CN114192985B - Magnetic field assisted laser polishing device and magnetic field assisted polishing method - Google Patents
Magnetic field assisted laser polishing device and magnetic field assisted polishing method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/346—Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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Abstract
Description
技术领域technical field
本申请涉及金属抛光领域,更具体地说,是涉及一种磁场辅助激光抛光装置与磁场辅助抛光方法。The present application relates to the field of metal polishing, and more specifically, relates to a magnetic field-assisted laser polishing device and a magnetic field-assisted polishing method.
背景技术Background technique
钛合金因具有强度高、耐热性高、耐蚀性好等特性而适用于航空航天领域,优质的耐腐蚀性和优良的生物相容性在生物医疗行业中也获得了高度认可,3D打印的钛合金人工心脏及血液支架等昂贵医疗器械成功应用在临床中。不仅如此,钛合金还在化学、海洋、汽车、能源等其他工业领域中广泛应用。钛合金的表面质量对钛合金产品的性能和寿命至关重要。Titanium alloy is suitable for the aerospace field due to its high strength, high heat resistance, and good corrosion resistance. Its high-quality corrosion resistance and excellent biocompatibility have also been highly recognized in the biomedical industry. 3D printing Expensive medical devices such as advanced titanium alloy artificial heart and blood stents have been successfully applied in clinical practice. Not only that, titanium alloys are also widely used in chemical, marine, automotive, energy and other industrial fields. The surface quality of titanium alloy is crucial to the performance and life of titanium alloy products.
激光在钛合金的抛光应用方面具有潜在的优势,在抛光过程中不仅可以调节抛光速度、而且抛光过程属于非接触抛光,不需要冷却液,可以有效地降低加工成本,保护环境。但是,目前的激光抛光设备只能发出一种激光束,单一激光束的一次抛光,效果往往不理想。Laser has potential advantages in the polishing application of titanium alloys. Not only can the polishing speed be adjusted during the polishing process, but also the polishing process is a non-contact polishing process that does not require cooling fluid, which can effectively reduce processing costs and protect the environment. However, the current laser polishing equipment can only emit one kind of laser beam, and the effect of one-time polishing of a single laser beam is often unsatisfactory.
发明内容Contents of the invention
本申请实施例的目的在于提供一种磁场辅助激光抛光装置,旨在解决现有技术中钛合金表面抛光效果相对较差的技术问题。The purpose of the embodiment of the present application is to provide a magnetic field assisted laser polishing device, aiming at solving the technical problem of relatively poor polishing effect on the titanium alloy surface in the prior art.
为实现上述目的,本申请采用的技术方案是:提供一种磁场辅助激光抛光装置,包括:In order to achieve the above purpose, the technical solution adopted by this application is to provide a magnetic field assisted laser polishing device, including:
机柜;Cabinet;
工作台,安装在所述机柜内,所述工作台具有工件定位区域,用于放置工件;A workbench is installed in the cabinet, and the workbench has a workpiece positioning area for placing workpieces;
磁性机构,所述磁性机构用于使得所述工件处于磁场中;a magnetic mechanism for subjecting the workpiece to a magnetic field;
激光系统,安装在所述机柜内,包括:用于使得所述工件表面预热的第一激光发射机构、用于对所述工件表面进行抛光处理的第二激光发射机构、以及用于对所述工件表面进行退火处理的第三激光发射机构。The laser system, installed in the cabinet, includes: a first laser emitting mechanism for preheating the surface of the workpiece, a second laser emitting mechanism for polishing the surface of the workpiece, and a laser emitting mechanism for The third laser emitting mechanism for annealing the workpiece surface.
在一种可能的设计中,所述磁性机构包括第一电磁结构和第二电磁结构,所述第一电磁结构和所述第二电磁结构分别设置于所述工件定位区的两侧。In a possible design, the magnetic mechanism includes a first electromagnetic structure and a second electromagnetic structure, and the first electromagnetic structure and the second electromagnetic structure are respectively arranged on two sides of the workpiece positioning area.
在一种可能的设计中,所述第一激光发射机构和所述第二激光发射机构均包括连续激光器,所述第二激光发射机构包括脉冲激光器。In a possible design, both the first laser emitting mechanism and the second laser emitting mechanism include a continuous laser, and the second laser emitting mechanism includes a pulsed laser.
在一种可能的设计中,磁场辅助激光抛光装置还包括密封舱和供气机构,所述密封舱与所述供气机构之间通过气路连通,所述工作台位于所述密封舱内,所述供气机构用于通过气路向所述密封舱提供惰性气体。In a possible design, the magnetic field-assisted laser polishing device further includes a sealed cabin and an air supply mechanism, the sealed cabin communicates with the gas supply mechanism through an air path, the workbench is located in the sealed cabin, The gas supply mechanism is used to supply inert gas to the sealed cabin through the gas path.
在一种可能的设计中,磁场辅助激光抛光装置还包括控制器,所述控制器设置于所述机柜上,所述控制器分别与所述激光系统、所述磁性机构电连接。In a possible design, the magnetic field assisted laser polishing device further includes a controller, the controller is arranged on the cabinet, and the controller is electrically connected to the laser system and the magnetic mechanism respectively.
在一种可能的设计中,磁场辅助激光抛光装置还包括水冷机,所述水冷机通过水管分别连接所述第一激光发射机构、所述第二激光发射机构和所述第三激光发射机构。In a possible design, the magnetic field-assisted laser polishing device further includes a water cooler, and the water cooler is respectively connected to the first laser emitting mechanism, the second laser emitting mechanism and the third laser emitting mechanism through water pipes.
本申请还提供了一种磁场辅助激光抛光方法,适用于上述技术方案所述的磁场辅助激光抛光装置,包括:The present application also provides a magnetic field-assisted laser polishing method, which is suitable for the magnetic field-assisted laser polishing device described in the above technical solution, including:
将工件安装至所述工作台的工件定位区域;mounting a workpiece to the workpiece positioning area of the workbench;
启动磁性机构,使得所述工件处于磁场中;activating the magnetic mechanism such that the workpiece is in a magnetic field;
启动激光系统,使得第一激光发射机构发射第一光束以使得所述工件的表面形成预热光斑,使得第二激光发射机构发射第二光束以使得所述工件的表面形成抛光光斑,使得第三激光发射机构发射第三光束以使得所述工件的表面形成退火光斑,所述预热光斑与所述抛光光斑之间、所述抛光光斑和所述退火光斑之间均具有重叠区,按照设定路径移动所述预热光斑、所述抛光光斑和所述退火光斑,以对所述工件进行抛光处理。Start the laser system so that the first laser emitting mechanism emits a first beam to form a preheating spot on the surface of the workpiece, so that the second laser emitting mechanism emits a second beam to form a polishing spot on the surface of the workpiece, so that the third The laser emitting mechanism emits a third light beam to form an annealing spot on the surface of the workpiece. There are overlapping areas between the preheating spot and the polishing spot, and between the polishing spot and the annealing spot. According to the setting A path moves the preheating spot, the polishing spot and the annealing spot to perform polishing on the workpiece.
在一种可能的设计中,所述预热光斑与所述抛光光斑之间、所述抛光光斑和所述退火光斑之间均具有重叠区;In a possible design, there are overlapping regions between the preheating spot and the polishing spot, and between the polishing spot and the annealing spot;
所述预热光斑与所述抛光光斑之间的重叠率为30%-50%,和/或,所述抛光光斑和所述退火光斑之间的重叠率为30%-50%。The overlapping ratio between the preheating spot and the polishing spot is 30%-50%, and/or, the overlapping ratio between the polishing spot and the annealing spot is 30%-50%.
在一种可能的设计中,所述第一光束的扫描速度、所述第二光束的扫描速度与所述第三光束的扫描速度相同,均为20mm/s-60mm/s;和/或In a possible design, the scanning speed of the first light beam, the scanning speed of the second light beam and the scanning speed of the third light beam are the same, all of which are 20mm/s-60mm/s; and/or
所述第一光束的功率为150W-250W,所述第二光束的功率为20W-50W,所述第三光束的功率为100W-200W。The power of the first light beam is 150W-250W, the power of the second light beam is 20W-50W, and the power of the third light beam is 100W-200W.
在一种可能的设计中,在所述启动激光系统的步骤前,还包括:In a possible design, before the step of starting the laser system, it also includes:
打开供气机构,以使得所述供气机构内的惰性气体进入所述密封舱,和/或Open the gas supply mechanism so that the inert gas in the gas supply mechanism enters the sealed compartment, and/or
打开水冷机,以对所述第一激光发射机构、所述第二激光发射机构和所述第三激光发射机构进行冷却处理。Turn on the water cooler to cool down the first laser emitting mechanism, the second laser emitting mechanism and the third laser emitting mechanism.
本申请提供的磁场辅助激光抛光装置的有益效果在于:与现有技术相比,本申请的磁场辅助激光抛光装置,可用于对工件表面(例如钛合金工件表面)进行抛光,抛光过程为:将待抛光工件放置在工作台的工件定位区域,通过第一激光发射机构对工件表面的待抛光区域进行加热,加热后工件表面温度会升高,以对于工件表面进行预热。在工件表面温度未升高到熔点时,通过第二激光发射机构对预热后的区域进行抛光,此时只需很小的功率便能使得工件表面温度达到熔点以上。在抛光后的区域,通过第三激光发射机构对工件表面进行退火处理,从而可以有效地放置由于表面快速冷却而产生裂纹、空隙等缺陷。在使用激光系统对于工件表面进行抛光处理的同时,启动磁性机构,以使得工件处于磁场中,磁场作用在工件表面,磁场产生的洛伦兹力会抑制工件表面的熔池流动,促进熔池在凝固过程中晶体形核,使得凝固后的晶粒更加细化,从而抑制工件表面第二粗糙度形成,使得工件表面的平均粗糙度进一步降低的同时力学性能增加,且可以有效的抑制熔池在流动过程中出现的飞溅、熔池震荡产生的波纹和裂纹的产生等缺陷。The beneficial effect of the magnetic field-assisted laser polishing device provided by the application is that: compared with the prior art, the magnetic field-assisted laser polishing device of the present application can be used to polish the surface of a workpiece (such as the surface of a titanium alloy workpiece), and the polishing process is: The workpiece to be polished is placed in the workpiece positioning area of the workbench, and the area to be polished on the surface of the workpiece is heated by the first laser emitting mechanism. After heating, the surface temperature of the workpiece will increase to preheat the surface of the workpiece. When the surface temperature of the workpiece has not risen to the melting point, the preheated area is polished by the second laser emitting mechanism. At this time, only a small power is required to make the surface temperature of the workpiece reach above the melting point. In the polished area, the surface of the workpiece is annealed by the third laser emitting mechanism, so that defects such as cracks and voids caused by rapid surface cooling can be effectively placed. While using the laser system to polish the surface of the workpiece, start the magnetic mechanism so that the workpiece is in the magnetic field, the magnetic field acts on the surface of the workpiece, and the Lorentz force generated by the magnetic field will inhibit the flow of the molten pool on the surface of the workpiece and promote the flow of the molten pool on the surface of the workpiece. During the solidification process, the crystal nucleation makes the solidified grains more refined, thereby inhibiting the formation of the second roughness on the surface of the workpiece, further reducing the average roughness of the workpiece surface and increasing the mechanical properties, and can effectively inhibit the molten pool from forming Defects such as splashes during the flow process, ripples and cracks caused by molten pool oscillations.
综上,本申请提供的磁场辅助激光抛光装置通过磁性机构产生的磁场和激光系统发射的激光共同作用在工件(包括钛合金制成的工件)处,可以有效降低工件的表面粗糙度,提高抛光效果。In summary, the magnetic field-assisted laser polishing device provided by this application acts on the workpiece (including workpieces made of titanium alloy) through the magnetic field generated by the magnetic mechanism and the laser emitted by the laser system, which can effectively reduce the surface roughness of the workpiece and improve the polishing efficiency. Effect.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only for the present application For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1是本申请的一个实施例提供的磁场辅助激光抛光装置的一视角结构示意图;Fig. 1 is a schematic structural view of a magnetic field-assisted laser polishing device provided by an embodiment of the present application;
图2是本申请的一个实施例提供的磁场辅助激光抛光装置的另一视角结构示意图;Fig. 2 is a structural schematic diagram of another viewing angle of a magnetic field-assisted laser polishing device provided by an embodiment of the present application;
图3是本申请的一个实施例提供的磁场辅助激光抛光装置的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of a magnetic field-assisted laser polishing device provided by an embodiment of the present application;
图4是本申请的一个实施例提供的磁场辅助激光抛光装置的密封舱的透视图;Fig. 4 is a perspective view of a sealed cabin of a magnetic field-assisted laser polishing device provided by an embodiment of the present application;
图5是本申请的一个实施例提供的磁场辅助激光抛光装置的磁性机构与工件的相对位置关系示意图;Fig. 5 is a schematic diagram of the relative positional relationship between the magnetic mechanism and the workpiece of the magnetic field-assisted laser polishing device provided by an embodiment of the present application;
图6是本申请的一个实施例提供的磁场辅助激光抛光装置的水路与气路连接示意图。Fig. 6 is a schematic diagram of the connection of the water circuit and the air circuit of the magnetic field assisted laser polishing device provided by an embodiment of the present application.
上述附图所涉及的标号明细如下:The details of the labels involved in the above drawings are as follows:
10、机柜;20、密封舱;31、壳体;32、通电接头;41、激光器;42、扩束镜;43、扫描振镜;51、显示器;52、主机;61、气瓶;62、气管;71、水冷机;72、水管;81、预热光斑;82、抛光光斑;83、退火光斑;90、工件。10. Cabinet; 20. Sealed cabin; 31. Shell; 32. Power connector; 41. Laser; 42. Beam expander; 43. Scanning mirror; 51. Display; 52. Host; 61. Gas cylinder; 62. Air pipe; 71. Water cooler; 72. Water pipe; 81. Preheating spot; 82. Polishing spot; 83. Annealing spot; 90. Workpiece.
具体实施方式Detailed ways
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not intended to limit the present application.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的磁场辅助激光抛光装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It is to be understood that the terms "length", "width", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying Magnetic field assisted laser polishing devices or elements must have a particular orientation, be constructed and operate in a particular orientation, and thus are not to be construed as limitations on the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
为了说明本申请所述的技术方案,以下结合具体附图及实施例进行详细说明。In order to illustrate the technical solutions described in this application, the following will be described in detail in conjunction with specific drawings and embodiments.
第一实施例first embodiment
如图1至图6所示,本申请的一个实施例提供了磁场辅助激光抛光装置,包括:机柜10、工作台、磁性机构和激光系统,其中:工作台、磁性机构和激光系统均安装在机柜10内,工作台具有工件定位区域,工件定位区域用于放置工件90。磁性机构用于产生磁场,以使得位于工件定位区域的工件90处于磁场中。激光系统包括三个激光发射机构,分别为:第一激光发射机构、第二激光发射机构和第三激光发射机构,第一激光发射机构用于使得待抛光的工件90的表面预热,第二激光发射机构用于对已经预热的区域进行抛光,第三激光发射机构用于对工件90表面经第二激光发射机构抛光后的区域进行退火处理。As shown in Figures 1 to 6, an embodiment of the present application provides a magnetic field-assisted laser polishing device, including: a
机柜10的底部可设置有滚轮,滚轮上可设置有刹车片,滚轮优选为万向轮。机柜10的底部还设置有辅助支撑脚。The bottom of the
磁性机构包括第一电磁结构和第二电磁结构,第一电磁结构和第二电磁结构分别设置于工件定位区的两侧。第一电磁结构和第二电磁结构可采用相同结构,例如图5所示,第一电磁结构和第二电磁结构分别包括壳体31,在壳体31的内部设置有线圈,在壳体31上设置有通电接头32,线圈与通电接头32连接,通电接头32可与电缆连接,通过为电缆与通电接头32的配合为线圈通电。举例来说,在通电后,第一电磁结构朝向第二电磁结构的一侧为N极,第二电磁结构朝向第一电磁结构的一侧为S极。The magnetic mechanism includes a first electromagnetic structure and a second electromagnetic structure, and the first electromagnetic structure and the second electromagnetic structure are respectively arranged on both sides of the workpiece positioning area. The first electromagnetic structure and the second electromagnetic structure can adopt the same structure. For example, as shown in FIG. An electric joint 32 is provided, and the coil is connected with the electric joint 32 , and the electric joint 32 can be connected with a cable, and the coil is energized by the cooperation of the cable and the electric joint 32 . For example, after electrification, the side of the first electromagnetic structure facing the second electromagnetic structure is an N pole, and the side of the second electromagnetic structure facing the first electromagnetic structure is an S pole.
在一种可能的设计中,三个激光发射机构均包括激光器41、扩束镜42和扫描振镜43,激光器41发出的光束经过扩束镜42进入扫描振镜43,并经过振镜聚焦后将激光光斑聚焦在工件90表面。其中,第一激光发射机构和第二激光发射机构均包括连续激光器,第二激光发射机构包括脉冲激光器。In a possible design, the three laser emission mechanisms all include a
可选地,磁场辅助激光抛光装置还包括控制机构,控制机构分别与磁性机构和激光系统电连接,控制机构可控制磁性机构中线圈的通电与否,控制通入线圈的电力大小,控制机构还可控制激光系统中激光器41发出的连续激光/脉冲激光参数,并可选择抛光范围。Optionally, the magnetic field assisted laser polishing device also includes a control mechanism, the control mechanism is electrically connected to the magnetic mechanism and the laser system respectively, and the control mechanism can control whether the coil in the magnetic mechanism is energized or not, and can control the magnitude of the power fed into the coil. The continuous laser/pulse laser parameters emitted by the
在一种可选实施方式中,控制机构包括控制主板和与控制主板连接的显示屏,显示屏固定在机柜10的外侧面,显示屏为触摸屏,通过在触摸屏选择或输入信息,以进行控制操作。In an optional embodiment, the control mechanism includes a control board and a display screen connected to the control board, the display screen is fixed on the outer surface of the
优选地,在另一种可选实施方式中,控制机构可包括控制电脑,控制电脑包括显示器51、主机52和输入端,主机52安装在机柜10的内侧,在机柜10外侧壁连接有支架,显示器51安装在支架上,输入端可包括与主机52连接的鼠标和键盘。如此设置,可将控制机构的主机52放置在机柜10内侧,合理利用机柜10内侧空间,而显示屏和输入端可以放置在便于使用者操作且不影响开合柜门的区域。Preferably, in another optional embodiment, the control mechanism may include a control computer, the control computer includes a
为进一步提高密封效果,在一种可能的设计中,磁场辅助激光抛光装置还包括密封舱20和供气机构,密封舱20与供气机构之间通过气路连通,工作台位于密封舱20内,供气机构用于通过气路向密封舱20提供惰性气体。举例来说,惰性气体可选用氩气。在启动激光系统前,先锁止密封舱20,使得密封舱20保持密封状态,然后通过供气机构向密封舱20内提供氩气,以防止在抛光过程中工件90的表面被氧化。In order to further improve the sealing effect, in a possible design, the magnetic field-assisted laser polishing device also includes a sealed
供气机构包括气瓶61,气瓶61与气管62连通。在气瓶61的出气口或者在气管62上设置有阀门,或者在气管62上设置有气泵,以便于控制密封舱20气体的通入与否。供气机构与控制机构电连接,通过控制机构控制供气机构的工作状态。如图4所示,密封腔连接有两个气管62,其中一个气管62为进气管,进气管的一端与气瓶61连接,另一个气管62为出气管。The gas supply mechanism includes a
具体地,可将密封舱20的底板作为工作台,或者,工作台独立于密封舱20存在,且工作台固定在密封舱20的底板上。Specifically, the bottom plate of the
工作台上具有工件定位区域,工件定位区域为工作台上位于第一磁性结构和第二磁性结构之间的区域,该区域可仅为位置上的划分,在结构上与工作台的顶面其他区域相同。或者,可在工作台上设置限位槽,限位槽内为工件定位区域;或者,可在工作台上设置有多个定位孔,定位孔内可插入定位针,定位针围成的区域为工件定位区域。插入定位针的定位孔不同,可使得定位针围成的区域大小不同,从而适配多种不同尺寸的工件90的定位。There is a workpiece positioning area on the worktable. The workpiece positioning area is the area between the first magnetic structure and the second magnetic structure on the worktable. This area can only be divided in position, and is structurally different from the top surface of the worktable The area is the same. Alternatively, a limit slot can be provided on the worktable, and the workbench can be positioned within the limit slot; or, a plurality of positioning holes can be provided on the workbench, and positioning pins can be inserted into the positioning holes, and the area surrounded by the positioning pins is Workpiece positioning area. Different positioning holes for inserting the positioning pins can make the area surrounded by the positioning pins of different sizes, thereby adapting to the positioning of
磁性机构中,第一磁性结构和第二磁性结构之间的距离可改变,从而可通过调整第一磁性结构与第二磁性结构的位置,改变线圈与工件90之间的距离,从而调节作用在工件90上的磁场的大小。In the magnetic mechanism, the distance between the first magnetic structure and the second magnetic structure can be changed, so that the distance between the coil and the
在一种可选实施方案中,可仅将第一磁性结构和第二磁性结构放置在工作台,第一磁性结构与工作台之间、第二磁性结构与工作台之间均没有连接关系。在需要改变第一磁性结构和第二磁性结构的位置时,由操作人员手动改变第一磁性结构与第二磁性结构的位置。In an optional implementation, only the first magnetic structure and the second magnetic structure may be placed on the workbench, and there is no connection relationship between the first magnetic structure and the workbench, and between the second magnetic structure and the workbench. When it is necessary to change the positions of the first magnetic structure and the second magnetic structure, the operator manually changes the positions of the first magnetic structure and the second magnetic structure.
或者,在另一种可选实施方案中,在工作台上设置有第一导向件,在第一磁性结构和第二磁性结构上设置有第二导向件,第一导向件和第二导向件配合安装,以使得第一磁性结构可沿第一导向件向远离或靠近第二磁性结构的方向移动,第二磁性结构可沿第一导向件向远离或开进第一磁性结构的方向移动,第一导向件对于第一磁性结构和第二磁性结构分别起到一定程度的导向作用。Or, in another alternative embodiment, a first guide is provided on the workbench, a second guide is provided on the first magnetic structure and the second magnetic structure, and the first guide and the second guide Fitted installation, so that the first magnetic structure can move away from or approach the second magnetic structure along the first guide, and the second magnetic structure can move away from or into the first magnetic structure along the first guide, The first guiding member plays a guiding role for the first magnetic structure and the second magnetic structure respectively to a certain extent.
第一导向件和第二导向件中,其中一个为导向槽,另一个为导轨。Among the first guide piece and the second guide piece, one is a guide groove, and the other is a guide rail.
举例来说,第一磁性结构和第二磁性结构沿第一方向间隔放置,二者之间用于放置工件90。第一导向件为导轨,第二导向件为导向槽,则第一导向件的数量为两个,两个导轨沿第一方向间隔放置,工件定位区域位于两个导轨之间。第一磁性结构的壳体31底部和第二磁性结构的壳体31底部分别设置有导向槽,第一磁性结构滑动装配在其中一个导轨上,第二磁性结构滑动装配在第二个导轨上。如此设置,第一磁性结构和第二磁性结构在对应的导轨的作用下仅能沿第一方向移动,可使得在改变线圈与工件90之间的距离时,第一磁性结构和第二磁性结构的移动稳定性更强,不易出现路径偏移。For example, the first magnetic structure and the second magnetic structure are placed at intervals along the first direction, and the
或者,在又一种可选实施方式中,在密封舱20外设置有驱动器,驱动器的输出端伸入到密封舱20内与第一磁性机构和第二磁性机构中至少一者连接,以推动与其相连的第一磁性结构和/或第二磁性机构沿第一方向移动。驱动器的输出端的数量可为两个,其中一个与第一磁性机构连接,另一个与第二磁性机构连接,两个输出端之间通过传动机构传动连接,以使得驱动器启动时,两个输出端同时运转,以同时带动第一磁性机构和第二磁性机构向相反的方向移动以靠近或远离对方。值得说明的是,驱动器的输出端与密封舱20的侧壁之间采用动密封与静密封结合的方式进行密封,以在保证输出端运动的情况下起到良好的密封效果。Or, in yet another optional embodiment, a driver is provided outside the sealed
在一种可能的设计中,磁场辅助激光抛光装置还包括水冷机71,水冷机71通过水管72分别连接第一激光发射机构、第二激光发射机构和第三激光发射机构。具体地,水冷机71设置有十二根水管72,其中六根进水管72六根出水管72,一根进水管72和一根出水管72为一组冷却水管,第一激光发射机构、第二激光发射机构和第三激光发射机构各自分别连接有两组冷却水管。具体地,在激光发射机构中,各自的激光器41和扫描振镜43分别连接有一组冷却水管,因此一个激光发射机构连接有两组冷却水管。In a possible design, the magnetic field-assisted laser polishing device further includes a
在启动激光系统前,先开启水冷机71,以提前对扫描振镜43和激光器41进行冷却,为扫描振镜43和激光器41,为扫描振镜43和激光器41提供适宜的工作温度。例如,通过水冷器将扫描振镜43和激光器41工作时的温度维持在24℃以下。Before starting the laser system, turn on the
水冷机71可与控制机构电连接,以通过控制机构控制水冷机71的启停。The
第二实施例second embodiment
本实施例提供了一种磁场辅助激光抛光方法,适用于上述第一实施例提供的磁场辅助激光抛光装置,磁场辅助激光抛光方法包括:This embodiment provides a magnetic field-assisted laser polishing method, which is applicable to the magnetic field-assisted laser polishing device provided in the first embodiment above. The magnetic field-assisted laser polishing method includes:
将工件90安装至工作台的工件定位区域;Installing the
启动磁性机构,使得工件90处于磁场中;activating the magnetic mechanism so that the
启动激光系统,使得第一激光发射机构发射第一光束以使得工件90的表面形成预热光斑81,使得第二激光发射机构发射第二光束以使得工件90的表面形成抛光光斑82,使得第三激光发射机构发射第三光束以使得工件90的表面形成退火光斑83,按照设定路径移动预热光斑81、抛光光斑82和退火光斑83,以对工件90进行抛光处理。Start the laser system so that the first laser emitting mechanism emits the first beam so that the surface of the workpiece 90 forms a preheating
本实施例提供的磁场辅助激光抛光方法,适用于对于工件90的表面进行抛光处理,尤其适用于对工件90的表面的平面处进行抛光处理。The magnetic field assisted laser polishing method provided in this embodiment is suitable for polishing the surface of the
在一种可选实施方案中,预热光斑81与抛光光斑82之间、抛光光斑82和退火光斑83之间均具有重叠区。由于存在重叠区,因此可以使得待抛光处理的工件90表面的待抛光区域在预热后立即进行抛光处理,中间不存在间隔,抛光效果更好。In an optional embodiment, there are overlapping regions between the preheating
在一种可选实施方案中,预热光斑81与抛光光斑82之间的重叠率为30%-50%。In an optional implementation, the overlapping ratio between the preheating
在一种可选实施方案中,抛光光斑82和退火光斑83之间的重叠率为30%-50%。In an optional embodiment, the overlap ratio between the polishing
在一种可选实施方案中,第一光束的功率为150W-250W,第二光束的功率为20W-50W,第三光束的功率为100W-200W。In an optional embodiment, the power of the first light beam is 150W-250W, the power of the second light beam is 20W-50W, and the power of the third light beam is 100W-200W.
在一种可选实施方案中,第一光束的扫描速度、第二光束的扫描速度与第三光束的扫描速度相同,均为20mm/s-60mm/s。通过控制机构可控制激光系统中不同激光发射机构的功率、光斑大小、以及扫描速度,从而可以对工件90上任意选取的区域进行抛光。In an optional implementation, the scanning speed of the first light beam, the scanning speed of the second light beam and the scanning speed of the third light beam are the same, all of which are 20mm/s-60mm/s. The power, spot size, and scanning speed of different laser emitting mechanisms in the laser system can be controlled by the control mechanism, so that arbitrarily selected regions on the
在一种可能的设计中,在启动激光系统的步骤前,还包括:打开供气机构,以使得供气机构内的惰性气体进入密封舱20。In a possible design, before the step of starting the laser system, it further includes: opening the gas supply mechanism, so that the inert gas in the gas supply mechanism enters the sealed
在一种可能的设计中,在启动激光系统的步骤前,还包括:打开水冷机71,以对第一激光发射机构、第二激光发射机构和第三激光发射机构进行冷却处理。In a possible design, before the step of starting the laser system, it also includes: turning on the
综上,在一种具体实施方案中,以抛光钛合金材料制成的工件90的平面表面为例对本实施例提供的抛光方法进行描述。To sum up, in a specific implementation, the polishing method provided in this embodiment is described by taking polishing the planar surface of the
抛光方法包括:Polishing methods include:
将工件90固定在工作台上。Fix the
启动水冷机71,以对于各激光器41和扫描振镜43进行提前冷却,以保证激光器41和扫描振镜43的工作温度维持在24℃以下。Start the
启动供气装置,通过供气装置向密封舱20内冲入氩气,关闭密封舱20的密封盖板,并锁紧密封盖板,以使得密封舱20形成密闭腔室,工件90位于该密闭腔室内。Start the gas supply device, rush argon gas into the
启动磁性机构,将通电接头32通电,以使得线圈通电,可通过改变电流大小或线圈到工件90之间的距离来改变磁场的大小,线圈产生的磁场作用在工件90上。Start the magnetic mechanism, energize the energizing joint 32, so that the coil is energized, and the magnitude of the magnetic field can be changed by changing the magnitude of the current or the distance between the coil and the
启动激光系统,第一激光发射机构中产生的激光经过扩束镜42进入扫描振镜43,并经过扫描振镜43聚焦后作用在工件90表面形成直径0.6mm的预热光斑81。在第一激光发射机构启动的同时,第二激光发射机构中产生的激光经过扩束镜42进入扫描振镜43,并经过扫描振镜43聚焦后作用在工件90表面形成直径0.3mm的抛光光斑82。在第二激光发射机构启动的同时,第三激光发射机构中产生的激光经过扩束镜42进入扫描振镜43,并经过扫描振镜43聚焦后作用在工件90表面形成直径0.6mm的退火光斑83。钛合金材料的熔点为1900℃,为了提高抛光效率和抛光质量,第一激光发射机构的功率为150W-250W,第二激光发射机构的功率为20W-50W,第三激光发射机构的功率为100W-200W。预热光斑81与抛光光斑82之间的重叠率,抛光光斑82和退火光斑83之间的重叠率均为30%-50%。为了避免热积累,在装置的一次抛光进程中,钛合金工件90表面完成的抛光区域的总面积尽量不低于100mm2。第一激光发射机构、第二激光发射机构和第三激光发射机构的扫描速度均相同。Start the laser system, the laser light generated in the first laser emitting mechanism enters the
在上述抛光过程中,激光抛光是将材料融化再凝固的新型抛光技术,从微观层次,钛合金工件90表面峰值材料在激光能量的作用下受热熔化后形成熔池,熔池会受到重力、浮力、表面张力等其他力的作用,如果熔池已经凝固而这些力还未平衡,重新生成钛合金表面则不平整,达不到抛光效果。多激光抛光是采用连续激光器41对钛合金工件90表面的抛光区域进行加热,加热后钛合金工件90表面温度会急剧升高,达到略低于1900℃后,再使用脉冲激光对钛合金材料进行抛光,所以脉冲激光只需很小的功率便能将样品表面的温度达到熔点以上,最后再用连续激光器41对钛合金样品进行退火处理,可以有效地防止由于表面快速冷却而产生裂纹、孔隙等缺陷。磁场辅助抛光是在激光抛光过程中,将通电线圈产生的磁场作用在钛合金平面上,磁场产生的洛伦兹力会抑制熔池的流动,促进熔池在凝固过程中钛合金晶体形核,使得凝固后的钛合金晶体更加细化。从而抑制钛合金表面第二粗糙度形成,使得钛合金表面的平均粗糙度降低的同时力学性能增加。In the above polishing process, laser polishing is a new polishing technology that melts and then solidifies the material. From the microscopic level, the peak material on the surface of the
本实施例提供的抛光方法中,采用多激光抛光方法和磁场辅助抛光的结合,通过添加预热光斑81和退火光斑83可以有效降低钛合金工件90表面由于冷却速度过快和温度梯度过大而出现的裂纹、孔隙等缺陷,从而降低抛光后钛合金表面的粗糙度。采用磁场辅助抛光,通过在工件90两侧添加通电线圈产生的磁场可以有效的抑制熔池在流动过程中出现的飞溅、熔池震荡产生的波纹和裂纹的产生等缺陷,能够进一步降低钛合金表面粗糙度。In the polishing method provided in this embodiment, the combination of multi-laser polishing method and magnetic field-assisted polishing is adopted, and by adding preheating
以上仅为本申请的可选实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above are only optional embodiments of the application, and are not intended to limit the application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application shall be included in the protection scope of the application. Inside.
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