Background
Microbubbles are bubbles ranging in diameter from a few microns to hundreds of microns. Industrially, in the production of high-viscosity materials such as high-viscosity liquids, air bubbles tend to be incorporated. These bubbles are broken up to form microbubbles through the stirring or conveying process. The micro-bubbles have small granularity, large specific surface area, slow rise and long duration in the liquid. For example, during the production of high viscosity polymers for enhanced oil recovery, bubbles tend to be formed and mixed in the polymer, and these bubbles are generally small in volume, and in addition, the polymer has a relatively high viscosity, so that the bubbles are normally difficult to escape. These bubbles will be driven into the ground with the injected polymer, which will adversely affect the tertiary oil recovery process, resulting in lower oil recovery efficiency, and the presence of bubbles will cause some contamination of the underground resources, so it is desirable to remove the microbubbles from the injected polymer.
There is inevitably some air in the heating and cooling cycle system, which moves as free bubbles with the liquid circulating in the system. The presence of air therein can have a number of adverse effects on the heating and cooling cycle system: the accumulated gas generates air resistance, so that the system resistance is unbalanced, the system circulation is not smooth, noise and cavitation are generated, the service life of equipment and a pipe network can be shortened, the heat transfer efficiency of the heat exchanger can be reduced due to bubbles attached to the surface of the heat exchanger, the system air resistance causes difficulty in debugging the system, and manual exhaust is often needed during operation. Oxygen in the system can cause oxygen corrosion of the system. The corrosion leads to a reduction in the service life of the system, directly affecting the safety of the whole system.
The publication number CN103056046A discloses a gas-liquid cyclone separation device, which uses a light detection device to detect gas and liquid after gas-liquid cyclone separation, transmits cyclone information to a laser doppler system, and analyzes and processes received data by the laser doppler system. The patent introduces a data analysis system, thereby neglecting the influence of the swirl reinforcement on the gas-liquid separation. The CN201940295U discloses a jacketed gas-liquid cyclone separator, which overcomes the back mixing effect of the original gas-liquid cyclone separator by arranging the shape and the position of a collecting slot, and avoids the adverse effect caused by gas phase entrainment. Meanwhile, the patent adds structures such as a collecting slot, a sleeve and the like, and the complexity of the structure is increased. Publication No. CN 213409076U discloses a gas-liquid cyclone separator, through adding a gas-liquid mixture medium inlet tube, with gaseous through with the communicating gas discharge pipe of the cyclone separation chamber in the cyclone cylinder discharge, liquid through with the communicating liquid discharge pipe of the cyclone separation chamber in the cyclone cylinder discharge, can with lower technical difficulty and lower cost design shaping, but this patent barrel is cylindrical, can not maintain good whirl intensity, leads to the gas-liquid separation efficiency not high. As can be seen, these gas-liquid separation devices proposed in the prior art have a complicated structure, are not flexible to operate, and have a small throughput. Secondly, the degree of rotational flow in the device is low, which results in low separation efficiency.
Disclosure of Invention
The present invention is directed to overcoming the disadvantages of the prior art, and to providing a device for separating microbubbles in a liquid, which has a simple structure and low manufacturing cost, and can separate microbubbles in a liquid.
In order to solve the technical problems, the invention is realized by adopting the following technical scheme:
the invention provides a device for separating micro bubbles in liquid, which comprises a barrel and a cyclone tube, wherein the barrel is internally provided with an upper partition plate and a lower partition plate which are used for dividing a cavity of the barrel into a gas collecting cavity, a feeding cavity and a liquid collecting cavity from top to bottom;
the one end of whirl pipe is equipped with the feed inlet that is used for with the inlet pipe intercommunication and the interference runs through the outlet duct in first through-hole, the other end of whirl pipe is connected with the drain pipe that the interference runs through in the second through-hole.
As a preferred embodiment, the cyclone tube comprises a cylinder and a cone which are sequentially connected from top to bottom, the height-diameter ratio of the cylinder is 1-1.5, and the cone angle of the cone is 3-30 degrees.
In a preferred embodiment, the ratio of the diameter of the outlet pipe to the inner diameter of the cylinder is (0.02 to 0.1): 1.
in a preferred embodiment, the ratio of the diameter of the liquid outlet pipe to the diameter of the cylinder is (0.2-0.5): 1.
as a preferred embodiment, the feed inlet is a tangential feed inlet, and the tangential feed inlet is communicated with the cyclone tube to form a cyclone of the gas-liquid mixture.
As a preferred embodiment, the feed inlet is spiral water conservancy diversion axial feed inlet, be equipped with spiral guide plate on the spiral water conservancy diversion axial feed inlet, spiral water conservancy diversion axial feed inlet is located in the whirl pipe, be equipped with the clearance between whirl pipe and the last baffle, the whirl pipe is connected with the outlet duct through spiral water conservancy diversion axial feed inlet.
As a preferred embodiment, the pitch of the spiral guide plate is a non-gradual pitch or a gradual pitch, when the pitch of the spiral guide plate is a gradual pitch, the helix angle of the spiral guide plate gradually decreases along a first direction, and the first direction is a direction in which one end of the spiral guide plate close to the air outlet extends to one end of the spiral guide plate far away from the air outlet.
In a preferred embodiment, the number of the spiral baffles is 2 to 8.
In a preferred embodiment, the drain pipe and the exhaust pipe are provided on the same axis.
In a preferred embodiment, the spiral deflector is made of stainless steel.
Compared with the prior art, the invention has the following beneficial effects:
1. the device for separating micro bubbles in liquid comprises a cylinder body and a cyclone tube, wherein the cylinder body can be divided into a gas collecting cavity, a feeding cavity and a liquid collecting cavity by arranging an upper partition plate and a lower partition plate in the cylinder body, bubbles discharged from the liquid can be conveniently discharged by arranging an exhaust pipe and an exhaust pipe on the gas collecting cavity, and the liquid without the micro bubbles can be collected in a centralized manner by arranging a liquid outlet pipe and a liquid outlet pipe on the liquid collecting cavity.
2. The working principle of the device for separating the microbubbles in the liquid provided by the invention is as follows: the gas-liquid two-phase mixture rotates at high speed in the cyclone tube to generate a centrifugal force field, under the action of centrifugal force, the liquid with high density migrates to the periphery of the cyclone, rotates downwards along the wall surface, and is finally discharged from the liquid outlet tube as bottom flow, while the bubble particles with low density migrate to the middle and rotate upwards along the axis, and are finally discharged from the gas outlet tube as overflow.
3. The device for separating the microbubbles in the liquid, which is provided by the invention, has a simple structure, can separate the microbubbles in the gas-liquid two-phase mixture without any chemical method or extra increase of physical resource consumption, and has the advantages of environmental protection, energy conservation and emission reduction.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The first embodiment is as follows:
the invention provides a device for separating micro-bubbles in liquid, please refer to fig. 1, which comprises a cylinder body 4 and a cyclone tube 13, wherein the cylinder body 4 comprises a middle cylinder and an upper elliptical head 9 and a lower elliptical head 2 which are respectively connected with the middle cylinder, the sizes and the shapes of the upper elliptical head 9 and the lower elliptical head 2 can be arranged according to actual needs, a person skilled in the art can replace the upper elliptical head 9 and the lower elliptical head 2 with other shapes, and the middle cylinder, the upper elliptical head 9 and the lower elliptical head 2 can also be designed into an integrally formed structure, and the invention is not limited herein.
In this embodiment, the cylinder 4 is internally provided with the upper partition plate 8 and the lower partition plate 3, and the cavity of the cylinder 4 can be divided into the gas collecting cavity 11, the feeding cavity 4 and the liquid collecting cavity 16 by the upper partition plate 8 and the lower partition plate 3 from top to bottom. The gas collecting cavity 11 is provided with an exhaust pipe 10, the liquid collecting cavity 16 is provided with a liquid discharge pipe 1, and the feeding cavity 4 is provided with a feeding pipe 7.
Go up and be equipped with first through-hole on the baffle 8, be equipped with the second through-hole on the baffle 3 down, the one end of whirl pipe 13 is equipped with feed inlet 6 and the interference that is used for with the inlet pipe 7 intercommunication and runs through in the outlet duct 12 of first through-hole, the other end of whirl pipe 13 is connected with the interference and runs through in the drain pipe 15 of second through-hole.
The feed inlet 6 is a tangential feed inlet 17, the tangential feed inlet 17 is communicated with the cyclone tube 13, and the tangential feed inlet 17 can ensure that a gas-liquid mixture has good cyclone degree, so that gas-liquid two-phase separation is facilitated.
After a gas-liquid two-phase mixture enters the feeding cavity 4 from the feeding pipe 7, the gas-liquid two-phase mixture reaches the tangential feeding hole 17 from the feeding cavity 4 and enters the cyclone cavity 14 of the cyclone tube 13 through the tangential feeding hole 17, the mixture generates a centrifugal force field when rotating at a high speed in the cyclone tube 13, under the action of centrifugal force, on one hand, the liquid with high density migrates to the periphery of the cyclone tube 13, rotates downwards along the wall surface of the cyclone tube 13 and flows to the liquid collecting cavity 16 through the liquid outlet tube 15, and when the liquid reaches a certain amount, the liquid can be discharged through the liquid discharge tube 1; on the other hand, the low density bubble particles migrate toward the middle and swirl upward along the axis and overflow from the outlet pipe 12 to the gas collecting chamber 11, where they are discharged through the exhaust pipe 10. The device has simple structure and obvious separation effect on the micro bubbles in the liquid.
In this embodiment, the cyclone tube 13 includes a cylinder and a cone sequentially connected from top to bottom, the height-diameter ratio of the cylinder is 1-1.5, and the cone angle of the cone is 3-30 °. It should be noted that the cylinder and the cone may be designed as an integral structure. The height-diameter ratio of the cylinder and the cone angle of the cone can be adjusted by those skilled in the art according to actual needs, and the invention is not limited herein.
Preferably, the ratio of the diameter of the air outlet pipe 12 to the inner diameter of the cylinder is (0.02-0.1): 1, the ratio of the diameter of the outlet pipe 12 to the inner diameter of the cylinder can be designed by those skilled in the art to be 0.05: 1, the ratio of the diameter of the outlet pipe 12 to the inner diameter of the cylinder can be designed to be 0.08: 1, the invention is not limited thereto.
In this case, the ratio of the diameter of the liquid outlet pipe 15 to the diameter of the cylinder is (0.2 to 0.5): 1, for example, the ratio of the diameter of the outlet pipe 15 to the diameter of the cylinder may be 0.4: 1.
in a preferred embodiment, the outlet pipe 15 and the outlet pipe 12 are arranged on the same axis. Those skilled in the art may arrange drain pipe 1 on the same axis as exhaust pipe 10.
Example two:
the present invention also provides an apparatus for separating microbubbles in a liquid, referring to fig. 2, which is different from the first embodiment in that: the feed inlet 6 described in the second embodiment is a spiral flow guide axial feed inlet 18.
Specifically, be equipped with spiral guide plate 19 on spiral water conservancy diversion axial feed inlet 18, please refer to fig. 3, spiral water conservancy diversion axial feed inlet 18 is located in whirl pipe 13, be equipped with the clearance between whirl pipe 13 and the last baffle 8, whirl pipe 13 is connected with outlet duct 12 through spiral water conservancy diversion axial feed inlet 18.
In this embodiment, the pitch of the spiral guide plate 19 is a gradual pitch, and the spiral angle thereof gradually decreases along a first direction, where the first direction is a direction in which one end of the spiral guide plate 19 close to the outlet pipe 12 extends to one end far away from the outlet pipe 12.
It should be noted that the pitch of the spiral guide plate 19 may also be a non-gradual pitch, and those skilled in the art may arrange the spiral guide plate according to actual needs.
It should be understood that the number of the spiral guide plates 19 can be any one of 2-8. The spiral deflector 19 may be made of stainless steel.
After the gas-liquid two-phase mixture enters the feeding cavity 4 from the feeding pipe 7, the gas-liquid two-phase mixture reaches the spiral flow guide axial feeding hole 18 from the feeding cavity 4 and enters the spiral flow cavity 14 of the spiral flow pipe 13 through the spiral flow guide axial feeding hole 18, the gas-liquid two-phase mixture generates a centrifugal force field when rotating at a high speed in the spiral flow pipe 13, under the action of centrifugal force, the liquid with high density migrates to the periphery of the spiral flow pipe 13, rotates downwards along the wall surface of the spiral flow pipe 13 and flows to the liquid collecting cavity 16 from the liquid outlet pipe 15, and when the liquid reaches a certain amount, the liquid can be discharged through the liquid discharge pipe 1; the less dense bubble particles migrate towards the middle and swirl upwards along the axis and overflow from the outlet duct 12 to the gas collection chamber 11, where they are discharged through the exhaust duct 10. A person skilled in the art may install a collection container on the exhaust pipe 10 and the drain pipe 1 to prevent the exhausted gas and liquid from contaminating the environment.
The device for separating the microbubbles in the liquid, which is provided by the invention, has a simple structure, can separate the microbubbles in the gas-liquid two-phase mixture without any chemical method or extra increase of physical resource consumption, and has the advantages of environmental protection, energy conservation and emission reduction.
Through laying baffle 8 and lower baffle 3 in barrel 4, can separate into gas collecting cavity 11 with barrel 4, feeding cavity 4 and liquid collecting cavity 16, through set up blast pipe 10 and outlet duct 12 on gas collecting cavity 11, make the two-phase mixture of gas-liquid, can follow 6 flow direction cyclone tubes 13 of feed inlet, and high-speed rotation produces the centrifugal force field in cyclone tubes 13, and under the centrifugal force effect, let the liquid that density is big migrate around cyclone tubes 13, and along the downward rotation of wall, let the little bubble granule of density then migrate to the centre, and along 12 upward rotations of outlet duct, thereby realize gas-liquid separation, be about to the microbubble in the liquid separates.
The device can be applied to the fields of petroleum, chemical engineering, environmental protection and the like by a person skilled in the art. For example, the device can be applied to the electroplating wastewater treatment by those skilled in the art, and the working process is as follows:
electroplating sewage containing micro-bubbles is input into the cylinder 4 of the device from the feed pipe 7 and then enters the feed cavity 5, and axially enters the cyclone tube 13 through the spiral guide plate 19 of the cyclone tube 13 in the feed cavity 5 to carry out a cyclone separation process. The separated sewage is discharged into the liquid collecting cavity 16 from the liquid outlet pipe 15, and the separated gas is discharged into the gas collecting cavity 11 from the gas outlet pipe 12. Finally, gas and liquid are respectively discharged from the device through the exhaust pipe 10 and the liquid discharge pipe 1.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.