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CN114211770A - Preparation method of vesicle composite rock wool material and vesicle composite paste spraying system used for same - Google Patents

Preparation method of vesicle composite rock wool material and vesicle composite paste spraying system used for same Download PDF

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Publication number
CN114211770A
CN114211770A CN202111594580.8A CN202111594580A CN114211770A CN 114211770 A CN114211770 A CN 114211770A CN 202111594580 A CN202111594580 A CN 202111594580A CN 114211770 A CN114211770 A CN 114211770A
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China
Prior art keywords
cotton
vesicle
paste
rock wool
composite
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Pending
Application number
CN202111594580.8A
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Chinese (zh)
Inventor
王高君
朱晓辉
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Xinhuasheng Energy Saving Technology Co ltd
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Xinhuasheng Energy Saving Technology Co ltd
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Priority to CN202111594580.8A priority Critical patent/CN114211770A/en
Publication of CN114211770A publication Critical patent/CN114211770A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/248Moulding mineral fibres or particles bonded with resin, e.g. for insulating or roofing board
    • B29C67/249Moulding mineral fibres or particles bonded with resin, e.g. for insulating or roofing board for making articles of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2103/00Use of resin-bonded materials as moulding material
    • B29K2103/04Inorganic materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)

Abstract

The invention relates to a preparation method of a cyst composite rock wool material, which comprises the following steps: melting rock wool raw material powder, then fibrillating the melted rock wool raw material powder by a centrifugal machine, blowing the obtained fiber to a cotton collection machine by utilizing compressed air, spraying a binder, folding and cotton-paving cotton filaments captured by the cotton collection machine by a pendulum bob method, and then pressing and forming the cotton filaments; in the process of cotton paving by using a pendulum bob method, a vesicle compound paste spraying device is arranged at the pendulum bob, a layer of vesicle compound paste is coated on the surface of one side of the cotton silk to be folded and cotton paved, and then the cotton silk is mechanically pressed and molded by a press roller; according to the preparation method of the vesicle composite rock wool material, the existence of the plurality of spacing layers with the bonding effect formed by the vesicle composite paste reduces burrs or rock wool dust formed in cutting or installation construction, and is beneficial to the health of workers; the spacing layer also greatly increases the heat conduction path, further weakens the heat convection, also forms more heat shields, further reduces the heat conductivity of the rock wool board.

Description

Preparation method of vesicle composite rock wool material and vesicle composite paste spraying system used for same
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to a preparation method of a vesicle composite rock wool material and a vesicle composite paste spraying system used for the method.
Background
The heat-insulating energy-saving material is the key point of the current building material, the silicon dioxide aerogel is the heat-insulating material with the best performance in the world at present, but the manufacturing cost is high, and the application field is narrower, and the novel material nano mesoporous silicon dioxide continuous aggregate vesicles have similar physicochemical properties with the silicon dioxide aerogel, but the production cost is low, so that the novel material nano mesoporous silicon dioxide continuous aggregate vesicles are more suitable for industrial large-scale production and can be applied to various fields.
The nanometer mesoporous silica continuous aggregate vesicle, referred to as vesicle for short, is a core base material in the field of high-efficiency heat insulation and energy conservation, is white or gray particles in appearance, is a double-shell hollow-bubble continuous aggregate, and has a loose density of 0.01-0.1g/cm3High temperature resistance>Compressive strength at 850 deg.C>10MPa, heat conductivity coefficient less than 0.03W/m.K, vesicle size of 30-100nm, pore size distribution of hierarchical pores, which are divided into 2-4nm wall pores and 20-40nm vesicle pores, pore wall thickness of 4-6nm, specific surface area of 600-1100 m-2The chemical structure of the vesicle is SiO2-x (x = 0.4-0.8).
The vesicle compound paste is a main form in practical application of vesicles, and is a high-efficiency heat-insulating energy-saving material prepared by compounding vesicles serving as a basic main material with organic and inorganic adhesives, superfine fibers and other materials. The heat conductivity coefficient of the paste heat-insulating material is less than 0.05W/m.K, the construction processes such as blade coating, spraying and the like can be realized, and the paste heat-insulating material is applied to the surfaces of regular/irregular equipment such as plastics, metals and the like.
When the heat insulation and energy saving material is used, rock wool heat insulation material has to be lifted; the production of rock wool is characterized by that it adopts high-quality basalt and dolomite as main raw materials, and adopts the processes of melting at high temp. above 1450 deg.C, high-speed centrifuging by adopting four-roller centrifugal machine to form fibre, at the same time spraying a certain quantity of adhesive, dust-proofing oil and water repellent, collecting by using cotton-collecting machine, utilizing pendulum process, and laying cotton by three-dimensional method, then solidifying and cutting so as to form the rock wool products with different specifications and uses.
Rock wool is easy to fluff and bur due to cutting and other reasons in the production, construction and installation processes, and the burs are adhered on a human body to cause discomfort and rock wool dust harmful to a respiratory system; in addition, rockwool has a high hygroscopicity, and water tends to accumulate in the rockwool panel, which may cause the rockwool panel to fall off due to its own weight over a long period of time.
Disclosure of Invention
The invention aims to provide a composite product combining vesicle composite paste and rock wool so as to further improve the performance of a rock wool board.
In order to solve the technical problem, the invention discloses a preparation method of a cyst composite rock wool material, which comprises the following steps:
crushing rock wool raw materials, putting the crushed rock wool raw materials into a submerged arc furnace, melting the crushed rock wool raw materials, fibrillating the crushed rock wool raw materials by a four-roller centrifugal machine, blowing the obtained fibers to a cotton collecting machine by utilizing compressed air, spraying a binder, folding and paving cotton by a pendulum bob method, mechanically pressing and forming the folded cotton fibers by a compression roller, conveying the pressed cotton fibers to a curing furnace for drying and curing, cutting the cotton fibers according to a specified size, and cutting edges to obtain a rock wool board; in the process of cotton paving by using a pendulum bob method, a vesicle compound paste spraying device is arranged at the pendulum bob, a layer of vesicle compound paste is coated on the surface of one side of the cotton silk to be folded and cotton paved, and then the cotton silk is mechanically pressed and molded by a press roller;
the vesicle compound paste spraying device sprays a layer of vesicle compound paste on the cotton wire which is about to slide out of the pendulum bob, then the cotton wire slides out of the pendulum bob and is folded under the drive of the pendulum bob, and then the cotton wire is conveyed into a press roller machine through a conveying belt.
A vesicle compound paste spraying system for a preparation method of a vesicle compound rock wool material comprises a vesicle compound paste spraying device and a vesicle compound paste feeding device; the pendulum bob is provided with a downward outlet, the pendulum bob swings in a reciprocating manner, and the cotton silk falls onto the conveying belt through the outlet in a folding manner; one side wall in the cotton silk paste outlet captured by the cotton collection machine slides out, and the vesicle compound paste spraying device is arranged on the other side wall in the outlet.
Preferably, the vesicle compound paste spraying device comprises a nozzle, and the nozzle uniformly sprays a layer of film-shaped paste to the surface of the cotton silk at a constant flow rate.
Preferably, the thickness of the film-like paste discharged from the nozzle is 0.5 to 2 mm.
Preferably, the vesicle compound paste feeding device comprises a conveying hose and a storage box, wherein one end of the conveying hose is communicated with the storage box, and the other end of the conveying hose penetrates through the pendulum bob to be connected with the vesicle compound paste spraying device.
Preferably, the viscosity of the vesicle compound paste in the storage box is adjusted, so that the vesicle compound paste can be smoothly sprayed out from the nozzle, and the sprayed vesicle compound paste can be attached to the surface of the cotton silk without dripping.
Preferably, the spout is duckbilled.
The preparation method of the vesicle composite rock wool material at least has the following advantages:
1. due to the existence of a plurality of spacing layers with bonding effect formed by the vesicle compound paste, burrs or rock wool dust formed in cutting or installation construction is reduced, and the health of workers is facilitated.
2. The spacing layer formed by the bubble composite paste layers in the rock wool board greatly increases the heat conduction path, further weakens heat convection, and also forms more heat shields, which are beneficial to further reducing the heat conductivity of the rock wool board.
3. A plurality of wall intervals that the rock wool board formed in also be favorable to strengthening the holistic compressive strength of rock wool board to can reduce the holistic hydroscopicity of rock wool board, dampproofing effect is better.
Drawings
Fig. 1 is a schematic front view structure diagram of a composite bubble paste spraying system, wherein an arc line with double arrows is a swinging direction of a pendulum bob.
Fig. 2 is a schematic side view of the composite paste spray system of the bladder of fig. 1.
The reference numbers in the figures are: the device comprises a 1-vesicle compound paste spraying device, 101-nozzles, a 2-vesicle compound paste feeding device, 201-conveying hoses, 202-a storage box, 3-a pendulum bob, 4-an outlet, 5-cotton threads, 6-a conveying belt and 7-a press roller machine.
Detailed Description
The present invention is further described in detail below with reference to examples so that those skilled in the art can practice the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," when used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
Example 1
A preparation method of a cyst composite rock wool material comprises the following steps:
crushing rock wool raw materials, putting the crushed rock wool raw materials into a submerged arc furnace, melting the crushed rock wool raw materials, fibrillating the crushed rock wool raw materials by a four-roller centrifugal machine, blowing the obtained fibers to a cotton collecting machine by utilizing compressed air, spraying a binder, folding and paving cotton by a pendulum bob method, mechanically pressing and forming the folded cotton fibers by a compression roller, conveying the pressed cotton fibers to a curing furnace for drying and curing, cutting the cotton fibers according to a specified size, and cutting edges to obtain a rock wool board; in the process of cotton paving by using a pendulum bob method, a vesicle compound paste spraying device is arranged at the pendulum bob, a layer of vesicle compound paste is coated on the surface of one side of the cotton silk to be folded and cotton paved, and then the cotton silk is mechanically pressed and molded by a press roller; in the drying and curing process, each layer of vesicle compound paste is cured between two layers of silk floss;
the vesicle compound paste spraying device sprays a layer of vesicle compound paste on the cotton wire which is about to slide out of the pendulum bob, then the cotton wire slides out of the pendulum bob and is folded under the drive of the pendulum bob, and then the cotton wire is conveyed into a press roller machine through a conveying belt.
Example 2
As shown in fig. 1-2, a vesicle compound paste spraying system for a preparation method of vesicle compound rock wool material comprises a vesicle compound paste spraying device 1 and a vesicle compound paste feeding device 2; the pendulum bob 3 is provided with a downward outlet 4, the pendulum bob swings in a reciprocating way, and cotton fibers 5 fall onto a conveyor belt 6 after being folded through the outlet; one side wall in the cotton silk paste outlet captured by the cotton collection machine slides out, and the vesicle compound paste spraying device is arranged on the other side wall in the outlet.
The vesicle compound paste spraying device comprises a nozzle 101, wherein a layer of film-shaped paste is uniformly sprayed to the surface of cotton silk by the nozzle at a constant flow rate.
The thickness of the film-shaped paste sprayed out from the nozzle is 0.5-2 mm. The thickness of the film-shaped paste body is not suitable to be too large, otherwise the volume weight of the finished rock wool board is obviously increased, and the cost is not easy to control.
The vesicle compound paste feeding device comprises a conveying hose 201 and a storage box 202, wherein one end of the conveying hose is communicated with the storage box, and the other end of the conveying hose penetrates through a pendulum bob to be connected with a vesicle compound paste spraying device.
The viscosity of the vesicle compound paste in the storage box is adjusted, so that the vesicle compound paste can be smoothly sprayed out from the nozzle, and the sprayed vesicle compound paste can be attached to the surface of the cotton yarn without dripping. The over-diluted vesica compound paste is not only easy to drip to cause unevenness, but also causes more vesica compound paste to enter pores among cotton threads, and a more complete spacing layer is difficult to form. Under a proper spraying pressure, the vesicle compound paste with a proper viscosity can form a film on the surface of the cotton silk in a short time (the cotton silk sent out from the pendulum is a layer of arranged and loose layered cotton), the cotton silk is quickly folded under the driving of the pendulum after being sent out from the pendulum outlet, and then is pressed by the compression roller machinery 7, and during pressing, the folded part at one side of the cotton silk is actually pressed together by the double-layer vesicle compound paste, so that a complete spacing layer can be further formed. It is worth pointing out that the viscosity of the vesicle compound paste is finely adjusted according to different seasons and different temperatures.
The nozzle is duckbilled.
Example 3
Compared with the common rock wool board without the vesicle compound paste, the heat conductivity coefficient of the common rock wool board is about 0.044W/m.K, but the rock wool board with the vesicle compound paste has the advantages that the heat resistance is reduced, the heat conductivity coefficient can be as low as 0.041W/m.K or even lower, in addition, the moisture resistance of the product is better (compared with the common non-hydrophobic rock wool board) due to a plurality of spacing layers, the vesicle compound paste can play a part of a bonding role, and the using amount of glue can be properly reduced in production.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable to various fields of endeavor for which the invention may be embodied with additional modifications as would be readily apparent to those skilled in the art, and the invention is therefore not limited to the details given herein and to the embodiments shown and described without departing from the generic concept as defined by the claims and their equivalents.

Claims (7)

1. A preparation method of a cyst composite rock wool material is characterized by comprising the following steps:
crushing rock wool raw materials, putting the crushed rock wool raw materials into a submerged arc furnace, melting the crushed rock wool raw materials, fibrillating the crushed rock wool raw materials by a four-roller centrifugal machine, blowing the obtained fibers to a cotton collecting machine by utilizing compressed air, spraying a binder, folding and paving cotton by a pendulum bob method, mechanically pressing and forming the folded cotton fibers by a compression roller, conveying the pressed cotton fibers to a curing furnace for drying and curing, cutting the cotton fibers according to a specified size, and cutting edges to obtain a rock wool board; in the process of cotton paving by using a pendulum bob method, a vesicle compound paste spraying device is arranged at the pendulum bob, a layer of vesicle compound paste is coated on the surface of one side of the cotton silk to be folded and cotton paved, and then the cotton silk is mechanically pressed and molded by a press roller;
the vesicle compound paste spraying device sprays a layer of vesicle compound paste on the cotton wire which is about to slide out of the pendulum bob, then the cotton wire slides out of the pendulum bob and is folded under the drive of the pendulum bob, and then the cotton wire is conveyed into a press roller machine through a conveying belt.
2. A vesicle compound paste spraying system used in the preparation method of the vesicle compound rock wool material according to claim 1 is characterized by comprising a vesicle compound paste spraying device and a vesicle compound paste feeding device; the pendulum bob is provided with a downward outlet, the pendulum bob swings in a reciprocating manner, and the cotton silk falls onto the conveying belt through the outlet in a folding manner; one side wall in the cotton silk paste outlet captured by the cotton collection machine slides out, and the vesicle compound paste spraying device is arranged on the other side wall in the outlet.
3. The vesicular composite paste spray system of claim 2, wherein the vesicular composite paste spray device comprises a nozzle which uniformly sprays a layer of film-like paste onto the surface of the cotton silk at a constant flow rate.
4. The vesicular composite paste spray system of claim 4, wherein the thickness of the membranous paste ejected from the nozzle is 0.5-2 mm.
5. The vesicle compound paste spraying system according to claim 2, wherein the vesicle compound paste feeding device comprises a conveying hose and a storage box, one end of the conveying hose is communicated with the storage box, and the other end of the conveying hose passes through the pendulum bob to be connected with the vesicle compound paste spraying device.
6. The vesicular composite paste spraying system according to claim 5, wherein the viscosity of the vesicular composite paste in the storage tank is adjusted so that the vesicular composite paste can be smoothly sprayed from the nozzle, and the sprayed vesicular composite paste can be attached to the surface of cotton silk without dripping.
7. The vesicular composite paste spray system of claim 3, wherein the nozzle is duckbilled.
CN202111594580.8A 2021-12-24 2021-12-24 Preparation method of vesicle composite rock wool material and vesicle composite paste spraying system used for same Pending CN114211770A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114394741A (en) * 2021-12-24 2022-04-26 新华盛节能科技股份有限公司 Production process of vesicle heat-insulating powder composite rock wool material

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792149A (en) * 2010-03-16 2010-08-04 南开大学 Spherical silicon dioxide hollow material and preparation method thereof
EP2340930A1 (en) * 2009-12-23 2011-07-06 Paroc Oy Ab Mineral fibre composite product and method for manufacturing it
EP2574693A1 (en) * 2011-09-27 2013-04-03 Rockwool International A/S Method of producing an insulating element made of mineral fibres and insulating element made of mineral fibres
CN106795991A (en) * 2014-07-22 2017-05-31 旭玻璃纤维股份有限公司 Inorganic fibrous insulating material
CN111303633A (en) * 2020-03-12 2020-06-19 新华盛节能科技股份有限公司 Method for preparing silicone rubber sponge heat-insulating material by taking in-situ graft modified mesoporous silica vesicle continuous aggregate as functional filler
CN111559883A (en) * 2020-06-15 2020-08-21 万华建筑科技(烟台)有限公司 Preparation method of silica aerogel modified rock wool board

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2340930A1 (en) * 2009-12-23 2011-07-06 Paroc Oy Ab Mineral fibre composite product and method for manufacturing it
CN101792149A (en) * 2010-03-16 2010-08-04 南开大学 Spherical silicon dioxide hollow material and preparation method thereof
EP2574693A1 (en) * 2011-09-27 2013-04-03 Rockwool International A/S Method of producing an insulating element made of mineral fibres and insulating element made of mineral fibres
CN106795991A (en) * 2014-07-22 2017-05-31 旭玻璃纤维股份有限公司 Inorganic fibrous insulating material
CN111303633A (en) * 2020-03-12 2020-06-19 新华盛节能科技股份有限公司 Method for preparing silicone rubber sponge heat-insulating material by taking in-situ graft modified mesoporous silica vesicle continuous aggregate as functional filler
CN111559883A (en) * 2020-06-15 2020-08-21 万华建筑科技(烟台)有限公司 Preparation method of silica aerogel modified rock wool board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114394741A (en) * 2021-12-24 2022-04-26 新华盛节能科技股份有限公司 Production process of vesicle heat-insulating powder composite rock wool material

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