼轴流风叶的空调室外机声压级频谱对比图。Figure 13 is a comparison chart of the sound pressure level spectrum of an air conditioner outdoor unit using butterfly-wing axial flow blades of the present invention.
图中,1100—风叶轮毂;1200—叶片本体;1210—叶片前缘;1220—叶片尾缘;1230—叶片外缘;1231—前侧外凸特征;1232—后侧外凸特征;1300—风叶轴孔;1400—导风圈;1410—圆弧段;1420—竖直段;1430—出口段。In the figure, 1100—blade hub; 1200—blade body; 1210—blade leading edge; 1220—blade trailing edge; 1230—blade outer edge; 1231—front convex feature; 1232—rear convex feature; 1300— Blade shaft hole; 1400—air guide ring; 1410—arc section; 1420—vertical section; 1430—exit section.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细描述:The present invention will be described in further detail below in conjunction with the accompanying drawings:
如图2所示,一种轴流风叶结构,包括叶片本体,叶片本体的外缘曲线为特征曲线S0,叶片本体的外缘曲线两端分别为轴流风叶外缘前缘点A和轴流风叶外缘尾缘点B,以轴流风叶外缘前缘点A和轴流风叶外缘尾缘点B连线为x向,垂直于连线为y向,特征曲线S0方程为:As shown in Figure 2, an axial flow blade structure includes a blade body. The outer edge curve of the blade body is the characteristic curve S0. The two ends of the outer edge curve of the blade body are respectively the leading edge point A and the outer edge of the axial flow blade. The axial flow blade outer edge trailing edge point B, the line connecting the axial flow blade outer edge leading edge point A and the axial flow blade outer edge trailing edge point B is the x direction, and the line perpendicular to the connecting line is the y direction, the characteristic curve S0 The equation is:
其中,k为非零实数,用以控制仿生外缘范围。Among them, k is a non-zero real number used to control the bionic outer edge range.
轴流风叶外缘前缘点A为叶片前缘线与圆R=R2交点,尾缘点B为叶片尾缘线与圆R=R2交点。圆R=R2为外缘均匀无凹陷的轴流风机叶片半径。The leading edge point A of the outer edge of the axial flow blade is the intersection point of the blade leading edge line and the circle R=R2, and the trailing edge point B is the intersection point of the blade trailing edge line and the circle R=R2. Circle R=R2 is the radius of the axial flow fan blade with a uniform outer edge and no depression.
如图1、图3所示,本申请对叶片本体的外缘进行优化,获取外缘曲线,外缘曲线两端分别为轴流风叶外缘前缘点A和轴流风叶外缘尾缘点B,轴流风叶外缘前缘点A和轴流风叶外缘尾缘点B之间设置凹陷的凹入分布点C,ACB曲线为叶片外缘特征曲线S0。特征曲线S0在C点处向叶片内部凹入,形成前侧外凸特征曲线AC及后侧外凸特征曲线CB,其型线为仿蝶翼外沿型线变形获得。As shown in Figures 1 and 3, this application optimizes the outer edge of the blade body and obtains the outer edge curve. The two ends of the outer edge curve are respectively the leading edge point A of the outer edge of the axial flow blade and the outer edge tail of the axial flow blade. Edge point B, a concave distribution point C is set between the leading edge point A of the outer edge of the axial flow blade and the trailing edge point B of the outer edge of the axial flow blade. The ACB curve is the blade outer edge characteristic curve S0. The characteristic curve S0 is concave toward the inside of the blade at point C, forming a convex characteristic curve AC on the front side and a convex characteristic curve CB on the rear side. Their shapes are obtained by deforming the outer edge of the imitation butterfly wing.
取仿蝶翼型线两端点分别为a点和b点,仿蝶翼型线中部凹点为c。Take the two end points of the imitation butterfly airfoil line as points a and b respectively, and the concave point in the middle of the imitation butterfly airfoil line as c.
本申请采用仿蝶翼外沿结构,通过提取大绢斑蝶蝶翼外沿轮廓数据,采用方程拟合仿蝶翼外沿型线;取蝶翼外沿前缘点及尾缘点连线方向为x方向,连线垂直方向为y方向,形成仿蝶翼外沿型线方程为:This application adopts the outer edge structure of the imitation butterfly wing. By extracting the outer edge contour data of the silk butterfly wing, the equation is used to fit the outer edge profile of the imitation butterfly wing. The direction of the line connecting the leading edge point and the trailing edge point of the outer edge of the butterfly wing is In the x direction, the vertical direction of the connecting line is the y direction, and the equation of the outer edge of the imitation butterfly wing is:
其中,k为非零实数。Among them, k is a non-zero real number.
蝶翼整体形状接近三角形,而轴流风叶外侧更接近圆弧,故需对蝶翼外沿型线变形处理。将仿蝶翼外沿型线进行整体缩放使两端点a、b分别与轴流风叶外缘前缘点A及轴流风叶外缘尾缘点B重合,使圆弧AB内圈与圆R=R1外圈相切,圆R=R1用以控制蝶翼型线基线的相对位置,当R1取最小值时AB为直线;R1取最大值时圆弧AB落在圆R=R2上。R2为外缘均匀无凹陷的轴流风机叶片半径,即叶片外缘最大半径,满足关系R2/R3=0.96-0.98,R3为导风圈半径。The overall shape of the butterfly wing is close to a triangle, while the outside of the axial flow blade is closer to an arc, so the outer edge of the butterfly wing needs to be deformed. Scale the outer edge of the imitation butterfly wing as a whole so that the two end points a and b coincide with the leading edge point A of the axial flow blade outer edge and the trailing edge point B of the axial flow blade outer edge respectively, so that the inner circle of the arc AB is aligned with the circle R=R1 is tangent to the outer ring, and the circle R=R1 is used to control the relative position of the butterfly airfoil line baseline. When R1 takes the minimum value, AB is a straight line; when R1 takes the maximum value, the arc AB falls on the circle R=R2. R2 is the radius of the axial flow fan blade with a uniform outer edge and no depression, which is the maximum radius of the outer edge of the blade, satisfying the relationship R2/R3 = 0.96-0.98, and R3 is the radius of the air guide ring.
将仿蝶翼型线弦ab弯曲变形并与圆弧AB重合,型线各点随弦线变形,使曲线ACB上各点到圆弧AB上的距离与曲线acb上各点到弦线ab的距离一致,从而构建叶片仿蝶翼外缘。调节参数k使满足R1取最大值时,曲线ACB与圆R=R3相切。轴流风叶外缘最大半径与最小半径差为t,t/R3的范围为0.01~0.05。Bend and deform the butterfly airfoil line chord ab and coincide with the arc AB. Each point of the profile deforms with the chord line, so that the distance from each point on the curve ACB to the arc AB is equal to the distance from each point on the curve acb to the chord line ab. The distance is consistent to create a butterfly-like outer edge of the blade. Adjust the parameter k so that when R1 takes the maximum value, the curve ACB is tangent to the circle R=R3. The difference between the maximum radius and the minimum radius of the outer edge of the axial flow blade is t, and the range of t/R3 is 0.01 to 0.05.
通过在轴流风机外缘设置仿蝶翼凹凸结构,使叶片与导风圈相互作用较强的区域叶顶间隙增大,相互作用较弱的区域叶顶间隙减小,在维持风叶面积、风量不变的情况下改善内部流场。采用本设计,使气流在流经叶片吸力面后在叶片外缘中部的流动状态改善,有效控制该区域的叶顶泄露涡,降低叶顶附近的湍动能强度;同时使叶片外缘尾部气流脱落远离叶片吸力面,改善叶片表面局部压力脉动。前后外凸特征弥补了凹入区域的叶片面积,使叶片整体做功面积不变。By arranging a concave and convex structure imitating a butterfly wing on the outer edge of the axial flow fan, the blade tip gap is increased in the area where the interaction between the blade and the air guide ring is strong, and the blade tip gap is reduced in the area where the interaction is weak. While maintaining the blade area, Improve the internal flow field while maintaining the same air volume. This design improves the flow state of the airflow in the middle of the blade outer edge after passing through the blade suction surface, effectively controls the blade tip leakage vortex in this area, and reduces the turbulent kinetic energy intensity near the blade tip; at the same time, the airflow at the rear of the blade outer edge is shed Stay away from the blade suction surface to improve local pressure pulsation on the blade surface. The front and rear convex features make up for the blade area in the concave area, keeping the overall work area of the blade unchanged.
一种轴流风机,包包括风叶轮毂1100、叶片本体1200和导风圈1400,叶片本体1200周向阵列固定于风叶轮毂1100外圈,导风圈1400套设于叶片本体1200外圈,风叶轮毂1100的轴线与叶片本体1200旋转轴、导风圈1400中心线重合,导风圈1400的端部与风机外壳连接,导风圈包括依次连接的圆弧段1410、竖直段1420和出口段1430,圆弧段1410为渐缩结构,竖直段1420的一端与圆弧段1410的最小圆弧半径端连接。通过控制叶顶间隙处的叶顶泄露涡及尾缘处脱落涡方向,降低内部流场湍动能强度,减弱叶片、导风圈表面压力脉动,有效改善风机噪声。An axial flow fan includes a blade hub 1100, a blade body 1200 and an air guide ring 1400. The blade body 1200 circumferential array is fixed on the outer ring of the blade hub 1100, and the air guide ring 1400 is sleeved on the outer ring of the blade body 1200. The axis of the blade hub 1100 coincides with the rotation axis of the blade body 1200 and the center line of the air guide ring 1400. The end of the air guide ring 1400 is connected to the fan shell. The air guide ring includes arc segments 1410, vertical segments 1420 and 1420 connected in sequence. The exit section 1430 and the arc section 1410 have a tapered structure, and one end of the vertical section 1420 is connected to the minimum arc radius end of the arc section 1410. By controlling the direction of the tip leakage vortex at the tip gap and the shedding vortex at the trailing edge, the intensity of the turbulent kinetic energy of the internal flow field is reduced, the pressure pulsation on the surface of the blade and air guide ring is weakened, and the fan noise is effectively improved.
斑蝶科绢斑蝶属的大绢斑蝶具有长途迁徙习性,其单日飞行最高距离可达200km,具有较强飞行能力。在飞行过程中,大绢斑蝶翅膀扑动频率较低,主要依靠自身外形结构特征有效利用海面气流进行滑翔。由于大绢斑蝶飞行速度与空调用轴流风机入口气流速度处于相同量级,因此可以通过仿生研究提取大绢斑蝶翅膀外沿凹入结构特征,进行重构优化后应用于轴流风机叶片设计,调节风机叶顶附近流动状态。The giant silk butterfly of the genus Silica in the family Meloididae has the habit of long-distance migration. Its maximum flight distance in a single day can reach 200km, and it has strong flight ability. During flight, the silk butterfly's wings flapping frequency is low, and it mainly relies on its shape and structural characteristics to effectively utilize sea surface airflow to glide. Since the flight speed of the giant silk butterfly is in the same order of magnitude as the inlet airflow speed of the axial flow fan for air conditioning, the concave structural features of the outer edge of the butterfly's wings can be extracted through bionic research, reconstructed and optimized, and then applied to the axial flow fan blades Designed to adjust the flow state near the top of the fan blades.
通过在轴流风机外缘设置仿蝶翼凹凸结构,使叶片与导风圈相互作用较强的区域叶顶间隙增大,相互作用较弱的区域叶顶间隙减小,在维持风叶面积、风量不变的情况下改善内部流场。采用本设计,使气流在流经叶片吸力面后在叶片外缘中部的流动状态改善,有效控制该区域的叶顶泄露涡,降低叶顶附近的湍动能强度;同时使叶片外缘尾部气流脱落远离叶片吸力面,改善叶片表面局部压力脉动。前后外凸特征弥补了凹入区域的叶片面积,使叶片整体做功面积不变。By arranging a concave and convex structure imitating a butterfly wing on the outer edge of the axial flow fan, the blade tip gap is increased in the area where the interaction between the blade and the air guide ring is strong, and the blade tip gap is reduced in the area where the interaction is weak. While maintaining the blade area, Improve the internal flow field while maintaining the same air volume. This design improves the flow state of the airflow in the middle of the blade outer edge after passing through the blade suction surface, effectively controls the blade tip leakage vortex in this area, and reduces the turbulent kinetic energy intensity near the blade tip; at the same time, the airflow at the rear of the blade outer edge is shed Stay away from the blade suction surface to improve local pressure pulsation on the blade surface. The front and rear convex features make up for the blade area in the concave area, keeping the overall work area of the blade unchanged.
通过控制叶顶间隙处的叶顶泄露涡及尾缘处脱落涡方向,降低内部流场湍动能强度,减弱叶片、导风圈表面压力脉动,有效改善风机噪声。By controlling the direction of the tip leakage vortex at the tip gap and the shedding vortex at the trailing edge, the intensity of the turbulent kinetic energy of the internal flow field is reduced, the pressure pulsation on the surface of the blade and air guide ring is weakened, and the fan noise is effectively improved.
实施例:Example:
如图2至图7所示,轴流风叶结构,包括风叶轮毂1100、轴流叶片1200和风叶轴孔1300,风叶轮毂、风叶轴孔的中心线与轴流叶片旋转轴重合。轴流叶片均匀连接在轮毂圆周方向,轴流叶片三条边线分别为叶片前缘1210、叶片尾缘1220、叶片外缘1230。叶片外缘存在凹入特征将外缘分为前侧外凸特征1231和后侧外凸特征1232。As shown in Figures 2 to 7, the axial flow blade structure includes a blade hub 1100, an axial blade 1200 and a blade shaft hole 1300. The center lines of the blade hub and blade shaft holes coincide with the rotation axis of the axial flow blade. The axial flow blades are evenly connected in the circumferential direction of the hub. The three edges of the axial flow blades are the blade leading edge 1210, the blade trailing edge 1220, and the blade outer edge 1230. The existence of concave features on the outer edge of the blade divides the outer edge into a front convex feature 1231 and a rear convex feature 1232.
如图7所示,一种轴流风机,包括风叶轮毂1100、轴流叶片1200、和导风圈1400。导风圈包括圆弧段1410、竖直段1420、出口段1430。圆弧段1410沿圆弧线向内延伸半径缩小并与竖直段1420连接,竖直段1420垂直向后延伸至出口段1430。风叶轮毂、导风圈中心线与轴流叶片旋转轴重合。As shown in Figure 7, an axial flow fan includes a blade hub 1100, axial flow blades 1200, and an air guide ring 1400. The air guide circle includes an arc section 1410, a vertical section 1420, and an outlet section 1430. The arc segment 1410 extends inward along the arc line with a reduced radius and is connected to the vertical segment 1420. The vertical segment 1420 extends vertically backward to the exit segment 1430. The center lines of the impeller hub and air guide ring coincide with the rotation axis of the axial flow blades.
气流经导风圈1400收集经圆弧段1410进入叶片旋转区域,冲击叶片前缘1210后沿上下两侧通过叶片吸力面、压力面。在叶顶位置,部分气流在流过前侧外凸特征1231后从压力面转向吸力面,冲击抑制该处吸力面脱落涡发展。叶片外缘中部附近凹入使局部叶顶间隙增大,减弱了该处叶片与导风圈相互作用。The airflow is collected through the air guide ring 1400 and enters the blade rotation area through the arc section 1410. After impacting the blade leading edge 1210, it passes through the blade suction surface and pressure surface along the upper and lower sides. At the blade tip position, part of the airflow turns from the pressure surface to the suction surface after passing through the convex feature 1231 on the front side, and the impact inhibits the development of shedding vortices on the suction surface there. The concavity near the middle of the outer edge of the blade increases the local blade tip gap and weakens the interaction between the blade and the wind guide ring there.
选取空调室外机对比样机,其内部轴流风机结构参数如表1。针对该对比样机结构设置仿蝶翼轴流风叶实施例建立对比组。该实施例风叶外缘最大半径和最小半径差t选取0.021。对比样机和实施例除轴流风叶外缘特征外完全相同。An air-conditioning outdoor unit comparison prototype was selected, and its internal axial flow fan structural parameters are shown in Table 1. A comparison group was established based on the embodiment of the comparison prototype structure equipped with imitation butterfly wing axial flow fan blades. In this embodiment, the difference t between the maximum radius and the minimum radius of the outer edge of the blade is selected to be 0.021. The comparative prototype and the embodiment are identical except for the outer edge features of the axial flow blades.
采用CFD软件建立全三维流体域模型,根据室外机风道系统将流体域划分为进口延伸区、进口箱体区、换热器区、箱体主体区、叶轮旋转区、出口网罩区、出口延伸区七部分如图8所示。为控制边界条件设置,进、出口延伸区分别向上游、下游延伸2倍特征长度。对计算域进行非结构网格划分,为保证数值计算的准确性和有效性,对网格进行无关性验证,最终选定叶轮区网格数为453万,总网格数为1074万。CFD software is used to establish a full three-dimensional fluid domain model. According to the outdoor unit air duct system, the fluid domain is divided into the inlet extension area, the inlet box area, the heat exchanger area, the box main area, the impeller rotation area, the outlet grille area, and the outlet. The seven parts of the extension area are shown in Figure 8. In order to control the boundary condition settings, the inlet and outlet extension areas extend upstream and downstream respectively by twice the characteristic length. The calculation domain was divided into non-structural grids. In order to ensure the accuracy and effectiveness of the numerical calculation, the grids were verified for irrelevance. The number of grids in the impeller area was finally selected to be 4.53 million, and the total number of grids was 10.74 million.
表1对比样机结构参数Table 1 Comparison of prototype structural parameters
采用ANSYS Fluent软件对该风机内部流场进行数值计算,控制方程为Navier-Stokes方程,湍流计算采用Realizable k-e模型,近壁方程采用标准壁面函数,压力速度耦合采用SIMPLE算法,压力离散格式采用PRESTO!格式,动量方程、能量方程和湍流耗散方程均采用二阶迎风格式,计算收敛残差设置为10-4。进出口均给定压力边界条件,进口总压设置为1个大气压,出口静压设置为1个大气压。叶轮区设置为旋转区域,定常计算采用FrameMotion模型,设定旋转区域转速为954rpm。以定常计算结果作为初值进行非定常计算,设置时间步长为0.0001s,使叶轮转动10个周期并监测导风圈壁面静压及进出口流量趋于稳定,判断计算收敛。在非定常收敛基础上求解FW-H方程以计算气动噪声,以叶轮、电机、导风圈、网罩等结构壁面为噪声源,按照国标要求设置监测接收点。ANSYS Fluent software was used to numerically calculate the internal flow field of the fan. The control equation was the Navier-Stokes equation, the turbulence calculation used the Realizable ke model, the near-wall equation used the standard wall function, the pressure-velocity coupling used the SIMPLE algorithm, and the pressure discretization format used PRESTO! Format, the momentum equation, energy equation and turbulence dissipation equation all adopt the second-order upwind format, and the calculation convergence residual is set to 10 -4 . Pressure boundary conditions are given at both the inlet and outlet, the total pressure at the inlet is set to 1 atmosphere, and the static pressure at the outlet is set to 1 atmosphere. The impeller area is set as the rotating area, the steady calculation adopts the FrameMotion model, and the rotational speed of the rotating area is set to 954 rpm. Use the steady calculation results as the initial value to perform unsteady calculations, set the time step to 0.0001s, rotate the impeller for 10 cycles, and monitor the static pressure on the wall of the air guide ring and the inlet and outlet flow rates to stabilize, and judge the calculation convergence. The FW-H equation is solved on the basis of unsteady convergence to calculate aerodynamic noise. Structural walls such as impellers, motors, wind guides, and grilles are used as noise sources, and monitoring and receiving points are set up in accordance with national standards.
对比样机和本发明实施例叶顶间隙处距导风圈2mm位置环面静压分布如图9中的a和图9中的b所示。从图9中的a和图9中的b中可以看出,本发明实施例在该区域低压面积小于对比样机,即有效控制了该处叶顶泄露涡;同时,采用本发明实施例叶顶泄露涡发展轨迹与叶片间夹角增大,也使泄露涡远离叶片吸力面。图10中的a和图10中的b为50%叶高截面湍动能分布云图对比,本发明实施例叶顶位置湍动能强度明显降低,即该区域涡流强度降低,与静压分布特征一致。叶顶附近泄露涡强度降低能够有效改善风道系统噪声性能。图11中的a、图11中的b、图12中的a和图12中的b分别为轴流风叶表面、导风圈表面声压脉动时均值分布,从图中可以看出,采用本发明实施例的轴流风叶表面、导风圈表面声压脉动时均值均有所降低,这是由于该区域附近的内部涡流减弱,其产生的不规律的局部压力脉动减弱,局部声源强度随之减弱。The annular static pressure distribution of the comparative prototype and the embodiment of the present invention at a position 2 mm away from the air guide ring at the blade tip clearance is shown in a in Figure 9 and b in Figure 9 . It can be seen from a in Figure 9 and b in Figure 9 that the low pressure area in this area of the embodiment of the present invention is smaller than that of the comparative prototype, that is, the leakage vortex at the blade tip is effectively controlled; at the same time, the blade tip of the embodiment of the present invention is The angle between the development trajectory of the leakage vortex and the blade increases, which also makes the leakage vortex move away from the blade suction surface. Figure 10 a and Figure 10 b are comparisons of turbulent kinetic energy distribution nephograms at 50% blade height section. According to the embodiment of the present invention, the turbulent kinetic energy intensity at the blade tip position is significantly reduced, that is, the vortex intensity in this area is reduced, which is consistent with the static pressure distribution characteristics. The reduction in leakage vortex intensity near the blade tip can effectively improve the noise performance of the air duct system. a in Figure 11, b in Figure 11, a in Figure 12 and b in Figure 12 are respectively the mean distribution of sound pressure pulsation on the surface of the axial flow blade and the air guide ring surface. As can be seen from the figure, using In the embodiment of the present invention, the average value of the sound pressure pulsation on the surface of the axial flow blade and the surface of the air guide ring is reduced. This is because the internal vortex near this area is weakened, and the irregular local pressure pulsation generated by it is weakened, and the local sound source is weakened. The intensity then diminishes.
对比组在954rpm工况下风量、噪声参数对比见表2,声压级频谱对比见图13。The comparison of the air volume and noise parameters of the comparison group under the working condition of 954 rpm is shown in Table 2, and the comparison of the sound pressure level spectrum is shown in Figure 13.
表2对比样机和本发明实施例风量、噪声对比结果Table 2 Comparison results of air volume and noise between the prototype and the embodiment of the present invention
在相同转速条件下,实施例与对比样机风量基本相同,功率下降1.2%,噪声降低2.9dB。相比于现行轴流风机噪声控制方案,本发明采用仿蝶翼式轴流风叶设计有效改善了叶顶间隙附近泄露涡,减弱了叶片、风圈表面压力脉动强度,在控制风机风量基本不变的情况下改善了风机气动性能,降低风机功率及风机涡流噪声。Under the same rotation speed condition, the air volume of the embodiment and the comparison prototype is basically the same, the power is reduced by 1.2%, and the noise is reduced by 2.9dB. Compared with the current axial flow fan noise control scheme, the present invention uses a butterfly-type axial flow fan blade design to effectively improve the leakage vortex near the blade tip gap, weaken the pressure pulsation intensity on the blades and wind ring surfaces, and is basically ineffective in controlling the fan air volume. The aerodynamic performance of the fan is improved under changing conditions, and the fan power and fan eddy current noise are reduced.
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