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CN114194862B - Automatic righting device for feather pieces - Google Patents

Automatic righting device for feather pieces Download PDF

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Publication number
CN114194862B
CN114194862B CN202111663818.8A CN202111663818A CN114194862B CN 114194862 B CN114194862 B CN 114194862B CN 202111663818 A CN202111663818 A CN 202111663818A CN 114194862 B CN114194862 B CN 114194862B
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China
Prior art keywords
feather
driving
piece
feeding
sensor
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CN202111663818.8A
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CN114194862A (en
Inventor
汪锐
汪仁煌
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Individual
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Priority to CN202111663818.8A priority Critical patent/CN114194862B/en
Publication of CN114194862A publication Critical patent/CN114194862A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B45/00Apparatus or methods for manufacturing balls
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B67/00Sporting games or accessories therefor, not provided for in groups A63B1/00 - A63B65/00
    • A63B67/18Badminton or similar games with feathered missiles
    • A63B67/183Feathered missiles
    • A63B67/187Shuttlecocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

The invention relates to an automatic feather piece correcting device, wherein a feeding port is arranged on a workbench; the feeding mechanism is fixedly arranged on the workbench, the top of the feeding mechanism is provided with a feeding hole, and the bottom of the feeding mechanism is provided with a discharging hole; the straightening mechanism comprises a rotary box and a driving assembly, one end of the driving assembly is fixed on the workbench, the other end of the driving assembly is in transmission connection with the center of the bottom of the rotary box, a hair inlet is formed at the position, corresponding to the transmission connection position of the bottom, of the top of the rotary box, a plurality of hair outlet holes are formed in two end faces in the rotation circumferential direction of the rotary box, the material outlet holes are communicated with the hair inlet holes, and the hair outlet holes can correspond to the material inlet holes; the napping mechanism is positioned below the rotating box; the controller is electrically connected with the feeding mechanism, the driving assembly and the napping mechanism. The automatic feather piece straightening device provided by the invention can automatically straighten and charge a large number of feather pieces, and has high success rate.

Description

Automatic righting device for feather pieces
Technical Field
The invention relates to an automatic feather piece correcting device, and belongs to the technical field of badminton manufacturing mechanical equipment.
Background
When the shuttlecock is manufactured, the stack of feather pieces is turned over to be consistent in the direction of the big end and the small end, and then each feather piece is placed on production equipment such as an automatic test machine or a feather inserting machine in sequence. In order to solve the direction and conveying problem of the feather pieces, the special guide plate and the vibrating plate with the rectangular opening structure are adopted to straighten and feed the feathers, only the feathers with small ends of the feather pieces facing the opening can pass through the opening and output from the conveying channel, and the feathers with small ends of the feather pieces facing the opening cannot pass through the opening completely, so that the screening efficiency of the big end and the small end is low, and the screening work of a large number of feather pieces cannot be met; and a small amount of feather pieces penetrate through the opening towards the large end and are output from the conveying channel, so that the blocking of the feather pieces occurs in the subsequent process, manual intervention is needed, and the workload is increased.
Disclosure of Invention
The invention aims to solve the technical problem of providing the automatic feather piece correcting device which can automatically correct a large number of feather pieces and has high success rate.
The technical scheme for solving the technical problems is as follows: the automatic feather piece righting device comprises a workbench, wherein a feeding port is arranged on the workbench;
the feeding mechanism is fixedly arranged on the workbench, a feeding hole is formed in the top of the feeding mechanism, and a discharging hole is formed in the bottom of the feeding mechanism;
the straightening mechanism comprises a rotary box and a driving assembly, one end of the driving assembly is fixed on the workbench, the other end of the driving assembly is in transmission connection with the center of the bottom of the rotary box, the rotary box is driven to rotate, a hair inlet is formed in the position, corresponding to the transmission connection position of the bottom of the rotary box, of the top of the rotary box, a plurality of hair outlet holes are formed in two end faces, symmetrical in the rotation circumferential direction, of the rotary box, the material outlet holes are communicated with the hair inlet holes, and the hair outlet holes can correspond to the material inlet holes;
the napping mechanism is fixed on the workbench and is positioned below the rotary box, and can pull out feather pieces extending out of the pore and send the feather pieces to the feeding port;
And the controller is electrically connected with the feeding mechanism, the driving assembly and the napping mechanism.
The beneficial effects of the invention are as follows: one end of the driving component is in transmission connection with the center of the bottom of the rotary box to drive the rotary box to rotate, a burr inlet is formed at the position, corresponding to the transmission connection position of the bottom, of the top of the rotary box, when the driving component drives the rotary box to rotate, the burr inlet only rotates, the position is not changed, and the discharge port is always communicated with the burr inlet, so that continuous feeding is ensured; a plurality of pores are formed in two end faces symmetrical in the rotation circumferential direction of the rotary box, and the sizes of the pores can be set according to the sizes of two ends of the feather pieces, so that only small ends of the feather pieces can penetrate out of the pores, and the success rate of turning is ensured; the feather pieces in disorder in a large number of directions are conveyed into the rotary box from the feather inlet through the feeding mechanism, the driving assembly drives the rotary box to rotate, small ends of the feather pieces extend out of the feather holes, the feather pieces are pulled out of the feather holes through the roughening mechanism, the feather pieces pulled out of the feather holes are guaranteed to be in a state that the small ends are downward and the large ends are upward, the feather pieces are conveyed to the feeding port, the controller controls the feeding mechanism, the driving assembly and the roughening mechanism to work cooperatively, so that a large number of feather pieces can be automatically righted, and the success rate is high.
On the basis of the technical scheme, the invention can be improved as follows.
Further, feed mechanism includes hopper, a plurality of bracing piece and first sensor, and is a plurality of the bracing piece is fixed on the workstation, the hopper is fixed on the bracing piece, the discharge gate is the delivery outlet of hopper, first sensor is fixed discharge gate department is used for detecting rotatory inside feather piece of box, first sensor with the controller electricity is connected.
The beneficial effects of adopting the further scheme are as follows: the supporting rod is used for supporting the feeding hopper and has a simple structure; the first sensor is fixed at the discharge hole, so that whether feather pieces exist in the rotary box or not can be conveniently detected, the first sensor transmits data to the controller, when the feather pieces exist, the controller controls the rotary driving assembly to drive the rotary box to rotate, and if not, the rotary driving assembly is closed; and the controller can control the rotary driving assembly to drive the rotary box to rotate to enable the rotary box to stay for a short time when the pore is corresponding to the feeding port, so that the feather piece extending out of the pore is pulled out by the napping mechanism.
Further, still include first piece and the feather piece sensor of blowing, the feather piece sensor with first piece of blowing is all fixed the feed hopper inner wall, the feather piece sensor is used for detecting the inside feather piece of feed hopper, the gas pocket of first piece of blowing with the discharge gate corresponds, first piece of blowing is blown and is used for driving the feather piece and gets into rotatory box, the feather piece sensor with first piece of blowing respectively with the controller electricity is connected.
The beneficial effects of adopting the further scheme are as follows: the feather piece sensor detects whether the feather piece exists in the feeding hopper and transmits data to the controller, if the feather piece exists, the controller controls to open the first blowing piece, the first blowing piece blows the feather piece in the feeding hopper into the rotating box, and the feather piece sensor and the first blowing piece are respectively electrically connected with the controller, so that the degree of automation is improved.
Further, the rotary driving assembly comprises a supporting frame, a fixing plate, an annular baffle and a driving motor, wherein the fixed end of the supporting frame is fixed on the workbench, the driving motor and the fixing plate are fixed at the supporting end of the supporting frame, a through hole is formed in the fixing plate, an output shaft of the driving motor penetrates through the through hole and is fixedly connected with the center of the bottom of the rotary box, the annular baffle is vertically fixed on the periphery of the fixing plate, the height of the annular baffle is larger than the vertical distance between the pore and the fixing plate, a notch is formed in the position, close to the workbench, of the annular baffle, and the driving motor is electrically connected with the controller.
The beneficial effects of adopting the further scheme are as follows: a through hole is formed in the fixed plate, an output shaft of the driving motor penetrates through the through hole and is fixedly connected with the center of the bottom of the rotary box, the rotary box is driven to rotate, and when the pore is corresponding to the discharge hole, the feather sheet extending out of the pore is pulled out by the napping mechanism and is conveyed to the feed hole; the height of the annular baffle is larger than the vertical distance between the pore and the fixed plate, so that feather pieces are prevented from being thrown out of the annular baffle when the rotary box rotates; a gap is formed in the annular baffle plate, close to the workbench, so that feather pieces can be pulled out of the annular baffle plate by the napping mechanism when the pore is corresponding to the feeding port.
Further, a partition plate is arranged between every two or every two pore-outlet holes.
The beneficial effects of adopting the further scheme are as follows: the baffle can effectively prevent a plurality of feather pieces from being concentrated and piled up on one pore to block the pore.
Further, the napping mechanism comprises two napping components, the two napping components are symmetrically arranged, the napping components comprise napping parts and driving parts, the napping parts are arranged on the workbench in a sliding mode, the driving parts are fixed on the workbench, the output ends of the driving parts are fixedly connected with the napping parts, napping gaps formed by the two napping parts are located right above the feeding opening, the two napping parts are close to the feather pieces which can stretch out of the napping holes and are pulled out of the feeding opening, and the napping parts and the driving parts are respectively connected with the controller electrically.
The beneficial effects of adopting the further scheme are as follows: the two napping assemblies are symmetrically arranged to form a napping gap; the napping gap is positioned right above the feeding port, so that the feather pieces extending out of the pore are positioned in the napping gap, and napping is facilitated; the two driving parts drive the two napping parts to slide towards each other to approach each other, or one napping part is fixed, the other napping part slides towards the other napping part to approach each other, and the feather pieces in the napping gap are pulled out, so that the napping efficiency is high, and the automation degree is high.
Further, the napping portion comprises a clamping portion and a fixing frame, the clamping portion is fixed on the fixing frame, the fixing ends of the driving portions are fixed on the workbench, the output ends of the driving portions are fixedly connected with the fixing frame respectively and used for driving the fixing frames to be close to each other, and the clamping portion is electrically connected with the controller.
The beneficial effects of adopting the further scheme are as follows: simple structure and high automation degree.
Further, the drive part comprises a first drive piece, the first drive piece is fixed on the workbench, the output end of the first drive piece is fixedly connected with the fixing frame and used for driving the fixing frame to slide, the two first drive pieces drive the two clamping parts to be close to each other, the two clamping parts pull out feather pieces extending out of the pore and send the feather pieces to the feeding port, and the first drive piece is electrically connected with the controller.
The beneficial effects of adopting the further scheme are as follows: the two first driving parts drive the two clamping parts to be close to the pore, clamp and pull out feather pieces extending out of the pore, pull out feather pieces from the pore and send the feather pieces to the feeding port, and the device is compact in structure, can work continuously and continuously, and is high in automation degree.
Further, the clamping part comprises a roughening motor and rollers, the roughening motor is fixed on the fixing frame, the rollers are rotationally arranged on the fixing frame, the roughening motor is connected with the rollers in a transmission mode, the two roughening motors drive the two rollers to rotate, the two first driving pieces drive the two rollers to be close to each other, the two rollers clamp and rotate to enable feather pieces extending out of the pore to be pulled out and sent to the feeding port, and the roughening motor is electrically connected with the controller.
The beneficial effects of adopting the further scheme are as follows: the two first driving parts drive the two rollers to move in opposite directions, so that feather pieces extending out of the pores are clamped; the two napping motors drive the rollers to rotate in opposite directions, the contact points of the two rollers move downwards, feather pieces are pulled out of the pore and are sent to the feeding port, the structure is compact, continuous operation can be realized, and the automation degree is high.
Further, the device also comprises a second sensor, wherein light emitted by the second sensor can penetrate through the napping gap to be used for detecting that the feather piece stretches out of the pore, and the second sensor is electrically connected with the controller.
The beneficial effects of adopting the further scheme are as follows: when the feather pieces block the light, the feather pieces are judged to extend out of pores, the controller controls the two first driving pieces to drive the two rollers to move oppositely, and simultaneously controls the two napping motors to drive the rollers to rotate in opposite directions and the contact points of the two rollers to move downwards, so that the feather pieces are pulled out of the pores; otherwise, the controller controls the two first driving parts to drive the two rollers to return to the original positions, so that the degree of automation is improved.
Further, still include support and branch hair mechanism, the support is fixed on the workstation, divide the hair mechanism to include store up hair subassembly, linear drive ware and a plurality of hair feeding pipe, linear drive ware sliding connection be in on the support and be located the workstation below, chu Mao subassembly is installed on the linear drive ware, chu Mao subassembly's input port can with the pay-off mouth corresponds, chu Mao subassembly's output port can with send the hair feeding pipe input port corresponds, a plurality of send the hair feeding pipe along linear drive ware slip direction demountable installation is in on the support, linear drive ware with the controller electricity is connected.
The beneficial effects of adopting the further scheme are as follows: the linear driver drives an input port of the Chu Mao assembly to be aligned with the feeding port and used for receiving feather pieces conveyed by the feeding port; the linear driver drives the Chu Mao assembly output port to be aligned with the input port of the feather feeding pipe, and feather pieces are conveyed into the feather feeding pipe, so that the automation degree is high; the hair conveying pipe is detachably arranged on the bracket, so that the hair conveying pipe can be conveniently replaced.
Further, the Chu Mao assembly includes Chu Maoqi and a gate, the Chu Maoqi is mounted on the linear drive, the linear drive drives the Chu Maoqi to move, the Chu Maoqi input port is aligned with the feed port or the Chu Maoqi output port is aligned with the capillary input port; the gate is mounted at the Chu Maoqi output port, the gate is electrically connected to the controller, and the gate is capable of opening and closing the Chu Maoqi output port.
The beneficial effects of adopting the further scheme are as follows: the degree of automation is high.
Further, the wool separating mechanism further comprises a third sensor and a second blowing part, the third sensor and the second blowing part are fixedly arranged on the inner side wall of Chu Maoqi, the third sensor is used for detecting whether feather pieces exist in Chu Maoqi, an air outlet hole of the second blowing part corresponds to the Chu Maoqi output port, and the second blowing part and the third sensor are respectively and electrically connected with the controller.
The beneficial effects of adopting the further scheme are as follows: when the third sensor detects that Chu Maoqi is filled with feather pieces, the controller controls the linear driver to drive Chu Maoqi to move, the output port of Chu Maoqi is aligned with the input port of the feather conveying pipe, the gate is controlled to open Chu Maoqi output ports, the second blowing part is started to blow down feather pieces stored Mao Qina into the feather conveying pipe, the gate is closed after all feather pieces fall into the feather conveying pipe, the linear driver moves the driver Chu Maoqi, the input port of the feather storage device is aligned with the feeding port again, the feather conveying pipe filled with feather pieces is detached from the support for storage, the empty feather conveying pipe is replaced, and the degree of automation is high.
Drawings
FIG. 1 is a schematic diagram of a feather piece automatic righting device;
FIG. 2 is a schematic view of a part of the mechanism structure of the automatic feather piece straightening device;
FIG. 3 is a schematic diagram of a feeding mechanism in the feather piece automatic righting device;
FIG. 4 is a schematic diagram of the structure of the feeding mechanism and the correcting mechanism in the automatic feather piece correcting device;
FIG. 5 is a schematic diagram of a rotary box in the feather piece automatic righting device;
FIG. 6 is a schematic diagram of a correcting mechanism in the automatic feather piece correcting device;
FIG. 7 is a schematic structural view of a napping mechanism in the automatic feather piece straightening device;
FIG. 8 is a schematic view of a feather separating mechanism in the automatic feather piece straightening device;
Fig. 9 is a schematic view of another angle structure of fig. 8.
In the drawings, the list of components represented by the various numbers is as follows:
the device comprises a 1-workbench, a 2-feeding port, a 301-discharging port, a 302-feeding hopper, a 303-supporting rod, a 401-rotating box, a 402-rotating driving component, a 4021-supporting frame, a 4022-fixed plate, a 4023-annular baffle, a 4024-driving motor, a 403-pore outlet, a 404-burr inlet, a 405-baffle, a 501-roughening motor, a 502-roller, a 503-conveyor belt, a 504-fixing frame, a 505-first sliding rail, a 506-first driving piece, a 507-spring, a 6-second sensor, a 7-roughening gap, an 8-supporting frame, a 901-Chu Maoqi, a 902-gate, a 903-roughening pipe, a 904-linear driver, a 905-third driving piece, a 906-second sliding rail and a 10-notch.
Detailed Description
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
The invention aims to provide an automatic feather piece righting device which can automatically righte and charge a large number of feather pieces and has high success rate.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
The invention provides an automatic feather piece correcting device, in a specific embodiment of the invention, as shown in figures 1-9, a workbench 1 is provided with a feeding port 2;
the feeding mechanism is fixedly arranged on the workbench 1, the top of the feeding mechanism is provided with a feeding hole, and the bottom of the feeding mechanism is provided with a discharging hole 301;
The straightening mechanism comprises a rotary box 401 and a driving assembly, one end of the driving assembly is fixed on the workbench 1, the other end of the driving assembly is in transmission connection with the center of the bottom of the rotary box 401, the rotary box 401 is driven to rotate, a burr inlet 404 is formed at the position, corresponding to the transmission connection position of the bottom, of the top of the rotary box 401, a plurality of pore outlet 403 are formed in two symmetrical end faces in the rotation circumferential direction of the rotary box 401, the discharge port 301 is communicated with the burr inlet 404, and the pore outlet 403 can correspond to the feeding port 2;
The napping mechanism is fixed on the workbench 1 and is positioned below the rotary box 401, and can pull out feather pieces extending out of the pore 403 and send the feather pieces to the feeding port 2;
And the controller is electrically connected with the feeding mechanism, the driving assembly and the napping mechanism.
The invention provides an automatic feather piece straightening device, wherein one end of a rotary driving component 402 is in transmission connection with the center of the bottom of a rotary box 401 to drive the rotary box 401 to rotate, a feather inlet 404 is formed at the position, corresponding to the transmission connection position of the bottom, of the top of the rotary box 401, when the rotary driving component 402 drives the rotary box 401 to rotate, only the feather inlet 404 rotates, the position is not changed, and a discharge port 301 is always communicated with the feather inlet 404 to ensure continuous feeding; a plurality of pores 403 are formed in two symmetrical end faces in the rotation circumferential direction of the rotation box 401, and the pores 403 can be formed according to the sizes of two ends of the feather piece, so that only small ends of the feather piece can penetrate out of the pores 403, and the success rate of righting is ensured; the feather pieces in disorder in a large number of directions are conveyed into the rotary box 401 from the feather inlet 404 through the feeding mechanism, the rotary driving assembly 402 drives the rotary box 401 to rotate, the small ends of the feather pieces extend out of the feather outlet 403, the feather pieces are pulled out of the feather outlet 403 through the feather pulling mechanism, the feather pieces pulled out of the feather outlet 403 are guaranteed to be in a state that the small ends are downward and the large ends are upward, the feather pieces are conveyed to the feeding port 2, and the controller controls the feeding mechanism, the rotary driving assembly 402 and the feather pulling mechanism to work cooperatively, so that the feather pieces can be automatically straightened, and the success rate is high.
Specifically, the diameter of the pore 403 is 3 to 15mm, preferably 5mm; the diameter of the entrance 404 is 3 to 10cm, preferably 5cm.
In a specific embodiment of the present invention, the feeding mechanism includes a feeding hopper 302, a plurality of support rods 303, and a first sensor, where the plurality of support rods 303 are fixed on the workbench 1, the feeding hopper 302 is fixed on the support rods 303, the discharge port 301 is an output port of the feeding hopper 302, the first sensor is fixed at the discharge port 301 and is used for detecting feather pieces in the rotary box 401, and the first sensor is electrically connected with the controller.
The supporting rod 303 supports the feeding hopper 302 in a simple structure; the first sensor is fixed at the discharge hole 301, so that whether feather pieces exist in the rotary box 401 or not can be conveniently detected, the first sensor transmits data to the controller, when the feather pieces exist, the controller controls the rotary driving assembly 402 to drive the rotary box 401 to rotate, and otherwise, the rotary driving assembly 402 is closed; the controller can control the rotary driving assembly 402 to drive the rotary box 401 to rotate until the outlet holes 403 correspond to the feeding holes 2, so that the napping mechanism pulls out feather pieces extending out of the outlet holes 403; the first sensor is electrically connected with the controller, so that the degree of automation is improved.
Specifically, the hopper 302 is in a hopper shape, the outlet is circular, and the outlet is embedded into the burr 404 and is not in contact with the burr 404; the diameter of the outlet of the hopper 302 is 3-10 cm, preferably 5cm; the first sensor may employ a diffuse reflection sensor or a camera or a fiber optic sensor as a detection element to detect whether there are feather pieces within the spin box 401.
In a specific embodiment of the present invention, the device further includes a first blowing member and a feather sensor, where the feather sensor and the first blowing member are both fixed on the inner wall of the feeding hopper 302, the feather sensor is used to detect the feather in the feeding hopper 302, the blowing hole of the first blowing member corresponds to the discharge hole 301, the first blowing member blows air to drive the feather into the rotary box 401, and the feather sensor and the first blowing member are respectively electrically connected with the controller.
The feather piece sensor detects whether the feather piece exists in the feeding hopper 302 and transmits data to the controller, if the feather piece exists, the controller controls to start a first blowing piece, the first blowing piece blows the feather piece in the feeding hopper 302 into the rotary box 401, and the feather piece sensor and the first blowing piece are respectively electrically connected with the controller, so that the degree of automation is improved.
In a specific embodiment of the present invention, the rotation driving assembly 402 includes a supporting frame 4021, a fixing plate 4022, an annular baffle 4023 and a driving motor 4024, wherein the fixing end of the supporting frame 4021 is fixed on the workbench 1, the driving motor 4024 and the fixing plate 4022 are both fixed on the supporting end of the supporting frame 4021, a through hole is formed in the fixing plate 4022, an output shaft of the driving motor 4024 penetrates through the through hole and is fixedly connected with the center of the bottom of the rotation box 401, the annular baffle 4023 is vertically fixed on the periphery of the fixing plate 4022, the height of the annular baffle 4023 is greater than the vertical distance between the pore 403 and the fixing plate 4022, a notch 10 is formed in the position, close to the workbench 1, of the annular baffle 4023, and the driving motor 4024 is electrically connected with the controller.
A through hole is formed in the fixing plate 4022, an output shaft of a driving motor 4024 penetrates through the through hole and is fixedly connected with the center of the bottom of the rotary box 401, the rotary box 401 is driven to rotate, and when a pore 403 corresponds to the discharge hole 301, the feather piece extending out of the pore 403 is pulled out by a napping mechanism and is conveyed to the feeding hole 2; the height of the annular baffle 4023 is larger than the vertical distance between the pore 403 and the fixed plate 4022, so that feather pieces are prevented from being thrown out of the annular baffle 4023 when the rotary box 401 rotates; the annular baffle 4023 is provided with a notch 10 near the workbench 1, so that feather pieces can be pulled out by the napping mechanism when the pore 403 corresponds to the feeding port 2.
Specifically, the driving motor 4024 may be replaced with a rotary cylinder; when the rotary box 401 is installed, the included angle between the rotary surface of the rotary box 401 and the table top of the workbench 1 is ensured to be 30-90 degrees, preferably 60 degrees; the first sensor may also be fixed on the annular baffle 4023, and detect whether there are feather pieces inside the rotary box 401 through the pores 403; a camera can be adopted for detection through images; diffuse reflectance sensors may also be employed.
In one embodiment of the present invention, a spacer 405 is disposed between one or two of the outlet holes 403.
The provision of the partition 405 can effectively prevent a plurality of feather pieces from being gathered and piled up on one pore 403 to block the pore 403.
In a specific embodiment of the invention, the napping mechanism comprises two napping components, the two napping components are symmetrically arranged, the napping components comprise napping parts and driving parts, the napping parts are arranged on the workbench 1 in a sliding manner, the driving parts are fixed on the workbench 1, the output ends of the driving parts are fixedly connected with the napping parts, napping gaps 7 formed by the two napping parts are positioned right above the feeding opening 2, the two napping parts are close to the position capable of pulling out feather pieces extending out of the pore 403 and sending the feather pieces to the feeding opening 2, and the napping parts and the driving parts are respectively electrically connected with the controller.
The two napping components are symmetrically arranged to form a napping gap 7; the napping gap 7 is positioned right above the feeding port 2, so that the feather pieces extending out of the pore 403 can be positioned in the napping gap 7, and napping is facilitated; the two driving parts drive the two napping parts to slide towards each other to approach each other, or one napping part is fixed, the other napping part slides towards the other napping part to approach each other, and the feather pieces in the napping gap 7 are pulled out, so that the napping efficiency is high, and the automation degree is high.
In a specific embodiment of the present invention, the napping portion includes a clamping portion and a fixing frame 504, the clamping portion is fixed on the fixing frame 504, the fixed ends of the two driving portions are both fixed on the workbench 1, the output ends of the two driving portions are respectively and fixedly connected with the two fixing frames 504, and are used for driving the two fixing frames 504 to approach, and the clamping portion is electrically connected with the controller; simple structure and high automation degree.
Specifically, the clamping part can be a clip, the clip opens to be close to the pore 403 to clamp the feather piece, and the first driving piece 506 drives the clip to move, so that the feather piece is pulled out and sent to the feeding port 2; a mechanical arm can also be used for clamping and pulling out the feather pieces from the pores 403 to the feeding port 2.
In a specific embodiment of the present invention, the driving part includes a first driving member 506, the first driving member 506 is fixed on the workbench 1, an output end of the first driving member 506 is fixedly connected with the fixing frame 504, and is used for driving the fixing frame 504 to slide, the two first driving members 506 drive the two clamping parts to approach, the two clamping parts pull out feather pieces extending out of the pore 403 and send the feather pieces to the feeding port 2, and the first driving member 506 is electrically connected with the controller.
The two first driving pieces 506 drive the two clamping parts to be close to the outlet holes 403, clamp and pull out feather pieces extending out of the outlet holes 403, pull out the feather pieces from the outlet holes 403 and send the feather pieces to the feeding port 2, and the device is compact in structure, can work continuously and continuously, and is high in automation degree.
Specifically, two first sliding rails 505 are fixedly arranged on the workbench 1, and two fixing frames 504 are respectively and slidably arranged on the two first sliding rails 505, so that sliding is smooth.
In a specific embodiment of the present invention, the clamping portion includes a roughening motor 501 and a roller 502, the roughening motor 501 is fixed on a fixing frame 504, the roller 502 is rotatably disposed on the fixing frame 504, the roughening motor 501 is in transmission connection with the roller 502, the two roughening motors 501 drive the two rollers 502 to rotate, the two first driving members 506 drive the two rollers 502 to approach, the two rollers 502 clamp and rotate to pull out feather pieces extending out of the pores 403 and send the feather pieces to the feeding port 2, and the roughening motor 501 is electrically connected with the controller.
The two first driving pieces 506 drive the two rollers 502 to move in opposite directions, so that feather pieces extending out of the pores 403 are clamped; the two napping motors 501 drive the rollers 502 to rotate in opposite directions, contact points of the two rollers 502 move downwards, feather pieces are pulled out of the pore 403 and are sent to the feeding port 2, the structure is compact, continuous uninterrupted operation can be achieved, and the automation degree is high.
Specifically, the roughening motor 501 is in transmission connection with the roller 502 through a conveyor belt 503 or a gear; the grooves on the surface of the roller 502 or the patterns are formed on the surface of the roller 502 to improve the friction force of the surface of the roller 502, so that the roughening is facilitated; the first driving member 506 is sleeved with a spring 507, which has a buffering function, and when the first driving member 506 is closed, the fixing frame 504 is automatically reset.
In a specific embodiment of the present invention, the device further comprises a second sensor 6, the light emitted by the second sensor 6 can pass through the napping gap 7 to be used for detecting that the feather piece protrudes out of the pores 403, and the second sensor 6 is electrically connected with the controller.
When the feather piece blocks laser, the second sensor 6 judges that the feather piece extends out of the pore 403, the controller controls the two first driving pieces 506 to drive the two rollers 502 to move oppositely, and simultaneously controls the two napping motors 501 to drive the rollers 502 to rotate in opposite directions and the contact points of the two rollers 502 to move downwards, so that the feather piece is pulled out of the pore 403; otherwise, the controller controls the two first driving members 506 to drive the two rollers 502 to return to the original positions, so as to improve the automation degree.
Specifically, the second sensor 6 includes a first correlation sensor and a second correlation sensor, where the first correlation sensor and the second correlation sensor are electrically connected to the controller respectively, the first correlation sensor and the second correlation sensor are symmetrically arranged at two sides of the napping gap 7, the first correlation sensor emits laser light, the second correlation sensor receives the laser light, and when the feather piece protrudes out of the pore 403 and blocks the laser light, the second correlation sensor cannot receive the laser light, and transmits a signal to the controller, and the controller controls the roller 502 to nap; the second sensor 6 may also be a fibre optic sensor; diffuse reflection sensors may also be employed; a camera may also be used for image detection.
In a specific embodiment of the present invention, the hair separating device further comprises a bracket 8 and a hair separating mechanism, wherein the bracket 8 is fixed on the workbench 1, the hair separating mechanism comprises a hair storage component, a linear driver 904 and a plurality of hair conveying pipes 903, the linear driver 904 is slidably connected on the bracket 8 and is positioned below the workbench 1, the Chu Mao component is installed on the linear driver 904, an input port of the Chu Mao component can correspond to the feeding port 2, an output port of the Chu Mao component can correspond to an input port of the hair conveying pipes 903, the plurality of hair conveying pipes 903 are detachably installed on the bracket 8 along the sliding direction of the linear driver 904, and the linear driver 904 is electrically connected with the controller.
The linear driver 904 drives an input port of the Chu Mao assembly to be aligned with the feeding port 2 and receives feather pieces conveyed by the feeding port 2; the linear driver 904 drives Chu Mao the output port of the assembly to be aligned with the input port of the feather feeding pipe 903, so that feather pieces are conveyed into the feather feeding pipe 903, and the automation degree is high; the capillary 903 is detachably mounted on the bracket 8, so that the capillary 903 can be conveniently replaced.
Specifically, the bracket 8 is fixedly provided with a second sliding rail 906, and the linear driver 904 is slidably arranged on the second sliding rail 906, so that the sliding is smooth; the bottom of the linear actuator 904 has a second actuator that drives the linear actuator 904 to slide on a second rail 906, which is electrically connected to the control.
In one embodiment of the invention, chu Mao assembly comprises Chu Maoqi 901 and gates 902, chu Maoqi 901 mounted on linear drive 904, linear drive 904 driving Chu Maoqi 901 to move, aligning Chu Maoqi 901 input port with feed port 2 or aligning hair storage 901 output port with hair feed pipe 903 input port; the gate 902 is arranged at the outlet of Chu Maoqi 901,901, the gate 902 is electrically connected with the controller, and the gate 902 can open and close Chu Maoqi 901,901 outlet; the degree of automation is high.
Specifically, the shutter 902 has a third driving member 905, the third driving member 905 controls the shutter 902 to open and close Chu Maoqi the outlet port 901, and the third driving member 905 is electrically connected to the controller.
In a specific embodiment of the invention, the wool separating mechanism further comprises a third sensor and a second blowing part, wherein the third sensor and the second blowing part are fixedly arranged on the inner side wall of Chu Maoqi, the third sensor is used for detecting whether feather pieces exist in the wool storage 901, the air outlet hole of the second blowing part corresponds to the outlet of Chu Maoqi 901, and the second blowing part and the third sensor are respectively and electrically connected with the controller.
When the third sensor detects that Chu Maoqi is full of feather pieces, the controller controls the linear driver 904 to drive Chu Maoqi to move, the output port of Chu Maoqi 901 is aligned with the input port of the feather conveying pipe 903, the gate 902 is controlled to open Chu Maoqi the output port of the feather conveying pipe 903, the second blowing piece is started to blow the feather pieces in the feather storage 901 into the feather conveying pipe 903, the gate 902 is closed after all the feather pieces fall into the feather conveying pipe 903, the linear driver 904 drives Chu Maoqi to move, the input port of the feather storage 901 is aligned with the feeding port 2 again, the feather conveying pipe 903 full of feather pieces is detached from the support 8 to be stored, and the empty feather conveying pipe 903 is replaced, so that the degree of automation is high.
The embodiment of the invention provides an automatic feather piece righting and storing device, which comprises the following working processes: a large amount of feathers in disordered sequence are put into the feeding hopper 302, the feathers come out of the output port of the feeding hopper 302 and enter the rotary box 401 through the feather inlet 404, the feathers sensor detects whether the feathers exist in the feeding hopper 302 and transmits data to the controller, if the feathers exist, the controller opens the first blowing part to blow the feathers of the feeding hopper 302 into the rotary box 401, the first sensor detects whether the feathers exist in the rotary box 401 and transmits the data to the controller, if the feathers exist, the controller controls the driving motor 4024, the two first driving parts 506, the two napping motors 501, the second driving parts and the third driving parts 905 to work, the first sensor can adopt a diffuse reflection sensor or a camera as a detecting element to detect whether the feathers exist in the rotary box 401, the driving motor 4024 drives the rotary box 401 to rotate, when the pore 403 is aligned with the feeding port 2, the controller controls the driving motor 4024 to stop rotating, so that the rotating box 401 stays briefly, the first opposite-shooting sensor emits laser, the second opposite-shooting sensor receives the laser, when the feather piece stretches out of the pore 403 and blocks the laser, the second opposite-shooting sensor cannot receive the laser and transmits signals to the controller, or an optical fiber sensor or a diffuse reflection sensor or a camera is used as a detection element to detect whether the feather piece penetrates out of the pore 403, if the feather piece penetrates out of the pore 403, the controller controls the two first driving devices to drive the two rollers 502 to move oppositely to clamp the feather piece, the controller controls the two napping motors 501 to drive the rollers 502 to rotate in opposite directions and the contact points of the two rollers 502 to move downwards, the feather piece is pulled out of the pore 403 and is sent to the feeding port 2, the feather piece penetrates into the Chu Maoqi 901 from the feeding port 2, and when the feather piece is filled with the Chu Maoqi 901, the third sensor transmits data to the controller, the controller controls the driving motor 4024, the two first driving pieces 506 and the two napping motors 501 to stop working, controls the second driving piece to move the napping storage 901, enables the output port of Chu Maoqi to correspond to the input port of the napping pipe 903, controls the third driving piece 905 to move the gate 902, opens the output port of Chu Maoqi 901, controls the second blowing piece to be opened, blows down feather pieces in Chu Maoqi 901 into the napping pipe 903, and when the third sensor detects that no feather pieces exist in Chu Maoqi, the controller controls the second driving piece to move the napping storage 901, enables the input port of Chu Maoqi 901 to correspond to the feeding port 2, controls the third driving piece 905 to move the gate 402902, closes the output port of Chu Maoqi 901, starts the driving motor 4024, the two first driving pieces 506 and the two napping motors 501 to continue working, and removes and stores the napping pipe 903 filled with the feather pieces, and the hollow napping pipe 903 is replaced.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (13)

1. The utility model provides an automatic righting device of feather piece which characterized in that includes:
the automatic feeding device comprises a workbench (1), wherein a feeding port (2) is arranged on the workbench (1);
The feeding mechanism is fixedly arranged on the workbench (1), the top of the feeding mechanism is provided with a feeding hole, and the bottom of the feeding mechanism is provided with a discharging hole (301);
The straightening mechanism comprises a rotating box (401) and a rotating driving assembly (402), one end of the rotating driving assembly (402) is fixed on the workbench (1), the other end of the rotating driving assembly is in transmission connection with the center of the bottom of the rotating box (401) to drive the rotating box (401) to rotate, a wool inlet (404) is formed in the position, corresponding to the transmission connection position of the bottom, of the top of the rotating box (401), a plurality of wool outlet holes (403) are formed in two end faces, symmetrical in the rotating circumferential direction, of the rotating box (401), the size of each wool outlet hole (403) is set to only allow small heads of feather pieces to penetrate out, the discharge hole (301) is communicated with the wool inlet (404), and the wool outlet holes (403) can correspond to the feed inlet (2);
the rotary driving assembly (402) comprises a supporting frame (4021), a fixing plate (4022) and an annular baffle (4023), wherein the fixed end of the supporting frame (4021) is fixed on the workbench (1), the fixing plate (4022) is fixed at the supporting end of the supporting frame (4021), the annular baffle (4023) is vertically fixed at the periphery of the fixing plate (4022), the height of the annular baffle (4023) is larger than the vertical distance between the pore (403) and the fixing plate (4022), and a notch (10) is formed in the position, close to the workbench (1), of the annular baffle (4023);
A roughening mechanism fixed on the workbench (1) and positioned below the rotary box (401), wherein the roughening mechanism can pull out feather pieces extending out of the pore (403) and send the feather pieces to the feeding port (2);
And the controller is respectively and electrically connected with the feeding mechanism, the rotary driving assembly (402) and the napping mechanism.
2. The automatic feather sheet straightening device according to claim 1, characterized in that the feeding mechanism comprises a feeding hopper (302), a plurality of supporting rods (303) and a first sensor, the supporting rods (303) are fixed on the workbench (1), the feeding hopper (302) is fixed on the supporting rods (303), the discharging port (301) is an output port of the feeding hopper (302), the first sensor is fixed at the discharging port (301) and is used for detecting feather sheets in the rotary box (401), and the first sensor is electrically connected with the controller.
3. The automatic feather piece straightening device according to claim 2, further comprising a first blowing piece and a feather piece sensor, wherein the feather piece sensor and the first blowing piece are both fixed on the inner wall of the feeding hopper (302), the feather piece sensor is used for detecting feather pieces in the feeding hopper (302), a blowing hole of the first blowing piece corresponds to the discharging hole (301), the first blowing piece is used for blowing to drive the feather pieces to enter the rotary box (401), and the feather piece sensor and the first blowing piece are respectively electrically connected with the controller.
4. The automatic feather piece righting device according to claim 1, wherein the rotary driving assembly (402) further comprises a driving motor (4024), the driving motor (4024) is fixed at a supporting end of the supporting frame (4021), a through hole is formed in the fixing plate (4022), an output shaft of the driving motor (4024) penetrates through the through hole and is fixedly connected with the center of the bottom of the rotary box (401), and the driving motor (4024) is electrically connected with the controller.
5. An automatic feather piece straightening device according to claim 1, characterized in that a partition (405) is arranged between one or two of the outlet holes (403) at intervals.
6. The automatic feather piece straightening device according to claim 1, characterized in that the roughening mechanism comprises two roughening assemblies, the two roughening assemblies are symmetrically arranged, the roughening assemblies comprise roughening parts and driving parts, the roughening parts are slidably arranged on the workbench (1), the driving parts are fixed on the workbench (1), the output ends of the driving parts are fixedly connected with the roughening parts, a roughening gap (7) formed by the two roughening parts is located right above the feeding opening (2), the two roughening parts are close to the feather pieces capable of being pulled out of the pore (403) and fed to the feeding opening (2), and the roughening parts and the driving parts are respectively electrically connected with the controller.
7. The automatic feather piece straightening device according to claim 6, wherein the napping part comprises a clamping part and a fixing frame (504), the clamping part is fixed on the fixing frame (504), the fixed ends of the two driving parts are fixed on the workbench (1), the output ends of the two driving parts are respectively and fixedly connected with the two fixing frames (504) and used for driving the two fixing frames (504) to be close to each other, and the clamping part is electrically connected with the controller.
8. The automatic feather piece straightening device according to claim 7, characterized in that the driving part comprises a first driving piece (506), the first driving piece (506) is fixed on the workbench (1), the output end of the first driving piece (506) is fixedly connected with the fixing frame (504) and used for driving the fixing frame (504) to slide, the two first driving pieces (506) drive the two clamping parts to approach, the two clamping parts pull out feather pieces extending out of the pore (403) and send the feather pieces to the feeding port (2), and the first driving piece (506) is electrically connected with the controller.
9. The automatic feather sheet straightening device according to claim 8, characterized in that the clamping part comprises a roughening motor (501) and rollers (502), the roughening motor (501) is fixed on the fixing frame (504), the rollers (502) are rotatably arranged on the fixing frame (504), the roughening motor (501) is in transmission connection with the rollers (502), the two roughening motors (501) drive the two rollers (502) to rotate, the two first driving pieces (506) drive the two rollers (502) to approach, the two rollers (502) clamp and rotate to pull out and send the feather sheets extending out of the pores (403) to the feeding port (2), and the roughening motor (501) is electrically connected with the controller.
10. The automatic feather sheet straightening device according to claim 6, further comprising a second sensor (6), wherein light emitted by the second sensor (6) can pass through the napping gap (7) for detecting that the feather sheet extends out of the pores (403), and the second sensor (6) is electrically connected with the controller.
11. The automatic feather sheet straightening device according to claim 1, further comprising a support (8) and a feather separating mechanism, wherein the support (8) is fixed on the workbench (1), the feather separating mechanism comprises a feather storage component, a linear driver (904) and a plurality of feather conveying pipes (903), the linear driver (904) is slidably connected to the support (8) and located below the workbench (1), the Chu Mao component is mounted on the linear driver (904), an input port of the Chu Mao component can correspond to the feeding port (2), an output port of the Chu Mao component can correspond to the input port of the feather conveying pipes (903), a plurality of feather conveying pipes (903) are detachably mounted on the support (8) along the sliding direction of the linear driver (904), and the linear driver (904) is electrically connected with the controller.
12. The automatic feather sheet aligning device of claim 11 wherein the Chu Mao assembly comprises Chu Maoqi (901) and a gate (902), the Chu Maoqi (901) being mounted on the linear drive (904), the linear drive (904) driving the Chu Maoqi (901) to move with the Chu Maoqi (901) input port aligned with the feed port (2) or with the Chu Maoqi (901) output port aligned with the feed tube (903) input port;
The gate (902) is installed at the outlet of Chu Maoqi (901), the gate (902) is electrically connected with the controller, and the gate (902) can open and close the Chu Maoqi (901) outlet.
13. The automatic feather sheet straightening device according to claim 12, further comprising a third sensor and a second blowing member, wherein the third sensor and the second blowing member are fixedly arranged on the inner side wall of Chu Maoqi (901), the third sensor is used for detecting whether feather sheets exist in Chu Maoqi (901), an air outlet hole of the second blowing member corresponds to an output port of Chu Maoqi (901), and the second blowing member and the third sensor are respectively electrically connected with the controller.
CN202111663818.8A 2021-12-31 2021-12-31 Automatic righting device for feather pieces Active CN114194862B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN216613193U (en) * 2021-12-31 2022-05-27 汪锐 An automatic straightening device for feather pieces

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Publication number Priority date Publication date Assignee Title
CN102602698B (en) * 2012-03-06 2014-01-01 姚汉章 Automatic turning and feather conveying device of badminton feather slices
CN102658958B (en) * 2012-05-08 2014-06-18 汕头市宏盛体育用品有限公司 Method and equipment for automatically feeding badminton feathers
CN206496777U (en) * 2016-09-26 2017-09-15 汪锐 A hair test device
CN208991277U (en) * 2018-08-27 2019-06-18 广州信禾检测设备有限公司 A kind of feather piece multi-channel intelligent feed feeding sorting equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN216613193U (en) * 2021-12-31 2022-05-27 汪锐 An automatic straightening device for feather pieces

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