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CN114213792A - PMMA alloy material with high scratch resistance and preparation method thereof - Google Patents

PMMA alloy material with high scratch resistance and preparation method thereof Download PDF

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Publication number
CN114213792A
CN114213792A CN202111656448.5A CN202111656448A CN114213792A CN 114213792 A CN114213792 A CN 114213792A CN 202111656448 A CN202111656448 A CN 202111656448A CN 114213792 A CN114213792 A CN 114213792A
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scratch
alloy material
scratch resistance
pmma
high scratch
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CN114213792B (en
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金石
邢道亮
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Orinko Advanced Plastics Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • C08L33/12Homopolymers or copolymers of methyl methacrylate

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The invention discloses a high-scratch-resistance PMMA alloy material and a preparation method thereof, wherein the high-scratch-resistance PMMA alloy material is prepared from 65-80 parts of PMMA resin, 20-35 parts of ASA resin, 0.2-1 part of modified scratch-resistance agent master batch, 0.2-0.4 part of antioxidant, 0.4-0.8 part of light stabilizer and 0.5-1 part of toner in parts by weight. The surface of the common scratch-resistant agent sold in the market is subjected to siloxane surface grafting modification, and the siloxane surface grafting modification is uniformly dispersed in a polyester matrix through blending extrusion. The modified scratch-resistant agent master batch with the surface grafted with the siloxane is connected with the matrix resin through a hydrogen bond, so that the compatibility of the scratch-resistant agent in a system is ensured, and the scratch-resistant agent is not easy to degrade and separate out in a high-temperature processing process. Compared with the prior art that the scratch resistant effect is improved by directly adding the olefin silicone scratch resistant agent, the invention has the beneficial effect of improving the compatibility of the scratch resistant component and the matrix resin.

Description

PMMA alloy material with high scratch resistance and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer material modification, in particular to a PMMA alloy material with high scratch resistance and a preparation method thereof.
Background
The PMMA resin, also called as acrylic or organic glass, has excellent optical performance, and the transparency can reach 92 percent. In addition, it has excellent weather resistance, mechanical strength, excellent heat and sound insulating performance, high luster, high coloring power and high scratch resistance. In the automotive field, PMMA resins are used for parts such as window glass, covers, instrument glass, lamps, and signs.
ASA resin is a terpolymer of acrylonitrile, acrylic ester and styrene, and has no unsaturated double bond in the structure, so the weatherability is far better than that of ABS resin. In addition, ASA resins have good impact resistance, colorability, chemical resistance. The application of ASA resin to automobiles is mainly to exterior parts such as grilles, triangular blocks, pillar boards, and the like.
Generally, the improved scratch resistance of the PMMA alloy material has two aspects, namely, high-hardness PMMA is preferably selected, and the PMMA material with the characteristic of high hardness has severe molding and processing conditions and cannot meet the performance requirement of a spraying-free material of an automobile; and secondly, a scratch-resistant agent is added, the scratch-resistant performance can be greatly improved by introducing the scratch-resistant agent, but the scratch-resistant agent and matrix resin have certain incompatibility, so that the scratch-resistant agent is easy to degrade and separate out in the high-temperature forming process, and the appearance of a product is influenced. In view of the above, various factors need to be considered to improve the scratch resistance of the PMMA material, and the scratch resistance is improved to the maximum extent without affecting the performance index and the appearance of the product.
Disclosure of Invention
In view of the above, the present invention provides a PMMA alloy material with high scratch resistance and a preparation method thereof, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention discloses a high-scratch-resistance PMMA alloy material which is prepared from 65-80 parts of PMMA resin, 20-35 parts of ASA resin, 0.2-1 part of modified scratch-resistance agent master batch, 0.2-0.4 part of antioxidant, 0.4-0.8 part of light stabilizer and 0.5-1 part of toner in parts by weight.
As a further scheme of the invention: the PMMA resin is heat-resistant polymethyl methacrylate, has a Vicat softening temperature of above 105 ℃, and can be suitable for a high-temperature use environment, particularly for vehicle interior trim.
As a further scheme of the invention: the ASA resin is high-rubber powder with a core-shell structure, the core of the ASA resin is butyl acrylate, the content of the butyl acrylate is 50-60%, and the graft of the shell is styrene.
As a further scheme of the invention: the particle size of the ASA resin is 100-250 nm.
As a further scheme of the invention: the modified scratch-resistant agent master batch is a modified organic silicon master batch.
As a further scheme of the invention: the antioxidant is compounded by hindered phenols and phosphites according to the mass ratio of 1:1-1: 1.5.
As a further scheme of the invention: the light stabilizer is prepared by compounding hindered amine and benzotriazole according to the mass ratio of 1:0.5-1: 0.8.
As a further scheme of the invention: the toner is a compound organic toner pigment.
The invention also discloses a preparation method of the PMMA alloy material with high scratch resistance, which comprises the following steps:
weighing PMMA resin, ASA resin, modified scratch-resistant agent master batch, antioxidant, light stabilizer and toner according to the proportion, and fully mixing to obtain a uniform mixed material; adding the mixed material into a double-screw extruder, and carrying out melting, extrusion and granulation to obtain a PMMA alloy material with high scratch resistance;
wherein the temperature of each zone of the double-screw extruder is set to be 180 ℃, 250 ℃, 240 ℃, 230 ℃, 240 ℃ and 250 ℃, and the rotating speed of a main machine is 450 revolutions per minute.
Compared with the prior art, the invention has the beneficial effects that:
the surface of the common scratch-resistant agent sold in the market is subjected to siloxane surface grafting modification, and the siloxane surface grafting modification is uniformly dispersed in a polyester matrix through blending extrusion. The modified scratch-resistant agent master batch with the surface grafted with the siloxane is connected with the matrix resin through a hydrogen bond, so that the compatibility of the scratch-resistant agent in a system is ensured, and the scratch-resistant agent is not easy to degrade and separate out in a high-temperature processing process. Compared with the prior art that the scratch resistant effect is improved by directly adding the olefin silicone scratch resistant agent, the invention has the beneficial effect of improving the compatibility of the scratch resistant component and the matrix resin.
Detailed Description
In order that the invention may be more fully understood, reference will now be made to the specific embodiments illustrated. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The following examples and comparative examples employ the following raw material specific information:
PMMA resin, manufactured by akoma corporation, korea;
ASA resin, produced by Mitsubishi yang, Japan, with a brand number of SX-006;
the scratch-resistant agent is a Javachem series produced by Jiahua refinement;
the siloxane grafting agent is a silane coupling agent containing amino functional groups, selects gamma-aminopropyl triethoxysilane, and is produced by Zhongjie New Material Co., Ltd, Guangzhou;
silicone master batch, MB50-01 produced by dow corning;
antioxidant 1076 and antioxidant 168, both produced by basf, germany;
light stabilizers, manufactured by basf, germany, under the designations 770 and 234 as 1:1, compounding according to a mass ratio;
toner, carbon black toner for PMMA;
all materials are conventional and common products sold in the market.
It is understood that the above raw material reagents are only examples of some specific embodiments of the present invention, so as to make the technical scheme of the present invention more clear, and do not represent that the present invention can only adopt the above reagents, particularly, the scope of the claims is subject to. In addition, "parts" described in examples and comparative examples mean parts by weight unless otherwise specified.
Any range recited herein is intended to include the endpoints and any number between the endpoints and any subrange subsumed therein or defined therein.
The preparation of the modified scratch-resistant agent master batch can be divided into the following two steps:
(1) carrying out siloxane surface grafting modification on the scratch-resistant agent: fully mixing 100 parts of scratch-resistant agent and 1 part of silane coupling agent, uniformly dispersing the silane coupling agent in the scratch-resistant agent powder by using a small high-speed crusher, and controlling the temperature at 40-60 ℃ and the rotating speed at 5000-; the time is 3-5min, and the modified scratch-resistant agent is obtained.
(2) Preparing a scratch-resistant master batch: mixing the modified scratch-resistant agent prepared in the step (1) with PMMA (polymethyl methacrylate), and adding the mixture into a double-screw extruder in a weight ratio to perform melting, extrusion and granulation to prepare modified scratch-resistant agent polyester master batch; the diameter of a screw of the double-screw extruder is 40mm, the length-diameter ratio L/D is 36, the screw is combined and matched with a high-dispersion thread block to help the modified scratch-resistant agent PMMA to be fully dispersed, the temperature of a machine barrel is controlled in a segmented mode, the temperature of each zone is set to be 180 ℃, 260 ℃, 250 ℃, 240 ℃ and 250 ℃, the rotating speed of a main machine is 500 revolutions per minute, and the feeding speed is 30-50 kg/h.
Weighing the components according to the proportion in the table 1, and fully mixing to obtain a uniform mixed material; adding the mixed material into a double-screw extruder, and carrying out melting, extrusion and granulation to obtain a PMMA alloy material with high scratch resistance;
the diameter of a screw of the double-screw extruder is 40mm, the length-diameter ratio L/D is 36, the screw is combined and matched with a high-dispersion thread block to help ASA high-rubber powder and a scratch-resistant agent to be fully dispersed in a system, the temperature of a machine barrel is controlled in a segmented mode, the temperature of each zone is set to be 180 ℃, 250 ℃, 240 ℃, 230 ℃, 240 ℃ and 250 ℃, the rotating speed of a main machine is 450 revolutions per minute, and the feeding speed is 130-150 kg/h.
TABLE 1
Figure BDA0003445872580000041
Figure BDA0003445872580000051
The PMMA alloy materials prepared in the examples 1-3 and the comparative examples 1-2 are firstly placed in a blast oven at the temperature of 80-90 ℃ for drying for 3-4 hours, the moisture is fully dried, then, a sample strip and a sample plate are injection-molded on an injection molding machine, the state is adjusted for 24 hours under a standard environment so as to be convenient for performance test, and the test standards and test conditions are as follows:
and (3) testing the density: test size 40 x 10 x 4mm according to ISO 1183-1 standard;
and (3) testing tensile strength: the test piece is processed according to ISO 527-2 standard, the size of the test piece is 135 x 10 x 4mm, and the drawing speed is 50 mm/min;
flexural strength and flexural modulus test: the test specimens were measured according to ISO 178 standard at 80X 10X 4mm, bending speed 2mm/min and span 64 mm;
and (3) testing the impact strength of the notch of the simply supported beam: the test piece is processed according to ISO 179-1 standard, and has the size of 80 × 10 × 4mm, A-shaped notch and 4J pendulum bob;
vicat softening temperature test: according to ISO 306 standard, the size of the sample is 10 × 4mm, the load is 50N, and the heating rate is 50 ℃/h;
scratch resistance and appearance state test: sample size 150 x 100mm hi-light plate; the scratch resistance is mainly expressed by comparing delta L values before and after the scratch test of the sample plate; the smaller the Δ L value, the better the scratch resistance, and conversely the poorer the scratch resistance. The appearance state is mainly to observe the fogging state of the surface of the highlight board.
The results of the performance tests are shown in table 2.
TABLE 2
Figure BDA0003445872580000052
Figure BDA0003445872580000061
The test results of examples 1-3 and comparative examples 1-2 are compared to see that the scratch resistance and the surface fogging of PMMA materials are better improved; the mechanical property and the thermal property are not affected basically.
Compared with the comparative example 1, the modified scratch-resistant agent master batch has the advantages that the scratch resistance improvement effect is obvious, and the fogging phenomenon on the surface of a product is improved; the siloxane modified scratch-resistant agent master batch with good scratch-resistant effect in the system is uniformly dispersed in the matrix resin, so that the material is well protected; meanwhile, the scratch-resistant agent is a graft copolymer of polyester, so that the scratch-resistant agent cannot be separated out in the high-temperature forming process, and the surface fogging condition is avoided.
Comparative example 2 is a different kind of scratch resistant agent than examples 1-2, in which comparative example 2 is a silicone master batch, and its carrier resin is polypropylene or the like. In the case of the same amount added, the scratch resistance of the silicone master batch is inferior to that described herein, and there is a case where the surface is hazy because there is a small amount of precipitation of the silicone master batch during high-temperature processing.
Although the present description is described in terms of embodiments, not every embodiment includes only a single embodiment, and such description is for clarity only, and those skilled in the art should be able to integrate the description as a whole, and the embodiments can be appropriately combined to form other embodiments as will be understood by those skilled in the art.
Therefore, the above description is only a preferred embodiment of the present application, and is not intended to limit the scope of the present application; all changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.

Claims (9)

1. The PMMA alloy material with high scratch resistance is characterized by being prepared from 65-80 parts of PMMA resin, 20-35 parts of ASA resin, 0.2-1 part of modified scratch-resistant agent master batch, 0.2-0.4 part of antioxidant, 0.4-0.8 part of light stabilizer and 0.5-1 part of toner in parts by weight.
2. The PMMA alloy material with high scratch resistance of claim 1, wherein the PMMA resin is heat-resistant polymethyl methacrylate, and the Vicat softening temperature is above 105 ℃.
3. The PMMA alloy material with high scratch resistance of claim 1, wherein the ASA resin is core-shell structure high rubber powder, the core is butyl acrylate with the content of 50-60%, and the shell graft is styrene.
4. The PMMA alloy material with high scratch resistance of claim 1, wherein the ASA resin has a particle size of 100-250 nm.
5. The PMMA alloy material with high scratch resistance of claim 1, wherein the modified scratch resistance agent masterbatch is modified organosilicon masterbatch.
6. The PMMA alloy material with high scratch resistance of claim 1, wherein the antioxidant is compounded by hindered phenol and phosphite ester according to the mass ratio of 1:1-1: 1.5.
7. The PMMA alloy material with high scratch resistance of claim 1, wherein the light stabilizer is compounded by hindered amine and benzotriazole according to the mass ratio of 1:0.5-1: 0.8.
8. The PMMA alloy material with high scratch resistance of claim 1, wherein the toner is a compounded organic toner pigment.
9. The method for preparing a PMMA alloy material with high scratch resistance according to any one of claims 1 to 7, which is characterized by comprising the following steps:
weighing PMMA resin, ASA resin, scratch-resistant agent master batch, antioxidant, light stabilizer and toner according to the proportion, and fully mixing to obtain a uniform mixed material; adding the mixed material into a double-screw extruder, and carrying out melting, extrusion and granulation to obtain a PMMA alloy material with high scratch resistance;
wherein the temperature of each zone of the double-screw extruder is set to be 180 ℃, 250 ℃, 240 ℃, 230 ℃, 240 ℃ and 250 ℃, and the rotating speed of a main machine is 450 revolutions per minute.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115490979A (en) * 2022-09-15 2022-12-20 上海普利特复合材料股份有限公司 Spraying-free high-toughness high-heat-resistance high-laser-transmittance ASA/PMMA for laser welding and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN102051051A (en) * 2009-11-04 2011-05-11 杨波 Scratching-resisting high-temperature smooth master batch
CN107118480A (en) * 2017-05-05 2017-09-01 安徽科聚新材料有限公司 PMMA/ASA composites and preparation method thereof
KR20170143260A (en) * 2016-06-21 2017-12-29 (주)켐코정밀 Talc master batch resin composition with scratch resistant for interior or exterior material of automobile
CN107629221A (en) * 2017-09-15 2018-01-26 安徽江淮汽车集团股份有限公司 A kind of Novel scratch-resistant wipes master batch and preparation method thereof
EP3483204A1 (en) * 2017-10-23 2019-05-15 Institutul National de Cercetare-Dezvoltare Pentru Chimie si Petrochimie-Icehim Masterbatch for improving the scratch resistance of polymethylmethacrylate and the process for producing the same
KR102024032B1 (en) * 2019-05-15 2019-09-24 주식회사 퍼시픽인터켐코포레이션 Additives for improving stratchresistance and Resin composition using the same
CN111154210A (en) * 2020-03-11 2020-05-15 成都金发科技新材料有限公司 Toughened scratch-resistant PMMA material and preparation method thereof
CN111690222A (en) * 2020-07-09 2020-09-22 东莞市奥能工程塑料有限公司 PMMA/ASA alloy material with high heat resistance and high blackness and brightness, preparation method and application thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102051051A (en) * 2009-11-04 2011-05-11 杨波 Scratching-resisting high-temperature smooth master batch
KR20170143260A (en) * 2016-06-21 2017-12-29 (주)켐코정밀 Talc master batch resin composition with scratch resistant for interior or exterior material of automobile
CN107118480A (en) * 2017-05-05 2017-09-01 安徽科聚新材料有限公司 PMMA/ASA composites and preparation method thereof
CN107629221A (en) * 2017-09-15 2018-01-26 安徽江淮汽车集团股份有限公司 A kind of Novel scratch-resistant wipes master batch and preparation method thereof
EP3483204A1 (en) * 2017-10-23 2019-05-15 Institutul National de Cercetare-Dezvoltare Pentru Chimie si Petrochimie-Icehim Masterbatch for improving the scratch resistance of polymethylmethacrylate and the process for producing the same
KR102024032B1 (en) * 2019-05-15 2019-09-24 주식회사 퍼시픽인터켐코포레이션 Additives for improving stratchresistance and Resin composition using the same
CN111154210A (en) * 2020-03-11 2020-05-15 成都金发科技新材料有限公司 Toughened scratch-resistant PMMA material and preparation method thereof
CN111690222A (en) * 2020-07-09 2020-09-22 东莞市奥能工程塑料有限公司 PMMA/ASA alloy material with high heat resistance and high blackness and brightness, preparation method and application thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115490979A (en) * 2022-09-15 2022-12-20 上海普利特复合材料股份有限公司 Spraying-free high-toughness high-heat-resistance high-laser-transmittance ASA/PMMA for laser welding and preparation method thereof
CN115490979B (en) * 2022-09-15 2024-04-09 上海普利特复合材料股份有限公司 ASA/PMMA for spraying-free, high-toughness, high-heat-resistance and high-laser-transmittance laser welding and preparation method thereof

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