CN114226460A - Titanium alloy rod wire rolling system - Google Patents
Titanium alloy rod wire rolling system Download PDFInfo
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- CN114226460A CN114226460A CN202111557002.7A CN202111557002A CN114226460A CN 114226460 A CN114226460 A CN 114226460A CN 202111557002 A CN202111557002 A CN 202111557002A CN 114226460 A CN114226460 A CN 114226460A
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- rod
- fixedly connected
- hydraulic telescopic
- titanium alloy
- telescopic rod
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 96
- 238000005096 rolling process Methods 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 210000000078 claw Anatomy 0.000 claims abstract description 20
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 230000005484 gravity Effects 0.000 claims description 23
- 238000004804 winding Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 15
- 230000006698 induction Effects 0.000 claims description 13
- 239000010802 sludge Substances 0.000 claims description 11
- 230000008602 contraction Effects 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 77
- 239000002184 metal Substances 0.000 abstract description 77
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 12
- 230000009471 action Effects 0.000 abstract description 8
- 238000001125 extrusion Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 241001170716 Garra gotyla Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a titanium alloy bar wire rolling system, which comprises: the intelligent mechanical arm claw is arranged on the support base; a rolling impact rolling mechanism is connected between the intelligent mechanical arm claw and the supporting base in a matching manner; the rolling impact rolling mechanism includes: the device comprises a first hydraulic telescopic rod, a support column, a first connecting guide rail, a moving clamp plate, an extension distance control mechanism, a gear ring, a linkage rack, a driving motor, a first pressure sensing switch and a pressing mechanism. The moving splints on the left side and the right side of the invention perform reciprocating opposite transverse movement linkage under the action of the gear ring and the linkage rack, the high-temperature titanium alloy metal body rolls relative to the moving splints in the process, and because the left moving splint and the right moving splint which are paired continuously extrude towards the middle, the extruded and deformed high-temperature titanium alloy metal body continuously impacts the end surface of the moving splint to gradually shape the bar body in the process that the high-temperature titanium alloy metal body rolls relative to the moving splint.
Description
Technical Field
The invention relates to the technical field of titanium alloy processing, in particular to a titanium alloy bar and wire rolling system.
Background
The titanium alloy rod is a slender part made of titanium alloy, and can be secondarily processed for building engineering, indoor decoration and the like. The titanium alloy wire has the advantages of light weight, high strength and beautiful appearance, is widely used for modern construction, and can be processed into related products such as titanium alloy wires and the like according to requirements; when a general titanium alloy rod is processed, the obtained high-temperature titanium alloy metal body which is not completely solidified needs to be smashed into a corresponding square block body through impact equipment, before impact, the high-temperature titanium alloy metal body needs to be pressed into a corresponding width through extrusion equipment, subsequent processing is convenient for the rod body with the corresponding diameter, the operation needs to be additionally performed through equipment, the forming efficiency is low, the equipment for processing the titanium alloy rod is inconvenient to switch and process titanium alloy wires, in the processing process, once the high-temperature material body drops, danger is easily generated, and the processing equipment cannot be safely processed.
Disclosure of Invention
The invention aims to provide a titanium alloy bar and wire rolling system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a titanium alloy rod and wire rolling system comprising: the intelligent mechanical arm claw is arranged on the support base; a rolling impact rolling mechanism is connected between the intelligent mechanical arm claw and the supporting base in a matching manner; the rolling impact rolling mechanism includes: the device comprises a first hydraulic telescopic rod, a support column, a first connecting guide rail, a moving clamp plate, an extension distance control mechanism, a gear ring, a linkage rack, a driving motor, a first pressure sensing switch and a pressing mechanism; the supporting columns are vertically and fixedly connected to the supporting base in pairs at the left and right; the first connecting guide rail is horizontally and fixedly connected to the upper end of the supporting column; the first hydraulic telescopic rod is horizontally connected to the first connecting guide rail in a sliding manner; the movable clamping plate is vertically and fixedly connected to the telescopic end of the first hydraulic telescopic rod; the extension distance control mechanism is connected to the first hydraulic telescopic rod; the driving motor is fixedly connected to the position right above the supporting base; the intelligent mechanical arm claw is arranged at the main shaft end of the driving motor; the gear ring is horizontally and fixedly connected to a main shaft end of the driving motor; the linkage rack is horizontally and fixedly connected to the upper side of the fixed end of the first hydraulic telescopic rod, and the gear ring is meshed with the linkage racks on the two sides; the first pressure induction switches are arranged in front and back end heads of the first connecting guide rail in pairs, and the first pressure induction switches on the front side and the back side are respectively and electrically connected with a forward and reverse rotation control circuit of the driving motor; the pressing mechanism is arranged below the moving clamping plate; the titanium alloy wire processing mechanism is connected to the supporting base, and meanwhile, the anti-falling protection mechanism is further arranged in the middle of the supporting base.
Preferably, the extension distance control mechanism includes: the device comprises a first threaded connecting sleeve, a first threaded adjusting rod, a baffle, a stop key switch, a bump and a length scale rod; the first threaded connecting sleeve is fixedly connected above the fixed end of the first hydraulic telescopic rod; the first threaded adjusting rod is horizontally connected to the first threaded connecting sleeve in a penetrating mode through threads; the baffle is vertically arranged at the end of the first thread adjusting rod close to the moving clamp plate, and the upper end of the baffle is rotatably connected with the end of the first thread adjusting rod; the length ruler rod is horizontally and fixedly connected to the upper side of the baffle; the shutdown key switch is arranged on the baffle; the shutdown key switch is electrically connected with the shutdown control circuit of the first hydraulic telescopic rod; the lug is fixedly connected to the telescopic end of the first hydraulic telescopic rod.
Preferably, the pressing mechanism includes: the second hydraulic telescopic rod, the curved surface supporting plate and the limiting mechanism are arranged on the second hydraulic telescopic rod; the curved surface supporting plate is arranged below the moving clamping plate, and the second hydraulic telescopic rod is fixedly connected to the supporting base; the curved surface supporting plate is fixedly connected to the upper end of the second hydraulic telescopic rod; the stop gear includes: the second connecting guide rail, the second threaded connecting sleeve, the second threaded adjusting rod, the cross rod, the limiting ejector rod, the connecting spring and the second pressure sensing switch; the second connecting guide rail is horizontally and fixedly connected to the outer wall of the front side of the curved supporting plate; the second threaded connecting sleeve is connected to the second connecting guide rail in a sliding manner; the second threaded adjusting rod is vertically connected to the second threaded connecting sleeve in a penetrating mode through threads; the cross rod is horizontally arranged at the upper end of the second threaded adjusting rod, and the front end of the cross rod is rotatably connected with the upper end of the second threaded adjusting rod through a bearing; the upper end of the limiting ejector rod is inserted into the lower side of the tail end of the cross rod in a sliding mode, and the limiting ejector rod is connected with the cross rod through the connecting spring; the second pressure sensing switch is mounted to the upper end of the limiting ejector rod and electrically connected with an alarm.
Preferably, the titanium alloy wire processing mechanism includes: the device comprises a cone guide cylinder, a third hydraulic telescopic rod, a winding motor, a rotating plate, a small electric telescopic rod, a clamping block, a temperature sensing switch, a third pressure sensing switch, a fan, a rotary table, an electric guide rail and a sliding transverse plate; the electric guide rail is horizontally arranged on the support base, the sliding transverse plate is connected onto the electric guide rail in a sliding mode, the second hydraulic telescopic rod is vertically and fixedly connected onto the sliding transverse plate, and the rotary plate is horizontally and rotatably connected to the upper side of the rear end of the sliding transverse plate; the third hydraulic telescopic rods are vertically and fixedly connected to the rotary table in a left-right paired mode, and the cone guide cylinders are fixedly connected to the upper end of the third hydraulic telescopic rods; the winding motor is fixedly connected to the lower side of the cone guide cylinder; the clamping block is horizontally and fixedly connected to a main shaft end of the winding motor; the small electric telescopic rods are vertically and fixedly connected to the left end and the right end of the clamping block in pairs; the clamping block is fixedly connected to the upper end of the small electric telescopic rod; the temperature sensing switch is mounted to the lower side of the clamping block; the temperature sensing switch is electrically connected with a contraction control circuit of the small electric telescopic rod; the fan is installed at the lower side of the winding motor, and the third pressure sensing switches are installed at the left side and the right side of the upper end face of the rotating plate; the third pressure sensing switch is electrically connected with the winding motor and the fan.
Preferably, an arc convex inclined plane is arranged in the middle of the upper end face of the rotating plate.
Preferably, the drop-preventing protection mechanism includes: the device comprises a storage cylinder, sludge, a gravity sensing switch, a piston cylinder, a sucker head, a small-size inner cavity, a large-size inner cavity, a lower pull rod, a first rubber piston block, a gravity block, a second rubber piston block, a rubber pad and a rubber convex plate body; the containing cylinder is fixedly connected to the position of the second hydraulic telescopic rod; the sludge is filled in the storage barrel; the gravity sensing switch is mounted at the lower end of the second hydraulic telescopic rod and is electrically connected with a contraction control circuit of the second hydraulic telescopic rod; the piston cylinder is fixedly connected to the outer part of the containing cylinder around the equal distance; the straw heads are arranged to the edge of the upper end of the containing cylinder at equal intervals in a surrounding mode, and are communicated with the upper end of the piston cylinder; the small-size inner cavity is formed in the upper side of the interior of the piston cylinder, the large-size inner cavity is formed in the lower side of the interior of the piston cylinder, the first rubber piston block is connected in the small-size inner cavity in a matched sliding mode, and the gravity block is fixedly connected to the lower side of the first rubber piston block; the second rubber piston block is connected in the large-size inner cavity in a matched mode, the lower pull rod penetrates through the first rubber piston block and the second rubber piston block in a sliding mode, a limiting convex block is arranged at the upper end of the lower pull rod, and the lower end of the lower pull rod is fixedly connected with the telescopic end of the second hydraulic telescopic rod; the rubber convex plate bodies are distributed on the end face of the rubber pad at equal intervals.
Preferably, the upper end of the storage barrel is connected with a funnel guide sleeve.
Preferably, a sealing plug is embedded in the outer wall of the lower end of the piston cylinder.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the pair of moving clamping plates extrude the high-temperature titanium alloy metal body towards the middle through the first hydraulic telescopic rod, meanwhile, the high-temperature titanium alloy metal body rotates by means of the driving motor, the moving clamping plates on the left side and the right side reciprocate under the action of the gear ring and the linkage rack to perform opposite transverse movement linkage, the high-temperature titanium alloy metal body rolls relative to the moving clamping plates in the process, and the pair of moving clamping plates on the left side and the right side continuously extrude towards the middle, so that the high-temperature titanium alloy shaping metal body subjected to extrusion deformation continuously impacts the end faces of the moving clamping plates in the rolling process of the high-temperature titanium alloy metal body relative to the moving clamping plates, a rod body is gradually formed, namely, the metal body is rubbed by means of the pair of moving clamping plates, so that the metal body becomes a titanium alloy rod body, and the forming efficiency is improved; when the titanium alloy wire needs to be processed, the cone guide cylinder is switched to the position below the moving clamp plate, then the pushing of the third hydraulic telescopic rod and the original first hydraulic telescopic rod are used for driving the moving clamp plate to act on the metal body, so that the titanium alloy metal body extruded from the bottom of the cone guide cylinder reaches the size of the metal wire, and the rotating plate automatically winds the metal wire, so that the processing of two products, namely a titanium alloy rod and the titanium alloy wire, by the same equipment is convenient;
2. when the titanium alloy metal body drops in the processing process, the high-temperature metal body directly drops downwards onto the curved surface supporting plate, at the moment, the rubber convex plate body on the curved surface supporting plate is melted due to the high-temperature effect, the metal body is bonded on the curved surface supporting plate to avoid bouncing of the metal body, meanwhile, the lower part of the curved surface supporting plate is contracted through the second hydraulic telescopic rod, so that the bonded metal body sinks into sludge in the storage cylinder, the metal body is buried and cooled, the danger is avoided, meanwhile, in the contraction process of the second hydraulic telescopic rod, the first rubber piston block and the second rubber piston block in the piston cylinder move downwards to act, the piston cylinder is convenient to continuously suck rising water vapor into the piston cylinder through the suction pipe head, and the generated water vapor is prevented from eroding equipment above;
3. before the high-temperature titanium alloy metal body is formed and processed, the high-temperature titanium alloy metal body can be grabbed to a horizontal position through an intelligent mechanical arm claw, placed on a curved surface supporting plate, a limiting ejector rod is driven to transversely move to the position right above the metal body through a second thread adjusting rod, the distance between the lower end of the limiting ejector rod and the metal body is adjusted to be the width which needs to be expanded after the metal body is transversely pressed, then a first hydraulic telescopic rod is used for extending, so that a moving clamping plate is driven to extrude the metal body towards a moving clamping plate on the other side, the metal body is transversely extruded in the horizontal position, and the unsolidified high-temperature titanium alloy metal body is expanded to the position of the limiting ejector rod in the longitudinal position due to transverse extrusion, namely the width is expanded, the subsequent titanium alloy rod body manufacturing is convenient, and meanwhile, a driving piece for forming and processing of the titanium alloy body is used for acting, the pretreatment of the metal body is performed without separately preparing the apparatus.
Drawings
FIG. 1 is a schematic view of the overall structure of a titanium alloy rod and wire rolling system according to the present invention;
FIG. 2 is an enlarged schematic structural view of a rolling impact rolling mechanism of the titanium alloy bar and wire rolling system of FIG. 1;
FIG. 3 is a schematic top view of the gear ring, the linked rack and the first connecting rail of the titanium alloy wire rolling system of FIG. 2;
FIG. 4 is an enlarged schematic structural view of the anti-drop protection mechanism of the titanium alloy bar and wire rolling system of FIG. 1;
FIG. 5 is a left side view structural diagram of the limiting mechanism of the titanium alloy rod and wire rolling system of FIG. 4 in a matched connection with a curved surface supporting plate;
FIG. 6 is a right view structural diagram of the sliding transverse plate, the storage barrel and the titanium alloy wire processing mechanism of the titanium alloy wire rolling system in FIG. 1 in a matching connection;
fig. 7 is an enlarged structural view of a titanium alloy wire processing mechanism of the titanium alloy wire rolling system of fig. 6 according to the present invention.
In the figure: 1. a support base; 2. a support pillar; 3. a first connecting rail; 4. a first hydraulic telescopic rod; 5. an intelligent mechanical arm claw; 6. a drive motor; 7. a linkage rack; 8. a gear ring; 9. a movable splint; 10. sliding the transverse plate; 11. an electric rail; 12. a curved surface supporting plate; 13. a funnel guide sleeve; 14. a pipette head; 15. a piston cylinder; 16. a small-sized inner cavity; 17. a first rubber piston block; 18. a gravity block; 19. a lower pull rod; 20. a large-size inner cavity; 21. a sealing plug; 22. a second rubber piston block; 23. a gravity sensing switch; 24. a second hydraulic telescopic rod; 25. a storage cylinder; 26. a bump; 27. a first threaded connection sleeve; 28. a first threaded adjusting rod; 29. a length scale rod; 30. a baffle plate; 31. a shutdown key switch; 32. a cone guide cylinder; 33. a third hydraulic telescopic rod; 34. a winding motor; 35. a splint; 36. a small electric telescopic rod; 37. a temperature sensing switch; 38. rotating the plate; 39. a circular arc convex inclined plane; 40. a fan; 41. a turntable; 42. a rubber pad; 43. a rubber convex plate body; 44. a limit ejector rod; 45. a second connecting rail; 46. a second threaded connecting sleeve; 47. a second threaded adjusting rod; 48. a cross bar; 49. a second pressure sensitive switch; 50. a connecting spring; 51. a first pressure sensitive switch; 52. a titanium alloy wire processing mechanism; 53. an anti-drop protection mechanism; 54. a rolling impact rolling mechanism; 55. a limiting mechanism; 56. a third pressure sensitive switch; 57. sludge.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a titanium alloy rod and wire rolling system comprising: the support base 1 and the intelligent mechanical arm claw 5; a rolling impact rolling mechanism 54 is connected between the intelligent mechanical arm claw 5 and the support base 1 in a matching way; the rolling-impact rolling mechanism 54 includes: the device comprises a first hydraulic telescopic rod 4, a support column 2, a first connecting guide rail 3, a moving splint 9, an extension distance control mechanism, a gear ring 8, a linkage rack 7, a driving motor 6, a first pressure induction switch 51 and a pressing mechanism; the supporting columns 2 are vertically and fixedly connected to the supporting base 1 in pairs from left to right; the first connecting guide rail 3 is horizontally and fixedly connected to the upper end of the support column 2, and the first connecting guide rail 3 is located at the front-back moving position; the first hydraulic telescopic rod 4 is horizontally connected to the first connecting guide rail 3 in a sliding manner, and the telescopic end of the first hydraulic telescopic rod 4 is positioned close to the center; the movable clamping plate 9 is vertically and fixedly connected to the telescopic end of the first hydraulic telescopic rod 4; the extension distance control mechanism is connected to the first hydraulic telescopic rod 4; the driving motor 6 is fixedly connected to the right upper part of the supporting base 1, and the main shaft end of the driving motor 6 is vertically downward; the intelligent mechanical arm claw 5 is arranged at the main shaft end of the driving motor 6, wherein the intelligent mechanical arm claw 5 is mechanical arm equipment controlled by an existing intelligent system, belongs to the prior art equipment, and is used for grabbing titanium alloy high-temperature raw materials to be rolled; the gear ring 8 is horizontally and fixedly connected to the main shaft end of the driving motor 6; the linkage rack 7 is horizontally and fixedly connected to the upper side of the fixed end of the first hydraulic telescopic rod 4, and the gear ring 8 is meshed with the linkage racks 7 on the two sides; the first pressure induction switches 51 are arranged in front and back end heads of the first connecting guide rail 3 in pairs, and the first pressure induction switches 51 on the front and back sides are respectively and electrically connected with a forward and reverse rotation control circuit of the driving motor 6; the pressing mechanism is arranged below the moving clamp plate 9; the supporting base 1 is connected with a titanium alloy wire processing mechanism 52, and meanwhile, the middle position of the supporting base 1 is also provided with an anti-falling protection mechanism 53.
When the titanium alloy metal body which is sintered at high temperature and is not completely cooled and solidified is processed into a titanium alloy rod body, the high-temperature titanium alloy metal body is vertically grabbed by the intelligent mechanical arm claw 5 and is positioned between the left and right paired moving clamping plates 9, then the final distance between the left and right paired moving clamping plates 9 is determined according to the diameter of the titanium alloy rod body to be processed, the extension distance of the first hydraulic telescopic rod 4 is set by the extension distance control mechanism, meanwhile, the high-temperature titanium alloy metal body is pressed into a size with the width larger than the diameter of the titanium alloy rod body to be processed by the pressing mechanism in advance, then the driving motor 6 is started, the driving motor 6 drives the high-temperature titanium alloy metal body grabbed by the intelligent mechanical arm claw 5 to rotate, meanwhile, the first hydraulic telescopic rods 4 at two sides are started to extend towards the middle, so that the paired moving clamping plates 9 extrude the high-temperature titanium alloy metal body towards the middle, meanwhile, the driving motor 6 drives the gear ring 8 to rotate, the gear ring 8 drives the linkage racks 7 meshed with the left side and the right side to transversely move in the front-back direction, the linkage racks 7 on the left side and the right side are symmetrically meshed with the two sides of the gear ring 8, so that the transverse moving directions of the linkage racks 7 on the left side and the right side are opposite, the first hydraulic telescopic rod 4 and the moving clamp plate 9 which are connected transversely move along the first connecting guide rail 3, namely, the transverse moving of the high-temperature titanium alloy metal body is carried out while the left-right paired moving clamp plates 9 extrude the high-temperature titanium alloy metal body in the left-right transverse direction, when the moving clamp plates 9 transversely move in the front-back direction, the high-temperature titanium alloy metal body rolls relative to the moving clamp plates 9, and because the left-right paired moving clamp plates 9 continuously extrude towards the middle, in the rolling process of the high-temperature titanium alloy metal body relative to the moving clamp plates 9, the bulge parts of the extruded and deformed high-temperature titanium alloy metal body continuously impact the ends of the moving clamp plates 9 in the rolling process When the first hydraulic telescopic rods 4 on two sides move to the tail end along the first connecting guide rail 3, the first pressure induction switches 51 on corresponding positions are triggered, the first pressure induction switches 51 enable the driving motor 6 to rotate reversely, so that the first hydraulic telescopic rods 4 slide along the first connecting guide rail 3 in a linkage manner, the first hydraulic telescopic rods 4 drive the moving splints 9 to continuously reciprocate back and forth, the moving splints 9 on two sides rub extruded high-temperature titanium alloy metal bodies in the process of continuous reciprocating motion due to the fact that the moving directions of the moving splints 9 on two sides are opposite, the extruded high-temperature titanium alloy metal bodies are rubbed into cylinders, and when the first hydraulic telescopic rods 4 extend to enable the distance between the paired moving splints 9 to reach the diameter size of the titanium alloy rod body to be manufactured, the first hydraulic telescopic rods 4 stop extending, at this time, the paired moving splints 9 continuously reciprocate back and forth and reversely move, so that the high-temperature titanium alloy metal body is continuously shaped.
The extension distance control mechanism includes: the first thread connecting sleeve 27, the first thread adjusting rod 28, the baffle 30, the stop key switch 31, the bump 26 and the length rod 29; the first thread connecting sleeve 27 is fixedly connected above the fixed end of the first hydraulic telescopic rod 4; the first threaded adjusting rod 28 is horizontally threaded at the first threaded connecting sleeve 27 through threads; the baffle 30 is vertically arranged at the end of the first threaded adjusting rod 28 close to the movable clamping plate 9, and the upper end of the baffle 30 is rotatably connected with the end of the first threaded adjusting rod 28 through a bearing; the length rod 29 is horizontally and fixedly connected to the upper side of the baffle 30; a stop key switch 31 is mounted to the baffle 30; the shutdown key switch 31 is electrically connected with a shutdown control circuit of the first hydraulic telescopic rod 4; the bump 26 is fixedly connected to the telescopic end of the first hydraulic telescopic rod 4, when the length finally reached by the first hydraulic telescopic rod 4 at the left and right sides when being extended is required to enable the distance between the moving clamping plates 9 at the left and right sides to be equal to the diameter of the titanium alloy rod body to be manufactured, the first thread adjusting rod 28 is rotated and moved, and the final position of the adjusted baffle 30 is determined by the length ruler rod 29, so that when the first hydraulic telescopic rod 4 starts to be extended, if the bump 26 at the telescopic end of the first hydraulic telescopic rod 4 abuts against the stop key switch 31 on the baffle 30, the stop key switch 31 enables the first hydraulic telescopic rod 4 to stop being extended, and at the moment, the distance between the moving clamping plates 9 at the left and right sides is just the diameter of the titanium alloy rod body to be manufactured.
The pressing mechanism includes: the second hydraulic telescopic rod 24, the curved supporting plate 12 and the limiting mechanism 55; the curved supporting plate 12 is arranged below the moving clamping plate 9, and the second hydraulic telescopic rod 24 is fixedly connected to the supporting base 1; the curved supporting plate 12 is fixedly connected to the upper end of the second hydraulic telescopic rod 24; the limit mechanism 55 includes: a second connecting guide rail 45, a second thread connecting sleeve 46, a second thread adjusting rod 47, a cross rod 48, a limiting ejector rod 44, a connecting spring 50 and a second pressure sensing switch 49; the second connecting guide rail 45 is horizontally and fixedly connected to the outer wall of the front side of the curved supporting plate 12 and is positioned in the front-back direction; the second threaded connecting sleeve 46 is slidably connected to the second connecting guide rail 45; the second threaded adjusting rod 47 is vertically connected to the second threaded connecting sleeve 46 in a penetrating manner through threads; the cross rod 48 is horizontally arranged at the upper end of the second threaded adjusting rod 47, and the front end of the cross rod 48 is rotatably connected with the upper end of the second threaded adjusting rod 47 through a bearing; the upper end of the limiting ejector rod 44 is inserted into the lower side of the tail end of the cross rod 48 in a sliding mode, and the limiting ejector rod 44 is connected with the cross rod 48 through a connecting spring 50; the second pressure induction switch 49 is installed at the upper end of the limit post rod 44, and the second pressure induction switch 49 is electrically connected with an alarm, when the high-temperature titanium alloy metal body needs to be pressed into a size with a width larger than the diameter of the titanium alloy rod body to be processed, the high-temperature titanium alloy metal body is grabbed to a horizontal position through the intelligent mechanical arm claw 5 and is horizontally placed on the curved surface supporting plate 12, then the second hydraulic telescopic rod 24 is started to extend, so that the curved surface supporting plate 12 drives the transversely placed high-temperature titanium alloy metal body to be lifted between the left and right paired moving clamping plates 9, then the second thread connecting sleeve 46 slides along the second connecting guide rail 45, the second thread adjusting rod 47 drives the limit post rod 44 to transversely move right above the metal body, and vertically rotates and moves the second thread adjusting rod 47, so that the limit post rod 44 is driven by the cross rod 48 to move in the vertical direction, the distance between the lower end of the limiting ejector rod 44 and the metal body is adjusted to be the width which needs to be expanded after the metal body is transversely pressed, then the first hydraulic telescopic rod 4 on one side is started to extend to drive the movable clamping plate 9 to extrude the metal body towards the movable clamping plate 9 on the other side, so that the metal body is transversely extruded on the horizontal position, the non-solidified high-temperature titanium alloy metal body is expanded on the longitudinal position due to transverse extrusion, namely the width of the metal body is expanded, subsequent titanium alloy rod body manufacturing is convenient to carry out, when the metal body on the horizontal position is longitudinally expanded and is abutted to the lower side of the limiting ejector rod 44, the limiting ejector rod 44 is lifted due to extrusion, the second pressure induction switch 49 is triggered, the alarm is started, and expansion is conveniently stopped.
The titanium alloy wire processing mechanism 52 includes: the device comprises a cone guide cylinder 32, a third hydraulic telescopic rod 33, a winding motor 34, a rotating plate 38, a small electric telescopic rod 36, a clamping block 35, a temperature sensing switch 37, a third pressure sensing switch 56, a fan 40, a rotating disc 41, an electric guide rail 11 and a sliding transverse plate 10; the electric guide rail 11 is horizontally arranged on the support base 1, the electric guide rail 11 is in a front-back direction position, the sliding transverse plate 10 is connected onto the electric guide rail 11 in a sliding mode, the second hydraulic telescopic rod 24 is vertically and fixedly connected onto the sliding transverse plate 10, and the rotary plate 41 is horizontally and rotatably connected to the upper side of the rear end of the sliding transverse plate 10 through the rotary shaft; the third hydraulic telescopic rods 33 are vertically and fixedly connected to the rotary table 41 in pairs, and the cone guide cylinders 32 are fixedly connected to the upper ends of the third hydraulic telescopic rods 33; the cone guide cylinder 32 is through up and down, the lower end of the cone guide cylinder is a smaller end, and the caliber of the cone guide cylinder is the diameter of the titanium alloy wire to be processed; the winding motor 34 is fixedly connected to the lower side of the cone guide cylinder 32, and the main shaft end of the winding motor 34 is horizontally forwards; the clamping block 35 is horizontally and fixedly connected to the main shaft end of the winding motor 34; the small electric telescopic rods 36 are vertically and fixedly connected to the left end and the right end of the clamping block 35 in pairs; the clamping block 35 is fixedly connected to the upper end of the small electric telescopic rod 36; a temperature sensing switch 37 is mounted to the underside of the clamping block 35; the temperature induction switch 37 is electrically connected with a contraction control circuit of the small electric telescopic rod 36; the blower 40 is installed to the lower side of the winding motor 34, and the third pressure sensing switches 56 are installed to the left and right sides of the upper end surface of the rotating plate 38; the third pressure sensing switch 56 is electrically connected with the winding motor 34 and the fan 40; when the titanium alloy wire needs to be processed, the electric guide rail 11 is started, the electric guide rail 11 drives the sliding transverse plate 10 to translate in the front-back direction, the curved surface supporting plate 12 is moved away from the lower part of the moving clamping plate 9 in a flat mode, the cone guide cylinder 32 is located below the moving clamping plate 9, then when the high-temperature titanium alloy metal body is vertically grabbed by the intelligent mechanical arm claw 5, the lower end of the metal body is inserted into the cone guide cylinder 32, the first hydraulic telescopic rod 4 is started according to the mode of manufacturing the titanium alloy rod body, the third hydraulic telescopic rod 33 is started at the same time, the third hydraulic telescopic rod 33 pushes the cone guide cylinder 32 upwards, the bottom of the cone guide cylinder 32 is connected with the sliding transverse plate 10 through the rotating disc 41, the cone guide cylinder 32 conveniently rotates along with the titanium alloy metal body, material splashing caused by relative rotation friction between the cone guide cylinder and the titanium alloy metal body is avoided, and the cone guide cylinder 32 pushes upwards, the titanium alloy metal body extruded from the bottom of the cone guide cylinder 32 reaches the size of the metal wire due to the size limitation of the cone guide cylinder 32, and the exposed end of the metal wire is extruded onto the rotating plate 38, and then is bent to the left or right side due to the extrusion, and gradually extends to the lower side of the clamping block 35 along with the extrusion, because the metal wire still has temperature, the temperature sensing switch 37 induces the small electric telescopic rod 36 to contract, so that the clamping block 35 presses the end of the metal wire down on the rotating plate 38, then the third pressure sensing switch 56 induces the winding motor 34 to start the rotating plate 38 to rotate, so that the rotating plate 38 starts to wind the pressed titanium alloy metal wire, and the third pressure sensing switch 56 starts the fan 40, the fan 40 blows air upward to cool the wound wire.
The middle position of the upper end face of the rotating plate 38 is provided with an arc convex inclined surface 39, and the arc convex inclined surface 39 is convenient for guiding the extruded metal wire end to be guided leftwards or rightwards when contacting the end face of the rotating plate 38.
The drop prevention protection mechanism 53 includes: the device comprises a storage cylinder 25, sludge 57, a gravity sensing switch 23, a piston cylinder 15, a pipette head 14, a small-size inner cavity 16, a large-size inner cavity 20, a lower pull rod 19, a first rubber piston block 17, a gravity block 18, a second rubber piston block 22, a rubber pad 42 and a rubber convex plate body 43; the storage cylinder 25 is fixedly connected to the position of the second hydraulic telescopic rod 24; the sludge 57 is filled in the storage barrel 25; the lower end of the second hydraulic telescopic rod 24 is provided with a gravity sensing switch 23, and the gravity sensing switch 23 is electrically connected with a contraction control circuit of the second hydraulic telescopic rod 24; the piston cylinder 15 is fixedly connected to the outside of the receiving cylinder 25 around the same distance; the pipette head 14 is arranged around the upper end edge of the containing cylinder 25 at equal intervals, and the pipette head 14 is communicated with the upper end of the piston cylinder 15 through a pipe body; the small-size inner cavity 16 is arranged on the upper side of the interior of the piston cylinder 15, the large-size inner cavity 20 is arranged on the lower side of the interior of the piston cylinder 15, the first rubber piston block 17 is matched and slidably connected in the small-size inner cavity 16, the gravity block 18 is fixedly connected to the lower side of the first rubber piston block 17, and meanwhile, the friction force between the first rubber piston block 17 and the inner wall of the small-size inner cavity 16 is larger than the gravity force borne by the first rubber piston block 17 and the gravity block 18; the second rubber piston block 22 is connected in the large-size inner cavity 20 in a matching manner, the friction force between the second rubber piston block 22 and the large-size inner cavity 20 is smaller than the gravity borne by the first rubber piston block 17 plus the gravity block 18, the lower pull rod 19 slides through the first rubber piston block 17 and the second rubber piston block 22, the upper end of the lower pull rod 19 is provided with a limiting convex block, and the lower end of the lower pull rod 19 is fixedly connected with the telescopic end of the second hydraulic telescopic rod 24; the rubber convex plate bodies 43 are equidistantly distributed on the end surface of the rubber pad 42; after the titanium alloy metal body completes the width expansion on the curved supporting plate 12 and is vertically grabbed by the intelligent mechanical arm claw 5 for processing, the rubber pad 42 is adhered to the curved supporting plate 12, when the titanium alloy metal body is broken or separated from the intelligent mechanical arm claw 5 in the process of being acted by the movable clamping plate 9, the high-temperature metal body directly falls down onto the curved supporting plate 12, the rubber convex plate body 43 on the curved supporting plate 12 is melted due to the high temperature action of the falling metal body, the metal body is adhered to the curved supporting plate 12 by the melted rubber body to avoid the bounce of the metal body, meanwhile, the gravity sensing switch 23 connected with the second hydraulic telescopic rod 24 below the curved supporting plate 12 generates the sensing to enable the second hydraulic telescopic rod 24 to slowly contract, and the curved supporting plate 12 with the adhered metal body sinks into the sludge 57 in the storage barrel 25, the sludge 57 cools the metal body, meanwhile buries the metal body to avoid danger, meanwhile, in the contraction process of the second hydraulic telescopic rod 24, the second hydraulic telescopic rod drives the lower pull rod 19 to descend, the descending lower pull rod 19 firstly pulls the first rubber piston block 17 to feed along the small-size inner cavity 16, so that steam generated after the suction nozzle head 14 sinks the high-temperature metal body into the sludge 57 is sucked into the piston cylinder 15, and when the second hydraulic telescopic rod 24 contracts to the limit position and stops, the first rubber piston block 17 just descends into the large-size inner cavity 20, at the moment, the first rubber piston block 17 slides down along the lower pull rod 19 under the action of the gravity block 18 and is pressed onto the second rubber piston block 22, so that the second rubber piston block 22 moves down along the large-size inner cavity 20 under the action of gravity, and the piston cylinder 15 is convenient to continuously suck the ascending steam into the piston cylinder 15 through the suction nozzle head 14, the generated water vapor is prevented from corroding the equipment above.
The upper end of the storage barrel 25 is connected with a funnel guide sleeve 13, and a metal body which is convenient to fall down by the funnel guide sleeve 13 falls into the storage barrel 25.
The sealing plug 21 is embedded in the outer wall of the lower end of the piston cylinder 15, the side wall of the lower end of the piston cylinder 15 can be conveniently opened by the sealing plug 21, and condensed water sucked into the piston cylinder 15 can be conveniently discharged.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A titanium alloy rod and wire rolling system comprising: a support base (1) and an intelligent mechanical arm claw (5); the intelligent mechanical arm is characterized in that a rolling impact rolling mechanism (54) is connected between the intelligent mechanical arm claw (5) and the support base (1) in a matching manner; the rolling impact rolling mechanism (54) includes: the device comprises a first hydraulic telescopic rod (4), a support column (2), a first connecting guide rail (3), a moving splint (9), an extension distance control mechanism, a gear ring (8), a linkage rack (7), a driving motor (6), a first pressure sensing switch (51) and a pressing mechanism; the supporting columns (2) are vertically and fixedly connected to the supporting base (1) in pairs from left to right; the first connecting guide rail (3) is horizontally and fixedly connected to the upper end of the supporting column (2); the first hydraulic telescopic rod (4) is horizontally connected to the first connecting guide rail (3) in a sliding manner; the moving splint (9) is vertically and fixedly connected to the telescopic end of the first hydraulic telescopic rod (4); the extension distance control mechanism is connected to the first hydraulic telescopic rod (4); the driving motor (6) is fixedly connected to the position right above the supporting base (1); the intelligent mechanical arm claw (5) is mounted to the main shaft end of the driving motor (6); the gear ring (8) is horizontally and fixedly connected to the main shaft end of the driving motor (6); the linkage rack (7) is horizontally and fixedly connected to the upper side of the fixed end of the first hydraulic telescopic rod (4), and the gear ring (8) is meshed with the linkage racks (7) on the two sides; the first pressure induction switches (51) are arranged in front and back end heads of the first connecting guide rail (3) in pairs, and the first pressure induction switches (51) on the front side and the back side are respectively electrically connected with a forward and reverse rotation control circuit of the driving motor (6); the pressing mechanism is arranged below the moving clamping plate (9); the titanium alloy wire processing mechanism (52) is connected to the supporting base (1), and meanwhile, the anti-falling protection mechanism (53) is further arranged in the middle of the supporting base (1).
2. The titanium alloy wire rod rolling system according to claim 1, wherein: the extension distance control mechanism includes: the device comprises a first threaded connecting sleeve (27), a first threaded adjusting rod (28), a baffle (30), a stop button switch (31), a bump (26) and a length ruler rod (29); the first threaded connecting sleeve (27) is fixedly connected to the upper part of the fixed end of the first hydraulic telescopic rod (4); the first threaded adjusting rod (28) is horizontally connected to the first threaded connecting sleeve (27) in a penetrating mode through threads; the baffle plate (30) is vertically arranged at the end of the first thread adjusting rod (28) close to the movable clamping plate (9), and the upper end of the baffle plate (30) is rotatably connected with the end of the first thread adjusting rod (28); the length ruler rod (29) is horizontally and fixedly connected to the upper side of the baffle plate (30); the stop button switch (31) is mounted to the baffle (30); the shutdown key switch (31) is electrically connected with a shutdown control circuit of the first hydraulic telescopic rod (4); the lug (26) is fixedly connected to the telescopic end of the first hydraulic telescopic rod (4).
3. The titanium alloy wire rod rolling system according to claim 1, wherein: the pressing mechanism includes: the second hydraulic telescopic rod (24), the curved supporting plate (12) and the limiting mechanism (55); the curved supporting plate (12) is arranged below the moving clamping plate (9), and the second hydraulic telescopic rod (24) is fixedly connected to the supporting base (1); the curved supporting plate (12) is fixedly connected to the upper end of the second hydraulic telescopic rod (24); the limit mechanism (55) includes: the device comprises a second connecting guide rail (45), a second threaded connecting sleeve (46), a second threaded adjusting rod (47), a cross rod (48), a limiting ejector rod (44), a connecting spring (50) and a second pressure sensing switch (49); the second connecting guide rail (45) is horizontally and fixedly connected to the outer wall of the front side of the curved supporting plate (12); the second threaded connecting sleeve (46) is connected to the second connecting guide rail (45) in a sliding manner; the second threaded adjusting rod (47) is vertically connected to the second threaded connecting sleeve (46) in a penetrating mode through threads; the cross rod (48) is horizontally arranged at the upper end of the second threaded adjusting rod (47), and the front end of the cross rod (48) is rotatably connected with the upper end of the second threaded adjusting rod (47) through a bearing; the upper end of the limiting ejector rod (44) is inserted into the lower side of the tail end of the cross rod (48) in a sliding mode, and the limiting ejector rod (44) is connected with the cross rod (48) through the connecting spring (50); the second pressure sensing switch (49) is mounted to the upper end of the limit mandril (44), and the second pressure sensing switch (49) is electrically connected with an alarm.
4. The titanium alloy wire rod rolling system according to claim 1, wherein: the titanium alloy wire processing mechanism (52) comprises: the device comprises a cone guide cylinder (32), a third hydraulic telescopic rod (33), a winding motor (34), a rotating plate (38), a small electric telescopic rod (36), a clamping block (35), a temperature sensing switch (37), a third pressure sensing switch (56), a fan (40), a rotating disc (41), an electric guide rail (11) and a sliding transverse plate (10); the electric guide rail (11) is horizontally arranged on the support base (1), the sliding transverse plate (10) is connected onto the electric guide rail (11) in a sliding mode, the second hydraulic telescopic rod (24) is vertically and fixedly connected onto the sliding transverse plate (10), and the rotary disc (41) is horizontally and rotatably connected to the upper side of the rear end of the sliding transverse plate (10); the third hydraulic telescopic rods (33) are vertically and fixedly connected to the rotary table (41) in a left-right pair, and the cone guide cylinders (32) are fixedly connected to the upper ends of the third hydraulic telescopic rods (33); the winding motor (34) is fixedly connected to the lower side of the cone guide cylinder (32); the clamping block (35) is horizontally and fixedly connected to the main shaft end of the winding motor (34); the small electric telescopic rods (36) are vertically and fixedly connected to the left end and the right end of the clamping block (35) in a left-right paired mode; the clamping block (35) is fixedly connected to the upper end of the small electric telescopic rod (36); the temperature sensitive switch (37) is mounted to the underside of the clamping block (35); the temperature sensing switch (37) is electrically connected with a contraction control circuit of the small electric telescopic rod (36); the fan (40) is installed to the lower side of the winding motor (34), and the third pressure sensing switches (56) are installed to the left and right sides of the upper end surface of the rotating plate (38); the third pressure sensitive switch (56) is electrically connected to the winding motor (34) and the fan (40).
5. The titanium alloy wire rod rolling system according to claim 4, wherein: and an arc convex inclined plane (39) is arranged in the middle of the upper end surface of the rotating plate (38).
6. The titanium alloy wire rod rolling system according to claim 1, wherein: the drop-prevention protection mechanism (53) comprises: the device comprises a storage cylinder (25), sludge (57), a gravity sensing switch (23), a piston cylinder (15), a suction pipe head (14), a small-size inner cavity (16), a large-size inner cavity (20), a lower pull rod (19), a first rubber piston block (17), a gravity block (18), a second rubber piston block (22), a rubber pad (42) and a rubber convex plate body (43); the containing cylinder (25) is fixedly connected to the position of the second hydraulic telescopic rod (24); the sludge (57) is filled in the storage barrel (25); the gravity sensing switch (23) is mounted at the lower end of the second hydraulic telescopic rod (24), and the gravity sensing switch (23) is electrically connected with a contraction control circuit of the second hydraulic telescopic rod (24); the piston cylinder (15) is fixedly connected to the outside of the containing cylinder (25) in a surrounding and equidistant mode; the pipette head (14) is installed to the upper end edge of the containing cylinder (25) at equal intervals, and the pipette head (14) is communicated with the upper end of the piston cylinder (15); the small-size inner cavity (16) is arranged on the upper side of the interior of the piston cylinder (15), the large-size inner cavity (20) is arranged on the lower side of the interior of the piston cylinder (15), the first rubber piston block (17) is matched and slidably connected in the small-size inner cavity (16), and the gravity block (18) is fixedly connected to the lower side of the first rubber piston block (17); the second rubber piston block (22) is connected in the large-size inner cavity (20) in a matching mode, the lower pull rod (19) penetrates through the first rubber piston block (17) and the second rubber piston block (22) in a sliding mode, a limiting convex block is arranged at the upper end of the lower pull rod (19), and the lower end of the lower pull rod (19) is fixedly connected with the telescopic end of the second hydraulic telescopic rod (24); the rubber convex plate bodies (43) are distributed on the end face of the rubber pad (42) at equal intervals.
7. The titanium alloy wire rod rolling system according to claim 6, wherein: the upper end of the storage barrel (25) is connected with a funnel guide sleeve (13).
8. The titanium alloy wire rod rolling system according to claim 6, wherein: and a sealing plug (21) is embedded in the outer wall of the lower end of the piston cylinder (15).
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CN202111557002.7A CN114226460A (en) | 2021-12-18 | 2021-12-18 | Titanium alloy rod wire rolling system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116037700A (en) * | 2023-04-03 | 2023-05-02 | 山东清华金属制品有限公司 | Extrusion molding equipment for processing soldering tin wire |
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2021
- 2021-12-18 CN CN202111557002.7A patent/CN114226460A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116037700A (en) * | 2023-04-03 | 2023-05-02 | 山东清华金属制品有限公司 | Extrusion molding equipment for processing soldering tin wire |
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