CN114192442B - A supercapacitor automatic stringing machine - Google Patents
A supercapacitor automatic stringing machine Download PDFInfo
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- CN114192442B CN114192442B CN202111465592.0A CN202111465592A CN114192442B CN 114192442 B CN114192442 B CN 114192442B CN 202111465592 A CN202111465592 A CN 202111465592A CN 114192442 B CN114192442 B CN 114192442B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2301/00—Sorting according to destination
- B07C2301/0008—Electronic Devices, e.g. keyboard, displays
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Abstract
本发明公开了一种超级电容自动串排机，其在机架分别设置了排架上料机构、超级电容上料机构以及下料机构，通过排架上料机构将排架输送到机架的装夹区中等到装夹超级电容，以及通过超级电容上料机构输送超级电容并将超级电容装夹在于装夹区中等待的排架上的夹具上，在排架上装夹满超级电容后，通过下料机构将其从机架上取走送至下一工序。与传统的相比，本发明可同时收集多个超级电容后对多个超级电容同时进行充电工作和检测工作，或者通过下料机构将排架从机架上取走后送到收料车或者收料盒中，通过收料车或者收料盒统一将多个排架转送至进行充电和相关检测，优化了超级电容运输过程，提高了生产效率，降低了生产成本。
The present invention discloses a supercapacitor automatic stringing machine, which is respectively provided with a rack loading mechanism, a supercapacitor loading mechanism and a unloading mechanism on a rack, and the rack is transported to the clamping area of the rack by the rack loading mechanism to clamp the supercapacitor, and the supercapacitor is transported by the supercapacitor loading mechanism and clamped on the fixture on the rack waiting in the clamping area, and after the rack is fully clamped with supercapacitors, the unloading mechanism is used to take it away from the rack and send it to the next process. Compared with the traditional method, the present invention can collect multiple supercapacitors at the same time and then perform charging and detection work on multiple supercapacitors at the same time, or take the rack from the rack by the unloading mechanism and send it to a receiving vehicle or a receiving box, and the receiving vehicle or the receiving box uniformly transfers multiple racks to be charged and related tests, thereby optimizing the supercapacitor transportation process, improving production efficiency, and reducing production costs.
Description
Technical Field
The invention relates to the field of super capacitor detection equipment, in particular to an automatic serial machine of a super capacitor.
Background
Super-capacitor, chemical capacitor, double-layer capacitor, gold capacitor and Faraday capacitor are electrochemical elements which are developed from the seventh and eighties of the last century and store energy through polarized electrolyte. It is different from traditional chemical power supply, is a power supply with special performance between traditional capacitor and battery, and mainly relies on double-cushion layer and redox pseudocapacitance charge to store electric energy. However, chemical reaction does not occur in the process of energy storage, and the energy storage process is reversible, and the super capacitor can be repeatedly charged and discharged for hundreds of thousands of times. The production of the super capacitor comprises manufacturing and detection, short circuit and open circuit of the circuit are required to be detected after the manufacturing is completed, the characteristics of voltage, capacity, internal resistance and the like of the circuit are measured, and then the super capacitor is classified according to the characteristics of the super capacitor.
In the prior art, a circulating conveyor belt fixed with a plurality of clamps is generally used as a conveying mechanism, super capacitors are clamped on the clamps on the circulating conveyor belt one by one through a feeding mechanism, the super capacitors are conveyed to a corresponding detection mechanism through the cooperation of the circulating conveyor belt and the clamps to be detected relatively, the super capacitors are taken down after the detection is completed, and the empty clamps are circulated to the feeding mechanism to continue clamping the non-detected super capacitors, so that the circulating operation is performed. In the circuit detection process of the super capacitor, the super capacitor needs to be charged with one point to assist in detection, after pins of the super capacitor are clamped by a clamp with clamping arms being conductive members, the super capacitor is charged by external charging equipment through the cooperation of the clamping arms and the pins, and therefore, in the charging process, a circulating conveyer belt is in a static state, so that the work efficiency of the charging mechanism for clamping the super capacitor and the circuit detection process is limited, and is not smooth, on the other hand, the super capacitor after being taken down from the clamp needs to be fed to be charged and discharged to measure the characteristics of voltage, capacity, internal resistance and the like of the super capacitor, generally, after the circuit detection is completed and the super capacitor is taken down from the clamp, the super capacitor is clamped on other clamps to be charged, then the work such as discharging and detection is carried out, and the whole detection process needs to be repeated, so that the whole work efficiency is low and the production cost is high.
As shown in FIG. 1, the applicant has invented a bent capable of clamping a plurality of super capacitors simultaneously, the bent comprises a strip-shaped base and a plurality of clamps for clamping the super capacitors, the clamps are adjacently fixed on the top wall of the base along the length direction of the base, a plurality of jacks are arranged on the bottom wall of the base along the length direction of the base, after the super capacitors are clamped by the first clamp, the bent can move along the length direction of the base through the matching of the jacks and a driving mechanism relative to the super capacitor feeding mechanism, so that the subsequent clamps can clamp the super capacitors one by one in sequence, and then the bent can convey the super capacitors to charge and relevant detection at one time, so that the whole work flow is optimized, the work efficiency is improved, and the production cost is reduced.
Because the structure of the bent is not suitable for the chain type circulating conveying structure, the applicant believes that an automatic super capacitor stringing machine suitable for the bent is also required to be provided.
Disclosure of Invention
The invention mainly aims to provide an automatic serial machine for super capacitors, which aims to solve the problems of low working efficiency and high production cost of a chain type conveying structure in the existing super capacitor production process.
In order to achieve the above purpose, the present invention provides an automatic serial device for super capacitor, comprising:
A frame;
The bent feeding mechanism is arranged at the feeding end of the frame and used for conveying bent capable of clamping a plurality of super capacitors to a clamping area of the frame to wait for clamping the super capacitors;
The super capacitor feeding mechanism is arranged at the feeding end of the frame and used for conveying the super capacitor and clamping the super capacitor on the bent frame waiting in the clamping area, and
The discharging mechanism is arranged at the discharging end of the frame and is used for taking off the bent frame which is clamped with the super capacitor;
The frame is equipped with the bent looks and can supply the bent to follow its material way of removing, bent feed mechanism with the entry end of material way is relative to can send the bent into the material way through the entry end one by one, the feed mechanism with the exit end of material way is relative, and can take away the bent that flows from the exit end.
The first conveying belt is used for longitudinally conveying a plurality of bent frames, the first material distributing mechanism and the second material distributing mechanism are arranged at positions between the tail ends of the corresponding first conveying belts of the frames and the inlet ends of the material channels at intervals, the first material distributing mechanism is used for longitudinally transiting the bent frames on the first conveying belts from the first conveying belts to the frames one by one to stay, and the second material distributing mechanism transversely feeds the stayed bent frames into the material channels;
The super capacitor feeding mechanism comprises a conveying mechanism, a first grabbing mechanism, a visual detection mechanism, a correction mechanism, a second grabbing mechanism and a clamping mechanism, wherein the conveying mechanism is used for conveying the super capacitor, the visual detection mechanism is used for detecting the pin position of the super capacitor, the correction mechanism is used for adjusting the pin position of the super capacitor to be the same as a preset value, the second grabbing mechanism is used for grabbing the super capacitor with the adjusted pin position and moving the super capacitor to be opposite to a bent frame located in a clamping area in an up-down state, the first grabbing mechanism is used for grabbing the super capacitor in the conveying mechanism one by one and sequentially conveying the super capacitor to the visual detection mechanism, the correction mechanism and the second grabbing mechanism in sequence, so that the visual detection mechanism, the correction mechanism and the second grabbing mechanism do corresponding actions, and the clamping mechanism is used for driving a clamp located on the bent frame of the clamping area to clamp the pins of the super capacitor which are opposite to each other up-down of the bent frame, so that the super capacitor is clamped on the bent frame.
Preferably, the first material distributing mechanism comprises a first telescopic cylinder and a second telescopic cylinder, a piston rod of the first telescopic cylinder is provided with a first plug-in unit which is matched with a jack at the bottom of the bent frame, the first plug-in unit can move between a position for inserting the jack and a position for withdrawing the jack through telescopic action of the piston rod of the first telescopic cylinder, a cylinder body of the first telescopic cylinder is connected with the piston rod of the second telescopic cylinder, the first telescopic cylinder can longitudinally transition the bent frame at the tail end of the first conveying belt to the frame one by one through telescopic action of the piston rod of the second telescopic cylinder and matching of the first plug-in unit and the jack, the piston rod of the third telescopic cylinder is provided with a second plug-in unit which is matched with the jack at the bottom of the bent frame, the second plug-in unit can move between the positions for inserting the jack and withdrawing the jack through telescopic action of the piston rod of the third telescopic cylinder, the cylinder body of the third telescopic cylinder is connected with the piston rod of the fourth telescopic cylinder, and the third telescopic cylinder can longitudinally transition the bent frame to the frame one by one through telescopic action of the piston rod of the fourth telescopic cylinder and the second plug-in unit is matched with the jack to transversely feed the bent frame to the bent frame.
Preferably, the blanking mechanism comprises a first support plate, a sixth mechanical arm, an eighth telescopic cylinder and a third rotating motor, wherein a plurality of first clamping positions which are matched with the bent frames are arranged at intervals of the first support plate, the sixth mechanical arm is arranged at the position of the frame corresponding to the outlet end of the material channel and can move between the position of downwards grabbing the bent frames and the position of upwards driving the bent frames to be far away from the outlet end of the material channel, the eighth telescopic cylinder is used for driving the sixth mechanical arm to do the movement, and the third rotating motor can drive the eighth telescopic cylinder to drive the sixth mechanical arm to move between the positions of grabbing the bent frames and the positions opposite to the first clamping positions through a first screw structure, so that the sixth mechanical arm can be matched with the eighth telescopic cylinder to put the grabbed bent frames into the first clamping positions.
Preferably, the automatic feeding device further comprises a pushing mechanism and a skip car, wherein the pushing mechanism is used for pushing the bent at the first clamping position into the skip car, and the skip car can uniformly send all collected bent to other relevant production procedures.
Preferably, the skip comprises a frame body and a second support plate which is arranged on the frame body and horizontally opposite to the first support plate, a second clamping position is arranged at the position of the second support plate corresponding to the first clamping position, and the pushing mechanism can push the bent arranged in the first clamping position into the second clamping position.
Preferably, the pushing mechanism comprises a pushing piece and a fourth rotating motor, the pushing piece is movably arranged at a position, corresponding to the first clamping position, of one end of the first support plate, far away from the skip car, and can move between a position of pushing the bent frame located in the first clamping position into the second clamping position and a position of far away from the second clamping position, and the fourth rotating motor can drive the pushing piece to move through the second screw rod structure.
Preferably, the frame body is provided with a plurality of second support plates at vertical intervals, the blanking mechanism further comprises a fifth rotating motor, and the fifth rotating motor can drive the second support plates to vertically reciprocate relative to the skip car through a third screw rod structure.
Preferably, the rack is further provided with a circuit detection mechanism, and the circuit detection mechanism is located in an area between the clamping area corresponding to one side of the material channel and the outlet end of the material channel and is used for detecting a circuit of a super capacitor clamped on the bent frame.
Preferably, the automatic feeding device further comprises a control system, wherein the control system is electrically connected with the bent frame feeding mechanism, the super capacitor feeding mechanism, the circuit detection mechanism and the discharging mechanism and used for controlling the bent frame feeding mechanism, the super capacitor feeding mechanism, the circuit detection mechanism and the discharging mechanism to respectively perform corresponding actions.
According to the technical scheme, the bent feeding mechanism and the super capacitor feeding mechanism are respectively arranged at the feeding end of the frame, the discharging mechanism is arranged at the discharging end of the frame, when the super capacitor discharging machine is in operation, bent capable of clamping a plurality of super capacitors is conveyed to a clamping area of the frame through the bent feeding mechanism to clamp the super capacitors, the super capacitors are conveyed through the super capacitor feeding mechanism and clamped on a clamp on the bent waiting in the clamping area, and after the super capacitors are clamped on the bent, the bent is taken away from the frame through the discharging mechanism to be sent to the next working procedure. Compared with the prior art, the charging and detecting device can simultaneously collect a plurality of super capacitors and then simultaneously charge and detect the super capacitors, or take the bent from the frame through the discharging mechanism and then send the bent to the receiving trolley or the receiving box which can collect the bent, and uniformly transfer the bent to charge and detect the bent through the receiving trolley or the receiving box, so that the super capacitor transportation process is optimized, the production efficiency is improved, and the production cost is reduced.
Drawings
FIG. 1 is a diagram of a combination of a bent and a supercapacitor;
FIG. 2 is a first angular perspective view of the present invention;
FIG. 3 is a second angular perspective view of the present invention;
fig. 4 is a perspective view of a supercapacitor loading mechanism;
FIG. 5 is a first angular assembly view of the bent feed mechanism, the feed channel, and the frame;
FIG. 6 is a second angular assembly view of the bent feed mechanism, the feed channel, and the frame;
FIG. 7 is an assembly view of the blanking mechanism and skip;
FIG. 8 is a mating view of the first feed divider and bent;
FIG. 9 is a perspective view of the clamping mechanism;
Fig. 10 is an assembled perspective view of a sixth manipulator, an eighth telescopic cylinder, and a third rotary electric machine;
FIG. 11 is an assembled perspective view of the first fulcrum, pushing mechanism, and fifth motor;
FIG. 12 is an assembly view of the visual inspection mechanism, the correction mechanism and the first grasping mechanism;
Fig. 13 is a perspective view of the second grasping mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, in the embodiment of the present invention, directional indications (such as up, down, left, right, front, rear, top, bottom, inner, outer, vertical, lateral, longitudinal, counterclockwise, clockwise, circumferential, radial, axial are included herein), the directional indications are merely used to explain a relative positional relationship between components, a movement condition, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first" or "second" etc. in the embodiments of the present invention, the description of "first" or "second" etc. is only for descriptive purposes, and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
The invention provides an automatic serial machine for super capacitors.
In the embodiment of the invention, as shown in fig. 1 to 13, the automatic serial and parallel machine for the super capacitor comprises a frame, a bent feeding mechanism, a super capacitor feeding mechanism and a discharging mechanism. The charging mechanism 2 is arranged at the charging end of the frame 1 and used for conveying the bent frames 5 capable of clamping a plurality of super capacitors 6 to a clamping area of the frame 1 to wait for clamping the super capacitors, the charging mechanism 3 is arranged at the charging end of the frame 1 and used for conveying the super capacitors 6 and clamping the super capacitors 6 on the bent frames 5 waiting in the clamping area, and the discharging mechanism 4 is arranged at the discharging end of the frame 1 and used for taking away the bent frames full of the super capacitors.
According to the technical scheme, the bent feeding mechanism and the super capacitor feeding mechanism are respectively arranged at the feeding end of the frame, the discharging mechanism is arranged at the discharging end of the frame, when the super capacitor discharging machine is in operation, bent capable of clamping a plurality of super capacitors is conveyed to a clamping area of the frame through the bent feeding mechanism to clamp the super capacitors, the super capacitors are conveyed through the super capacitor feeding mechanism and clamped on a clamp on the bent waiting in the clamping area, and after the super capacitors are clamped on the bent, the bent is taken away from the frame through the discharging mechanism to be sent to the next working procedure. Compared with the prior art, the charging and detecting device can simultaneously collect a plurality of super capacitors and then simultaneously charge and detect the super capacitors, or take the bent from the frame through the discharging mechanism and then send the bent to the receiving trolley or the receiving box which can collect the bent, and uniformly transfer the bent to charge and detect the bent through the receiving trolley or the receiving box, so that the super capacitor transportation process is optimized, the production efficiency is improved, and the production cost is reduced.
Specifically, the frame 1 is provided with a material channel 11 which is suitable for the bent 5 and can be used for the bent 5 to move along, the bent feeding mechanism 2 is opposite to the inlet end of the material channel 11, the bent 5 can be fed into the material channel 11 one by one through the inlet end, the discharging mechanism 4 is opposite to the outlet end of the material channel 11, and the bent flowing out from the outlet end can be taken away.
It can be understood that when the bent feeding mechanism 2 is used for conveying the bent 5, a new bent can be pushed to move along the material channel 11 in the process of being conveyed into the material channel 11, and after the bent is clamped by the clamping area, the bent moves continuously until the outlet end is pushed out of the material channel, and the bent is collected by the feeding mechanism 4.
Specifically, the rack feeding mechanism 2 has various embodiments, in this embodiment, in order to improve the smoothness of the overall rack conveying, the rack feeding mechanism 2 includes a first conveying belt 21, a first distributing mechanism 22 and a second distributing mechanism 23, the first conveying belt 21 is used for longitudinally conveying a plurality of racks 5, the first distributing mechanism 22 and the second distributing mechanism 23 are spaced at positions between the ends of the rack 1 corresponding to the first conveying belt 21 and the inlet ends of the material channels 11, the first distributing mechanism 22 is used for longitudinally transiting the racks 5 on the first conveying belt 21 from the first conveying belt 21 to the rack 1 one by one, and the second distributing mechanism 23 transversely feeds the stayed racks into the material channels 11.
Specifically, the first material distributing mechanism 22 includes a first telescopic cylinder 221 and a second telescopic cylinder 222, a piston rod of the first telescopic cylinder 221 is provided with a first plug 2211 adapted to the jack 51 at the bottom of the rack 5, the first plug 2211 can move between a position of inserting the jack 51 and a position of withdrawing the jack 51 through telescopic action of the piston rod of the first telescopic cylinder 221, a cylinder body of the first telescopic cylinder 221 is connected with a piston rod of the second telescopic cylinder 222, the first plug 2211 can move between the position of inserting the jack 51 and the position of withdrawing the jack 51 through telescopic action of the piston rod of the second telescopic cylinder 222, and the rack 5 at the tail end of the first conveying belt 21 is longitudinally transited to the rack 1 one by one through cooperation of the first plug 2211 and the jack 51, the second material distributing mechanism 23 includes a third telescopic cylinder 231 and a fourth telescopic cylinder 232, the piston rod of the third telescopic cylinder 231 is provided with a second plug 2311 adapted to the jack 51 at the bottom of the rack 5, the second plug 2311 can move between the position of inserting the jack 51 and the position of withdrawing the jack 51 through telescopic action of the piston rod of the third telescopic cylinder 231, and the fourth plug 231is connected with the fourth telescopic cylinder 231 and the fourth telescopic cylinder 232 to the fourth telescopic cylinder 231 and the fourth plug 231 is transited to the rack 1 through telescopic action of the fourth plug 231 and the fourth plug 231.
When the automatic feeding device is in operation, a plurality of the bent 5 are placed on the first conveying belt 21 by manpower or a mechanical arm, the bent 5 is longitudinally conveyed to the tail end of the first conveying belt 21, then the bent 5 on the first conveying belt 21 is longitudinally transited to the position of the frame 1 corresponding to the inlet of the material channel 11 one by the first material distributing mechanism 22 to stay, then the stayed bent 5 is transversely fed into the material channel 11 by the second material distributing mechanism 23, and the bent 5 in the material channel 11 can be pushed by the bent 5 newly entering the material channel 11 to continuously move forwards along the material channel 11 until flowing out of the material channel 11 and is collected by the material discharging mechanism 4.
Specifically, the material channel is provided with a avoidance position 110 corresponding to the positions of the movement tracks of the first insert 2211 and the second insert 2311, so that the first insert 2211 and the second insert 2311 can respectively drive the bent frame5 to respectively perform corresponding movements in the corresponding avoidance positions 110.
Specifically, the number of the first distributing mechanisms 22 is at least one, the number of the first conveying belts 21 is at least one, in this embodiment, in order to ensure the stability of the transition of the bent 5 from the first conveying belts 21 to the frame 1, as shown in fig. 4, the first conveying belts 21 are two, the intervals are longitudinally arranged on the feeding end of the frame 1, the tail ends of the first conveying belts are opposite to the inlet end of the material channel 11, the number of the first telescopic cylinders 221 is two, the first telescopic cylinders 221 are jointly driven by the second telescopic cylinders 222, and the two first telescopic cylinders 221 are transversely arranged at the positions between the two first conveying belts 21 corresponding to the frame 1 and at the tail ends of the first conveying belts at intervals.
Specifically, the super capacitor feeding mechanism may adopt a vibration disc in the prior art or refer to an embodiment that the super capacitor feeding mechanism 3 includes a conveying mechanism 31, a first grabbing mechanism 32, a visual detection mechanism 33, a correction mechanism 34, a second grabbing mechanism 35 and a clamping mechanism 36, where the conveying mechanism 31 is used to convey the super capacitor 6, the visual detection mechanism 33 is used to detect a pin position of the super capacitor 6, the correction mechanism 34 is used to adjust the pin position of the super capacitor 6 to be the same as a preset one, the second grabbing mechanism 35 is used to grab the super capacitor with the adjusted pin position and move the super capacitor with the pins facing downwards to be up and down opposite to a bent located in a clamping area, the first grabbing mechanism 32 is used to grab the super capacitor 6 in the conveying mechanism 31 one by one and sequentially send the super capacitor 6 to the visual detection mechanism 33, the correction mechanism 34 and the second grabbing mechanism 35 for the corresponding motion of the visual detection mechanism, the correction mechanism and the second grabbing mechanism, and the clamping mechanism 36 is used to drive a clamp located on the bent upper and lower ends of the super capacitor to clamp the super capacitor 6 on the bent upper and lower ends of the bent upper ends of the super capacitor 5.
During operation, a plurality of super capacitors 6 are placed into the conveying mechanism 31 for conveying and sorting by manual or machine feeding, then the super capacitors 6 are taken out of the conveying mechanism 31 one by one through the first grabbing mechanism 32 and are sent to the visual detection mechanism 33 for detection and judgment, whether pins need to be corrected or not, when the pins need to be corrected, the first grabbing mechanism 32 grabs the super capacitors and sends the super capacitors to the correction mechanism 34 for correction, after correction, the first grabbing mechanism 32 sends the super capacitors 6 to the second grabbing mechanism 35 for grabbing, the second grabbing mechanism 35 grabs the super capacitors 6 and clamps the super capacitors 6 in the clamp 53 on the bent frame 5 in a state that the pins face downwards in cooperation with the clamping mechanism 36, and when the visual detection mechanism 33 judges that the pins do not need to be corrected, the correction mechanism 34 does not act.
Specifically, the conveying mechanism 31 may have various embodiments, for example, a conveyor belt or a vibration disc in the prior art may be adopted, or an embodiment may be adopted in which the conveying mechanism 31 includes a second conveyor belt 311, a guide member 312 is disposed above the second conveyor belt 311, an outlet 313 through which one super capacitor may pass is disposed at a position corresponding to the end of the second conveyor belt 311, and a plurality of super capacitors may flow out from the outlet 313 one by one under the guidance of the guide member 312 and the conveying of the second conveyor belt 311.
Specifically, the guide piece is two support plates, row wheels or conveying belts which are obliquely arranged above the first conveying belt.
Specifically, a material blocking mechanism is further provided, the material blocking mechanism includes a material blocking member 314 and a fifth telescopic cylinder 315, the material blocking member 314 and the fifth telescopic cylinder 315 are disposed on the frame 1 and correspond to the end position of the conveying mechanism 31, the material blocking member 314 can move between positions for blocking and opening the outlet at the end of the conveying mechanism 31, and the fifth telescopic cylinder 315 is used for driving the material blocking member 314 to do the movement.
Specifically, the first grabbing mechanism 32 includes a first manipulator 321, a second manipulator 322, a third manipulator 323 and a sixth telescopic cylinder 324, where the first manipulator 321 can reciprocate at a position between the corresponding conveying mechanism 31 and the corresponding visual detecting mechanism 33 of the frame 1, and is used for grabbing a super capacitor located on the conveying mechanism 31 and sending the super capacitor to the visual detecting mechanism 33 for detection, the second manipulator 322 can reciprocate at a position between the corresponding visual detecting mechanism 33 and the corresponding correcting mechanism 34 of the frame 1, and is used for grabbing the super capacitor located on the visual detecting mechanism 33 and sending the super capacitor to the correcting mechanism 34 for correction, the third manipulator 323 can reciprocate at a position between the corresponding correcting mechanism 34 and the corresponding second grabbing mechanism 35 of the frame 1, and is used for grabbing the super capacitor located on the correcting mechanism 34 and sending the super capacitor to the second grabbing mechanism 35, a piston rod of the sixth telescopic cylinder 324 is provided with a moving seat 325 capable of moving relative to the frame 1, and the first manipulator 321, the second manipulator 322 and the third manipulator 323 are sequentially arranged on the moving seat 325, and the third manipulator 323 can simultaneously reciprocate by the first manipulator 323 and the second manipulator 322 driven by the sixth manipulator 324.
Specifically, the moving seat 324 may drive the first manipulator 321, the second manipulator 322 and the third manipulator 323 to perform corresponding actions through the cooperation of the sliding block and the sliding rail and the cooperation of the telescopic rod of the sixth telescopic cylinder 324.
It will be appreciated that when the first manipulator 321 grips the supercapacitor 6 located on the conveying mechanism 31, the second manipulator 322 may grip the supercapacitor located on the position of the vision detecting mechanism 33, the third manipulator 323 may grip the supercapacitor located on the position of the correcting mechanism 34, and when the first manipulator 321 sends the supercapacitor gripped from the conveying mechanism 31 to the vision detecting mechanism 33, the second manipulator 322 synchronously sends the supercapacitor gripped from the vision detecting mechanism 33 to the correcting mechanism 34, and the third manipulator 323 synchronously sends the supercapacitor gripped from the correcting mechanism 34 to the front of the second gripping mechanism 35 for the second gripping mechanism 35 to grip.
Specifically, a vibrating belt 316 is further abutted between the second conveying belt 311 and the first grabbing mechanism 32, a channel 317 along which a super capacitor can move is arranged above the vibrating belt 316, the front end of the channel 317 is opposite to the tail end of the second conveying belt 311, the tail end outlet of the channel 317 is opposite to the first manipulator 321, the super capacitor on the second conveying belt 311 flows out from the outlet and then enters the channel, and the vibrating belt 316 continues vibrating and conveying to the tail end outlet of the channel 317 for grabbing by the first manipulator 321.
Preferably, the material blocking mechanism is disposed at a position between the frame 1 and the vibration belt 316 and the first manipulator 321, so as to block or open the outlet at the tail end of the channel 317, thereby realizing material separation one by one.
It should be noted that the visual detection mechanism 33 includes a CCD industrial camera 331 and a detection system (not shown) electrically connected to the CCD industrial camera, which belongs to the prior art, and a detailed description of a specific structural principle thereof is omitted herein.
Specifically, the correction mechanism 34 includes a fourth manipulator 341 and a first rotating motor 342, where the fourth manipulator 341 is disposed above the frame 1 and is used to grasp the supercapacitor 6 sent by the second manipulator 322 and drive the supercapacitor 6 to perform a vertical pivoting motion to correct the placement position of the pins, and a rotating end of the first rotating motor 342 is connected with the fourth manipulator 341 and is used to drive the fourth manipulator 341 to drive the supercapacitor to perform the vertical pivoting motion.
Specifically, the second grabbing mechanism 35 includes a fifth manipulator 351 and a second rotating motor 352, where the fifth manipulator 351 is disposed at a position between the frame 1 and the corresponding correction mechanism 34 and the clamping mechanism 36, and is configured to grab the supercapacitor sent by the third manipulator 323 and drive the supercapacitor to swing between the frame 1 and a position opposite to the bent frame 5 in the clamping area up and down, and a rotating end of the second rotating motor 352 is connected with the fifth manipulator 351 and is configured to drive the fifth manipulator 351 to drive the supercapacitor to swing.
Specifically, the clamping mechanism 36 includes a seventh telescopic cylinder 361 disposed at a side of the clamping area corresponding to the material channel 11, a piston rod of the seventh telescopic cylinder 361 is provided with a driving portion 362, and the driving portion 362 can move between positions for pushing the clamping arms of the clamp 53 on the bent frame 5 to open to loosen pins of the super capacitor and for keeping away from the clamping arms to close the clamping arms to clamp the pins through telescopic actions of the piston rod of the seventh telescopic cylinder 361. After the clamp 53 clamps the super capacitor, the fifth manipulator 351 swings back to continue to grab the corrected super capacitor, meanwhile, the second distributing mechanism 22 is matched with the jack 52 to drive the bent 5 to move along the material channel 11 for a certain distance, the bent 5 positioned at the position corresponding to the clamping area of the material channel 11 moves forwards for a certain distance after being stressed, so that the clamp clamping the super capacitor leaves the clamping area, meanwhile, the empty clamp enters the clamping area, and the like, when all the clamps 53 on the bent 5 clamp the super capacitor 6, the bent 5 continues to move along the material channel 11 until the bent 5 is separated from the material channel 11, and the bent 5 is collected by the blanking mechanism 4.
Specifically, the discharging mechanism 4 includes a first support plate 41, a sixth mechanical arm 42, an eighth telescopic cylinder 43 and a third rotating motor 44, the first support plate 41 is provided with a plurality of first clamping positions 411 corresponding to the bent frames 5 at intervals, the sixth mechanical arm 42 is arranged at a position corresponding to the outlet end of the material channel 11 of the frame 1 and can move between a position where the bent frames 5 are grabbed downwards and a position where the bent frames 5 are driven upwards to be far away from the outlet end of the material channel 11, the eighth telescopic cylinder 43 is used for driving the sixth mechanical arm 42 to do the movement, the third rotating motor 44 can drive the eighth telescopic cylinder 43 through a first screw rod structure to drive the sixth mechanical arm 42 to move between the bent frames 5 and a position opposite to the first clamping positions 411, so that the sixth mechanical arm 42 can put the grabbed bent frames 5 into the first clamping positions 411 through the cooperation of the eighth telescopic cylinder 43.
Specifically, the device further comprises a pushing mechanism 45 and a skip 46, wherein the pushing mechanism 45 is used for pushing the bent located at the first clamping position 411 into the skip 46, and the skip 46 can uniformly send all the collected bent to other related production processes.
Specifically, the skip 46 includes a frame 461 and a second support plate 462 disposed on the frame 461 and horizontally opposite to the first support plate 41, where the second support plate 462 is provided with a second clamping position 463 corresponding to the first clamping position 411, and the pushing mechanism 45 may push the bent frame located in the first clamping position 411 into the second clamping position 463.
Specifically, the pushing mechanism 45 includes a pushing member 451 and a fourth rotating motor 452, where the pushing member 451 is movably disposed at a position of the first support plate 41 corresponding to one end of the first clamping position 411 away from the skip 46, and is capable of moving between a position of pushing the bent 5 located in the first clamping position 411 into the second clamping position 463 and a position of keeping away from the second clamping position 463, and the fourth rotating motor 452 is capable of driving the pushing member 451 to move through the second screw structure.
Specifically, the pushing member 451 may be a vertically disposed long slat, or may be a plurality of jigs or grippers fixedly disposed on the bottom plate, where the positions of the jigs or grippers are opposite to those of the first clamping position 411, and when pushing, the jigs or grippers may first grasp a corresponding bent frame, and then drive the jigs or grippers to push the bent frame into the second clamping position 463 through the fourth rotating motor 452.
Specifically, the frame 461 is provided with a plurality of second support plates 462 at vertical intervals, the blanking mechanism 4 further includes a fifth rotating motor 47, and the fifth rotating motor 47 can drive the first support plates 462 to vertically reciprocate relative to the skip 46 through a third screw structure. So that the first clamping position 411 can be aligned with the second clamping position 462 at different heights, and the pushing mechanism can push the bent on the first supporting plate 41 into the second clamping position 463 corresponding to the second supporting plate 462 at different heights.
Specifically, the frame 1 is further provided with a circuit detection mechanism, and the circuit detection mechanism is located in an area between a clamping area corresponding to one side of the material channel 11 and an outlet end of the material channel and is used for detecting a circuit of the super capacitor 6 clamped on the bent 5.
It should be noted that the circuit detection mechanism may detect the short circuit and open circuit of the supercapacitor 6 before the supercapacitor 6 is clamped on the bent, or before the bent 5 is received into the skip 46, or after the bent 5 is received into the skip 6. In this embodiment, the circuit detection mechanism performs circuit detection on the super capacitor 6 after the super capacitor 6 is clamped on the bent 5 and before the super capacitor is received into the skip 46. Because the principle and structure of the circuit detection mechanism belong to the prior art, the specific structural principle thereof is not repeated here.
Specifically, the circuit detection mechanism is further provided with a seventh manipulator 71, and the seventh manipulator 71 can be matched with the clamping mechanism to take out the super capacitor with unqualified circuit detection from the bent frame.
Specifically, the device also comprises a control system (not shown), wherein the control system is electrically connected with the bent frame feeding mechanism (2), the super capacitor feeding mechanism (3), the circuit detection mechanism and the discharging mechanism (4) and is used for controlling the bent frame feeding mechanism (2), the super capacitor feeding mechanism (3), the circuit detection mechanism and the discharging mechanism (4) to respectively perform corresponding actions.
It should be noted that the control system (not shown) belongs to the prior art, and a detailed description of the specific structural principles thereof is not provided herein.
It should be noted that the first manipulator 321, the second manipulator 322, the third manipulator 323, the fourth manipulator 341, the fifth manipulator 351, the sixth manipulator 42 and the seventh manipulator 71 may refer to a gripper or a clamp in the prior art, and specific structural principles thereof will not be described herein.
Similarly, the first screw structure (not shown), the second screw structure (not shown) and the third screw structure (not shown) belong to the prior art, and specific structural principles thereof are not described herein.
It should be noted that, in the above embodiments, the auxiliary installation of the part of the mechanism needs to be performed through a plurality of supporting frames during the installation, which belongs to the common prior art, and the specific structural principles thereof will not be described herein.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (9)
1. The utility model provides an automatic cluster of super capacitor arranges machine which characterized in that includes:
A frame (1);
The bent feeding mechanism (2) is arranged at the feeding end of the frame (1) and used for conveying bent (5) capable of clamping a plurality of super capacitors (6) to a clamping area of the frame (1) so as to wait for clamping the super capacitors;
the super capacitor feeding mechanism (3), the super capacitor feeding mechanism (3) is arranged at the feeding end of the frame (1) and is used for conveying the super capacitor (6) and clamping the super capacitor (6) on the bent frame (5) waiting in the clamping area, and
The blanking mechanism (4) is arranged at the blanking end of the frame (1) and is used for taking off a bent which is clamped with the super capacitor;
The frame (1) is provided with a material channel (11) which is matched with the bent (5) and can be used for the bent (5) to move along, the bent feeding mechanism (2) is opposite to the inlet end of the material channel (11) and can feed the bent (5) into the material channel (11) one by one through the inlet end, and the discharging mechanism (4) is opposite to the outlet end of the material channel (11) and can take away the bent flowing out from the outlet end;
The bent feeding mechanism (2) comprises a first conveying belt (21), a first distributing mechanism (22) and a second distributing mechanism (23), wherein the first conveying belt (21) is used for longitudinally conveying a plurality of bent frames (5), the first distributing mechanism (22) and the second distributing mechanism (23) are arranged at intervals at positions between the tail ends of the frame (1) corresponding to the first conveying belt (21) and the inlet ends of the material channels (11), the first distributing mechanism (22) is used for longitudinally transiting the bent frames (5) on the first conveying belt (21) from the first conveying belt (21) to the frame (1) one by one for staying, and the second distributing mechanism (23) transversely feeds the stayed bent frames into the material channels (11);
The super capacitor feeding mechanism (3) comprises a conveying mechanism (31), a first grabbing mechanism (32), a visual detection mechanism (33), a correction mechanism (34), a second grabbing mechanism (35) and a clamping mechanism (36), wherein the conveying mechanism (31) is used for conveying the super capacitors (6), the visual detection mechanism (33) is used for detecting pin positions of the super capacitors (6), the correction mechanism (34) is used for adjusting the pin positions of the super capacitors (6) to be the same as a preset one, the second grabbing mechanism (35) is used for grabbing the super capacitors with the adjusted pin positions and moving the super capacitors to be opposite to a bent frame located in a clamping area in an up-down mode, the first grabbing mechanism (32) is used for grabbing the super capacitors (6) in the conveying mechanism (31) one by one and sequentially conveying the super capacitors to the visual detection mechanism (33), the correction mechanism (34) and the second grabbing mechanism (35) for the visual detection mechanism, the correction mechanism and the second grabbing mechanism to perform corresponding actions, and the correction mechanism are used for driving the super capacitors located on the bent frame located in the clamping area to clamp the super capacitors (6) relatively to clamp the super capacitors located on the bent frame located in the clamping area, and the super capacitors located on the bent frame located in the clamping area are clamped 5.
2. The automatic super capacitor stringing machine of claim 1, wherein the first material distributing mechanism (22) comprises a first telescopic cylinder (221) and a second telescopic cylinder (222), a piston rod of the first telescopic cylinder (221) is provided with a first plug-in unit (2211) which is matched with a jack (51) at the bottom of the bent frame (5), the first plug-in unit (2211) can move between a position for inserting the jack (51) and a position for withdrawing the jack (51) through telescopic action of the piston rod of the first telescopic cylinder (221), a cylinder body of the first telescopic cylinder (221) is connected with a piston rod of the second telescopic cylinder (222), the first telescopic cylinder (221) can longitudinally transition the bent frame (5) at the tail end of the first conveying belt (21) onto the frame (1) one by one through telescopic action of the piston rod of the first telescopic cylinder (221), the second telescopic cylinder (221) can move between a position for inserting the jack (51) and a position for withdrawing the piston rod of the second telescopic cylinder (222), the first plug-in unit (221) can move between the jack (2311) and the jack (2311) through telescopic action of the piston rod of the second telescopic cylinder (231), the cylinder body of the third telescopic cylinder (231) is connected with the piston rod of the fourth telescopic cylinder (232), and the bent frame staying on the frame (1) is transversely fed into the material channel (11) through the telescopic action of the piston rod of the fourth telescopic cylinder (232) and the cooperation of the second plug-in unit (2311) and the jack (51).
3. The automatic serial machine of super capacitor of claim 1, wherein the blanking mechanism (4) comprises a first support plate (41), a sixth manipulator (42), an eighth telescopic cylinder (43) and a third rotary motor (44), a plurality of first clamping positions (411) which are matched with the bent frame (5) are arranged at intervals on the first support plate (41), the sixth manipulator (42) is erected at a position of the frame (1) corresponding to the outlet end of the material channel (11) and can move between the positions of the descending and grabbing bent frame (5) and the position of the ascending and driving bent frame (5) far away from the outlet end of the material channel (11), the eighth telescopic cylinder (43) is used for driving the sixth manipulator (42) to do the movement, and the third rotary motor (44) can drive the eighth telescopic cylinder (43) to move between the positions of the grabbing bent frame (5) and the positions which are opposite to the first clamping positions (411) through a first lead screw structure, so that the sixth manipulator (42) can be matched with the eighth telescopic cylinder (43) to place the bent frame (5) into the first clamping positions (411).
4. The automatic supercapacitor serial and parallel machine according to claim 3, further comprising a pushing mechanism (45) and a skip car (46), wherein the pushing mechanism (45) is used for pushing the bent at the first clamping position (411) into the skip car (46), and the skip car (46) can uniformly send all the collected bent to other related production processes.
5. The automatic serial and parallel machine of super capacitor of claim 4, wherein the skip (46) comprises a frame body (461) and a second support plate (462) which is arranged on the frame body (461) and horizontally opposite to the first support plate (41), a second clamping position (463) is arranged at a position of the second support plate (462) corresponding to the first clamping position (411), and the pushing mechanism (45) can push the bent frame positioned in the first clamping position (411) into the second clamping position (463).
6. The automatic serial machine of super capacitor of claim 5, wherein the pushing mechanism (45) comprises a pushing member (451) and a fourth rotating motor (452), the pushing member (451) is movably arranged at a position of the first support plate (41) corresponding to one end of the first clamping position (411) far away from the skip (46), and can move between a position of pushing the bent frame (5) positioned in the first clamping position (411) into the second clamping position (463) and a position far away from the second clamping position (463), and the fourth rotating motor (452) can drive the pushing member (451) to move through the second screw structure.
7. The automatic serial and parallel machine for super capacitor of claim 5, wherein the frame (461) is provided with a plurality of second support plates (462) at vertical intervals, the discharging mechanism (4) further comprises a fifth rotating motor (47), and the fifth rotating motor (47) can drive the second support plates (462) to vertically reciprocate relative to the skip (46) through a third screw structure.
8. The automatic serial machine for super capacitors of claim 1, wherein the frame (1) is further provided with a circuit detection mechanism, and the circuit detection mechanism is positioned in an area between a clamping area corresponding to one side of the material channel (11) and an outlet end of the material channel and is used for detecting a circuit of the super capacitor (6) clamped on the bent frame (5).
9. The automatic supercapacitor serial and parallel machine according to any one of claims 1 to 8, further comprising a control system, wherein the control system is electrically connected with the bent frame feeding mechanism (2), the supercapacitor feeding mechanism (3), the circuit detection mechanism and the discharging mechanism (4) and is used for controlling the bent frame feeding mechanism (2), the supercapacitor feeding mechanism (3), the circuit detection mechanism and the discharging mechanism (4) to respectively perform corresponding actions.
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| CN202111465592.0A CN114192442B (en) | 2021-12-02 | 2021-12-02 | A supercapacitor automatic stringing machine |
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| CN202111465592.0A CN114192442B (en) | 2021-12-02 | 2021-12-02 | A supercapacitor automatic stringing machine |
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| CN114192442B true CN114192442B (en) | 2025-02-18 |
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| CN111495786B (en) * | 2020-04-20 | 2020-11-20 | 深圳新益昌科技股份有限公司 | Automatic capacitor testing device |
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