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CN114195096A - Method and system for improving thermal plasma of combustible gas containing high-alkane organic matter - Google Patents

Method and system for improving thermal plasma of combustible gas containing high-alkane organic matter Download PDF

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CN114195096A
CN114195096A CN202111469517.1A CN202111469517A CN114195096A CN 114195096 A CN114195096 A CN 114195096A CN 202111469517 A CN202111469517 A CN 202111469517A CN 114195096 A CN114195096 A CN 114195096A
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plasma torch
air inlet
combustible gas
gas
oxygen
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CN114195096B (en
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李胜利
赵义峰
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Wuhan Huake Tianyuan Environmental Protection Group Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/22Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds
    • C01B3/24Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas

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Abstract

The invention discloses a combustible gas thermal plasma improvement system containing high alkane organic matters, which comprises a plasma torch, a plasma torch driving power supply, a combustible gas inlet and an oxygen supplementing air inlet, wherein the combustible gas inlet and the oxygen supplementing air inlet are respectively connected to different positions of the plasma torch, the gas inlet is connected with a gas storage tank through a gas inlet pipe, and a first flowmeter and a first gas inlet valve are connected to the gas inlet pipe in series; the oxygen supplementing air inlet is connected with a high-pressure air pump through an oxygen supplementing pipe, and a flow meter II and an air inlet valve II are connected to the oxygen supplementing pipe in series; the plasma torch comprises a plasma torch anode and a plasma torch cathode, and the distance between the cathode head and the oxygen supplementing air inlet is a preset distance; and the end part of the plasma torch is provided with an air outlet. The invention also provides an improved method. The invention has strong practicability and functionality and can be widely applied to the technical field of combustible gas.

Description

Method and system for improving thermal plasma of combustible gas containing high-alkane organic matter
Technical Field
The invention relates to the field of combustible gas, in particular to a method and a system for improving thermal plasma of combustible gas containing high-alkane organic matters.
Background
A gas engine is a power plant using combustible gas as fuel, and the most commonly used combustible gas includes: natural gas, methane, liquefied petroleum gas, coke oven gas, biomass pyrolysis gas and the like, and the combustible gas is mainly composed of a certain component and has other combustible components. For combustible gases with more complex composition, for example: the biomass pyrolysis gas or coke oven gas and the like adopt unified use standards due to different air-fuel ratios and antiknock properties of all combustible components, so that gas engine knocking is easy to generate, or the combustion is incomplete, or the efficiency is not high.
There are studies showing that: with the same percentage by volume of CO in the fuel being combusted in the combustion chamber
Figure BDA0003392658510000011
Ratio of efficiency CH4High, the ratio of converting fuel gas into CO gas is converted into CH under the condition of the same C atoms of fuel4Is more favorable for the combustion chamber
Figure BDA0003392658510000012
The efficiency is improved. The greater the concentration of higher hydrocarbons in the gaseous fuel, the lower its methane number and the more likely it is to produce knocking, such as propane, butane, pentane, and the like. The working efficiency of the gas fuel engine depends on the flammability of the mixture to a great extent, the ignition temperature of hydrogen and carbon monoxide is lower than that of methane, the maximum combustion speed is high, the ignition and the starting of the combustible gas with hydrogen and carbon monoxide as main components are easier, and the efficiency of the combustion engine is high. The biomass pyrolysis gas contains light coke (high alkane) components with higher concentration, and is directly used for a gas engine to easily generate coking and carbon deposition. Therefore, in order to improve the performance of gas turbines, simplify the design of gas turbines, and improve the efficiency of gas turbines, it is highly desirable to improve the conversion of a fuel gas containing a plurality of higher hydrocarbons into lower hydrocarbons or into hydrogen and carbon monoxide.
At present, the combustible gas is basically directly used without deep improvement. For combustible gas generated by biomass, a technology for converting heavy coke components into light coke by adopting a catalytic improvement technology is researched, and the technology needs an external heating source, so that the power consumption is higher; the control requirement of the added oxygen is high, the danger of explosion exists, if the added oxygen is excessive, a large amount of water and carbon dioxide are generated, and the heat value of the combustible gas is reduced; the catalyst is easy to deactivate, and has a distance from practical application.
Disclosure of Invention
In view of the above problems, the present invention provides an improved method and an improved system for combustible containing high alkane organic matter.
The technical scheme provided by the invention is as follows:
the thermal plasma improvement system for the combustible gas containing the high-alkane organic matters is characterized by comprising a plasma torch, a plasma torch driving power supply, a combustible gas inlet and an oxygen supplementing air inlet, wherein the combustible gas inlet and the oxygen supplementing air inlet are respectively connected to different positions of the plasma torch, the gas inlet is connected with a gas storage tank through a gas inlet pipe, and a first flowmeter and a first gas inlet valve are connected to the gas inlet pipe in series; the oxygen supplementing air inlet is connected with a high-pressure air pump through an oxygen supplementing pipe, and a flow meter II and an air inlet valve II are connected to the oxygen supplementing pipe in series; the plasma torch comprises a plasma torch anode and a plasma torch cathode, and the distance between the cathode head and the oxygen supplementing air inlet is a preset distance; and the end part of the plasma torch is provided with an air outlet.
Further, the oxygen supplementing air inlet is positioned at the head end position of the plasma torch.
Further, the gas storage tank is used for storing combustible gas to be improved, and the high-pressure air pump is used for conveying oxygen.
Further, the plasma torch is internally provided with a channel for gas to flow through, and the preset distance is 1-5 times of the inner diameter of the channel.
Further, the first air inlet valve and the second air inlet valve both adopt manual control valves.
The invention also provides a technical scheme that:
the method for improving the thermal plasma of the combustible gas containing the high alkane organic matters is improved by adopting the improved system, and specifically comprises the following implementation steps of:
opening the first air inlet valve, adjusting the flow to a determined value according to the air inflow requirement of subsequent combustible gas using equipment, and reading the flow value by the first combustible gas flowmeter;
starting a plasma torch to ignite, igniting the plasma torch, and determining reasonable working current according to the combustible gas flow;
starting the high-pressure air pump, adjusting the air inlet valve II, and calculating and determining the specific flow value according to the formula (1):
q=(0.1-0.5)×Q×W×W0×ρ/K0 (1)
wherein: q is the air supplement amount, and the unit is m3Q is the combustible gas flow in m3W is the mass percentage of organic components with more than 3 carbon in the combustible gas, and the unit is percent of W0The oxygen amount per unit mass of the organic components with more than 3 carbon is required for complete combustion, and the unit m is3Rho is the air density under working pressure, in kg/m3,KOIs the mass percentage of oxygen in the air and has the unit of%.
Compared with the prior art, the invention has the advantages that:
by providing a system with the combination of a plasma torch, a gas storage tank, a high-pressure gas pump, an oxygen supplementing pipe and the like, the system directly acts on combustible gas containing high-alkane organic matters, properly adds oxygen, decomposes the high-alkane organic matters contained in the combustible gas into low-alkane organic matters under the high-temperature action of thermal plasma, finally converts the low-alkane organic matters into hydrogen and carbon monoxide, generates the combustible gas taking the hydrogen and the carbon monoxide as main components, and has high treatment efficiency because the thermal plasma is adopted to directly act on the gas to be treated; and because the temperature in the thermal plasma reaches 3000 ℃, the water and carbon dioxide in the combustible gas can be decomposed, the requirement on the control precision of adding oxygen is not high, the combustible gas containing high-concentration hydrogen and carbon monoxide can be finally generated, and the problems of gas engine knocking and the like in the prior art are solved.
Drawings
FIG. 1 is a diagram of a connection structure according to an embodiment of the present invention;
fig. 2 is an intake side view in an embodiment of the present invention.
Detailed Description
The present invention is described in further detail below with reference to figures 1 and 2.
A combustible gas thermal plasma improvement system containing high alkane organic matters comprises a plasma torch, a plasma torch driving power supply 3, a combustible gas inlet 4 and an oxygen supplementing air inlet 5, wherein the combustible gas inlet 4 and the oxygen supplementing air inlet 5 are respectively connected to different positions of the plasma torch, the gas inlet 4 is connected with a gas storage tank 9 through a gas inlet pipe 13, and the gas inlet pipe 13 is connected with a flow meter I7 and a gas inlet valve I8 in series; the oxygen supplementing air inlet 5 is connected with a high-pressure air pump 10 through an oxygen supplementing pipe 14, and a flow meter II 11 and an air inlet valve II 10 are connected to the oxygen supplementing pipe 14 in series; the plasma torch comprises a plasma torch anode 2 and a plasma torch cathode 1, and the distance between the head of the cathode 1 and the oxygen supplementing air inlet 5 is a preset distance 15; the end of the plasma torch is provided with an air outlet 6.
The oxygen supplementing air inlet 5 is positioned at the head end of the plasma torch.
The gas storage tank 9 is used for storing combustible gas to be improved, and the high-pressure air pump 10 is used for delivering oxygen.
The plasma torch is provided with a passage 17 for gas to flow through, and the predetermined distance 15 is 1 to 5 times the inner diameter of the passage 17.
And the first air inlet valve 8 and the second air inlet valve 10 are both controlled by hand.
When the system is used for improving combustible materials containing high alkane organic matters, the method comprises the following implementation processes:
opening the first air inlet valve 8, adjusting the flow to a determined value according to the air inflow requirement of subsequent combustible gas using equipment, and reading the flow value by the first combustible gas flowmeter 7;
starting a plasma torch to ignite, igniting the plasma torch, and determining reasonable working current according to the combustible gas flow;
starting the high-pressure air pump 10, adjusting the second air inlet valve 10, and calculating and determining a specific flow value according to the formula (1):
q=(0.1-0.5)×Q×W×W0×ρ/K0 (1)
wherein: q is the air supplement amount, and the unit is m3Q is the combustible gas flow in m3W is the mass percentage of organic components with more than 3 carbon in the combustible gas,unit is%, W0The oxygen amount per unit mass of the organic components with more than 3 carbon is required for complete combustion, and the unit m is3Rho is the air density under working pressure, in kg/m3,KOIs the mass percentage of oxygen in the air and has the unit of%.
In summary, the invention directly acts on the combustible gas containing high alkane organic matters, properly adds oxygen, decomposes the high alkane organic matters contained in the combustible gas into low alkane organic matters under the high-temperature action of thermal plasma, and finally changes the low alkane organic matters into hydrogen and carbon monoxide to generate combustible gas taking the hydrogen and the carbon monoxide as main components;
because the thermal plasma is adopted to directly act on the gas to be treated, the treatment efficiency is high; and because the temperature in the thermal plasma reaches 3000 ℃, the water and carbon dioxide in the combustible gas can be decomposed, so that the requirement on the control precision of adding oxygen is not high, and the combustible gas containing high-concentration hydrogen and carbon monoxide can be finally generated.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (6)

1.一种含高烷烃类有机物的可燃气热等离子体改良系统,其特征在于,包括等离子体炬、等离子体炬驱动电源以及分别连接在等离子体炬不同位置的可燃气进气口、补氧风入口,其中,所述进气口上通过一进气管与储气罐连接,所述进气管上串接有流量计一和进气阀一;所述补氧风入口通过一补氧管与高压气泵连接,所述补氧管上还串接有流量计二和进气阀二;所述等离子体炬包括等离子体炬阳极和等离子体炬阴极,所述阴极头部与补氧风入口之间的间距为预定间距;所述等离子体炬端部设有出气口。1. a combustible thermal plasma improvement system containing high alkane organics, is characterized in that, comprises plasma torch, plasma torch driving power supply and combustible gas inlets, oxygen-supplying ports connected at different positions of plasma torch respectively Air inlet, wherein, the air inlet is connected with the air storage tank through an air inlet pipe, and the air inlet pipe is connected with a flow meter 1 and an air inlet valve 1 in series; the oxygen supplement air inlet is connected to the high pressure through an oxygen supplement pipe The air pump is connected, and the oxygen supplement pipe is also connected in series with the second flow meter and the second air inlet valve; the plasma torch includes a plasma torch anode and a plasma torch cathode, and the head of the cathode and the oxygen supply air inlet are connected in series. The distance between them is a predetermined distance; the end of the plasma torch is provided with an air outlet. 2.根据权利要求1所述的一种含高烷烃类有机物的可燃气热等离子体改良系统,其特征在于,所述补氧风入口位于等离子体炬的头端位置。2 . The combustible thermal plasma improvement system according to claim 1 , wherein the oxygen supplemental air inlet is located at the head end of the plasma torch. 3 . 3.根据权利要求2所述的一种含高烷烃类有机物的可燃气热等离子体改良系统,其特征在于,所述储气罐用于储存待改良可燃气,所述高压气泵用于输送氧气。3 . The combustible thermal plasma improvement system according to claim 2 , wherein the gas storage tank is used to store the combustible gas to be improved, and the high-pressure air pump is used to transport oxygen. 4 . . 4.根据权利要求3所述的一种含高烷烃类有机物的可燃气热等离子体改良系统,其特征在于,所述等离子体炬内部设有供气体流通的通道,所述预定间距为通道内径的1-5倍。4 . The combustible thermal plasma improvement system according to claim 3 , wherein the plasma torch is provided with a channel for gas circulation, and the predetermined distance is the inner diameter of the channel. 5 . 1-5 times. 5.根据权利要求4所述的一种含高烷烃类有机物的可燃气热等离子体改良系统,其特征在于,所述进气阀一和进气阀二均采用手动控制阀。5 . The combustible thermal plasma improvement system according to claim 4 , wherein the first intake valve and the second intake valve are manually controlled valves. 6 . 6.一种含高烷烃类有机物的可燃气热等离子体改良方法,其特征在于,通过采用权利要求1-5中任一项所述的改良系统进行改良,具体包括以下实施步骤:6. A method for improving combustible thermal plasma containing high alkane organics, characterized in that the improvement is carried out by adopting the improvement system described in any one of claims 1-5, and specifically comprising the following implementation steps: 打开进气阀一,根据后续可燃气使用设备的进气量要求,调整流量到确定值,流量值由可燃气气体流量计一读出;Open the intake valve 1, adjust the flow to a certain value according to the intake air volume requirements of the subsequent combustible gas use equipment, and the flow value is read out by the combustible gas flow meter 1; 启动等离子体炬点火,点燃等离子体炬,根据可燃气流量确定合理的工作电流;Start the plasma torch ignition, ignite the plasma torch, and determine a reasonable working current according to the flow of combustible gas; 启动高压气泵,调整进气阀二,具体流量值根据公式(1)计算确定:Start the high-pressure air pump and adjust the intake valve 2. The specific flow value is calculated and determined according to formula (1): q=(0.1-0.5)×Q×W×W0×ρ/K0 (1)q=(0.1-0.5)×Q×W×W 0 ×ρ/K 0 (1) 其中:q为补气量,单位为m3/h,Q为可燃气流量,单位为m3/h,W为可燃气中3碳以上有机成分的质量百分比为,单位为%,W0为3碳以上有机成分单位质量完全燃烧所需氧气量,单位m3,ρ为工作压力下空气密度,单位为kg/m3,KO为空气中氧气质量百分比,单位为%。Among them: q is the amount of supplemental gas, the unit is m 3 /h, Q is the flow rate of the combustible gas, the unit is m 3 /h, W is the mass percentage of the organic components with more than 3 carbons in the combustible gas, the unit is %, and W 0 is 3 The amount of oxygen required for complete combustion of organic components above carbon per unit mass, in m 3 , ρ is the air density under working pressure, in kg/m 3 , KO is the mass percentage of oxygen in the air, in %.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1621743A (en) * 2003-11-26 2005-06-01 中国科学院力学研究所 Plasma multi-stage cracking technology and apparatus capable of processing multiple organic wastes simultaneously
JP3127046U (en) * 2006-09-07 2006-11-16 周 耀南 Plasma gas burner
CN102671527A (en) * 2012-06-08 2012-09-19 无锡市伟奥斯环保科技有限公司 Temperature-controllable plasma organic exhaust gas treatment device
CN103395743A (en) * 2006-05-05 2013-11-20 普拉斯科能源Ip控股公司毕尔巴鄂-沙夫豪森分公司 Gas reformulating system using plasma torch heat
WO2020043985A1 (en) * 2018-08-28 2020-03-05 Europlasma Method for producing a synthesis gas by treating a gas stream containing co2 and one or more hydrocarbons
CN113371679A (en) * 2021-05-27 2021-09-10 中国矿业大学 Carbon dioxide-methane plasma high-temperature reforming device and high-temperature reforming method
CN216512854U (en) * 2021-12-04 2022-05-13 武汉华科天元环保集团有限公司 Combustible gas thermal plasma improvement system containing high alkane organic matter

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1621743A (en) * 2003-11-26 2005-06-01 中国科学院力学研究所 Plasma multi-stage cracking technology and apparatus capable of processing multiple organic wastes simultaneously
CN103395743A (en) * 2006-05-05 2013-11-20 普拉斯科能源Ip控股公司毕尔巴鄂-沙夫豪森分公司 Gas reformulating system using plasma torch heat
JP3127046U (en) * 2006-09-07 2006-11-16 周 耀南 Plasma gas burner
CN102671527A (en) * 2012-06-08 2012-09-19 无锡市伟奥斯环保科技有限公司 Temperature-controllable plasma organic exhaust gas treatment device
WO2020043985A1 (en) * 2018-08-28 2020-03-05 Europlasma Method for producing a synthesis gas by treating a gas stream containing co2 and one or more hydrocarbons
CN113371679A (en) * 2021-05-27 2021-09-10 中国矿业大学 Carbon dioxide-methane plasma high-temperature reforming device and high-temperature reforming method
CN216512854U (en) * 2021-12-04 2022-05-13 武汉华科天元环保集团有限公司 Combustible gas thermal plasma improvement system containing high alkane organic matter

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