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CN114216301A - 深冷分离及生产高纯度液氮的装置及方法 - Google Patents

深冷分离及生产高纯度液氮的装置及方法 Download PDF

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CN114216301A
CN114216301A CN202111311582.1A CN202111311582A CN114216301A CN 114216301 A CN114216301 A CN 114216301A CN 202111311582 A CN202111311582 A CN 202111311582A CN 114216301 A CN114216301 A CN 114216301A
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nitrogen
air
heat exchanger
main heat
pipeline
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CN114216301B (zh
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孟来安
王�锋
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Changzhou Changyu Practical Gas Co ltd
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Abstract

本发明涉及制氮设备技术领域,尤其涉及深冷分离及生产高纯度液氮的装置及方法,包括空气入口、回收氮气入口、液氮出口、污氮出口、管道系统、深冷分离机构、循环制液氮机构和流量调节机构,所述管道系统包括有连接各个器件的管道,所述深冷分离机构包括有流量调节机构、除尘器、空气压缩机、预冷机、纯化器、主换热器一、分馏塔,通过所述空气入口吸入的空气通过管道流入至除尘器中,除尘器通过管道连接有空气压缩机。本发明通过循环制氮机构对氮气进行回收处理,并提取出高纯度的液氮,提高了污氮的再次利用率,不仅操作简便投资最少,且运行能耗低,设备维护方便。

Description

深冷分离及生产高纯度液氮的装置及方法
技术领域
本发明涉及制氮设备技术领域,尤其涉及深冷分离及生产高纯度 液氮的装置及方法。
背景技术
氮气是惰性气体,常用作保护气体,在化工行业,氮气主要用作 保护气体、置换气体、洗涤气体、安全保障气体。液氮:液态的氮气。 是惰性的,无色,无臭,无腐蚀性,不可燃,温度极低,液氮还可用 作深度冷冻剂,可用于金属冷处理等。
深冷分离制氮法也叫低温制氮法,主要是通过空气压缩、空气净 化、空气的精馏分离等过程,实现将空气分离,提取纯度较高的氮气, 深冷分离法制氮是目前应用最为广泛的空气分离方法。
高纯新材料生产装置,该装置在运行中,需要用到低温液氮做为 冷源在装置中起到冷却作用,在装置在连续运行中,每天都需要消耗 掉约大量液氮,装置配套有2台低温真空贮槽,每天都需要采购液氮 进行补充,液氮冷能被利用后排入大气,不利于环保节能,若将排放 的氮气回收并加以液化,重复循环使用,不仅减少了浪费又节省了大 量的资金。其中冷量的制取过程及其调节将是我们制取质量合格的氮 气最为重要的一步,现有的膨胀机在制氮流程中,单一的起到获取冷 量的作用,没有对其进行冷量进行调节。
因此,提出一种深冷分离及生产高纯度液氮的装置及方法解决上 述问题。
发明内容
本发明的目的是为了解决现有技术中存在液氮或氮气直接排入 大气,不利环保节能,且深冷分离过程中制冷量不便调节的的缺点, 而提出的深冷分离及生产高纯度液氮的装置及方法。
为了实现上述目的,本发明采用了如下技术方案:
一种深冷分离及生产高纯度液氮的装置及方法,包括空气入口、 回收氮气入口、液氮出口、污氮出口、管道系统、深冷分离机构、循 环制液氮机构和流量调节机构,所述管道系统包括有连接各个器件的 管道,所述深冷分离机构包括有流量调节机构、除尘器、空气压缩机、 预冷机、纯化器、主换热器一、分馏塔,通过所述空气入口吸入的空 气通过管道流入至除尘器中,除尘器通过管道连接有空气压缩机,空 气压缩机通过管道连接有预冷机,所述预冷机通过管道连接有纯化 器,纯化器通过管道连接有主换热器一,所述主换热器一通过管道与 所述分馏塔和所述透平膨胀机一的两端均连接,且所述主换热器一的 一端还通过管道连接了氮气出口和所述污氮出口;
所述流量调节机构包括有调节阀、膨胀机入口阀和透平膨胀机 一,所述膨胀机入口阀设置在靠近所述透平膨胀机一的入口端的管道 中,所述调节阀设置在所述透平膨胀机一的入口端处;
所述循环制氮机构包括有循环氮气压缩机、膨胀机后冷却器、透 平膨胀机二、主换热器二、加热器、氮过冷器、分离器,通过所述回 收氮气入口的空气将通过管道流通至加热器中,所述加热器通过管道 与循环氮气压缩机连接,所述循环氮气压缩机与透平膨胀机二连接, 所述透平膨胀机二通过管道与所述主换热器二连接,所述主换热器二 通过管道与分离器和所述氮过冷器连接,所述氮过冷器通过管道连接 至液氮出口。
优选的,所述透平膨胀机二的膨胀机增压端与所述膨胀机后冷却 器连接,所述膨胀机后冷却器通过管道连接在所述主换热器二上。
优选的,所述透平膨胀机一的气体制冷流通部件主要由导流器、 喷嘴、喷嘴叶片、工作叶轮、扩压器组成,转动所述喷嘴叶片,改变 调节阀与喷嘴叶轮的切线角度,切线角度调节范围在5~20°,从而 改变入口的流通面积,进而改变膨胀机的流量,改变其制冷量,提高 制氮制冷效果。
一种深冷分离及生产高纯度液氮的方法,包括以下步骤:
S1、深冷分离制氮:空气通过空气入口流通至除尘器中,在除尘 器对空气做除尘处理后,通过管道流通至空气压缩机中做压缩处理, 而后再流通至预冷机中,预冷机可以有效的降低进入空分设备的空气 温度,经过预冷后的空气通过管道流通至纯化器中,空气在纯化器中 做净化处理后,空气流通至主换热器一中,而后流通至分馏塔中,空 气在分馏塔内让温度较高的蒸汽与温度较低的液体不断相互接触,经 过传质传热使液体中的氮较多地蒸发,气体中氧较多的冷凝,使上升 的蒸气中氮的含量不断提高,下流液体中氧的含量不断增加,从而实 现将空气分离,提取纯度较高的氮气;
提纯后的氮气将通过管道流通后通过主换热器一做换热处理后, 通过氮气出口排出,深冷分离出的含有氧气的污氮在换热处理后,通 过污氮出口排出;
S2、在利用分馏塔对氮氧分离制氮的过程中,且在膨胀机入口阀 处于开启状态下,从分馏塔顶部引出经过主换热器一换热的污氮气 体,进入透平膨胀机一中,污氮气体在透平膨胀机一中做膨胀降温处 理,可以利用调节阀转动喷嘴叶片,从而改变入口的流通面积,进而 改变膨胀机的流量,改变其制冷量,提高制氮制冷效果;
S3、氮气回收制备液氮:采用单级增压单级膨胀的氮制冷循环, 从加热器复热出来的需要回收的空气进入循环氮压机压缩,再经膨胀 机增压端增压后分为两部分,一部分经主换热器二冷却后从主换热器 二中部抽出进入透平膨胀机二,膨胀后返回主换热器二,复热后进入 循环氮气压缩机,完成循环;另一部分经主换热器二冷却液化为液氮, 液氮经节流阀后作为产品通过液氮出口送入贮槽。
优选的,所述加热器中流出的氮气压力为0.33MPa,进入到循环 氮气压缩机压缩至1.6MPa。
优选的,所述深冷制氮机构的制冷量为1.36KJ/m3,膨胀制冷量 为6.74~10.04KJ/m3,占总冷量的83%~88%,确保深冷分离制氮装 置中制冷量的平衡。
本发明的有益效果是:
1、本发明中,通过调节阀可以转动喷嘴叶片,改变喷嘴与叶轮 的切线角度,切线角度调节范围在5~20°,从而改变入口的流通面 积,进而改变膨胀机的流量,改变其制冷量,提高制氮制冷效果,且 利用调节阀对喷嘴叶片进行调节的方法,在不改变气体在膨胀机进出 口的状态参数的前提下,能够很均匀的改变膨胀机的进气量,这种调 节方法经济性好,并且可以灵活的掌握改变叶片角度的大小,得到比 较精细的调节效果。
2、本发明通过循环制氮机构对空气进行回收处理,并提取出高 纯度的液氮,提高了污氮的再次利用率,不仅操作简便投资最少,且 运行能耗低,设备维护方便。
附图说明
图1为本发明提出的深冷分离及生产高纯度液氮的装置及方法 的总体结构示意图;
图2为本发明提出的深冷分离及生产高纯度液氮的装置及方法 的流量调节机构的结构示意图;
图3为本发明提出的深冷分离及生产高纯度液氮的装置及方法 的与管道五相连接的循环制氮结构的示意图。
图中:1空气入口、2除尘器、3氮气出口、4空气压缩机、5预 冷机、6污氮出口、7纯化器、8透平膨胀机一、9分馏塔、10分离 器、11液氮出口、12氮过冷器、13透平膨胀机二、14膨胀机增压端、 15膨胀机后冷却器、16循环氮气压缩机、17主换热器二、18回收氮 气入口、19调节阀、20膨胀机入口阀、21主换热器一、22加热器、 23管道二、25管道四、27管道五、28污氮压缩机、29排水口、30 脱水器。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方 案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部 分实施例,而不是全部的实施例。
本说明书中未作详细描述的内容属于本领域专业技术人员公知 的现有技术。
本发明使用到的标准零件均可以从市场上购买,异形件根据说明 书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用 现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备 均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规 的连接方式,在此不再详述。
实施例1:参照图1-3,一种深冷分离及生产高纯度液氮的装置, 包括空气入口1、回收氮气入口18、液氮出口11、污氮出口6、管道 系统、深冷分离机构、循环制液氮机构和流量调节机构,管道系统包 括有连接各个器件的管道,深冷分离机构包括有流量调节机构、除尘 器2、空气压缩机4、预冷机5、纯化器7、主换热器一21、分馏塔9, 通过空气入口1吸入的空气通过管道流入至除尘器2中,除尘器2通 过管道连接有空气压缩机4,空气压缩机4通过管道连接有预冷机5, 预冷机5通过管道连接有纯化器7,纯化器7通过管道连接有主换热器一21,主换热器一21通过管道与分馏塔9和透平膨胀机一8的两 端均连接,且主换热器一21的一端还通过管道连接了氮气出口3和 污氮出口6;
流量调节机构包括有调节阀19、膨胀机入口阀20和透平膨胀机 一8,膨胀机入口阀20设置在靠近透平膨胀机一8的入口端的管道 中,调节阀19设置在透平膨胀机一8的入口端处;
循环制氮机构包括有循环氮气压缩机16、膨胀机后冷却器15、 透平膨胀机二13、主换热器二17、加热器22、氮过冷器12、分离器 10,通过回收氮气入口18的氮气将通过管道流通至加热器22中,加 热器22通过管道与循环氮气压缩机16连接,循环氮气压缩机16与透平膨胀机二13连接,透平膨胀机二13通过管道与主换热器二17 连接,主换热器二17通过管道与分离器10和氮过冷器12连接,氮 过冷器12通过管道连接至液氮出口11。
透平膨胀机二13的膨胀机增压端14与膨胀机后冷却器15连接, 膨胀机后冷却器15通过管道连接在主换热器二17上。
一种深冷分离及生产高纯度液氮的方法,包括以下步骤:
S1、深冷分离制氮:空气通过空气入口1流通至除尘器2中,在 除尘器2对空气做除尘处理后,通过管道流通至空气压缩机4中做压 缩处理,而后再流通至预冷机5中,预冷机5可以有效的降低进入空 分设备的空气温度,经过预冷后的空气通过管道流通至纯化器7中, 空气在纯化器7中做净化处理后,空气流通至主换热器一21中,而 后流通至分馏塔9中,空气在分馏塔9内让温度较高的蒸汽与温度较 低的液体不断相互接触,经过传质传热使液体中的氮较多地蒸发,气 体中氧较多的冷凝,使上升的蒸气中氮的含量不断提高,下流液体中 氧的含量不断增加,从而实现将空气分离,提取纯度较高的氮气;
提纯后的氮气将通过管道流通后通过主换热器一21做换热处理 后,通过氮气出口3排出,深冷分离出的含有氧气的污氮在换热处理 后,通过污氮出口6排出;
其中,深冷制氮机构的制冷量为1.36KJ/m3,膨胀制冷量为6.74~10.04KJ/m3,占总冷量的83%~88%;
S2、在利用分馏塔9对氮氧分离制氮的过程中,且在膨胀机入口 阀8处于开启状态下,从分馏塔9顶部引出经过主换热器一21换热 的污氮气体,进入透平膨胀机一8中,污氮气体在透平膨胀机一8中 做膨胀降温处理,透平膨胀机一8的气体制冷流通部件主要由导流 器、喷嘴、喷嘴叶片、工作叶轮、扩压器组成,导流器上装有可以调 节的喷嘴叶片,污氮气体进入进入喷嘴流道内,通过喷嘴横截面积的 变换,使其压力能降低动能增加,污氮气体的烩转换成动能,流速增 加温度降低,实现了污氮气体在膨胀机导流器内的膨胀降温;
并且通过调节阀19可以转动喷嘴叶片,改变喷嘴与叶轮的切线 角度,切线角度调节范围在5~20°,从而改变入口的流通面积,进 而改变膨胀机的流量,改变其制冷量,提高制氮制冷效果,利用调节 阀19对喷嘴叶片进行调节的方法,在不改变气体在膨胀机进出口的 状态参数的前提下,能够很均匀的改变膨胀机的进气量,因此在较大 的范围内调节冷量时,仍然保持机器有较高的等嫡效率,且这种调节 方法经济性好,并且可以灵活的掌握改变叶片角度的大小,得到比较 精细的调节效果,是一种最简单、最先进、最常用的调节方法;
S3、氮气回收制备液氮:采用单级增压单级膨胀的氮制冷循环, 从加热器22复热出来的需要回收的空气进入循环氮压机压缩,加热 器22中流出的氮气压力为0.33MPaA,进入到循环氮气压缩机16压 缩至1.6MPaA,再经膨胀机增压端14增压后分为两部分,一部分经 主换热器二17冷却后从主换热器二17中部抽出进入透平膨胀机二13,膨胀后返回主换热器二17,复热后进入循环氮气压缩机16,完 成循环;另一部分经主换热器二17冷却液化为液氮,液氮经节流阀 后作为产品通过液氮出口11送入贮槽;
其中,需要做回收处理的空气,作为循环气体沿管道系统做循环 流动,膨胀机膨胀后的压力与空气压力保持一致,配置的氮过冷器 12,可以对另一部分中液化氮气节流至0.35MPaA,使液化后的产品 具有一定的过冷度,防止进入贮槽后汽化量过大,保证装置的平稳运 行。
工作流程:通过空气入口1流通至深冷分离机构,通过对空气压 缩、除尘净化处理后,在分馏塔9中做分离处理后,在透平膨胀机一 8内获取制冷量后,并通过主换热器一21做换热处理,制备提纯出 的氮气通过氮气出口3排出,污氮通过污氮出口6排出;
实施例2:参照图1-2,一种深冷分离及生产高纯度液氮的装置, 包括空气入口1、回收氮气入口18、液氮出口11、污氮出口6、管道 系统、深冷分离机构、循环制液氮机构和流量调节机构,管道系统包 括有连接各个器件的管道,深冷分离机构包括有流量调节机构、除尘 器2、空气压缩机4、预冷机5、纯化器7、主换热器一21、分馏塔9, 通过空气入口1吸入的空气通过管道流入至除尘器2中,除尘器2通 过管道连接有空气压缩机4,空气压缩机4通过管道连接有预冷机5, 预冷机5通过管道连接有纯化器7,纯化器7通过管道连接有主换热器一21,主换热器一21通过管道与分馏塔9和透平膨胀机一8的两 端均连接,且主换热器一21的一端还通过管道连接了氮气出口3和 污氮出口6;
流量调节机构包括有调节阀19、膨胀机入口阀20和透平膨胀机 一8,膨胀机入口阀20设置在靠近透平膨胀机一8的入口端的管道 中,调节阀19设置在透平膨胀机一8的入口端处;
循环制氮机构包括有循环氮气压缩机16、膨胀机后冷却器15、 透平膨胀机二13、主换热器二17、加热器22、氮过冷器12、分离器 10,通过回收氮气入口18的氮气将通过管道流通至加热器22中,加 热器22通过管道与循环氮气压缩机16连接,循环氮气压缩机16与透平膨胀机二13连接,透平膨胀机二13通过管道与主换热器二17 连接,主换热器二17通过管道与分离器10和氮过冷器12连接,氮 过冷器12通过管道连接至液氮出口11。
透平膨胀机二13的膨胀机增压端14与膨胀机后冷却器15连接, 膨胀机后冷却器15通过管道连接在主换热器二17上。
一种深冷分离及生产高纯度液氮的方法,包括以下步骤:
S1、深冷分离制氮:空气通过空气入口1流通至除尘器2中,在 除尘器2对空气做除尘处理后,通过管道流通至空气压缩机4中做压 缩处理,而后再流通至预冷机5中,预冷机5可以有效的降低进入空 分设备的空气温度,经过预冷后的空气通过管道流通至纯化器7中, 空气在纯化器7中做净化处理后,空气流通至主换热器一21中,而 后流通至分馏塔9中,空气在分馏塔9内让温度较高的蒸汽与温度较 低的液体不断相互接触,经过传质传热使液体中的氮较多地蒸发,气 体中氧较多的冷凝,使上升的蒸气中氮的含量不断提高,下流液体中 氧的含量不断增加,从而实现将空气分离,提取纯度较高的氮气;
提纯后的氮气将通过管道流通后通过主换热器一21做换热处理 后,通过氮气出口3排出,深冷分离出的含有氧气的污氮在换热处理 后,通过污氮出口6排出;
其中,深冷制氮机构的制冷量为1.36KJ/m3,膨胀制冷量为 6.74~10.04KJ/m3,占总冷量的83%~88%;
S2、在利用分馏塔9对氮氧分离制氮的过程中,且在膨胀机入口 阀8处于开启状态下,从分馏塔9顶部引出经过主换热器一21换热 的污氮气体,进入透平膨胀机一8中,污氮气体在透平膨胀机一8中 做膨胀降温处理,透平膨胀机一8的气体制冷流通部件主要由导流 器、喷嘴、喷嘴叶片、工作叶轮、扩压器组成,导流器上装有可以调 节的喷嘴叶片,污氮气体进入进入喷嘴流道内,通过喷嘴横截面积的 变换,使其压力能降低动能增加,污氮气体的烩转换成动能,流速增 加温度降低,实现了污氮气体在膨胀机导流器内的膨胀降温;
并且通过调节阀19可以转动喷嘴叶片,改变喷嘴与叶轮的切线 角度,切线角度调节范围在5~20°,从而改变入口的流通面积,进 而改变膨胀机的流量,改变其制冷量,提高制氮制冷效果,利用调节 阀19对喷嘴叶片进行调节的方法,在不改变气体在膨胀机进出口的 状态参数的前提下,能够很均匀的改变膨胀机的进气量,因此在较大 的范围内调节冷量时,仍然保持机器有较高的等嫡效率,且这种调节 方法经济性好,并且可以灵活的掌握改变叶片角度的大小,得到比较 精细的调节效果,是一种最简单、最先进、最常用的调节方法;
S3、氮气回收制备液氮:采用单级增压单级膨胀的氮制冷循环, 从加热器22复热出来的需要回收的空气进入循环氮压机压缩,加热 器22中流出的氮气压力为0.33MPaA,进入到循环氮气压缩机16压 缩至1.6MPaA,再经膨胀机增压端14增压后分为两部分,一部分经 主换热器二17冷却后从主换热器二17中部抽出进入透平膨胀机二 13,膨胀后返回主换热器二17,复热后进入循环氮气压缩机16,完 成循环;另一部分经主换热器二17冷却液化为液氮,液氮经节流阀 后作为产品通过液氮出口11送入贮槽;
工作流程:通过空气入口1流通至深冷分离机构,通过对空气压 缩、除尘净化处理后,在分馏塔9中做分离处理后,在透平膨胀机一 8内获取制冷量后,并通过主换热器一21做换热处理,制备提纯出 的氮气通过氮气出口3排出,污氮通过污氮出口6排出。
在管道系统中,设置有连接污氮出口6的管道四25,管道四25 与管道五27连接,管道五27的一端连接至管道23上,在管道五27 之间设置了节流阀,污氮压缩机28和脱水器30,在节流阀处于开启 状态下,污氮在污氮压缩机28作用下被压缩至0.75MPa,并流通至脱水器30,在脱水器中实现脱水处理,实现水气分离,分离后的水 通过排水口排出,而从污氮中分离出的气体将通过管道五27流通至 至循环制液氮机构,循环制氮机构对空气做液氮的提纯制备处理,通 过循环制氮机构对氮气进行回收处理,并提取出高纯度的液氮,提高 了污氮的再次利用率,不仅操作简便投资最少,且运行能耗低,设备 维护方便。
根据实施例1和实施例2制备的液氮,液氮的质量参数参见下表 所示:
Figure BDA0003342121700000131
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、 “横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、 “后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、 “内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关 系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简 化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、 以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解 为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由 此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个 或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范 围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技 术范围内,根据本发明的技术方案及其发明构思加以等同替换或改 变,都应涵盖在本发明的保护范围之内。

Claims (6)

1.一种深冷分离及生产高纯度液氮的装置,包括空气入口(1)、回收氮气入口(18)、液氮出口(11)、污氮出口(6)、管道系统、深冷分离机构、循环制液氮机构和流量调节机构,所述管道系统包括有连接各个器件的管道,其特征在于,所述深冷分离机构包括有流量调节机构、除尘器(2)、空气压缩机(4)、预冷机(5)、纯化器(7)、主换热器一(21)、分馏塔(9),通过所述空气入口(1)吸入的空气通过管道流入至除尘器(2)中,除尘器(2)通过管道连接有空气压缩机(4),空气压缩机(4)通过管道连接有预冷机(5),所述预冷机(5)通过管道连接有纯化器(7),纯化器(7)通过管道连接有主换热器一(21),所述主换热器一(21)通过管道与所述分馏塔(9)和所述透平膨胀机一(8)的两端均连接,且所述主换热器一(21)的一端还通过管道连接了氮气出口(3)和所述污氮出口(6);
所述流量调节机构包括有调节阀(19)、膨胀机入口阀(20)和透平膨胀机一(8),所述膨胀机入口阀(20)设置在靠近所述透平膨胀机一(8)的入口端的管道中,所述调节阀(19)设置在所述透平膨胀机一(8)的入口端处;
所述循环制氮机构包括有循环氮气压缩机(16)、膨胀机后冷却器(15)、透平膨胀机二(13)、主换热器二(17)、加热器(22)、氮过冷器(12)、分离器(10),通过所述回收氮气入口(18)的空气将通过管道流通至加热器(22)中,所述加热器(22)通过管道与循环氮气压缩机(16)连接,所述循环氮气压缩机(16)与透平膨胀机二(13)连接,所述透平膨胀机二(13)通过管道与所述主换热器二(17)连接,所述主换热器二(17)通过管道与分离器(10)和所述氮过冷器(12)连接,所述氮过冷器(12)通过管道连接至液氮出口(11)。
2.根据权利要求1所述的深冷分离及生产高纯度液氮的装置,其特征在于,所述透平膨胀机二(13)的膨胀机增压端(14)与所述膨胀机后冷却器(15)连接,所述膨胀机后冷却器(15)通过管道连接在所述主换热器二(17)上。
3.根据权利要求3所述的深冷分离及生产高纯度液氮的方法,其特征在于,所述透平膨胀机一(8)的气体制冷流通部件主要由导流器、喷嘴、喷嘴叶片、工作叶轮、扩压器组成,转动所述喷嘴叶片,改变调节阀(19)与喷嘴叶轮的切线角度,切线角度调节范围在5~20°。
4.一种深冷分离及生产高纯度液氮的方法,其特征在于,包括以下步骤:
S1、深冷分离制氮:空气通过空气入口(1)流通至除尘器(2)中,在除尘器(2)对空气做除尘处理后,通过管道流通至空气压缩机(4)中做压缩处理,而后再流通至预冷机(5)中,预冷机(5)可以有效的降低进入空分设备的空气温度,经过预冷后的空气通过管道流通至纯化器(7)中,空气在纯化器(7)中做净化处理后,空气流通至主换热器一(21)中,而后流通至分馏塔(9)中,空气在分馏塔(9)内让温度较高的蒸汽与温度较低的液体不断相互接触,经过传质传热使液体中的氮较多地蒸发,气体中氧较多的冷凝,使上升的蒸气中氮的含量不断提高,下流液体中氧的含量不断增加,从而实现将空气分离,提取纯度较高的氮气;
提纯后的氮气将通过管道流通后通过主换热器一(21)做换热处理后,通过氮气出口(3)排出,深冷分离出的含有氧气的污氮在换热处理后,通过污氮出口(6)排出;
S2、在利用分馏塔(9)对氮氧分离制氮的过程中,且在膨胀机入口阀(8)处于开启状态下,从分馏塔(9)顶部引出经过主换热器一(21)换热的污氮气体,进入透平膨胀机一(8)中,污氮气体在透平膨胀机一(8)中做膨胀降温处理,可以利用调节阀(19)转动喷嘴叶片,从而改变入口的流通面积,进而改变膨胀机的流量,改变其制冷量,提高制氮制冷效果;
S3、氮气回收制备液氮:采用单级增压单级膨胀的氮制冷循环,从加热器(22)复热出来的需要回收的空气进入循环氮压机压缩,再经膨胀机增压端(14)增压后分为两部分,一部分经主换热器二(17)冷却后从主换热器二(17)中部抽出进入透平膨胀机二(13),膨胀后返回主换热器二(17),复热后进入循环氮气压缩机(16),完成循环;另一部分经主换热器二(17)冷却液化为液氮,液氮经节流阀后作为产品通过液氮出口(11)送入贮槽。
5.根据权利要求4所述的深冷分离及生产高纯度液氮的方法,其特征在于,所述加热器(22)中流出的氮气压力为0.33MPa(A),进入到循环氮气压缩机(16)压缩至1.6MPa(A)。
6.根据权利要求4所述的深冷分离及生产高纯度液氮的方法,其特征在于,所述深冷制氮机构的制冷量为1.36KJ/m3,膨胀制冷量为6.74~10.04KJ/m3,占总冷量的83%~88%。
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