CN114161098B - Embossing and shearing composite process for strip - Google Patents
Embossing and shearing composite process for strip Download PDFInfo
- Publication number
- CN114161098B CN114161098B CN202111683133.XA CN202111683133A CN114161098B CN 114161098 B CN114161098 B CN 114161098B CN 202111683133 A CN202111683133 A CN 202111683133A CN 114161098 B CN114161098 B CN 114161098B
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- embossing
- strip
- shearing
- parameters
- cutter
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- 238000004049 embossing Methods 0.000 title claims abstract description 111
- 238000010008 shearing Methods 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims abstract description 50
- 239000002131 composite material Substances 0.000 title claims abstract description 12
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000012790 confirmation Methods 0.000 claims description 8
- 238000004381 surface treatment Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims description 3
- 238000011179 visual inspection Methods 0.000 claims description 3
- 238000013329 compounding Methods 0.000 claims 7
- 230000000007 visual effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The application provides a strip embossing and shearing composite process, which is characterized in that embossing and shearing processes are arranged at the same position, and corresponding processes are carried out through corresponding judgment, so that the arrangement of a conveying device is reduced, the occupied space is saved, and the working efficiency is improved; the detection of the preset position and the preset station and the corresponding position adjustment ensure the positioning accuracy of the strip material, and facilitate the later embossing or shearing process; the recommended parameters are provided for the user in the instruction judging process, so that the user can compare the recommended parameters with preset parameters, thereby modifying and replacing unsuitable preset parameters timely and effectively, and further improving the process precision; the accuracy of the embossing or shearing process is further ensured and the process precision is improved through visual detection after the embossing or shearing process is finished.
Description
Technical Field
The application relates to the technical field of strip forming processes, in particular to a strip embossing and shearing composite process.
Background
In the process of the strip forming technology, embossing means that a certain continuous grain, shape or pattern is formed on the surface of the strip, so that the surface friction force of the strip is increased; and shearing is to shear the strip as needed according to the actual desired length of the strip.
When embossing and shearing processes are carried out on the strip in the prior art, the strip is required to be conveyed to the corresponding position to carry out corresponding shearing or embossing operation, the conveying distance is increased, meanwhile, the whole occupied space of a production line is increased, and the working efficiency is reduced.
Disclosure of Invention
In order to solve the defects and shortcomings in the prior art, the application provides a strip embossing and shearing composite process, which is characterized in that: the method comprises the following steps:
1) And (3) transmission detection: detecting whether the strip is conveyed to a predetermined position in the conveying direction;
2) And (3) horizontal detection: detecting whether the strip material of the preset station is offset in the horizontal direction;
3) Vertical detection: detecting whether the strip material of the preset station has offset in the vertical direction;
4) Position adjustment: carrying out horizontal and vertical position adjustment on the strip material at the preset station;
5) Surface treatment: carrying out surface treatment and cleaning on the surface of the strip;
6) Instruction confirmation: confirming whether the instruction currently received by the strip at the preset station is embossing or shearing;
7) Thickness detection: detecting the thickness of the strip material at the reservation station;
8) And (3) instruction judgment:
8.1 If the instruction currently received by the strip is an embossing instruction, judging whether the preset embossing parameters are reasonable or not according to the actual detection thickness of the strip, and giving recommended embossing parameters;
8.2 If the current received instruction of the strip is a cutting instruction, judging whether the preset cutting parameter is reasonable or not according to the actual detection thickness of the strip, and giving out the recommended cutting parameter;
9) Parameter confirmation: the user adjusts and determines final embossing and shearing parameters according to the embossing and shearing requirements;
10 Strip fixing: fixing two sides of the strip through clamping pieces or fastening pieces;
11 Cutter selection: selecting a corresponding embossing cutter and a shearing cutter according to the determined final embossing and shearing parameters;
12 Tool adjustment: adjusting the positions of the corresponding embossing cutters and shearing cutters according to the determined final embossing and shearing parameters;
13 Parameter input: inputting the determined final embossing and shearing parameters into the corresponding embossing cutter controller and shearing cutter controller;
14 Cutter operation: the controller controls the corresponding embossing cutter or shearing cutter to perform corresponding strip embossing or shearing operation according to the input parameters;
15 Post-cleaning: post-cleaning the embossing or shearing positions;
16 Visual inspection: the embossing or cutting location is inspected by a vision camera to determine if the embossing or cutting process is acceptable.
As a further preferred embodiment of the present application, in the steps 2) -3), threshold alarm means are provided in both the horizontal direction and the vertical direction of the predetermined station, and the alarm means issue a corresponding alarm when the strip is shifted in the corresponding direction and exceeds the corresponding threshold range.
As a further preferred embodiment of the present application, in the step 4), the vertical position adjustment is preferentially performed on the strip material at the predetermined station, and then the horizontal position adjustment is performed on the strip material at the predetermined station.
As a further preferred embodiment of the present application, in the step 5), after the strip surface is treated and cleaned by the milling cutter, the strip surface is inspected to ensure that no obvious cracks, holes, and bumps are present on the strip surface.
As a further preferred embodiment of the present application, in the step 6), it is preferentially confirmed whether the command currently received by the strip of the predetermined station is embossing, and then it is confirmed whether the command currently received by the strip of the predetermined station is shearing.
As a further preferred embodiment of the present application, in the step 8), the embossing parameters include at least an embossing shape, an embossing thickness, an embossing pitch, an embossing force and an embossing time.
In a further preferred embodiment of the present application, in the step 8), the shearing parameters include at least a shearing distance, a shearing force and a shearing time.
As a further preferred embodiment of the present application, in the step 12), the position of the embossing tool is preferentially adjusted.
Compared with the prior art, the application has the following beneficial effects:
(1) The application provides a strip embossing and shearing composite process, which is characterized in that embossing and shearing processes are arranged at the same position, and corresponding processes are carried out through corresponding judgment, so that the arrangement of a conveying device is reduced, the occupied space is saved, and the working efficiency is improved.
(2) The application provides a strip embossing and shearing composite process, which ensures the positioning accuracy of a strip through detection of a preset position and a preset station and corresponding position adjustment and is convenient for a later embossing or shearing process.
(3) The application provides a strip embossing and shearing composite process, which provides recommended parameters for a user in the instruction judging process, so that the user can compare the recommended parameters with preset parameters, thereby effectively modifying and replacing unsuitable preset parameters in time, and further improving the process precision.
(4) The application provides a strip embossing and shearing composite process, which further ensures the accuracy of the embossing or shearing process and improves the process precision through visual detection after the embossing or shearing process is finished.
Drawings
FIG. 1 is a flow chart of the steps of the present application.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
The embodiment of the application provides a strip embossing and shearing composite process, which comprises the following steps of:
1) And (3) transmission detection: detecting whether the strip is conveyed to a predetermined position in the conveying direction;
2) And (3) horizontal detection: detecting whether the strip material of the preset station is offset in the horizontal direction;
3) Vertical detection: detecting whether the strip material of the preset station has offset in the vertical direction; in this embodiment, preferably, threshold alarm devices are disposed in both the horizontal direction and the vertical direction of the predetermined station, and when the strip material is deviated in the corresponding direction and exceeds the corresponding threshold range, the alarm device sends out a corresponding alarm;
4) Position adjustment: after receiving the corresponding alarm information, carrying out horizontal and vertical position adjustment on the strip at the preset station until the alarm information is eliminated; in addition, in the embodiment, the vertical position of the strip material at the preset station is preferentially adjusted, and then the horizontal position of the strip material at the preset station is adjusted, because the strip material is generally long, and the horizontal position is often offset again when the vertical position is adjusted, so that the situation can be avoided;
5) Surface treatment: carrying out surface treatment and cleaning on the surface of the strip; in the step, the surface of the strip is preferably treated and cleaned by a milling cutter, and then the surface of the strip needs to be detected in time to ensure that no obvious cracks, holes and concave-convex points exist on the surface of the strip; those skilled in the art will recognize that other surface treatments commonly used in the art may be used to achieve the same technical result as the present application;
6) Instruction confirmation: confirming whether the instruction currently received by the strip at the preset station is embossing or shearing; in the embodiment, whether the instruction currently received by the strip at the preset station is embossing is preferentially confirmed, whether the instruction currently received by the strip at the preset station is shearing is confirmed, and the embossing process is longer in forming time and larger in required cutter size, so that the advance preferential confirmation is beneficial to further shortening the preparation time and improving the working efficiency;
7) Thickness detection: detecting the thickness of the strip material at the reservation station;
8) And (3) instruction judgment:
8.1 If the instruction currently received by the strip is an embossing instruction, judging whether the preset embossing parameters are reasonable or not according to the actual detection thickness of the strip, and giving recommended embossing parameters; the embossing parameters in the step at least comprise embossing shape, embossing thickness, embossing spacing, embossing force and embossing time;
8.2 If the current received instruction of the strip is a cutting instruction, judging whether the preset cutting parameter is reasonable or not according to the actual detection thickness of the strip, and giving out the recommended cutting parameter; the shearing parameters in the step at least comprise shearing intervals, shearing forces and shearing time;
9) Parameter confirmation: the user adjusts and determines final embossing and shearing parameters according to the embossing and shearing requirements;
10 Strip fixing: fixing two sides of the strip through clamping pieces or fastening pieces;
11 Cutter selection: selecting a corresponding embossing cutter and a shearing cutter according to the determined final embossing and shearing parameters;
12 Tool adjustment: adjusting the positions of the corresponding embossing cutters and shearing cutters according to the determined final embossing and shearing parameters; in this step, preferably, the position of the embossing tool is preferentially adjusted, and similarly, since the embossing process is longer in molding time and the required tool size is larger, advance preferential confirmation contributes to further reduction of the preparation time and improvement of the work efficiency.
13 Parameter input: inputting the determined final embossing and shearing parameters into the corresponding embossing cutter controller and shearing cutter controller;
14 Cutter operation: the controller controls the corresponding embossing cutter or shearing cutter to perform corresponding strip embossing or shearing operation according to the input parameters;
15 Post-cleaning: post-cleaning the embossing or shearing positions;
16 Visual inspection: the embossing or cutting location is inspected by a vision camera to determine if the embossing or cutting process is acceptable.
According to the embossing and shearing composite process for the strip, provided by the embodiment, the embossing and shearing processes are arranged at the same position, and corresponding processes are carried out through corresponding judgment, so that the arrangement of a conveying device is reduced, the occupied space is saved, and the working efficiency is improved; the detection of the preset position and the preset station and the corresponding position adjustment ensure the positioning accuracy of the strip material, and facilitate the later embossing or shearing process; the recommended parameters are provided for the user in the instruction judging process, so that the user can compare the recommended parameters with preset parameters, thereby modifying and replacing unsuitable preset parameters timely and effectively, and further improving the process precision; the accuracy of the embossing or shearing process is further ensured and the process precision is improved through visual detection after the embossing or shearing process is finished.
It will be evident to those skilled in the art that the application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The embossing and shearing composite process for the strip is characterized by comprising the following steps of: the method comprises the following steps:
1) And (3) transmission detection: detecting whether the strip is conveyed to a predetermined position in the conveying direction;
2) And (3) horizontal detection: detecting whether the strip material of the preset station is offset in the horizontal direction;
3) Vertical detection: detecting whether the strip material of the preset station has offset in the vertical direction;
4) Position adjustment: carrying out horizontal and vertical position adjustment on the strip material at the preset station;
5) Surface treatment: carrying out surface treatment and cleaning on the surface of the strip;
6) Instruction confirmation: confirming whether the instruction currently received by the strip at the preset station is embossing or shearing;
7) Thickness detection: detecting the thickness of the strip material at the reservation station;
8) And (3) instruction judgment:
8.1 If the instruction currently received by the strip is an embossing instruction, judging whether the preset embossing parameters are reasonable or not according to the actual detection thickness of the strip, and giving recommended embossing parameters;
8.2 If the current received instruction of the strip is a cutting instruction, judging whether the preset cutting parameter is reasonable or not according to the actual detection thickness of the strip, and giving out the recommended cutting parameter;
9) Parameter confirmation: the user adjusts and determines final embossing and shearing parameters according to the embossing and shearing requirements;
10 Strip fixing: fixing two sides of the strip through clamping pieces or fastening pieces;
11 Cutter selection: selecting a corresponding embossing cutter and a shearing cutter according to the determined final embossing and shearing parameters;
12 Tool adjustment: adjusting the positions of the corresponding embossing cutters and shearing cutters according to the determined final embossing and shearing parameters;
13 Parameter input: inputting the determined final embossing and shearing parameters into the corresponding embossing cutter controller and shearing cutter controller;
14 Cutter operation: the controller controls the corresponding embossing cutter or shearing cutter to perform corresponding strip embossing or shearing operation according to the input parameters;
15 Post-cleaning: post-cleaning the embossing or shearing positions;
16 Visual inspection: the embossing or cutting location is inspected by a vision camera to determine if the embossing or cutting process is acceptable.
2. The strip embossing shear compounding process of claim 1, wherein: in the steps 2) -3), threshold alarming devices are arranged in the horizontal direction and the vertical direction of the preset station, and when the strip is deviated in the corresponding direction and exceeds the corresponding threshold range, the alarming devices emit corresponding alarms.
3. The strip embossing shear compounding process of claim 1, wherein: in the step 4), the vertical position adjustment is preferably performed on the strip material at the preset station, and then the horizontal position adjustment is performed on the strip material at the preset station.
4. The strip embossing shear compounding process of claim 1, wherein: in the step 5), after the surface of the strip is treated and cleaned by the milling cutter, the surface of the strip is detected to ensure that no obvious cracks, holes and concave-convex points exist on the surface of the strip.
5. The strip embossing shear compounding process of claim 1, wherein: in the step 6), it is preferentially confirmed whether the instruction currently received by the strip of the preset station is embossing, and then it is confirmed whether the instruction currently received by the strip of the preset station is shearing.
6. The strip embossing shear compounding process of claim 1, wherein: in the step 8), the embossing parameters at least comprise embossing shape, embossing thickness, embossing interval, embossing force and embossing time.
7. The strip embossing shear compounding process of claim 1, wherein: in the step 8), the shearing parameters at least comprise shearing intervals, shearing forces and shearing time.
8. The strip embossing shear compounding process of claim 1, wherein: in said step 12), the position of the embossing tool is preferentially adjusted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111683133.XA CN114161098B (en) | 2021-12-31 | 2021-12-31 | Embossing and shearing composite process for strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111683133.XA CN114161098B (en) | 2021-12-31 | 2021-12-31 | Embossing and shearing composite process for strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114161098A CN114161098A (en) | 2022-03-11 |
| CN114161098B true CN114161098B (en) | 2023-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111683133.XA Active CN114161098B (en) | 2021-12-31 | 2021-12-31 | Embossing and shearing composite process for strip |
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| CN (1) | CN114161098B (en) |
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|---|---|---|---|---|
| FR1418541A (en) * | 1964-12-18 | 1965-11-19 | Voss Engineering Company | Method and machine for shearing, welding and leveling strip metals |
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| CN111278586A (en) * | 2017-10-27 | 2020-06-12 | Sms集团有限公司 | Method for dividing a cast strand or an intermediate strip by means of a shearing machine |
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| CN112045367A (en) * | 2020-08-03 | 2020-12-08 | 东风商用车有限公司 | Metal plate sheared edge rolling strengthening method and plate-shaped part manufactured by same |
| CN112171197A (en) * | 2020-09-24 | 2021-01-05 | 泰州市华展钢结构有限公司 | Production method of roller-embossed steel plate |
| CN112745593A (en) * | 2020-12-30 | 2021-05-04 | 江苏恒隆通新材料科技有限公司 | High-fog high-brightness diffusion plate and production process thereof |
| CN113712630A (en) * | 2021-08-30 | 2021-11-30 | 以诺康医疗科技（苏州）有限公司 | Control method and system based on cutting end judgment model |
-
2021
- 2021-12-31 CN CN202111683133.XA patent/CN114161098B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1418541A (en) * | 1964-12-18 | 1965-11-19 | Voss Engineering Company | Method and machine for shearing, welding and leveling strip metals |
| CN104507636A (en) * | 2012-07-24 | 2015-04-08 | 百德福钢带有限公司 | Method for structuring a press belt |
| CN104551538A (en) * | 2013-10-18 | 2015-04-29 | 沈阳东宝海星金属材料科技有限公司 | Differential thickness plate size-determined shearing manufacture method |
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| CN111278586A (en) * | 2017-10-27 | 2020-06-12 | Sms集团有限公司 | Method for dividing a cast strand or an intermediate strip by means of a shearing machine |
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|---|---|
| CN114161098A (en) | 2022-03-11 |
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