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CN114164532B - Cut-resistant yarn, fabric, cut-resistant sock and preparation methods thereof - Google Patents

Cut-resistant yarn, fabric, cut-resistant sock and preparation methods thereof Download PDF

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Publication number
CN114164532B
CN114164532B CN202111060770.1A CN202111060770A CN114164532B CN 114164532 B CN114164532 B CN 114164532B CN 202111060770 A CN202111060770 A CN 202111060770A CN 114164532 B CN114164532 B CN 114164532B
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China
Prior art keywords
cut
sock
cutting
yarn
fabric
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CN202111060770.1A
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Chinese (zh)
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CN114164532A (en
Inventor
孙毅仁
李敏
张爱萍
杨皓
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Shanghai Aigu Textile Co ltd
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Shanghai Aigu Textile Co ltd
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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/442Cut or abrasion resistant yarns or threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/26Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/08Ceramic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/02Underwear
    • D10B2501/021Hosiery; Panti-hose
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Socks And Pantyhose (AREA)

Abstract

The invention relates to a cut-proof yarn, a fabric, a cut-proof sock and a preparation method thereof. The anti-cutting yarn is made of an aramid composite material, the aramid composite material is formed by stranding an aramid core-spun steel wire and a terylene spandex elastic yarn (150/40D), the aramid core-spun steel wire is formed by wrapping an aramid 1414 (30 pieces) steel wire with the winding diameter of 0.035MM, and the anti-cutting index of the anti-cutting yarn can reach 4-6 grade of American ANSI/ISEA 105-2016 standard. The anti-cutting yarn, the fabric and the anti-cutting sock have the characteristics of high anti-cutting performance, softness and comfort in wearing.

Description

Cut-resistant yarn, fabric, cut-resistant sock and preparation methods thereof
Technical Field
The invention relates to the technical field of anti-cutting textile, in particular to anti-cutting yarns, fabrics, anti-cutting socks and preparation methods thereof.
Background
Ice hockey, also known as "hockey on ice," is a very competitive, high-resistance competitive sport that is very popular, especially in north america. Because the ice hockey is extremely fast in movement speed and severe in collision, the ice hockey is easy to damage the body of a sportsman, and in order to prevent injury in strenuous countermeasures, the sportsman needs to wear protective equipment in a whole body during training or competition. Protective equipment includes helmets, masks, shoulder guards, chest guards, waist guards, elbow guards, gloves, leg guards, ankle guards, and the like to protect various parts of an athlete's body.
At present, the existing leg protector is mostly made of hard plates such as plastic plates and the like, is worn on the front part of the calf, and plays a role in protecting the calf of an athlete and preventing tibia fracture. However, the conventional ice hockey leg protector is heavy and complicated, is troublesome to wear and cannot be bent, and in the running process, the leg protector easily slides along the legs, so that the accident that the skates scratch the lower legs of athletes easily occurs. Meanwhile, due to high-intensity sports, the athlete sweats a lot, and the hard plate material easily causes discomfort to the athlete's legs and feet. In addition, the existing leg protector only protects the tibia of the front part of the calf of the athlete, but does not protect the tissues such as muscles, ligaments, nerves, blood vessels and the like of the rear part of the calf. The tissues such as muscles, ligaments, nerves and blood vessels have a great influence on the athlete, and once damaged, the athlete may be permanently injured to stop career. Therefore, the enhancement of the protection of the rear part of the lower leg of the ice hockey player is particularly important, and the requirements on the ice hockey lower leg protection device are also higher.
Therefore, there is a need to develop a leg supporter that can protect both the lower legs of an athlete and can be worn conveniently and comfortably. Current research is generally carried out on the shield itself, and neglecting the need to directly wear socks on the athlete's feet and legs.
Disclosure of Invention
In view of the above, the present invention aims to solve the above problems of the conventional ice hockey leg protection, and provides a cut-preventing yarn, a fabric, a cut-preventing sock and a preparation method thereof.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
the anti-cutting yarn is formed by stranding an aramid fiber composite material formed by wrapping an aramid fiber 1414 (30 pieces) around a core material and a terylene spandex elastic yarn (150/40D), and the anti-cutting index of the anti-cutting yarn is 4-6 grade of American ANSI/ISEA 105-2016 standard.
Further, the core material is a steel wire with a diameter of 0.035 MM.
Further, the core material is inorganic fiber, and the inorganic fiber comprises glass fiber, basalt fiber, quartz fiber and ceramic fiber.
The invention also provides a preparation method for manufacturing the anti-cutting yarn, which comprises the following steps:
s1: wrapping and winding aramid 1414 (30 pieces) on the outer surface of the core material by adopting a wrapping and winding process or a two-for-one twisting process to form an aramid composite material;
s2: and plying the aramid composite material and the polyester spandex elastic yarn by adopting a two-for-one twisting process to form the anti-cutting yarn.
Further, the wrapping and winding step in S1 adopts a method in which the twist is 120 turns and the twist direction is Z turns.
Further, the two-for-one twisting process in S2 adopts a method that the twist of the polyester yarn is 560 turns, the twist direction is Z turns, the twist of the spandex yarn is 300 turns, and the twist direction is S turns.
Another aspect of the present invention is to provide a cut resistant fabric made using the above cut resistant yarn, made from the cut resistant yarn knitted using a circular machine, having a cut resistant index capable of reaching grade 4-6 of ANSI/ISEA 105-2016 in the united states.
The invention further provides a preparation method for manufacturing the anti-cutting fabric, which comprises the step of weaving the anti-cutting yarn on a circular machine by using 20-level weaving to manufacture the anti-cutting fabric.
The invention also provides a pair of anti-cutting socks, which comprises an anti-cutting part, a rib cuff, a sole strut, a sock leg, a sock foot, a sock head and a sock heel, wherein the anti-cutting part is made of the anti-cutting fabric.
Further, the anti-cutting part and other parts of the anti-cutting sock are integrally woven or sewn after being cut by the anti-cutting fabric and other parts of the anti-cutting sock.
Still further, the cut-preventing portion may be located at any one or more of a sole, a instep, an ankle, a calf, a knee, and a thigh.
In a final aspect of the present invention, a method for manufacturing the above-mentioned cut-preventing sock is provided, comprising the steps of:
w1: mounting a 20-level knitting needle on a circular knitting machine;
w2: the anti-cutting yarn is adopted to weave the anti-cutting socks.
Further, in the step W2, when the circular knitting machine knits the cut-preventing portion of the cut-preventing sock, the above cut-preventing yarn is added into the conventional yarn, and the cut-preventing portion is knitted; and after the knitting is finished, withdrawing the anti-cutting yarn, and knitting other parts of the anti-cutting sock by using the conventional yarn.
Compared with the prior art, the invention has the following beneficial effects:
(1) The anti-cutting yarn and fabric can reach the 5-level of American ANSI/ISEA 105-2016 standard, and have strong anti-cutting performance;
(2) The anti-cutting socks made of the anti-cutting fabric can reach the 5 grade level of the American ANSI/ISEA 105-2016 standard, and the requirements of the hockey player on leg protection are greatly met;
(3) The anti-cutting socks are made of fabrics, and compared with the traditional leg guard plates, the anti-cutting socks are softer and more comfortable, so that athletes can move flexibly;
(4) Because the sock is equipment which the athlete must wear, the anti-cutting sock has the functions of the traditional sock and the leg guard, and the step of wearing the leg guard again can be omitted when the anti-cutting sock is worn, so that the athlete wears the protective equipment more simply, conveniently and quickly;
(5) The cutting-resistant socks can better cover the lower legs of athletes, are not easy to slip and misplace, and can more effectively cover the parts to be protected;
(6) According to the preparation method of the anti-cutting fabric and the anti-cutting sock, the existing common hosiery machine is adopted, and only through the use of the specific knitting needle and the fine adjustment of related parts of the hosiery machine, the requirements of high-index anti-cutting are met, the manufacturing cost is considered, the limit of the utilization of the common hosiery machine is reached, the technical problem is overcome, and the common hosiery machine can weave the anti-cutting fabric which cannot be woven originally.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the following brief description will be given to the accompanying drawings, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of an aramid core-spun steel wire in a cut-resistant yarn;
FIG. 2 is a schematic view of the structure of the cut-resistant sock;
FIG. 3A is a diagram comparing the needles used in the present invention with conventional needles;
FIG. 3B is a cross-sectional view of a needle used in the present invention;
FIG. 4 is a schematic view of the dimensions of a needle used in the present invention;
FIG. 5 is an enlarged view of portion B of FIG. 4;
FIG. 6 is a graph showing the relationship between the machine of the hosiery machine and the linear density of the process stock, which is described in the prior art document;
FIG. 7 is a specification of the American ANSI/ISEA 105-2016 standard for cut-protection performance testing;
fig. 8 is an effect diagram of the cut resistant fabric of the present invention.
Reference numerals illustrate:
1-a cutting prevention part, 2-a rib top, 3-a sole strut, 4-a sock leg, 5-a sock leg, 6-a sock toe and 7-a sock heel;
100-0.035mm steel wire, 200-aramid 1414;
300-knitting needle, 301-wave structure, 302-groove, 303-needle hook, 304-latch, 305-needle bar, 306-butt, 307-latch pin;
400-butt of a traditional knitting needle;
l1-length from butt to needle hook, L2-length from butt side facing needle hook to needle hook, L3-length from end to needle hook bending peak in open state of needle latch, L4-length from needle hook bending peak to hook peak;
h1-width of the hook, H2-width of the latch pin bottom to the tip of the hook, H3-width of the latch pin bottom to the tip of the latch in the closed state.
The technical scheme of the invention can be more clearly understood and described by combining the embodiments of the invention through the accompanying drawings and the reference numerals.
Detailed Description
In order to make the technical means of the present invention achieve the objects and effects easily understood, the following describes embodiments of the present invention in detail with reference to the specific drawings. It should be noted that terms used for directional and positional indication, such as "head", "tail", "lower end", "above", "below", and "vertical", etc., are used only for explaining the relative positional relationship and connection between the respective components in a certain state (as shown in the drawings), etc., only for convenience of description of the present invention, and do not require that the present invention must be constructed and used in a certain orientation, and thus should not be construed as limiting the present invention. Furthermore, the descriptions of "first," "second," "third," etc. herein are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of features indicated.
Cut-proof yarn
para-aramid-PPTA fibers are also known as aramid 1414 because their molecular structure amide groups are para (1, 4) to the benzene ring. Because of the rigidity of molecular chains, the polymer has lyotropic liquid crystallinity, and is extremely easy to form anisotropic texture under the action of shearing force in solution. Has high heat resistance, glass transition temperature above 300 ℃, thermal decomposition temperature up to 560 ℃, and strength retention rate of 84% after being placed in air at 180 ℃ for 48 hours. High tensile strength and initial elastic modulus, 0.215N/denier, 4.9-9.8N/denier, and 5 times of specific strength, and the compression and bending strength is only lower than that of inorganic fiber when used in composite material. The heat shrinkage and creep properties are stable, and in addition, the heat shrinkage and creep properties are high in insulation and chemical resistance.
In view of the above characteristics of the aramid 1414, the present invention provides a cut-preventing yarn comprising an aramid composite material formed by wrapping a core material with an aramid 1414 (30 yarns) and a polyester spandex elastic yarn (150/40D) twisted together. The twisted aramid fiber composite material has the functions of cutting prevention, flame retardance, fastness enhancement and the like, and is suitable for being used as a raw material of protective products such as cutting prevention, flame retardance and the like.
Example 1
In the embodiment 1, aramid 1414 (30 pieces) 200 is used for wrapping and winding 0.035MM steel wires 100 to form an aramid composite material. Referring to fig. 1, the core material is a steel wire having a diameter of 0.035 MM. The dacron spandex elastic yarn is stranded with the aramid fiber cored steel wire by adopting a cladding winding process or a two-for-one twisting process.
The polyester spandex elastic yarn can be 3075FTY, is manufactured by adopting a process of adopting an S-direction twisting direction and a 480-twist twisting degree to process 10% of 75D polyester unidirectional coated 90% of 30D spandex yarn, and belongs to mechanical coated yarns.
The preparation method of the anti-cutting yarn comprises the following steps:
s1: the aramid 1414 (30 pieces) is wrapped and wound on the outer surface of the core material by adopting a wrapping and winding process or a two-for-one twisting process, and the aramid composite material can be formed by adopting a manufacturing process that the twist degree is 120 twists and the twist direction is Z twists.
S2: and plying the aramid composite material and the polyester spandex elastic yarn by adopting a two-for-one twisting process to form the anti-cutting yarn. During processing, a processing technology that the twist degree of polyester yarns is 560 turns, the twist direction is Z turns, the twist degree of spandex yarns is 560 turns, and the twist direction is Z turns can be adopted.
The anti-cutting yarn prepared by the process has high toughness, strength and flexibility, and is suitable for preparing the woven anti-stab and anti-cutting material.
Example 2
Alternatively, the core material can be customized and changed into an inner core with inorganic fibers such as glass fibers, basalt fibers, ceramic fibers, quartz fibers and the like according to the application. The core material can adopt any of the inorganic fibers from 65tex to 90 tex. In the embodiment 2, aramid 1414 (30 counts) is adopted to wrap 65tex-90tex inorganic fibers to form an aramid composite material. The preparation process is the same as that of example 1, and will not be described here again.
TABLE 1 mechanical Properties of aramid core-spun Steel wire/aramid core-spun inorganic fiber
As can be seen from the above table, the aramid fiber 1414 (30 pieces) is wrapped and wound with 0.035MM steel wire or 65-90 tex inorganic fiber to form an aramid fiber composite material, which has the characteristics of high cutting resistance index, softness, easiness in braiding and the like.
Cut-resistant fabric
The invention also provides a cut-preventing fabric which is made of the cut-preventing yarns of the aramid composite material. The cut resistant fabric is very unique in machine configuration compared to conventional fabrics. According to the looping principle of a weft knitting machine, the situation that a knitting needle is blocked and broken due to overlarge knitting needle can occur; the knitting needles are too small to install and use the cut-preventing yarn. The invention utilizes 20-level knitting needles to weave the anti-cutting fabric by a method of oblique knitting or plain knitting on a circular knitting machine of a common hosiery machine.
As shown in fig. 3A, the black solid line portion in fig. 3A represents the conventional knitting needle 400, and the gray dotted line portion represents the modified 20-stage knitting needle 300 used in the present invention. As can be seen in fig. 3B, the knitting needle 300 used in the present invention includes a butt 306, a wavy structure 301, a shank 305, a hook 303, a latch 304, and a latch pin 307.
As can be seen from fig. 3A, the present invention improves the structure of the knitting needle 300 on the basis of the prior art, lengthens the length of the butt 306, and changes the relatively smooth structure of the conventional knitting needle 400 at the portion of the needle bar 305 near the butt 306 into the wavy structure 301, protruding upward in the direction of the butt 306, thereby forming the groove 302 in the opposite direction to the butt 306. The traditional knitting needle has the advantages that the butt is short, one end of the needle bar close to the butt is smooth, the acting force is small, and the knitting needle cannot move or the moving distance is limited after entering the hosiery machine. According to the invention, after the knitting needle 300 enters the sock knitting machine, through the lengthened butt 306 and the groove 302 formed at the end part of the needle bar 305, the groove on the needle bar is convenient for hooking, so that the knitting needle can firmly clamp the needle cylinder, and the knitting needle can move in the vertical direction under the action of the needle cylinder, and the movement range is larger.
The 20-stage knitting needle 300 according to the present invention shown in fig. 3B is preferably made of stainless steel, as shown in fig. 4, in which the length L1 from the butt 306 to the hook 303 is 71.16mm, the length L2 from the side of the butt 306 facing the hook to the hook is 68.2mm, the width of the butt 306 in the longitudinal direction of the knitting needle 300 is 2.96mm, and the thickness of the knitting needle 300 in the inward depth direction of fig. 4 is 8mm. The length L3 from the end of the latch 304 in the open state to the curved peak of the hook 303 is 12.9mm, the length L4 from the curved peak of the hook 303 to the hook tip is 1.97mm, the width H1 of the hook 303 is 2.09mm, the width H2 from the bottom of the latch pin 307 to the tip of the hook 303 is 2.77mm, and the width H3 from the bottom of the latch pin 307 to the tip of the latch 304 in the closed state is 3.14mm.
The following is a table of machine model and parameters.
Table 2 comparison table of cut-preventing fabrics and general fabrics
Cut-resistant fabric machine model and parameters Model and parameters of common fabric machine
Number of needles and needle pitch of hosiery machine 144N/12 stage 144N/12 stage
Knitting needle use 20 grade 18 grade
Caliber of needle cylinder 3 3/4” 3 3/4”
Rotational speed 150-180r/min 150-180r/min
Main function Computer jacquard terry Computer jacquard terry
The number of needles of the loom for producing the cut-resistant fabric is 144N, the caliber of the needle cylinder is 3.75 inches, and the number of the loom is 12.2G, which is generally calculated by the following formula:
G=E/T (G- - -machine number, T- - -cylinder circumference, E- - -number of needles)
G=144/(3.75*3.1415)=12.2G
According to the information of a 'knitting engineering handbook-weft knitting division (2 nd edition)' published by Chinese textile publishing company, the density of raw material lines which can be processed on a stocking machine with a certain machine number has a certain range, and the raw material lines can not be knitted on a corresponding machine beyond the density range.
Fig. 6 is a graph showing the relationship between the machine tool of the hosiery machine and the linear density of the processed material described in the prior art document.
Comparison of cotton yarn corresponding to machine number in tables 3-1-12 of fig. 6:
the conventional 14.5G machine number, the cotton yarn fabric corresponds to main yarn: 2 x 14tex x 2
Converting the yarn into a 12.2G machine number, wherein the main yarn corresponding to the cotton yarn fabric is as follows: 2 x 16tex x 2, i.e. 64tex
The main yarn raw materials used for the anti-cutting fabric are as follows: the 30S aramid fiber plus 0.0036mm steel wire and 150/40D ply polyester/polyurethane elastic wire are equal to 12S, and when the cutting prevention part is woven, two strands of main yarn raw materials are simultaneously fed, so that the two strands are equal to 6S.
According to the conversion relation between the English and the tex, converting 6S into the corresponding tex, and then:
d=5315/S, i.e. d=5315/6= 885.8D
1 tex=0.111D i.e. tex=0.111 x 885.8=98.3 tex
Conclusion: i.e. the cut resistant fabric uses 98.3tex main yarn, much more than the conventional cotton yarn density of this machine of 64tex, exceeding 53.6%.
The invention utilizes the existing common hosiery machine, only combines the use of the specific knitting needle and the fine adjustment of the related parts of the hosiery machine, and feeds the shuttle of the hosiery machine into the hosiery needle for knitting, thereby not only meeting the requirement of high-index cutting prevention, but also considering the manufacturing cost, reaching the limit on the utilization of the common hosiery machine, overcoming the technical problem and leading the common hosiery machine to be capable of knitting the cutting prevention fabric which cannot be knitted originally.
FIG. 7 is a specification of the American ANSI/ISEA 105-2016 standard for cut-protection performance testing
The specific test method comprises the following steps: a small rectangular sample of glove material is placed on a metal mandrel of a cutting test apparatus, which is traversed by a special blade in the direction of the sample until the sample is penetrated. When the blade penetrates the sample and is in electrical contact with the metal mandrel, the cut-prevention test device measures the distance that the blade moves before penetrating the sample. This distance of movement of the blade is determined by the different weights of the load on the arm of the experimental device in which the blade is clamped. Thus, the test results are generally defined as determining the weight required for the blade to penetrate the cut-resistant sock material over a distance of 20 mm. The greater the weight, as measured by this test method, indicates a greater cut-resistant performance of the glove material.
TABLE 3 American ANSI/ISEA 105-2016 Standard cut prevention index rating Table
Grade The blade moves 20mm of the weight (grams) required to penetrate the material
A1 ≥200
A2 ≥500
A3 ≥1000
A4 ≥1500
A5 ≥2200
A6 ≥3000
A7 ≥4000
A8 ≥5000
A9 ≥6000
According to the detection requirements of ANSI/ISEA 105-2016 standard, the composite material formed by the aramid fiber core-spun steel wire with the structure is tested, and the results are shown in the following table:
table 4 test data for fabrics woven from aramid core-spun steel yarns
Fabric of aramid fiber core-spun steel wire yarns ANSI/ISEA 105-2016 standard Cut-proof index
First time 2930 A5
Second time 2820 A5
Third time 2860 A5
Average result 2870 A5
The anti-cutting grade of the fabric woven by the core spun yarn can reach the A5 anti-cutting index of American ANSI/ISEA 105-2016 standard, is close to the A6 index and has extremely high anti-cutting performance in the field through the ITS anti-cutting test of one of three detection companies worldwide.
Table 5 test data for fabrics woven from aramid core-spun inorganic fiber yarns
Through ITS Tianxiang anti-cutting test of one of three detection companies in the world, the anti-cutting grade of the fabric woven by the aramid fiber core-spun inorganic fiber can reach the A5 anti-cutting index of American ANSI/ISEA 105-2016 standard, is close to the A6 index, and has extremely high anti-cutting performance in the field.
The cut-preventing fabric disclosed by the invention can be made into various products in special fields, such as cut-preventing gloves, hats, masks, work clothes and the like of labor protection equipment, gloves, socks, knee pads, sports clothes and the like of sports protection equipment, helmets, gloves, knee pads, military equipment and the like of military equipment.
Cut-proof socks
Referring to fig. 2, the present invention further provides a cut-preventing sock, which comprises a cut-preventing portion 1, a rib cuff 2, a sole support 3, a leg 4, a foot 5, a toe 6, and a heel 7, wherein the cut-preventing portion 1 is formed by the above cut-preventing fabric, and is located at one or more different portions corresponding to the sole, the instep, the ankle, the shank, the knee, the thigh, etc. of a wearer, which need to be protected, and covers the muscle, ligament, nerve, blood vessel, etc. tissues of the foot or leg of the wearer, thereby protecting the same.
The anti-cutting part 1 and other parts of the anti-cutting sock can be integrally woven or sewn after being cut by the anti-cutting fabric and other parts of the anti-cutting sock.
The preparation process of the anti-cutting sock comprises the following steps of:
w1: mounting a 20-level knitting needle on a circular knitting machine;
w2: and placing the cut-preventing yarn on a stocking machine to weave cut-preventing stockings, and sewing the stocking heads after weaving.
In the step W2, the method specifically includes placing the cut-preventing yarn on a stocking machine, knitting according to a program pattern knitted by a computer, reversing the stocking after knitting, sewing the stocking head by using a sewing machine, checking the stocking after sewing, then setting, namely setting the stocking plate correctly, tidying the stocking, then feeding the stocking into the setting machine, controlling setting time by adopting proper temperature and pressure, and finishing the stocking after setting.
In the step of W2, the anti-cutting yarn is 3075FTY core spun yarn, and when a circular knitting machine is used for knitting the anti-cutting part of the anti-cutting sock, the anti-cutting yarn is added into the conventional yarn to knit the anti-cutting part; and after the knitting is finished, withdrawing the anti-cutting yarn, and knitting other parts of the anti-cutting sock by using the conventional yarn.
Alternatively, in the above W2, the whole cut-preventing sock may be knitted by using the cut-preventing yarn of the present invention.
Or, the cut-preventing fabric of the present invention is cut according to the shape of the cut-preventing portion of the cut-preventing sock and then sewn.
The cross-draw index represents the length of the fabric that is drawn from a line of 0 on a cross-draw machine, i.e., the length that the fabric can be cross-drawn to stretch. The cut-preventing socks sewn by the cut-preventing fabric have very good cut-preventing performance, taking 10-13 size as an example, the transverse pull index of the position of the rib top 2 is 23CM, the transverse pull index of the position of the sock leg 4 is 22.5CM, the transverse pull index of the cut-preventing position 1 is 20CM, the transverse pull index of the sock leg 5 is 22CM, and the rib top 2 can be transversely stretched by 23CM, the sock leg 4 can be transversely stretched by 22.5CM, the cut-preventing position 1 can be transversely stretched by 20CM and the sock leg 5 can be transversely stretched by 22 CM. Therefore, the extension length of the anti-cutting part 1 is obviously smaller than that of other parts, but the transverse pulling index of the whole anti-cutting sock is far greater than that of the common knitted sock 15, so that the whole elasticity of the anti-cutting sock is greatly improved, and meanwhile, each part of the square-cutting sock has different transverse pulling parameters according to the characteristics and different requirements of the feet of a wearer.
The anti-cutting sock is particularly suitable for ice hockey players. Because the anti-cutting socks are formed by weaving the anti-cutting yarns of the aramid fiber composite material, compared with the existing leg guard, the anti-cutting socks are softer and more breathable in wearing feeling, the wearing method is simple and convenient, the movement flexibility of a wearer is more facilitated, and the comfort level is greatly improved.
In consideration of the fact that the special high-strength anti-cutting material is used at the anti-cutting part of the anti-cutting sock, the method adopts a mode that the yarn at the anti-cutting part and the yarn at the common part are woven into two courses at the same time at the joint of the anti-cutting part and the common yarn, so that a better transition effect is achieved, and the phenomenon that the common yarn is broken by the rigid-strength aramid composite material in severe friction is avoided, and the fabric structure shown in a square frame of fig. 8 is formed.
The anti-cutting sock disclosed by the invention has the anti-cutting index reaching the 5-grade requirement of the American ANSI/ISEA 105-2016 standard, approaches to 6-grade, obtains approval and recommendation of the American hockey ball alliance, and agrees that the anti-cutting sock enters the American hockey ball alliance to be used as a necessary product for hockey players.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (7)

1. A preparation method for manufacturing a cut-proof fabric is characterized in that the cut-proof yarn is formed by combining an aramid composite material formed by wrapping a winding core material with aramid 1414 with the specification of 30 pieces and polyester spandex elastic yarn with the specification of 150/40D, the cut-proof index of the cut-proof yarn is 4-6 grade of American ANSI/ISEA 105-2016 standard, the cut-proof fabric is knitted by a circular knitting machine, the cut-proof index of the cut-proof fabric can reach 4-6 grade of American ANSI/ISEA 105-2016 standard, the circular knitting machine adopts a 20-grade knitting needle, a wavy bulge is formed at one end of a needle bar of the knitting needle close to a butt, a groove is formed at the lower part of the wavy bulge,
the length from the butt to the hook is 71.16mm, the length from the butt facing the hook is 68.2mm, the width of the butt in the length direction of the knitting needle is 2.96mm, the length from the end to the curved peak of the hook in the open state of the latch is 12.9mm, the length from the curved peak of the hook to the tip of the hook is 1.97mm, the width of the hook is 2.09mm, the width from the bottom of the latch pin to the tip of the hook is 2.77mm, and the width from the bottom of the latch pin to the tip of the latch in the closed state of the latch is 3.14mm.
2. A cut resistant fabric manufactured using the manufacturing method for manufacturing a cut resistant fabric according to claim 1.
3. A cut-preventing sock, characterized by comprising a cut-preventing part (1), a rib top (2), a sole strut (3), a sock leg (4), a sock foot (5), a sock head (6) and a sock heel (7), wherein the cut-preventing part (1) is made of the cut-preventing fabric of claim 2.
4. A cut-resistant sock according to claim 3, wherein the cut-resistant portion (1) is integrally knitted with the other portions of the cut-resistant sock or is sewn after cutting from the cut-resistant fabric and the other portions of the cut-resistant sock.
5. A cut-proof sock according to claim 3, wherein the cut-proof portion (1) may be located at any one or more of the sole, instep, ankle, shank, knee, thigh of the foot.
6. A method for manufacturing the cut-resistant sock of claim 3, comprising the steps of:
w1: mounting a 20-level knitting needle on a circular knitting machine;
w2: the anti-cutting yarn knitting anti-cutting sock is formed by stranding an aramid composite material formed by wrapping and winding a core material with 30 pieces of aramid 1414 and terylene spandex elastic yarn with 150/40D.
7. The method for manufacturing a cut-preventing sock according to claim 6, wherein in the step W2, when the circular knitting machine is used to knit the cut-preventing portion of the cut-preventing sock, the cut-preventing yarn is added to the regular yarn to knit the cut-preventing portion; and after the knitting is finished, withdrawing the anti-cutting yarn, and knitting other parts of the anti-cutting sock by using the conventional yarn.
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CN101994186A (en) * 2009-08-17 2011-03-30 (株)皇成 High tenacity composite textured yarn
CN203212793U (en) * 2013-04-03 2013-09-25 常州市中迈源纺织机械有限公司 Sock needle for warp knitting machine
CN103882596A (en) * 2012-12-20 2014-06-25 常州科旭纺织有限公司 Elastic core-spun yarn and application thereof
CN106012149A (en) * 2016-07-21 2016-10-12 上海曙雀贸易有限公司 Preparation method of cut resistant yarn
WO2017062718A1 (en) * 2015-10-07 2017-04-13 Showa Best Glove, Inc. Cut resistant sleeve with elbow feature
CN111088585A (en) * 2020-01-06 2020-05-01 常州科旭纺织有限公司 Short fiber covered gloves and manufacturing process thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1875135A (en) * 2003-10-29 2006-12-06 纳幕尔杜邦公司 Ply-twisted yarns and fabric having both cut-resistance and elastic recovery and processes for making same
JP2007009378A (en) * 2005-07-04 2007-01-18 Du Pont Toray Co Ltd Cut-resistant fiber products
CN101597823A (en) * 2009-07-02 2009-12-09 浙江情怡袜业有限公司 Fanglun l414 fiber/spandex covering filament and adopt the multifunctional protective socks of this covering filament
CN101994186A (en) * 2009-08-17 2011-03-30 (株)皇成 High tenacity composite textured yarn
CN103882596A (en) * 2012-12-20 2014-06-25 常州科旭纺织有限公司 Elastic core-spun yarn and application thereof
CN203212793U (en) * 2013-04-03 2013-09-25 常州市中迈源纺织机械有限公司 Sock needle for warp knitting machine
WO2017062718A1 (en) * 2015-10-07 2017-04-13 Showa Best Glove, Inc. Cut resistant sleeve with elbow feature
CN106012149A (en) * 2016-07-21 2016-10-12 上海曙雀贸易有限公司 Preparation method of cut resistant yarn
CN111088585A (en) * 2020-01-06 2020-05-01 常州科旭纺织有限公司 Short fiber covered gloves and manufacturing process thereof

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