Disclosure of Invention
The invention aims to provide a bulletproof helmet made of composite materials, which solves the technical problems that the helmet is limited by the performance of materials used in the prior art, and once the helmet is damaged, the helmet takes a long time and cannot be directly repaired on site.
The invention provides a bulletproof helmet made of composite materials, which comprises a helmet body, a protective cover and binding bands;
the protective cover is connected to the front side surface of the helmet body, and the binding belt is connected to the bottom of the helmet body;
the helmet body comprises an outer shell layer, a protective layer and an inner liner layer; the outer shell layer, the protective layer and the inner liner layer are sequentially bonded and connected from outside to inside;
the protective layer is made of various nonmetallic composite materials, including but not limited to carbon fiber cloth, or Kevlar fiber cloth, or composite materials of the carbon fiber cloth and the Kevlar fiber cloth.
Further, the protective layer is a composite material of continuous carbon fiber cloth and Kevlar fiber cloth;
the continuous carbon fiber cloth and the Kevlar fiber cloth are arranged in a cross lamination mode, and two adjacent layers of continuous carbon fiber cloth are vertically arranged.
Further, the continuous carbon fiber cloth is formed by mixing solid continuous carbon fibers and hollow continuous carbon fibers;
the number ratio of the solid continuous carbon fibers to the hollow continuous carbon fibers in the continuous carbon fiber cloth is between 2:1 and 4:1.
Further, the hollow continuous carbon fiber is a double-channel hollow continuous carbon fiber, two side-by-side hollow chambers are arranged in the double-channel hollow continuous carbon fiber, and any one of A, B two-component rapid solidification binders is respectively arranged in the two hollow chambers;
wherein, the component A is acrylic acid modified epoxy, or epoxy resin, or contains catalyst and other auxiliary agents;
the component B is modified amine, or other hardener, or contains catalyst.
Further, the hollow continuous carbon fiber is a single-channel hollow continuous carbon fiber, and the hollow fiber of the single-channel hollow continuous carbon fiber is internally filled with a rapid solidification binder;
the fast setting adhesive is a mixture of alpha-ethyl cyanoacrylate, tackifier, stabilizer, toughening agent and polymerization inhibitor.
Further, the continuous carbon fiber cloth is unidirectional continuous carbon fiber cloth.
Further, the outer shell layer is a high strength insulating material.
Further, the inner liner is an elastic material and has holes on the surface, including but not limited to thermoplastic polyurethane elastomer rubber.
The composite bulletproof helmet provided by the invention has the advantages that the protective cover is connected to the front side surface of the helmet body, the binding belt is connected to the bottom of the helmet body, and the structural design of the whole helmet is humanized. The outer shell layer, the protective layer and the inner liner layer of the helmet body are sequentially attached and connected from outside to inside, so that the inner layering design of the helmet body is reasonable, and the inner structural strength is high. The protective layer is made of various nonmetallic composite materials, including but not limited to carbon fiber cloth, or Kevlar fiber cloth, or a composite material of the carbon fiber cloth and the Kevlar fiber cloth, and the invention adopts a carbon fiber and Kevlar fiber composite material, and a self-repairing structure system is fused, so that the bulletproof helmet is light, high in strength and capable of achieving in-situ self-repairing of damage, and the bulletproof helmet compounded by the carbon fiber and the Kevlar fiber has important significance for saving cost and reducing weight.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 4, the composite bulletproof helmet provided by the present invention comprises a helmet body 100, a protective cover 200 and a binding band 300;
the protective cover 200 is connected to the front side of the helmet body 100, and the binding band 300 is connected to the bottom of the helmet body 100;
helmet body 100 includes an outer shell layer 101, a protective layer 102, and an inner liner 103; the outer shell layer 101, the protective layer 102 and the inner liner layer 103 are sequentially bonded and connected from outside to inside;
the protective layer 102 is made of various nonmetallic composite materials, including but not limited to carbon fiber cloth, or kevlar fiber cloth 1021, or a composite material of carbon fiber cloth and kevlar fiber cloth 1021.
Referring to fig. 1, a shield 200 is coupled to a front side of the helmet body 100, and a user's face is shielded by the shield 200. The strap 300 is connected to the bottom of the helmet body 100, and the helmet body 100 is fixed to the head of the user by the strap 300, thereby securing the installation position of the helmet body 100.
Referring to fig. 2, the helmet body 100 adopts a three-layer structure of an outer shell layer 101, a protective layer 102 and an inner liner layer 103 from outside to inside, so as to improve structural stability of the helmet body 100.
Referring to fig. 3 and 4, the protective layer 102 is made of various nonmetallic composite materials, including but not limited to carbon fiber cloth, or kevlar fiber cloth 1021, or a composite material of carbon fiber cloth and kevlar fiber cloth 1021, the application adopts a carbon fiber and kevlar fiber composite material, so that the protective layer 102 is fused with a self-repairing structural system, the light weight, high strength and damage in-situ self-repairing of the bulletproof helmet are realized, the bulletproof helmet of the application is ensured to have the damage in-situ self-repairing function, the service life of the helmet can be prolonged, and the safety of users is protected in real time.
Further, the protective layer 102 is a composite material of continuous carbon fiber cloth and kevlar fiber cloth 1021;
the continuous carbon fiber cloth and the Kevlar fiber cloth 1021 are arranged in a cross lamination mode, and two adjacent layers of continuous carbon fiber cloth of the Kevlar fiber cloth 1021 are vertically arranged.
The protective layer 102 of the present application adopts the above material, and the weight of the whole structure of the helmet can be reduced by the continuous carbon fiber cloth, and meanwhile, the whole structural strength of the helmet can be ensured to be high by the kevlar fiber cloth 1021.
Further, the continuous carbon fiber cloth is formed by mixing solid continuous carbon fibers 1022 and hollow continuous carbon fibers;
the number ratio between the solid continuous carbon fibers 1022 and the hollow continuous carbon fibers in the continuous carbon fiber cloth is between 2:1 and 4:1.
In the embodiment of the application, the number ratio between the solid continuous carbon fibers 1022 and the hollow continuous carbon fibers is 3:1, so that the damage in-situ self-repairing efficiency and strength of the helmet are ensured, and the damage in-situ self-repairing of the bulletproof helmet is realized.
Further, the hollow continuous carbon fiber is a double-channel hollow continuous carbon fiber 1023, two side-by-side hollow chambers are arranged in the double-channel hollow continuous carbon fiber 1023, and any one of A, B two component rapid solidification binders is respectively arranged in the two hollow chambers;
wherein, the component A is acrylic acid modified epoxy, or epoxy resin, or contains catalyst and other auxiliary agents;
the component B is modified amine, or other hardener, or contains catalyst.
In the embodiment of the application, referring to fig. 3, the rapid solidification adhesive is arranged in two hollow chambers, so that rapid in-situ repair of damage can be realized.
Further, the hollow continuous carbon fiber is a single-channel hollow continuous carbon fiber 1024, and the hollow fiber of the single-channel hollow continuous carbon fiber 1024 is filled with a rapid solidification binder;
the fast setting adhesive is a mixture of alpha-ethyl cyanoacrylate, tackifier, stabilizer, toughening agent and polymerization inhibitor.
In the embodiment of the application, referring to fig. 4, the hollow fiber is filled with the rapid solidification adhesive, so that the in-situ repair of the damage can be realized.
Further, the continuous carbon fiber cloth is unidirectional continuous carbon fiber cloth.
In the embodiment of the application, referring to fig. 3, the continuous carbon fiber cloth is unidirectional continuous carbon fiber cloth, so that the mechanical property of the whole structure of the helmet can be ensured.
Further, the outer shell layer 101 is a high-strength heat insulating material.
In embodiments of the present application, referring to fig. 2, the high strength insulation material can improve the comfort of the ballistic resistant helmet.
Further, the inner liner 103 is made of an elastic material and has holes on the surface, including but not limited to thermoplastic polyurethane elastomer rubber.
In embodiments of the present application, referring to fig. 2, the elastic material can enhance the comfort of the ballistic helmet.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.