CN114195755B - A kind of preparation method of glycolide - Google Patents
A kind of preparation method of glycolide Download PDFInfo
- Publication number
- CN114195755B CN114195755B CN202111417971.2A CN202111417971A CN114195755B CN 114195755 B CN114195755 B CN 114195755B CN 202111417971 A CN202111417971 A CN 202111417971A CN 114195755 B CN114195755 B CN 114195755B
- Authority
- CN
- China
- Prior art keywords
- glycolide
- reaction
- reactor
- product
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- RKDVKSZUMVYZHH-UHFFFAOYSA-N 1,4-dioxane-2,5-dione Chemical compound O=C1COC(=O)CO1 RKDVKSZUMVYZHH-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 238000006243 chemical reaction Methods 0.000 claims abstract description 73
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000002798 polar solvent Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000009835 boiling Methods 0.000 claims abstract description 13
- 239000003054 catalyst Substances 0.000 claims abstract description 12
- 239000000047 product Substances 0.000 claims description 52
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 51
- 239000007788 liquid Substances 0.000 claims description 46
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Natural products CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 23
- 238000001704 evaporation Methods 0.000 claims description 18
- 230000008020 evaporation Effects 0.000 claims description 18
- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 claims description 16
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 15
- 239000006227 byproduct Substances 0.000 claims description 15
- 239000007791 liquid phase Substances 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 14
- -1 glycolic acid ester Chemical class 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- 238000000967 suction filtration Methods 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 claims description 10
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexyloxide Natural products O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 9
- 239000013078 crystal Substances 0.000 claims description 8
- MQWCXKGKQLNYQG-UHFFFAOYSA-N methyl cyclohexan-4-ol Natural products CC1CCC(O)CC1 MQWCXKGKQLNYQG-UHFFFAOYSA-N 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 7
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 5
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 4
- 150000002576 ketones Chemical class 0.000 claims description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- 230000000717 retained effect Effects 0.000 claims description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical group CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 3
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- JMMWKPVZQRWMSS-UHFFFAOYSA-N isopropanol acetate Natural products CC(C)OC(C)=O JMMWKPVZQRWMSS-UHFFFAOYSA-N 0.000 claims description 3
- 229940011051 isopropyl acetate Drugs 0.000 claims description 3
- GWYFCOCPABKNJV-UHFFFAOYSA-N isovaleric acid Chemical compound CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 claims description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 claims description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 claims description 2
- 150000001463 antimony compounds Chemical class 0.000 claims description 2
- 238000007710 freezing Methods 0.000 claims description 2
- 230000008014 freezing Effects 0.000 claims description 2
- 238000000746 purification Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 150000003606 tin compounds Chemical class 0.000 claims description 2
- 238000001291 vacuum drying Methods 0.000 claims description 2
- 150000003752 zinc compounds Chemical class 0.000 claims description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims 2
- 125000002243 cyclohexanonyl group Chemical group *C1(*)C(=O)C(*)(*)C(*)(*)C(*)(*)C1(*)* 0.000 claims 1
- 125000003944 tolyl group Chemical group 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000004939 coking Methods 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 abstract description 5
- 238000007711 solidification Methods 0.000 abstract description 3
- 230000008023 solidification Effects 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-M Glycolate Chemical compound OCC([O-])=O AEMRFAOFKBGASW-UHFFFAOYSA-M 0.000 abstract 1
- 238000003763 carbonization Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 29
- 238000000034 method Methods 0.000 description 23
- 230000000052 comparative effect Effects 0.000 description 20
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 18
- 230000008569 process Effects 0.000 description 13
- 239000012153 distilled water Substances 0.000 description 11
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M Lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 description 10
- 229920000954 Polyglycolide Polymers 0.000 description 8
- 239000002253 acid Substances 0.000 description 8
- 239000004633 polyglycolic acid Substances 0.000 description 7
- 238000002425 crystallisation Methods 0.000 description 5
- 230000008025 crystallization Effects 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 4
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000007363 ring formation reaction Methods 0.000 description 4
- SKEZDZQGPKHHSH-UHFFFAOYSA-J 2-hydroxypropanoate;tin(4+) Chemical compound [Sn+4].CC(O)C([O-])=O.CC(O)C([O-])=O.CC(O)C([O-])=O.CC(O)C([O-])=O SKEZDZQGPKHHSH-UHFFFAOYSA-J 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 3
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 2
- MFGOFGRYDNHJTA-UHFFFAOYSA-N 2-amino-1-(2-fluorophenyl)ethanol Chemical compound NCC(O)C1=CC=CC=C1F MFGOFGRYDNHJTA-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- FJDQFPXHSGXQBY-UHFFFAOYSA-L caesium carbonate Chemical compound [Cs+].[Cs+].[O-]C([O-])=O FJDQFPXHSGXQBY-UHFFFAOYSA-L 0.000 description 2
- 229910000024 caesium carbonate Inorganic materials 0.000 description 2
- HUCVOHYBFXVBRW-UHFFFAOYSA-M caesium hydroxide Inorganic materials [OH-].[Cs+] HUCVOHYBFXVBRW-UHFFFAOYSA-M 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- HQWPLXHWEZZGKY-UHFFFAOYSA-N diethylzinc Chemical compound CC[Zn]CC HQWPLXHWEZZGKY-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 2
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000003918 potentiometric titration Methods 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 239000001119 stannous chloride Substances 0.000 description 2
- 235000011150 stannous chloride Nutrition 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- KOPBYBDAPCDYFK-UHFFFAOYSA-N caesium oxide Chemical compound [O-2].[Cs+].[Cs+] KOPBYBDAPCDYFK-UHFFFAOYSA-N 0.000 description 1
- 229910001942 caesium oxide Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910000344 rubidium sulfate Inorganic materials 0.000 description 1
- GANPIEKBSASAOC-UHFFFAOYSA-L rubidium(1+);sulfate Chemical compound [Rb+].[Rb+].[O-]S([O-])(=O)=O GANPIEKBSASAOC-UHFFFAOYSA-L 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- YZYKBQUWMPUVEN-UHFFFAOYSA-N zafuleptine Chemical compound OC(=O)CCCCCC(C(C)C)NCC1=CC=C(F)C=C1 YZYKBQUWMPUVEN-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D319/00—Heterocyclic compounds containing six-membered rings having two oxygen atoms as the only ring hetero atoms
- C07D319/10—1,4-Dioxanes; Hydrogenated 1,4-dioxanes
- C07D319/12—1,4-Dioxanes; Hydrogenated 1,4-dioxanes not condensed with other rings
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Heterocyclic Compounds That Contain Two Or More Ring Oxygen Atoms (AREA)
Abstract
Description
技术领域Technical field
本发明属于化学合成领域,具体涉及一种乙交酯的制备方法。The invention belongs to the field of chemical synthesis, and specifically relates to a preparation method of glycolide.
背景技术Background technique
目前,用于制备可生物降解材料聚乙醇酸(简称PGA)的工艺路线主要有两种:一种是乙醇酸直接脱水聚合,另一种是乙交酯开环聚合。乙醇酸直接脱水聚合工艺虽然路线简单,但无法获得足够高的分子量,这也大大限制了该路线制备聚乙醇酸的应用范围。而乙交酯开环聚合虽然工艺路线较为复杂,但可以获得分子量足够高的聚乙醇酸产品,并可通过控制聚乙醇酸的聚合度来满足不同的用途需求。因此,乙交酯开环聚合现已成为制备聚乙醇酸的主流工艺路线。Currently, there are two main process routes for preparing biodegradable material polyglycolic acid (PGA for short): one is direct dehydration polymerization of glycolic acid, and the other is glycolide ring-opening polymerization. Although the direct dehydration polymerization process of glycolic acid has a simple route, it cannot obtain a sufficiently high molecular weight, which also greatly limits the application range of polyglycolic acid prepared by this route. Although the process route of glycolide ring-opening polymerization is relatively complicated, polyglycolic acid products with sufficiently high molecular weight can be obtained, and the polymerization degree of polyglycolic acid can be controlled to meet the needs of different uses. Therefore, glycolide ring-opening polymerization has now become the mainstream process route for the preparation of polyglycolic acid.
作为制备聚乙醇酸所需的重要单体,乙交酯的合成路径主要分为两种,一种是以乙醇酸或乙醇酸酯类物质为原料通过缩聚-裂解成环来制备乙交酯(简称“两步法”工艺),另一种则是由乙醇酸或乙醇酸酯类物质在催化剂的作用下直接环化(简称“一步法”工艺)。然而,上述第一种合成路径通常需要在高温、高真空度且有高沸点溶剂(沸点通常≥280℃)存在的条件下进行反应,反应条件较为苛刻,能耗大,釜内物料容易结焦,清洗麻烦,并容易导致产品收率降低、管线堵塞,这无疑会严重影响乙交酯的正常生产,另外,由于大量高沸点溶剂的使用,会对产品纯度有较大的影响。As an important monomer required for the preparation of polyglycolic acid, the synthesis route of glycolide is mainly divided into two types. One is to prepare glycolide ( Referred to as the "two-step" process), the other is directly cyclized by glycolic acid or glycolate esters under the action of a catalyst (referred to as the "one-step" process). However, the above-mentioned first synthesis route usually requires reaction under the conditions of high temperature, high vacuum and the presence of high boiling point solvent (boiling point is usually ≥280°C). The reaction conditions are relatively harsh, energy consumption is large, and the materials in the kettle are prone to coking. Cleaning is troublesome and can easily lead to reduced product yields and pipeline blockage, which will undoubtedly seriously affect the normal production of glycolide. In addition, due to the use of a large amount of high-boiling point solvents, it will have a greater impact on product purity.
不同于上述第一种合成路径,第二种合成路径往往可避免结焦问题,且工艺流程相对较短,因此,目前也有不少研究工作者在努力探寻“一步法”工艺的可行性。作为“一步法”工艺的典型,气相直接环化法是由乙醇酸或乙醇酸酯直接合成乙交酯的工艺方法。例如,Rik De Clercq等人(De Clercq et al.ChemCatChem.2018,Vol.10(No.24):5649-5655)以氮气等惰性气体为载体,将汽化后的乙醇酸甲酯夹带至反应器,在TiO2/SiO2催化剂的作用下生成乙交酯与甲醇,甲醇蒸汽从上部采出,乙交酯则从反应器下部以液相方式采出。公开号为CN112010834的发明专利公开了将在150-600℃下汽化的乙醇酸酯通入装有含锡分子筛催化剂的反应器,在240-320℃下进行环化反应,获得乙交酯。公开号为CN112794839A的发明专利公开了将在150-600℃下汽化的乙醇酸酯在含钛分子筛催化的条件下,在240-320℃下进行环化反应,获得乙交酯。然而,气相直接环化法目前依然存在以下技术难题:催化剂制备工艺复杂、易快速失活,处理能力低,能耗高等,其距离工业化还有很长的路。Different from the first synthesis path mentioned above, the second synthesis path can often avoid coking problems and the process flow is relatively short. Therefore, many researchers are currently working hard to explore the feasibility of the "one-step" process. As a typical "one-step" process, the gas-phase direct cyclization method is a process for directly synthesizing glycolide from glycolic acid or glycolate ester. For example, Rik De Clercq et al. (De Clercq et al. ChemCatChem. 2018, Vol. 10 (No. 24): 5649-5655) used inert gases such as nitrogen as a carrier to entrain vaporized methyl glycolate to the reactor. , glycolide and methanol are generated under the action of TiO 2 /SiO 2 catalyst. Methanol steam is extracted from the upper part, and glycolide is extracted from the lower part of the reactor in liquid phase. The invention patent with publication number CN112010834 discloses that the glycolate ester vaporized at 150-600°C is passed into a reactor equipped with a tin-containing molecular sieve catalyst, and a cyclization reaction is performed at 240-320°C to obtain glycolide. The invention patent with publication number CN112794839A discloses that glycolic acid ester vaporized at 150-600°C is subjected to a cyclization reaction at 240-320°C under conditions catalyzed by titanium-containing molecular sieves to obtain glycolide. However, the gas-phase direct cyclization method still has the following technical problems: the catalyst preparation process is complex, easy to deactivate quickly, low processing capacity, and high energy consumption. It is still a long way from industrialization.
因此,现今亟需开发出一种易于实现工业化放大生产,且能耗低、效率高的基于“一步法”工艺的乙交酯制备方法。Therefore, there is an urgent need to develop a glycolide preparation method based on a "one-step" process that is easy to achieve industrial scale-up production, has low energy consumption and is highly efficient.
发明内容Contents of the invention
本发明的目的就是为了解决上述问题而提供一种乙交酯的制备方法。The purpose of the present invention is to provide a preparation method of glycolide in order to solve the above problems.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种乙交酯的制备方法,在反应器中,将乙醇酸或乙醇酸酯、催化剂与极性溶剂混合,然后在高于所述极性溶剂沸点的温度下反应一段时间,停止反应后,将反应器中的混合产物进行分离提纯,即获得乙交酯产品。A method for preparing glycolide. In a reactor, glycolic acid or glycolate ester, a catalyst and a polar solvent are mixed, and then reacted for a period of time at a temperature higher than the boiling point of the polar solvent. After stopping the reaction, The mixed products in the reactor are separated and purified to obtain the glycolide product.
本发明将乙醇酸或乙醇酸酯、催化剂与极性溶剂混合,该反应体系中,极性溶剂提供液相的反应场合,用于辅助分散和传热,本身并不参与反应,反应可在一定压力下(优选为常压)、在高于相应压力下极性溶剂沸点的温度下进行,可不断生成乙交酯,并可避免产生具有较高粘度的乙醇酸低聚物,在反应过程中,体系的粘度可基本维持在较低水平,不仅有利于提高反应体系的传热效率,降低热量损失,还可有效避免因体系粘度迅速增大使得物料受热不均以致发生凝固和/或结焦现象,从而实现乙交酯连续稳定地高效生产。In the present invention, glycolic acid or glycolate ester, a catalyst and a polar solvent are mixed. In the reaction system, the polar solvent provides a liquid phase reaction situation and is used to assist dispersion and heat transfer. It does not participate in the reaction itself, and the reaction can be carried out in a certain amount of time. Under pressure (preferably normal pressure) and at a temperature higher than the boiling point of the polar solvent under the corresponding pressure, glycolide can be continuously generated and glycolic acid oligomers with higher viscosity can be avoided. During the reaction process , the viscosity of the system can be basically maintained at a low level, which is not only conducive to improving the heat transfer efficiency of the reaction system and reducing heat loss, but also effectively avoiding the uneven heating of the material due to the rapid increase in system viscosity, resulting in solidification and/or coking. , thereby achieving continuous, stable and efficient production of glycolide.
作为一种优选的实施方案,在高于所述极性溶剂沸点10-60℃的温度下反应,反应温度的控制对于最后获得高品质乙交酯具有重要影响,如果温度过低,如低于极性溶剂沸点10℃时,将导致反应不彻底、不充分,影响产品最终收率;而如果温度过高,如高于极性溶剂沸点60℃时,会出现结焦问题,容易在混合产物中出现深褐色或黑色的结焦块状体,产物游离酸含量过高,当温度控制为高于极性溶剂沸点10-60℃时,则能够获得比较理想的产物。基于所选用的极性溶剂,本发明方法中反应温度可选择为90-310℃,优选为110-240℃。As a preferred embodiment, the reaction is carried out at a temperature 10-60°C higher than the boiling point of the polar solvent. The control of the reaction temperature has an important impact on finally obtaining high-quality glycolide. If the temperature is too low, such as below When the boiling point of the polar solvent is 10°C, the reaction will be incomplete and insufficient, affecting the final yield of the product; and if the temperature is too high, such as 60°C higher than the boiling point of the polar solvent, coking problems will occur and it is easy to form in the mixed product. Dark brown or black coked lumps appear, and the free acid content of the product is too high. When the temperature is controlled to be 10-60°C higher than the boiling point of the polar solvent, a more ideal product can be obtained. Based on the selected polar solvent, the reaction temperature in the method of the present invention can be selected from 90 to 310°C, preferably from 110 to 240°C.
作为一种优选的实施方案,从有气体生成时开始计时,反应时间控制为直至馏出副产物的质量达到理论上馏出副产物总质量的70-90%,反应终止时间的控制是获得高品质乙交酯的另一影响因素。如果过早停止反应,则存在反应不彻底问题,同样会造成产率过低问题,而如果反应时间过长,也会存在负面影响,一方面产率很难继续提升,另一方面还会增大能耗,不利于节能降耗。本发明方法中反应时间一般可选择为0.5-16h。As a preferred embodiment, timing starts when gas is generated. The reaction time is controlled until the mass of the distilled by-products reaches 70-90% of the theoretical total mass of the distilled by-products. The reaction termination time is controlled to obtain a high Another factor influencing the quality of glycolide. If the reaction is stopped too early, the reaction will be incomplete and the yield will be too low. If the reaction time is too long, there will also be negative effects. On the one hand, it will be difficult to continue to increase the yield, and on the other hand, it will increase. Large energy consumption is not conducive to energy saving and consumption reduction. The reaction time in the method of the present invention can generally be selected from 0.5 to 16 hours.
在此需要说明的是,当原料为乙醇酸时,所述副产物为水,当原料为乙醇酸酯时,所述副产物为相应的醇,例如,当原料为乙醇酸甲酯时,所述副产物为甲醇。It should be noted here that when the raw material is glycolic acid, the by-product is water; when the raw material is glycolate ester, the by-product is the corresponding alcohol. For example, when the raw material is methyl glycolate, the by-product is water. The by-product is methanol.
作为一种实施方案,所述催化剂可选自锡类化合物、锑类化合物、锌类化合物或碱金属盐中的至少一种,例如但不限于辛酸亚锡、氯化亚锡、乳酸锡、三氧化二锑、二乙基锌、二水合乙酸锌、氢氧化钠、氢氧化钾、氢氧化锂、氢氧化铯、碳酸钠、碳酸钾、碳酸锂、碳酸铯、或硫酸铷等。As an embodiment, the catalyst can be selected from at least one of tin compounds, antimony compounds, zinc compounds or alkali metal salts, such as but not limited to stannous octoate, stannous chloride, tin lactate, tin lactate, etc. Antimony oxide, diethyl zinc, zinc acetate dihydrate, sodium hydroxide, potassium hydroxide, lithium hydroxide, cesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, cesium carbonate, or rubidium sulfate, etc.
作为一种实施方案,所述催化剂的添加量为乙醇酸或乙醇酸酯质量的0.1-15%。As an embodiment, the added amount of the catalyst is 0.1-15% of the mass of glycolic acid or glycolate ester.
作为一种实施方案,所述极性溶剂为乙醇酸或乙醇酸酯质量的0.5-20倍,并在反应过程中始终保持反应器中反应物料处于液相中。在反应体系中,所述极性溶剂的主要作用是辅助分散和传热,其并不参与反应。As an embodiment, the polar solvent is 0.5-20 times the mass of glycolic acid or glycolate ester, and the reaction materials in the reactor are always kept in the liquid phase during the reaction process. In the reaction system, the main function of the polar solvent is to assist dispersion and heat transfer, and it does not participate in the reaction.
作为一种实施方案,所述极性溶剂选自沸点为80-250℃,优选为100-180℃,的芳香烃类溶剂或酮类溶剂。As an embodiment, the polar solvent is selected from aromatic hydrocarbon solvents or ketone solvents with a boiling point of 80-250°C, preferably 100-180°C.
优选地,所述芳香烃类溶剂可选自,例如但不限于,甲苯、对二甲苯等;所述酮类溶剂可选自,例如但不限于,环己酮、4-甲基环己酮、甲基异丁酮等。Preferably, the aromatic hydrocarbon solvent can be selected from, for example, but not limited to, toluene, p-xylene, etc.; the ketone solvent can be selected from, for example, but not limited to, cyclohexanone, 4-methylcyclohexanone. , methyl isobutyl ketone, etc.
作为一种实施方案,所述极性溶剂中可以含有水,且水的质量百分含量≤5%。As an embodiment, the polar solvent may contain water, and the mass percentage of water is ≤5%.
作为一种实施方案,所述分离提纯是将反应器中的混合产物和有机溶剂于5-75℃下混合,搅拌、过滤,获得预处理液,而后蒸发浓缩所述预处理液,获得浓缩液,再将浓缩液进行降温处理,以析出乙交酯晶体,经抽滤,保留固体,再经真空干燥,即获得乙交酯产品。As an embodiment, the separation and purification is to mix the mixed product and the organic solvent in the reactor at 5-75°C, stir, and filter to obtain a pretreatment liquid, and then evaporate and concentrate the pretreatment liquid to obtain a concentrated liquid. , and then the concentrated liquid is cooled to precipitate glycolide crystals. After suction filtration, the solid is retained, and then vacuum dried to obtain the glycolide product.
作为一种实施方案,所述有机溶剂可选自,例如但不限于,乙酸甲酯、乙酸乙酯、乙酸异丙酯、乙酸正丁酯、甲醇、乙醇、正丙醇、异丙醇、丁醇、丙酮或乙腈中一种或多种。As an embodiment, the organic solvent may be selected from, for example, but not limited to, methyl acetate, ethyl acetate, isopropyl acetate, n-butyl acetate, methanol, ethanol, n-propanol, isopropyl alcohol, butyl acetate. One or more of alcohol, acetone or acetonitrile.
作为一种实施方案,所述混合产物与有机溶剂的质量比为1:1-5。As an embodiment, the mass ratio of the mixed product to the organic solvent is 1:1-5.
作为一种实施方案,所述蒸发浓缩的条件为:于绝压1-10kPa、40-85℃下进行蒸发浓缩,直至剩余液体的质量为预处理液质量的5-80%,停止蒸发浓缩。As an embodiment, the conditions for evaporation and concentration are: evaporation and concentration are carried out at an absolute pressure of 1-10kPa and 40-85°C until the mass of the remaining liquid reaches 5-80% of the mass of the pretreatment liquid, and the evaporation and concentration are stopped.
作为一种实施方案,所述冷冻处理的温度为-30~-5℃。As an embodiment, the temperature of the freezing treatment is -30~-5°C.
作为一种实施方案,所述真空干燥的条件为:于绝压≤2kPa,温度为40-70℃下干燥1-2小时。As an embodiment, the vacuum drying conditions are: drying at an absolute pressure ≤ 2 kPa and a temperature of 40-70°C for 1-2 hours.
由本发明方法制得的乙交酯产品中乙交酯纯度可达99.5%以上,游离酸含量≤0.03wt%,水含量≤0.01wt%。The purity of glycolide in the glycolide product prepared by the method of the invention can reach more than 99.5%, the free acid content is ≤0.03wt%, and the water content is ≤0.01wt%.
本发明中乙交酯的含量是采用本领域公知的气相色谱分析法测得的,水的含量是采用卡尔费休水分测定仪测得的,游离酸的含量是采用本领域公知的电位滴定法(例如,采用自动电位滴定仪)测得的。In the present invention, the content of glycolide is measured using a gas chromatography analysis method known in the art, the content of water is measured using a Karl Fischer moisture analyzer, and the content of free acid is measured using a potentiometric titration method known in the art. (for example, measured using an automatic potentiometric titrator).
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提供了“一步法”制备乙交酯的工艺方法,相比于现有的“二步法”工艺,可有效缩短反应流程,由于在极性溶剂中进行反应,整个反应过程中不会产生高粘度的乙醇酸低聚物,使得反应体系的粘度可处于较低的水平,不仅有利于提高反应体系的传热效率,降低热量损失,还可有效克服现有技术中因生成高粘度乙醇酸低聚物而容易导致物料在反应器中发生凝固和/或结焦现象等技术问题,可实现乙交酯连续稳定地高效生产,并能有效规避不必要的物料损耗,有利于节约生产设备投资,降低生产成本,且能耗低,可实现低碳化生产,便于工业化扩大生产。The present invention provides a "one-step" process for preparing glycolide. Compared with the existing "two-step" process, the reaction process can be effectively shortened. Since the reaction is carried out in a polar solvent, there will be no Producing high-viscosity glycolic acid oligomers allows the viscosity of the reaction system to be at a lower level, which is not only beneficial to improving the heat transfer efficiency of the reaction system and reducing heat loss, but also effectively overcomes the problem of generating high-viscosity ethanol in the existing technology. Acid oligomers can easily lead to technical problems such as solidification and/or coking of materials in the reactor. It can achieve continuous, stable and efficient production of glycolide, and can effectively avoid unnecessary material loss, which is beneficial to saving investment in production equipment. , reduce production costs, and have low energy consumption, can achieve low-carbon production, and facilitate industrial expansion of production.
实验结果显示,本发明工艺方法制得的乙交酯产品的纯度可达99.5%以上,且乙交酯的产率可达80%以上,产品质量好,可应用于高品质聚乙醇酸的生产制备。Experimental results show that the purity of glycolide products produced by the process of the present invention can reach more than 99.5%, and the yield of glycolide can reach more than 80%. The product quality is good and can be used in the production of high-quality polyglycolic acid. preparation.
附图说明Description of drawings
图1为实施例1-1制得的乙交酯产品的GC-MS图。Figure 1 is a GC-MS chart of the glycolide product prepared in Example 1-1.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1-1Example 1-1
向反应器中加入约7.6kg的乙醇酸、约8.0kg的甲苯、以及约0.3kg的辛酸亚锡,搅拌混合均匀,于常压下,加热至约120℃,从有蒸汽生成时开始计时,反应体系中所生成的副产物水会随着甲苯馏出,在反应过程中可根据实际情况向反应器中补入适量的甲苯,以使得反应器中反应物料的液位保持稳定,同时,每间隔约30min记录排出液相的质量,并采用卡尔费休水分测定仪测量液相中的水含量,直至馏出的水质量达到约1.28kg(7.6kg乙醇酸完全反应时,理论上馏出水的总质量为约1.8kg),停止反应,保留反应器内的混合产物,然后于约10℃下将混合产物和乙酸乙酯按质量比为1:1混合,经搅拌后,采用布氏漏斗进行抽滤,即获得预处理液,随后于绝压为1kPa、温度为40℃的条件下进行蒸发浓缩,直至剩余液体的质量为预处理液质量的约25%,停止蒸发浓缩,即获得浓缩液,再将浓缩液置于约-18℃下进行降温冷却结晶,以析出乙交酯晶体,随后采用布氏漏斗进行抽滤,保留固体,再于绝压为1kPa、温度为约56℃下干燥约2小时,即获得约4.72kg的乙交酯产品,由于7.6kg的乙醇酸完全反应所生成的乙交酯的理论质量为5.8kg,因此,本实施例中乙交酯的产率为约81.4%。图1为本实施例制得的乙交酯产品的GC-MS图。Add about 7.6kg of glycolic acid, about 8.0kg of toluene, and about 0.3kg of stannous octoate into the reactor, stir and mix evenly, heat to about 120°C under normal pressure, and start timing when steam is generated. The by-product water generated in the reaction system will distill out along with the toluene. During the reaction process, an appropriate amount of toluene can be added to the reactor according to the actual situation to keep the liquid level of the reaction materials in the reactor stable. At the same time, each Record the mass of the discharged liquid phase at intervals of about 30 minutes, and use a Karl Fischer moisture analyzer to measure the water content in the liquid phase until the mass of distilled water reaches about 1.28kg (when 7.6kg of glycolic acid is completely reacted, the theoretical value of the distilled water The total mass is about 1.8kg), stop the reaction, retain the mixed product in the reactor, and then mix the mixed product and ethyl acetate at a mass ratio of 1:1 at about 10°C. After stirring, use a Buchner funnel. Perform suction filtration to obtain the pretreatment liquid, and then perform evaporation and concentration under the conditions of an absolute pressure of 1kPa and a temperature of 40°C until the mass of the remaining liquid is approximately 25% of the mass of the pretreatment liquid. Stop evaporation and concentration to obtain the concentrated liquid. , and then place the concentrated liquid at about -18°C for cooling and crystallization to precipitate glycolide crystals, and then use a Buchner funnel for suction filtration to retain the solid, and then dry it at an absolute pressure of 1kPa and a temperature of about 56°C In about 2 hours, about 4.72kg of glycolide product is obtained. Since the theoretical mass of glycolide generated by the complete reaction of 7.6kg of glycolic acid is 5.8kg, the yield of glycolide in this embodiment is about 81.4%. Figure 1 is a GC-MS diagram of the glycolide product prepared in this example.
实施例1-2Example 1-2
本实施例的操作步骤与实施例1-1基本相同,不同之处在于,本实施例中反应器加热至约140℃,且本实施例在馏出的水质量达到约1.52kg时,即停止反应,其余和实施例1-1相同。The operating steps of this example are basically the same as those of Example 1-1. The difference is that in this example, the reactor is heated to about 140°C, and this example stops when the mass of distilled water reaches about 1.52kg. The rest of the reaction was the same as in Example 1-1.
本实施例最终所获得的乙交酯产品为约5.09kg,对应的产率为约87.7%。The glycolide product finally obtained in this example is about 5.09kg, and the corresponding yield is about 87.7%.
实施例1-3Example 1-3
本实施例的操作步骤与实施例1-1基本相同,不同之处在于,本实施例中反应器加热至约170℃,且本实施例在馏出的水质量达到约1.48kg时,即停止反应,其余和实施例1-1相同。The operating steps of this example are basically the same as those of Example 1-1. The difference is that in this example, the reactor is heated to about 170°C, and this example stops when the mass of distilled water reaches about 1.48kg. The rest of the reaction was the same as in Example 1-1.
本实施例最终所获得的乙交酯产品为约4.94kg,对应的产率为约85.2%。The glycolide product finally obtained in this example is about 4.94kg, and the corresponding yield is about 85.2%.
对比例1-1Comparative example 1-1
本对比例的操作步骤与实施例1-1基本相同,不同之处在于,本对比例中反应器加热至约112℃,且本对比例在馏出的水质量达到约1.0kg时,即停止反应,其余和实施例1-1相同。The operating steps of this comparative example are basically the same as those of Example 1-1. The difference is that in this comparative example, the reactor is heated to about 112°C, and this comparative example stops when the mass of distilled water reaches about 1.0kg. The rest of the reaction was the same as in Example 1-1.
本对比例最终所获得的乙交酯产品为约3.05kg,对应的产率为约52.6%,相比于上述实施例1-1,本对比例的产率过低,这可能是由于反应温度较低、且在馏出的副产物较少的情况下即停止反应,以致反应不充分所导致。The final glycolide product obtained in this comparative example is about 3.05kg, and the corresponding yield is about 52.6%. Compared with the above embodiment 1-1, the yield of this comparative example is too low, which may be due to the reaction temperature It is lower and the reaction stops when less by-products are distilled, resulting in insufficient reaction.
对比例1-2Comparative Example 1-2
本对比例的操作步骤与实施例1-1基本相同,不同之处在于,本对比例中反应器加热至约195℃,且本对比例在馏出的水质量达到约1.45kg时,即停止反应,其余和实施例1-1相同。The operating steps of this comparative example are basically the same as those of Example 1-1. The difference is that in this comparative example, the reactor is heated to about 195°C, and this comparative example stops when the mass of distilled water reaches about 1.45kg. The rest of the reaction was the same as in Example 1-1.
本实施例最终所获得的乙交酯产品为约4.81kg,对应的产率为约82.9%,相比于上述实施例1-1,本对比例的产率有所降低,这可能是由于反应温度过高所导致,由表1可知,其纯度只有98.8%(小于99%)。The glycolide product finally obtained in this example is about 4.81kg, and the corresponding yield is about 82.9%. Compared with the above-mentioned Example 1-1, the yield of this comparative example has decreased, which may be due to the reaction Caused by excessive temperature, it can be seen from Table 1 that its purity is only 98.8% (less than 99%).
对比例1-3Comparative Example 1-3
本对比例的操作步骤与实施例1-1基本相同,不同之处在于,本对比例中反应器加热至约240℃,且本对比例在馏出的水质量达到约1.31kg时,即停止反应,反应器内混合产物中出现深褐色或黑色的结焦块状体,其余和实施例1-1相同。The operating steps of this comparative example are basically the same as those of Example 1-1. The difference is that in this comparative example, the reactor is heated to about 240°C, and this comparative example stops when the mass of distilled water reaches about 1.31kg. After the reaction, dark brown or black coked lumps appeared in the mixed product in the reactor, and the rest was the same as in Example 1-1.
本实施例最终所获得的乙交酯产品为约3.52kg,对应的产率为约60.7%。相比于上述实施例1-1,本对比例由于反应温度过高导致产物中出现深褐色或黑色的结焦块状体,产率进一步降低,纯度只有98.1%,游离酸含量为0.44%,远大于实施例1-1。The glycolide product finally obtained in this example is about 3.52kg, and the corresponding yield is about 60.7%. Compared with the above-mentioned Example 1-1, in this comparative example, due to the reaction temperature being too high, dark brown or black coked lumps appeared in the product, the yield was further reduced, the purity was only 98.1%, and the free acid content was 0.44%, which was far greater. In Example 1-1.
实施例2Example 2
向反应器中加入约7.6kg的乙醇酸、约40kg的甲苯、以及约0.8kg的乳酸锡和约0.34kg的三氧化二锑,搅拌混合均匀,于常压下,加热至约156℃,从有蒸汽生成时开始计时,反应体系中所生成的副产物水会随着甲苯馏出,在反应过程中可根据实际情况向反应器中补入适量的甲苯,以使得反应器中反应物料的液位保持稳定,同时,每间隔约30min记录排出液相的质量,并采用卡尔费休水分测定仪测量液相中的水含量,直至馏出的水质量达到约1.42kg(7.6kg乙醇酸完全反应时,理论上馏出水的总质量为约1.8kg),停止反应,保留反应器内的混合产物,然后于约5℃下将混合产物和乙酸甲酯按质量比为1:4混合,经搅拌后,采用布氏漏斗进行抽滤,即获得预处理液,随后于绝压为3kPa、温度为48℃的条件下进行蒸发浓缩,直至剩余液体的质量为预处理液质量的约10%,停止蒸发浓缩,即获得浓缩液,再将浓缩液置于约-23℃下进行降温冷却结晶,以析出乙交酯晶体,随后采用布氏漏斗进行抽滤,保留固体,再于绝压为0.5kPa、温度为约60℃下干燥约2小时,即获得约5.17kg的乙交酯产品,由于7.6kg的乙醇酸完全反应所生成的乙交酯的理论质量为5.8kg,因此,本实施例中乙交酯的产率为约89.1%。Add about 7.6kg of glycolic acid, about 40kg of toluene, about 0.8kg of tin lactate and about 0.34kg of antimony trioxide into the reactor, stir and mix evenly, and heat to about 156°C under normal pressure. Start timing when steam is generated. The by-product water generated in the reaction system will distill out along with the toluene. During the reaction process, an appropriate amount of toluene can be added to the reactor according to the actual situation to ensure that the liquid level of the reaction materials in the reactor is Maintain stability, and at the same time, record the mass of the discharged liquid phase every 30 minutes, and use a Karl Fischer moisture analyzer to measure the water content in the liquid phase until the mass of distilled water reaches approximately 1.42kg (when 7.6kg glycolic acid is completely reacted) (theoretically the total mass of distilled water is about 1.8kg), stop the reaction, retain the mixed product in the reactor, and then mix the mixed product and methyl acetate at a mass ratio of 1:4 at about 5°C. After stirring , use a Buchner funnel to perform suction filtration to obtain the pretreatment liquid, and then perform evaporation and concentration under the conditions of an absolute pressure of 3kPa and a temperature of 48°C until the mass of the remaining liquid is approximately 10% of the mass of the pretreatment liquid, and stop evaporation Concentrate to obtain a concentrated liquid, and then place the concentrated liquid at about -23°C for cooling and crystallization to precipitate glycolide crystals, and then use a Buchner funnel for suction filtration to retain the solid, and then filter it under an absolute pressure of 0.5kPa, Dry at a temperature of about 60°C for about 2 hours to obtain about 5.17kg of glycolide product. Since the theoretical mass of glycolide generated by the complete reaction of 7.6kg of glycolic acid is 5.8kg, therefore, in this embodiment, the glycolide product The yield of lactide was approximately 89.1%.
实施例3Example 3
向反应器中加入约7.6kg的乙醇酸、约76kg的对二甲苯、以及约0.1kg的氢氧化铯,搅拌混合均匀,于常压下,加热至约170℃,从有蒸汽生成时开始计时,反应体系中所生成的副产物水会随着对二甲苯馏出,在反应过程中可根据实际情况向反应器中补入适量的对二甲苯,以使得反应器中反应物料的液位保持稳定,同时,每间隔约30min记录排出液相的质量,并采用卡尔费休水分测定仪测量液相中的水含量,直至馏出的水质量达到约1.53kg(7.6kg乙醇酸完全反应时,理论上馏出水的总质量为约1.8kg),停止反应,保留反应器内的混合产物,然后于约75℃下将混合产物和乙酸异丙酯按质量比为1:1混合,经搅拌后,采用布氏漏斗进行抽滤,即获得预处理液,随后于绝压为2kPa、温度为85℃的条件下进行蒸发浓缩,直至剩余液体的质量为预处理液质量的约5%,停止蒸发浓缩,即获得浓缩液,再将浓缩液置于约-30℃下进行降温冷却结晶,以析出乙交酯晶体,随后采用布氏漏斗进行抽滤,保留固体,再于绝压为1.2kPa、温度为约70℃下干燥约1小时,即获得约5.01kg的乙交酯产品,由于7.6kg的乙醇酸完全反应所生成的乙交酯的理论质量为5.8kg,因此,本实施例中乙交酯的产率为约86.4%。Add about 7.6kg of glycolic acid, about 76kg of paraxylene, and about 0.1kg of cesium hydroxide into the reactor, stir and mix evenly, heat to about 170°C under normal pressure, and start timing when steam is generated. , the by-product water generated in the reaction system will distill out along with the paraxylene. During the reaction process, an appropriate amount of paraxylene can be added to the reactor according to the actual situation to maintain the liquid level of the reaction materials in the reactor. Stable, at the same time, record the mass of the discharged liquid phase every 30 minutes, and use a Karl Fischer moisture analyzer to measure the water content in the liquid phase until the mass of distilled water reaches about 1.53kg (when 7.6kg of glycolic acid is completely reacted, Theoretically the total mass of distilled water is about 1.8kg), stop the reaction, retain the mixed product in the reactor, and then mix the mixed product and isopropyl acetate at a mass ratio of 1:1 at about 75°C, after stirring , use a Buchner funnel to perform suction filtration to obtain the pretreatment liquid, and then perform evaporation and concentration under the conditions of an absolute pressure of 2kPa and a temperature of 85°C until the mass of the remaining liquid is approximately 5% of the mass of the pretreatment liquid, and stop evaporation Concentrate to obtain a concentrated liquid, and then place the concentrated liquid at about -30°C for cooling and crystallization to precipitate glycolide crystals, and then use a Buchner funnel to perform suction filtration to retain the solid, and then filter under an absolute pressure of 1.2kPa, After drying for about 1 hour at a temperature of about 70°C, about 5.01kg of glycolide product is obtained. Since the theoretical mass of glycolide produced by the complete reaction of 7.6kg of glycolic acid is 5.8kg, therefore, in this embodiment, the glycolide product is The yield of lactide was approximately 86.4%.
实施例4Example 4
向反应器中加入约9.0kg的乙醇酸甲酯、约180kg的环己酮(其中所含水的质量为约2.1kg)、以及约0.9kg的二乙基锌和约0.45kg的碳酸铯,搅拌混合均匀,于常压下,加热至约170℃,从有蒸汽生成时开始计时,反应体系中所生成的副产物甲醇会随着环己酮馏出,在反应过程中可根据实际情况向反应器中补入适量的环己酮,以使得反应器中反应物料的液位保持稳定,同时,每间隔约30min记录排出液相的质量,并采用气相色谱仪来测量液相中甲醇的含量,直至馏出的甲醇质量达到约2.86kg(9.0kg乙醇酸甲酯完全反应时,理论上馏出甲醇的总质量为约3.2kg),停止反应,保留反应器内的混合产物,然后于约65℃下将混合产物和乙酸正丁酯按质量比为1:2混合,经搅拌后,采用布氏漏斗进行抽滤,即获得预处理液,随后于绝压为10kPa、温度为60℃的条件下进行蒸发浓缩,直至剩余液体的质量为预处理液质量的约50%,停止蒸发浓缩,即获得浓缩液,再将浓缩液置于约-10℃下进行降温冷却结晶,以析出乙交酯晶体,随后采用布氏漏斗进行抽滤,保留固体,再于绝压为2kPa、温度为约62℃下干燥约1小时,即获得约4.95kg的乙交酯产品,由于9.0kg的乙醇酸甲酯完全反应所生成的乙交酯的理论质量为5.8kg,因此,本实施例中乙交酯的产率为约85.3%。Add about 9.0kg of methyl glycolate, about 180kg of cyclohexanone (the mass of water contained in it is about 2.1kg), about 0.9kg of diethyl zinc and about 0.45kg of cesium carbonate into the reactor, and stir Mix evenly, and heat to about 170°C under normal pressure. Start timing when steam is generated. The by-product methanol generated in the reaction system will distill out along with the cyclohexanone. During the reaction, the reaction can be directed to the reactor according to the actual situation. Add an appropriate amount of cyclohexanone into the reactor to keep the liquid level of the reaction materials in the reactor stable. At the same time, record the mass of the discharged liquid phase every 30 minutes, and use a gas chromatograph to measure the methanol content in the liquid phase. Until the mass of methanol distilled reaches about 2.86kg (when 9.0kg methyl glycolate is completely reacted, the total mass of methanol distilled is theoretically about 3.2kg), the reaction is stopped, the mixed product in the reactor is retained, and then at about 65 The mixed product and n-butyl acetate are mixed at a mass ratio of 1:2 at ℃. After stirring, the Buchner funnel is used for suction filtration to obtain the pretreatment liquid, and then the pretreatment liquid is obtained under the conditions of an absolute pressure of 10kPa and a temperature of 60℃. Carry out evaporation and concentration until the mass of the remaining liquid is about 50% of the mass of the pretreatment liquid. Stop evaporation and concentration to obtain a concentrated liquid. The concentrated liquid is then placed at about -10°C for cooling and crystallization to precipitate glycolide. The crystals are then suction filtered using a Buchner funnel to retain the solid, and then dried at an absolute pressure of 2kPa and a temperature of about 62°C for about 1 hour to obtain about 4.95kg of glycolide product. Since 9.0kg of glycolic acid methyl The theoretical mass of glycolide produced by the complete reaction of the ester is 5.8 kg. Therefore, the yield of glycolide in this embodiment is about 85.3%.
实施例5Example 5
向反应器中加入约9.0kg的乙醇酸甲酯、约20kg的4-甲基环己酮(其中所含水的质量为约0.38kg)、以及约0.01kg的氯化亚锡,搅拌混合均匀,于常压下,加热至约195℃,从有蒸汽生成时开始计时,反应体系中所生成的副产物甲醇会随着4-甲基环己酮馏出,在反应过程中可根据实际情况向反应器中补入适量的4-甲基环己酮,以使得反应器中反应物料的液位保持稳定,同时,每间隔约30min记录排出液相的质量,并采用气相色谱仪来测量液相中甲醇的含量,直至馏出的甲醇质量达到约2.46kg(9.0kg乙醇酸甲酯完全反应时,理论上馏出甲醇的总质量为约3.2kg),停止反应,保留反应器内的混合产物,然后于约40℃下将混合产物和乙酸乙酯按质量比为1:5混合,经搅拌后,采用布氏漏斗进行抽滤,即获得预处理液,随后于绝压为4kPa、温度为56℃的条件下进行蒸发浓缩,直至剩余液体的质量为预处理液质量的约80%,停止蒸发浓缩,即获得浓缩液,再将浓缩液置于约-5℃下进行降温冷却结晶,以析出乙交酯晶体,随后采用布氏漏斗进行抽滤,保留固体,再于绝压为0.1kPa、温度为约40℃下干燥约2小时,即获得约5.09kg的乙交酯产品,由于9.0kg的乙醇酸甲酯完全反应所生成的乙交酯的理论质量为5.8kg,因此,本实施例中乙交酯的产率为约87.8%。Add about 9.0kg of methyl glycolate, about 20kg of 4-methylcyclohexanone (the mass of water contained in it is about 0.38kg), and about 0.01kg of stannous chloride into the reactor, stir and mix evenly , under normal pressure, heat to about 195°C. Start timing when steam is generated. The by-product methanol generated in the reaction system will distill out along with 4-methylcyclohexanone. During the reaction process, the reaction can be adjusted according to the actual situation. Add an appropriate amount of 4-methylcyclohexanone to the reactor to keep the liquid level of the reaction materials in the reactor stable. At the same time, record the mass of the discharged liquid phase every 30 minutes and use a gas chromatograph to measure the liquid level. The content of methanol in the phase until the mass of methanol distilled reaches about 2.46kg (when 9.0kg methyl glycolate is completely reacted, the total mass of methanol distilled is theoretically about 3.2kg), the reaction is stopped and the mixing in the reactor is retained. product, and then mix the mixed product and ethyl acetate at a mass ratio of 1:5 at about 40°C. After stirring, use a Buchner funnel for suction filtration to obtain the pretreatment liquid, and then filter it at an absolute pressure of 4kPa and a temperature of Carry out evaporation and concentration under the conditions of 56°C until the mass of the remaining liquid is about 80% of the mass of the pretreatment solution. Stop the evaporation and concentration to obtain a concentrated solution. The concentrated solution is then placed at about -5°C for cooling and crystallization. Glycolide crystals are precipitated, and then filtered using a Buchner funnel to retain the solid, and then dried at an absolute pressure of 0.1kPa and a temperature of about 40°C for about 2 hours to obtain about 5.09kg of glycolide product. The theoretical mass of glycolide produced by the complete reaction of 9.0 kg of methyl glycolate is 5.8 kg. Therefore, the yield of glycolide in this embodiment is about 87.8%.
实施例6Example 6
向反应器中加入约9.0kg的乙醇酸甲酯、约10kg的4-甲基环己酮(其中所含水的质量为约0.03kg)、以及约0.1kg的辛酸亚锡和约0.06kg的氢氧化铯,搅拌混合均匀,于常压下,加热至约195℃,从有蒸汽生成时开始计时,反应体系中所生成的副产物甲醇会随着4-甲基环己酮馏出,在反应过程中可根据实际情况向反应器中补入适量的4-甲基环己酮,以使得反应器中反应物料的液位保持稳定,同时,每间隔约30min记录排出液相的质量,并采用气相色谱仪来测量液相中甲醇的含量,直至馏出的甲醇质量达到约2.80kg(9.0kg乙醇酸甲酯完全反应时,理论上馏出甲醇的总质量为约3.2kg),停止反应,保留反应器内的混合产物,然后于约25℃下将混合产物和乙酸乙酯按质量比为1:4混合,经搅拌后,采用布氏漏斗进行抽滤,即获得预处理液,随后于绝压为1kPa、温度为50℃的条件下进行蒸发浓缩,直至剩余液体的质量为预处理液质量的约20%,停止蒸发浓缩,即获得浓缩液,再将浓缩液置于约-20℃下进行降温冷却结晶,以析出乙交酯晶体,随后采用布氏漏斗进行抽滤,保留固体,再于绝压为0.1kPa、温度为约40℃下干燥约2小时,即获得约5.24kg的乙交酯产品,由于9.0kg的乙醇酸甲酯完全反应所生成的乙交酯的理论质量为5.8kg,因此,本实施例中乙交酯的产率为约90.3%。About 9.0kg of methyl glycolate, about 10kg of 4-methylcyclohexanone (the mass of water contained in it is about 0.03kg), about 0.1kg of stannous octoate and about 0.06kg of hydrogen were added to the reactor. Cesium oxide, stir and mix evenly, and heat to about 195°C under normal pressure. Start timing when steam is generated. The by-product methanol generated in the reaction system will distill out along with 4-methylcyclohexanone. During the reaction During the process, an appropriate amount of 4-methylcyclohexanone can be added to the reactor according to the actual situation to keep the liquid level of the reaction materials in the reactor stable. At the same time, the quality of the discharged liquid phase is recorded every 30 minutes and used Use a gas chromatograph to measure the methanol content in the liquid phase until the mass of distilled methanol reaches about 2.80kg (when 9.0kg of methyl glycolate is completely reacted, the theoretical total mass of distilled methanol is about 3.2kg), stop the reaction, Retain the mixed product in the reactor, and then mix the mixed product and ethyl acetate at a mass ratio of 1:4 at about 25°C. After stirring, use a Buchner funnel for suction filtration to obtain a pretreatment liquid, which is then Carry out evaporation and concentration under the conditions of absolute pressure of 1kPa and temperature of 50°C until the mass of the remaining liquid is about 20% of the mass of the pretreatment liquid. Stop evaporation and concentration to obtain a concentrated liquid, and then place the concentrated liquid at about -20°C. Cool and crystallize at a low temperature to precipitate glycolide crystals, and then use a Buchner funnel to perform suction filtration to retain the solid, and then dry it at an absolute pressure of 0.1kPa and a temperature of about 40°C for about 2 hours, to obtain about 5.24kg of For glycolide products, since the theoretical mass of glycolide produced by the complete reaction of 9.0 kg of methyl glycolate is 5.8 kg, the yield of glycolide in this embodiment is about 90.3%.
产品测试product testing
上述实施例1-1至1-3、对比例1-1至1-3、实施例2-6制得的乙交酯产品,其中,乙交酯的含量采用本领域公知的气相色谱分析法来测量,水的含量采用卡尔费休水分测定仪来测量,游离酸的含量采用本领域公知的电位滴定法(例如,采用自动电位滴定仪)来测量,测量结果如下表1所示。For the glycolide products prepared in the above-mentioned Examples 1-1 to 1-3, Comparative Examples 1-1 to 1-3, and Example 2-6, the content of glycolide is analyzed by gas chromatography well-known in the art. To measure, the water content is measured using a Karl Fischer moisture analyzer, and the free acid content is measured using a potentiometric titration method known in the art (for example, using an automatic potentiometric titrator). The measurement results are shown in Table 1 below.
表1测试结果Table 1 test results
由以上表1的测试结果可知,基于本方法制得的乙交酯产品,其纯度≥99.5%,游离酸含量≤0.03wt%,水含量≤0.01wt%,属于高品质乙交酯。From the test results in Table 1 above, it can be seen that the glycolide product produced based on this method has a purity of ≥99.5%, a free acid content of ≤0.03wt%, and a water content of ≤0.01wt%, and is a high-quality glycolide.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is to facilitate those of ordinary skill in the technical field to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without inventive efforts. Therefore, the present invention is not limited to the above embodiments. Based on the disclosure of the present invention, improvements and modifications made by those skilled in the art without departing from the scope of the present invention should be within the protection scope of the present invention.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111417971.2A CN114195755B (en) | 2021-11-26 | 2021-11-26 | A kind of preparation method of glycolide |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111417971.2A CN114195755B (en) | 2021-11-26 | 2021-11-26 | A kind of preparation method of glycolide |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114195755A CN114195755A (en) | 2022-03-18 |
CN114195755B true CN114195755B (en) | 2023-09-19 |
Family
ID=80649069
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111417971.2A Active CN114195755B (en) | 2021-11-26 | 2021-11-26 | A kind of preparation method of glycolide |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114195755B (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1080921A (en) * | 1992-03-19 | 1994-01-19 | 拜奥帕克技术有限公司 | The method for preparing cyclic ester with hydroxy acid and derivative thereof |
JP2006104138A (en) * | 2004-10-06 | 2006-04-20 | Nippon Shokubai Co Ltd | Method of manufacturing glycolide |
CN103003261A (en) * | 2010-07-14 | 2013-03-27 | 索维公司 | Process for the manufacture of a cyclic diester of an alpha-hydroxyacid |
RU2512306C1 (en) * | 2012-11-27 | 2014-04-10 | Федеральное государственное бюджетное образовательно учреждение высшего профессионального образования "Национальный исследовательский Томский государственный университет" | Method of obtaining glycolide |
CN112321434A (en) * | 2020-10-10 | 2021-02-05 | 马鞍山科思化学有限公司 | Preparation method of salicylate green synthesis process |
-
2021
- 2021-11-26 CN CN202111417971.2A patent/CN114195755B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1080921A (en) * | 1992-03-19 | 1994-01-19 | 拜奥帕克技术有限公司 | The method for preparing cyclic ester with hydroxy acid and derivative thereof |
JP2006104138A (en) * | 2004-10-06 | 2006-04-20 | Nippon Shokubai Co Ltd | Method of manufacturing glycolide |
CN103003261A (en) * | 2010-07-14 | 2013-03-27 | 索维公司 | Process for the manufacture of a cyclic diester of an alpha-hydroxyacid |
RU2512306C1 (en) * | 2012-11-27 | 2014-04-10 | Федеральное государственное бюджетное образовательно учреждение высшего профессионального образования "Национальный исследовательский Томский государственный университет" | Method of obtaining glycolide |
CN112321434A (en) * | 2020-10-10 | 2021-02-05 | 马鞍山科思化学有限公司 | Preparation method of salicylate green synthesis process |
Non-Patent Citations (2)
Title |
---|
冯胜.《精细化工手册》.广东科技出版社,1993,(第一版),第131-132页. * |
温元凯.《中国涂料手册》.浙江科学技术出版社,1988,(第一版),第263页. * |
Also Published As
Publication number | Publication date |
---|---|
CN114195755A (en) | 2022-03-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN113336739B (en) | Method for preparing high-purity glycolide | |
US9561492B2 (en) | Method for producing lactide directly from lactic acid and a catalyst used therein | |
CN110128397B (en) | Preparation method of high-purity lactide | |
CN114195755B (en) | A kind of preparation method of glycolide | |
CN110511205B (en) | A kind of preparation method of high-purity glycolide | |
CN102249976B (en) | Preparation method of optically pure (-)-clausenamide compound | |
CN102617335B (en) | Process for synthesizing p-tert-butylbenzoic acid | |
WO2020007808A1 (en) | Production of alkyl esters of acrylic acid | |
CN117776834A (en) | Preparation method of parylene material monomer | |
CN115707696B (en) | A combined purification method for glycolide and the obtained glycolide | |
US20010056192A1 (en) | Purified salt of beta-hydroxyethoxy acetic acid, purified 2-p-dioxanone, and manufacturing method therefor | |
CN115819397A (en) | A kind of preparation method of cyclic sulfuric acid ester | |
WO2024078518A1 (en) | Method for purifying crystal substance | |
IL290215B1 (en) | Process for preparing the crystalline form ii of sotagliflozin | |
CN116532109B (en) | A method for preparing a supported catalyst and the resulting product and application | |
CN112898130B (en) | Method for synthesizing 9-fluorenylmethanol with high selectivity | |
CN115894182B (en) | Method for efficiently synthesizing 1, 4-tetramethoxy-2-butene | |
CN117567397A (en) | Method for preparing internal bicyclo (2.2.2) oct-5-ene-2, 3-dicarboxylic anhydride | |
CN110903267B (en) | A method for synthesizing enoic acid compounds containing (tetrahydro)furan substituents | |
WO2023185597A1 (en) | Letermovir intermediate and preparation method therefor | |
CN118724687A (en) | Method for synthesizing 4-hexene-3-one using zinc chloride as catalyst | |
CN119219479A (en) | A kind of preparation method of β-acetylnaphthalene | |
CN113511979A (en) | Synthesis method and application of propranolol | |
CN112341373A (en) | Preparation method of ftibamzone | |
JP2023552120A (en) | Method for producing heterogeneous linear carbonates using catalysts with excellent solubility |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |