CN114143921B - Conductive heating plate pretreatment equipment based on far infrared heating - Google Patents
Conductive heating plate pretreatment equipment based on far infrared heating Download PDFInfo
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- CN114143921B CN114143921B CN202111310944.5A CN202111310944A CN114143921B CN 114143921 B CN114143921 B CN 114143921B CN 202111310944 A CN202111310944 A CN 202111310944A CN 114143921 B CN114143921 B CN 114143921B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 73
- 238000005485 electric heating Methods 0.000 claims abstract description 58
- 239000003292 glue Substances 0.000 claims abstract description 33
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229910052802 copper Inorganic materials 0.000 claims abstract description 17
- 239000010949 copper Substances 0.000 claims abstract description 17
- 238000005452 bending Methods 0.000 claims abstract description 5
- 239000011265 semifinished product Substances 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000004140 cleaning Methods 0.000 claims description 18
- 238000002203 pretreatment Methods 0.000 claims description 13
- 238000007781 pre-processing Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 8
- 239000000853 adhesive Substances 0.000 abstract description 6
- 230000001070 adhesive effect Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004220 aggregation Methods 0.000 abstract 1
- 230000002776 aggregation Effects 0.000 abstract 1
- 238000004513 sizing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 239000012790 adhesive layer Substances 0.000 description 7
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
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- Lining Or Joining Of Plastics Or The Like (AREA)
- Resistance Heating (AREA)
Abstract
Description
技术领域Technical field
本发明涉及远红外取暖领域,尤其涉及一种基于远红外取暖的导电发热板前处理设备。The invention relates to the field of far-infrared heating, and in particular to a conductive heating plate pre-processing equipment based on far-infrared heating.
背景技术Background technique
目前电加热发热板一般是由两层材料经胶黏剂覆合而成,为了电加热发热片的发热均匀,会采用将两层材料预先覆合,而后再根据需要的电加热发热片的造型,而后再添加导电铜线的方式,最后封装成电加热发热片的最终成品;At present, electric heating heating plates are generally made of two layers of materials laminated with adhesive. In order to achieve uniform heating of the electric heating heating plate, the two layers of materials are pre-laminated, and then the shape of the electric heating heating plate is determined according to the needs. , and then add conductive copper wires, and finally package it into the final product of an electric heating plate;
但由于在对切割完成后的电加热发热板半成品埋入导电铜线的时候,需要对电加热发热片半成品胶黏层两侧材料掀开,而后埋入导电铜线作为引线,导线的位置不正,会使得后续对导线正位后,导线接头出现松动,影响接触效果;However, when burying conductive copper wires in the semi-finished electric heating plate after cutting, it is necessary to lift the materials on both sides of the adhesive layer of the semi-finished electric heating plate and then bury the conductive copper wires as leads. The position of the wires is not correct. , which will cause the wire connectors to become loose after the wires are aligned, affecting the contact effect;
并且导线插入过程中,会使得电加热发热板的胶黏层上的胶料在导电铜线顶端聚集,电加热发热片会皱起,影响电加热发热片的均匀发热;Moreover, during the wire insertion process, the glue on the adhesive layer of the electric heating plate will gather at the top of the conductive copper wire, and the electric heating plate will wrinkle, affecting the uniform heating of the electric heating plate;
以及在对电加热发热片加工过程中,胶黏剂的损失,会使得电加热发热片的粘结效果下降,容易引发安全问题;And during the processing of electric heating sheets, the loss of adhesive will reduce the bonding effect of the electric heating sheets and easily cause safety problems;
根据上述情况,亟需一种基于远红外取暖的导电发热板前处理设备,来解决上述问题。Based on the above situation, there is an urgent need for a conductive heating plate pre-processing equipment based on far-infrared heating to solve the above problems.
发明内容Contents of the invention
为了克服电加热发热片埋入的导电铜线位置不对,正位后,接头发生松动,并且导线插入过程中,胶料会在导电铜线顶端聚集以及胶黏剂的损失,会使得电加热发热片的粘结效果下降的缺点,本发明提供一种基于远红外取暖的导电发热板前处理设备。In order to overcome the misalignment of the conductive copper wires embedded in the electric heating plate, the joints will loosen after the alignment, and during the wire insertion process, the glue will accumulate on the top of the conductive copper wires and the adhesive will be lost, which will cause the electric heating to generate heat. The present invention provides a conductive heating plate pre-treatment equipment based on far-infrared heating.
一种基于远红外取暖的导电发热板前处理设备,包括有凸变式形变单元、固定单元、动力单元、扩张单元、除胶单元、底架和安装扣;底架前侧和后侧各固接有三个安装扣;底架上表面连接有用于对导电发热片半成品向上弯曲的凸变式形变单元;底架上表面连接有动力单元;凸变式形变单元上部连接有用于对导电发热片的定位固定的固定单元;动力单元上部连接有用于将导电发热片局部挑开的扩张单元;动力单元上部连接有用于对挑开导电发热片后残余胶料去除的除胶单元。A conductive heating plate pre-processing equipment based on far infrared heating, including a convex deformation deformation unit, a fixation unit, a power unit, an expansion unit, a glue removal unit, a chassis and a mounting buckle; the front and rear sides of the chassis are each fixed There are three mounting buckles; the upper surface of the chassis is connected to a convex deformation unit for upward bending of the semi-finished conductive heating sheet; the upper surface of the chassis is connected to a power unit; the upper surface of the convex deformation unit is connected to the positioning of the conductive heating sheet A fixed fixing unit; the upper part of the power unit is connected to an expansion unit for partially opening the conductive heating sheet; the upper part of the power unit is connected to a glue removal unit for removing residual glue after the conductive heating sheet is opened.
可选地,凸变式形变单元包括有龙门架、支板、伸缩板、第一电动执行器、第一连杆、L型板、转轴、电动夹具、第一滚轴、第二滚轴、楔形板、第二连杆、第一滑杆、连接块和顶杆;底架上表面固接有龙门架;龙门架上表面固接有两个支板;两个支板上表面各固接有一个伸缩板;两个伸缩板之间固接有连接块;两个支板相背侧中部各安装有一个第一电动执行器;两个第一电动执行器伸缩部相背侧各固接有一个第一连杆;两个第一连杆相向侧之间各与一个伸缩板连接;两个第一连杆前端和后端各固接有一个L型板;两个第一连杆相背侧固接扩张单元;左方的两个L型板之间上部和右方的两个L型板之间上部各转动连接有一个转轴,并且两个转轴位于伸缩板的上方;左方的两个L型板之间下部和右方的两个L型板之间下部各转动连接有一个第一滚轴;左方的两个L型板之间下部和右方的两个L型板之间下部各转动连接有一个第二滚轴,并且两个第二滚轴位于两个第一滚轴中间;两个第一滚轴和两个第二滚轴均与龙门架滑动连接;左方的转轴和右方的转轴上各转动连接有两个电动夹具;左方的两个电动夹具和右方的两个电动夹具之间连接固定单元;连接块滑动连接有第一滑杆;第一滑杆上部固接有顶杆;第一滑杆下部固接有第二连杆;第二连杆左端和右端各固接有一个楔形板;左方的楔形板前部和后部各与一个L型板滑动连接;右方的楔形板前部和后部各与一个L型板滑动连接;顶杆下部与连接块相接触。Optionally, the convex deformation unit includes a gantry, a support plate, a telescopic plate, a first electric actuator, a first connecting rod, an L-shaped plate, a rotating shaft, an electric clamp, a first roller, a second roller, Wedge plate, second connecting rod, first sliding rod, connecting block and ejector rod; a gantry is fixed on the upper surface of the bottom frame; two support plates are fixed on the upper surface of the gantry; the upper surfaces of the two support plates are each fixed There is a telescopic plate; a connecting block is fixedly connected between the two telescopic plates; a first electric actuator is installed in the middle of the back side of the two support plates; the telescopic parts of the two first electric actuators are fixedly connected to the back sides. There is a first connecting rod; the opposite sides of the two first connecting rods are each connected to a telescopic plate; the front and rear ends of the two first connecting rods are each fixed with an L-shaped plate; the two first connecting rods are connected to each other. The expansion unit is fixed on the back side; the upper part between the two L-shaped plates on the left and the upper part between the two L-shaped plates on the right are each rotationally connected with a rotating shaft, and the two rotating shafts are located above the telescopic plate; The lower part between the two L-shaped plates and the two L-shaped plates on the right are each rotatably connected with a first roller; the lower part between the two L-shaped plates on the left and the two L-shaped plates on the right There is a second roller rotatably connected to the lower part, and the two second rollers are located between the two first rollers; the two first rollers and the two second rollers are both slidingly connected to the gantry; left Two electric clamps are rotatably connected to each of the square rotating shaft and the right rotating shaft; a fixing unit is connected between the two electric clamps on the left and the two electric clamps on the right; a first slide bar is slidably connected to the connecting block; The upper part of a sliding rod is fixed with a push rod; the lower part of the first sliding rod is fixed with a second connecting rod; the left and right ends of the second connecting rod are each fixed with a wedge-shaped plate; the front and rear parts of the left wedge-shaped plate are each connected with a The L-shaped plate is slidingly connected; the front and rear parts of the wedge-shaped plate on the right are each slidingly connected with an L-shaped plate; the lower part of the ejector rod is in contact with the connecting block.
可选地,顶杆为表面光滑长杆,避免摩擦导致顶杆发生偏折。Optionally, the ejector rod is a long rod with a smooth surface to avoid deflection of the ejector rod caused by friction.
可选地,固定单元包括有载物板、第一弹性件、第二滑杆和定位针;左方的两个电动夹具和右方的两个电动夹具相对侧固接有载物板;载物板下表面四个角上各固接有一个第一弹性件;四个第一弹性件下部各固接有一个第二滑杆,并且四个第二滑杆均从相邻的第一弹性件内部穿过;而且四个第二滑杆上部均穿过载物板;四个第二滑杆上部各固接有一个用于对导电发热片四个角上的孔洞定位的定位针。Optionally, the fixing unit includes a load plate, a first elastic member, a second slide rod and a positioning pin; the two electric clamps on the left and the two electric clamps on the right are fixed with the load plate on opposite sides; A first elastic member is fixed on each of the four corners of the lower surface of the object board; a second sliding rod is fixed on the lower part of each of the four first elastic parts, and the four second sliding rods are all connected from the adjacent first elastic parts. and the upper parts of the four second slide rods all pass through the loading plate; each of the upper parts of the four second slide rods is fixed with a positioning pin for positioning the holes in the four corners of the conductive heating sheet.
可选地,动力单元包括有支撑梁、支架、驱动件、第一传动杆、第一锥齿轮、第二传动杆、第二锥齿轮、转盘、环形架和L形板;底架上表面左部和上表面右部各固接有一个支撑梁;两个支撑梁顶端各固接有一个支架;两个支撑梁中部与扩张单元固接;左方支架上表面左部安装有驱动件;两个支架相向侧连接扩张单元;两个支架上部连接除胶单元;两个支架上部转动连接有第一传动杆;驱动件输出轴右端与第一传动杆固接;第一传动杆外表面左部和外表面右部各固接有一个第一锥齿轮;两个支架中部各转动连接有一个第二传动杆;两个第二传动杆外表面上部各固接有一个第二锥齿轮;两个第二锥齿轮各与一个第一锥齿轮啮合;两个第二传动杆外表面下部各固接有一个转盘;两个转盘下表面各传动连接有一个环形架;两个环形架相向侧各固接有一个L形板;两个L形板下部连接扩张单元。Optionally, the power unit includes a support beam, a bracket, a driving member, a first transmission rod, a first bevel gear, a second transmission rod, a second bevel gear, a turntable, a ring frame and an L-shaped plate; the left side of the upper surface of the chassis There is a support beam fixed on the top and the right part of the upper surface; a bracket is fixed on the top of the two support beams; the middle part of the two support beams is fixed on the expansion unit; the left part of the upper surface of the left bracket is equipped with a driving part; both The opposite sides of the two brackets are connected to the expansion unit; the upper parts of the two brackets are connected to the glue removal unit; the upper parts of the two brackets are rotatably connected to the first transmission rod; the right end of the output shaft of the driving member is fixedly connected to the first transmission rod; the left part of the outer surface of the first transmission rod A first bevel gear is fixedly connected to the right part of the outer surface; a second transmission rod is rotatably connected to the middle part of the two brackets; a second bevel gear is fixed to the upper part of the outer surface of the two second transmission rods; two The second bevel gears each mesh with a first bevel gear; a turntable is fixedly connected to the lower part of the outer surface of the two second transmission rods; an annular frame is connected to the lower surface of the two turntables; the two annular frames are fixed to each other on the opposite sides. An L-shaped plate is connected; the lower parts of the two L-shaped plates are connected to the expansion unit.
可选地,扩张单元包括有第一横板、第二弹性件、第三滑杆、横杆、半圆形限位台、楔形台、清理件、第二横板、第三连杆、竖板、单向限位块、推板、第一U形架和承载槽板;两个支架相向侧各固接有一个第一横板;两个第一横板中部各固接有一个第二弹性件;两个第二弹性件下部各固接有一个第三滑杆;第三滑杆中部贯穿有横杆;第三滑杆下部固接有清理件;两个支撑梁中部各固接有一个第二横板;两个L形板下部各固接有一个第三连杆;两个第三连杆各与一个第二横板滑动连接;两个第三连杆相向侧各固接有一个半圆形限位台;第三滑杆在半圆形限位台上的第一一字滑槽内滑动;左方的半圆形限位台和右方的半圆形限位台上表面各固接有两个楔形台;两个半圆形限位台相背侧与除胶单元连接;左方的两个楔形台和右方的两个楔形台各与一个横杆传动连接;两个第三连杆下表面各固接有一个竖板;两个竖板下部各固接有一个单向限位块;两个竖板下部各活动连接有一个推板,并且推板位于单向限位块的下方;两个第一连杆相背侧各固接有一个第一U形架;两个第一U形架上部各固接有一个用于对导电铜线定位的承载槽板。Optionally, the expansion unit includes a first transverse plate, a second elastic member, a third sliding rod, a transverse rod, a semicircular limiting platform, a wedge-shaped platform, a cleaning member, a second transverse plate, a third connecting rod, a vertical plate, one-way limit block, push plate, first U-shaped frame and load-bearing trough plate; a first horizontal plate is fixed on each side of the two brackets on opposite sides; a second horizontal plate is fixed on each of the middle parts of the two first horizontal plates. Elastic member; a third sliding rod is fixedly connected to the lower part of the two second elastic parts; a cross bar runs through the middle of the third sliding rod; a cleaning member is fixed to the lower part of the third sliding rod; and a third sliding rod is fixed to the middle part of the two support beams. A second horizontal plate; a third connecting rod is fixedly connected to the lower part of the two L-shaped plates; the two third connecting rods are each slidingly connected to a second horizontal plate; the opposite sides of the two third connecting rods are each fixedly connected to a third connecting rod. A semicircular limiter; the third sliding rod slides in the first straight chute on the semicircular limiter; the semicircular limiter on the left and the semicircular limiter on the right There are two wedge-shaped tables fixed on each surface; the two semi-circular limiting tables are connected to the glue removal unit on the opposite sides; the two wedge-shaped tables on the left and the two wedge-shaped tables on the right are each connected to a cross bar; Each of the lower surfaces of the two third connecting rods is fixed with a vertical plate; the lower parts of the two vertical plates are each fixed with a one-way limit block; the lower parts of the two vertical plates are each movably connected with a push plate, and the push plate is located on the single To the bottom of the limiting block; the two first connecting rods are each fixed with a first U-shaped frame on the back side; the upper parts of the two first U-shaped frames are each fixed with a load-bearing groove for positioning the conductive copper wires. plate.
可选地,清理件下部为V字型,便于清理件将楔形条和连接条上的胶料刮除。Optionally, the lower part of the cleaning member is V-shaped, which facilitates the cleaning member to scrape off the glue on the wedge-shaped strip and the connecting strip.
可选地,单向限位块设置为一边翘起的结构,用于对推板的单向转动限位。Optionally, the one-way limiting block is configured as a structure with one side tilted to limit the one-way rotation of the push plate.
可选地,除胶单元包括有第二U形架、第三U形架、第三弹性件、安装块、第四滑杆、滚轮、第二电动执行器、衔接板、楔形条和连接条;两个支架上部各固接有一个第二U形架;两个第二U形架下表面各固接有一个第三U形架;两个第三U形架前部和后部各固接有一个第三弹性件;左方的两个第三弹性件相向侧和右方的两个第三弹性件相向侧各固接有一个安装块;四个安装块各贯穿有一个第四滑杆;四个第四滑杆上部各固接有一个滚轮;左方的两个滚轮之间和右方的两个滚轮之间各与一个半圆形限位台传动连接;四个第四滑杆下部各固接有一个楔形条;左方的两个第四滑杆和右方的两个第四滑杆分别在第二U形架的第二一字滑槽内滑动;左方的两个第四滑杆和右方的两个第四滑杆分别在第三U形架的第三一字滑槽内滑动;四个安装块下表面各安装有一个第二电动执行器;四个第二电动执行器伸缩部下端各固接有一个衔接板;左方的两个衔接板相背侧各与一个第四滑杆固接;右方的两个衔接板相背侧各与一个第四滑杆固接;左方的两个楔形条之间和右方的两个楔形条之间各固接有一个连接条。Optionally, the glue removal unit includes a second U-shaped frame, a third U-shaped frame, a third elastic member, a mounting block, a fourth sliding rod, a roller, a second electric actuator, a connecting plate, a wedge-shaped bar and a connecting bar. ; The upper parts of the two brackets are each fixed with a second U-shaped frame; the lower surfaces of the two second U-shaped frames are each fixed with a third U-shaped frame; the front and rear parts of the two third U-shaped frames are each fixed. A third elastic piece is connected; the two third elastic pieces on the left facing each other and the two third elastic pieces on the right facing each other are each fixed with a mounting block; each of the four mounting blocks has a fourth slide running through it. rod; each of the four fourth slide rods has a roller fixed on the top; the two rollers on the left and the two rollers on the right are each connected to a semicircular limiter; the four fourth slides Each lower part of the rod is fixed with a wedge-shaped bar; the two fourth slide bars on the left and the two fourth slide bars on the right slide in the second straight chute of the second U-shaped frame respectively; the two fourth slide bars on the left slide A fourth slide rod and the two fourth slide rods on the right slide in the third straight chute of the third U-shaped frame respectively; a second electric actuator is installed on the lower surface of the four mounting blocks; four The lower end of the telescopic part of the second electric actuator is each fixed with a connecting plate; the two connecting plates on the left are each fixed with a fourth slide rod on the back side; the two connecting plates on the right are each connected on the back side with a third slide rod. The four sliding bars are fixed; a connecting bar is fixed between the two wedge-shaped bars on the left and between the two wedge-shaped bars on the right.
可选地,连接条具有弹性,可发生单向弯曲实现对电加热发热片向上撑开弧形。Optionally, the connecting strip is elastic and can bend in one direction to expand the arc shape of the electric heating plate upward.
本发明具有如下优点:The invention has the following advantages:
第一点、本发明通过对电加热发热片的两端撑开,然后送入导电铜线后,在将撑开部分合拢粘紧,能有效减少胶料在电加热发热片内的聚集,并且还能对导电铜线的位置正位,减少电加热发热片的皱起的情况;First, the present invention can effectively reduce the accumulation of glue in the electric heating plate by stretching the two ends of the electric heating plate, and then feeding in the conductive copper wire, and then closing and gluing the stretched parts tightly. It can also correct the position of the conductive copper wire and reduce the wrinkles of the electric heating plate;
第二点、本发明通过设置凸变式形变单元,将电加热发热片预先进行弯曲,能将电加热发热片的两端胶黏层位置暴露出来;The second point is that the present invention can expose the adhesive layers at both ends of the electric heating plate by setting a convex deformation unit and bending the electric heating plate in advance;
第三点、本发明通过设置扩张单元,对电加热发热片半成品的胶黏层两边的材料掀开部分,用于将导电铜线埋入其中;The third point is that the present invention sets up an expansion unit to lift up the material on both sides of the adhesive layer of the semi-finished electric heating sheet to bury the conductive copper wires therein;
第四点、本发明通过设置除胶单元,对掀开胶黏层后残留在该处理设备上的胶黏剂去除。The fourth point is that the present invention removes the adhesive remaining on the processing equipment after the adhesive layer is lifted by setting up an adhesive removal unit.
附图说明Description of drawings
图1为本发明的基于远红外取暖的导电发热板前处理设备的第一种立体结构示意图;Figure 1 is a first three-dimensional structural schematic diagram of the conductive heating plate pre-treatment equipment based on far-infrared heating according to the present invention;
图2为本发明的基于远红外取暖的导电发热板前处理设备的第二种立体结构示意图;Figure 2 is a schematic diagram of the second three-dimensional structure of the conductive heating plate pre-treatment equipment based on far-infrared heating according to the present invention;
图3为本发明的基于远红外取暖的导电发热板前处理设备的凸变式形变单元立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the convex deformation deformation unit of the conductive heating plate pre-treatment equipment based on far-infrared heating according to the present invention;
图4为本发明的基于远红外取暖的导电发热板前处理设备的第一种组合后视图;Figure 4 is a rear view of the first combination of the conductive heating plate pre-treatment equipment based on far-infrared heating according to the present invention;
图5为本发明的基于远红外取暖的导电发热板前处理设备的固定单元立体结构示意图;Figure 5 is a schematic three-dimensional structural diagram of the fixed unit of the conductive heating plate pre-processing equipment based on far-infrared heating according to the present invention;
图6为本发明的基于远红外取暖的导电发热板前处理设备的第二种组合立体结构示意图;Figure 6 is a schematic diagram of the second combined three-dimensional structure of the conductive heating plate pre-treatment equipment based on far-infrared heating according to the present invention;
图7为本发明的基于远红外取暖的导电发热板前处理设备的第三种组合部分立体结构示意图;Figure 7 is a schematic three-dimensional structural diagram of the third combination of the conductive heating plate pre-treatment equipment based on far-infrared heating according to the present invention;
图8为本发明的基于远红外取暖的导电发热板前处理设备的除胶单元第一种部分立体结构示意图;Figure 8 is a schematic diagram of the first partial three-dimensional structure of the glue removal unit of the conductive heating plate pre-treatment equipment based on far-infrared heating according to the present invention;
图9为本发明的基于远红外取暖的导电发热板前处理设备的除胶单元第二种部分立体结构示意图;Figure 9 is a schematic diagram of the second partial three-dimensional structure of the glue removal unit of the conductive heating plate pre-treatment equipment based on far-infrared heating according to the present invention;
图10为本发明的基于远红外取暖的导电发热板前处理设备的扩张单元部分立体结构示意图。Figure 10 is a schematic three-dimensional structural diagram of the expansion unit of the conductive heating plate pre-processing equipment based on far-infrared heating according to the present invention.
附图中的标记:1:底架,2:安装扣,101:龙门架,102:支板,103:伸缩板,104:第一电动执行器,105:第一连杆,106:L型板,107:转轴,108:电动夹具,109:第一滚轴,1010:第二滚轴,1011:楔形板,1012:第二连杆,1013:第一滑杆,1014:连接块,1015:顶杆,201:载物板,202:第一弹性件,203:第二滑杆,204:定位针,301:支撑梁,302:支架,303:驱动件,304:第一传动杆,305:第一锥齿轮,306:第二传动杆,307:第二锥齿轮,308:转盘,309:环形架,3010:L形板,401:第一横板,402:第二弹性件,403:第三滑杆,404:横杆,405:半圆形限位台,406:楔形台,407:清理件,408:第二横板,409:第三连杆,4010:竖板,4011:单向限位块,4012:推板,4013:第一U形架,4014:承载槽板,405a:第一一字滑槽,501:第二U形架,502:第三U形架,503:第三弹性件,504:安装块,505:第四滑杆,506:滚轮,507:第二电动执行器,508:衔接板,509:楔形条,5010:连接条,501a:第二一字滑槽,502a:第三一字滑槽。Markings in the drawings: 1: Base frame, 2: Mounting buckle, 101: Gantry frame, 102: Support plate, 103: Telescopic plate, 104: First electric actuator, 105: First connecting rod, 106: L type Plate, 107: rotating shaft, 108: electric clamp, 109: first roller, 1010: second roller, 1011: wedge plate, 1012: second connecting rod, 1013: first sliding rod, 1014: connecting block, 1015 : Push rod, 201: Loading plate, 202: First elastic member, 203: Second sliding rod, 204: Positioning pin, 301: Support beam, 302: Bracket, 303: Driving member, 304: First transmission rod, 305: first bevel gear, 306: second transmission rod, 307: second bevel gear, 308: turntable, 309: ring frame, 3010: L-shaped plate, 401: first horizontal plate, 402: second elastic member, 403: Third sliding rod, 404: Cross rod, 405: Semi-circular limit table, 406: Wedge table, 407: Cleaning parts, 408: Second horizontal plate, 409: Third connecting rod, 4010: Vertical plate, 4011: one-way limit block, 4012: push plate, 4013: first U-shaped frame, 4014: load-bearing channel plate, 405a: first straight chute, 501: second U-shaped frame, 502: third U-shaped Frame, 503: third elastic member, 504: mounting block, 505: fourth slide rod, 506: roller, 507: second electric actuator, 508: connecting plate, 509: wedge bar, 5010: connecting bar, 501a: The second straight chute, 502a: the third straight chute.
具体实施方式Detailed ways
以下参照附图对本发明的实施方式进行说明。Embodiments of the present invention will be described below with reference to the drawings.
本发明实施例中,第一弹性件202、第二弹性件402和第三弹性件503为弹簧,第一电动执行器104和第二电动执行器507为电动推杆,驱动件303为电机。In the embodiment of the present invention, the first elastic member 202, the second elastic member 402 and the third elastic member 503 are springs, the first electric actuator 104 and the second electric actuator 507 are electric push rods, and the driving member 303 is a motor.
实施例1Example 1
一种基于远红外取暖的导电发热板前处理设备,根据图1-2所示,包括有凸变式形变单元、固定单元、动力单元、扩张单元、除胶单元、底架1和安装扣2;底架1前侧和后侧各固接有三个安装扣2;底架1上表面连接有凸变式形变单元;底架1上表面连接有动力单元;凸变式形变单元上部连接有固定单元;动力单元上部连接有扩张单元;动力单元上部连接有除胶单元。A conductive heating plate pre-processing equipment based on far-infrared heating, as shown in Figure 1-2, includes a convex deformation deformation unit, a fixing unit, a power unit, an expansion unit, a glue removal unit, a chassis 1 and a mounting buckle 2; There are three mounting buckles 2 fixedly connected to the front and rear sides of the chassis 1; a convex deformation deformation unit is connected to the upper surface of the chassis 1; a power unit is connected to the upper surface of the chassis 1; and a fixed unit is connected to the upper part of the convex deformation unit. ; The upper part of the power unit is connected to an expansion unit; the upper part of the power unit is connected to a glue removal unit.
在基于远红外取暖的导电发热板前处理设备使用前,以下简称该处理设备,首先将底架1通过六个安装扣2安装在平稳的工作台上,外接电源,而后凸变式形变单元将固定单元上的电加热发热片半成品向上弯曲,接着操作人员将电加热发热片半成品通过四个角上的圆孔定位,放置于固定单元上,而后凸变式形变单元将固定单元上的电加热发热片半成品拉平,并将电加热发热片的两端插入扩张单元,动力单元开始运转,动力单元带动扩张单元将电加热发热片两端撑开,而后将导电铜线送入撑开位置,再是动力单元反转,电加热发热片摊平,同时除胶单元将扩张单元上的胶料刮除,最后再通过凸变式形变单元将电加热发热片向上弯曲,使得电加热发热片撑开部分粘紧,同时从扩张单元的限位的位置上出来;本发明通过对先加热发热片的两端撑开部分,然后送入导电铜线后,在将撑开部分合拢粘紧,能有效减少胶料在电加热发热片内的聚集,并且还能对导电铜线的位置正位,减少电加热发热片的皱起的情况。Before using the conductive heating plate pre-processing equipment based on far-infrared heating, hereafter referred to as the processing equipment, first install the chassis 1 on a stable workbench through six mounting buckles 2, connect the external power supply, and the convex deformation unit will be fixed The semi-finished electric heating sheet on the unit is bent upward, and then the operator positions the semi-finished electric heating sheet through the round holes on the four corners and places it on the fixed unit, while the rear convex deformation unit will The semi-finished product is flattened, and the two ends of the electric heating piece are inserted into the expansion unit. The power unit starts to run. The power unit drives the expansion unit to spread the two ends of the electric heating piece, and then the conductive copper wire is sent to the opening position, and then The power unit reverses, and the electric heating plate is flattened. At the same time, the glue removal unit scrapes off the glue on the expansion unit. Finally, the convex deformation unit bends the electric heating plate upward, so that the electric heating plate spreads out. At the same time, it comes out from the limiting position of the expansion unit; the invention first heats the two ends of the heating plate to spread the parts, and then feeds the conductive copper wire, and then closes the spread parts and sticks them tightly, which can effectively reduce the The glue material accumulates in the electric heating plate and can also correct the position of the conductive copper wire to reduce the wrinkles of the electric heating plate.
实施例2Example 2
在实施例1的基础上,根据图1和图3-10所示,凸变式形变单元包括有龙门架101、支板102、伸缩板103、第一电动执行器104、第一连杆105、L型板106、转轴107、电动夹具108、第一滚轴109、第二滚轴1010、楔形板1011、第二连杆1012、第一滑杆1013、连接块1014和顶杆1015;底架1上表面螺栓连接有龙门架101;龙门架101上表面螺栓连接有两个支板102;两个支板102上表面各螺栓连接有一个伸缩板103;两个伸缩板103之间固接有连接块1014;两个支板102相背侧中部各安装有一个第一电动执行器104;两个第一电动执行器104伸缩部相背侧各螺栓连接有一个第一连杆105;两个第一连杆105相向侧之间各与一个伸缩板103连接;两个第一连杆105前端和后端各焊接有一个L型板106;两个第一连杆105相背侧固接扩张单元;左方的两个L型板106之间上部和右方的两个L型板106之间上部各转动连接有一个转轴107,并且两个转轴107位于伸缩板103的上方;左方的两个L型板106之间下部和右方的两个L型板106之间下部各转动连接有一个第一滚轴109;左方的两个L型板106之间下部和右方的两个L型板106之间下部各转动连接有一个第二滚轴1010,并且两个第二滚轴1010位于两个第一滚轴109中间;两个第一滚轴109和两个第二滚轴1010均与龙门架101滑动连接;左方的转轴107和右方的转轴107上各转动连接有两个电动夹具108;左方的两个电动夹具108和右方的两个电动夹具108之间连接固定单元;连接块1014滑动连接有第一滑杆1013;第一滑杆1013上部焊接有顶杆1015;第一滑杆1013下部焊接有第二连杆1012;第二连杆1012左端和右端各焊接有一个楔形板1011;左方的楔形板1011前部和后部各与一个L型板106滑动连接;右方的楔形板1011前部和后部各与一个L型板106滑动连接;顶杆1015下部与连接块1014相接触。On the basis of Embodiment 1, as shown in Figures 1 and 3-10, the convex deformation deformation unit includes a gantry 101, a support plate 102, a telescopic plate 103, a first electric actuator 104, and a first connecting rod 105 , L-shaped plate 106, rotating shaft 107, electric clamp 108, first roller 109, second roller 1010, wedge plate 1011, second connecting rod 1012, first sliding rod 1013, connecting block 1014 and ejector rod 1015; bottom The upper surface of the frame 1 is bolted to a gantry frame 101; the upper surface of the gantry frame 101 is bolted to two support plates 102; the upper surfaces of the two support plates 102 are each bolted to a telescopic plate 103; the two telescopic plates 103 are fixedly connected. There is a connecting block 1014; a first electric actuator 104 is installed in the middle of each back side of the two support plates 102; a first connecting rod 105 is bolted to each back side of the telescopic portion of the two first electric actuators 104; two The two first connecting rods 105 are each connected to a telescopic plate 103 on the opposite sides; an L-shaped plate 106 is welded to the front and rear ends of the two first connecting rods 105; the two first connecting rods 105 are fixedly connected to each other on the back side. Expansion unit; the upper part between the two L-shaped plates 106 on the left and the upper part between the two L-shaped plates 106 on the right are each rotatably connected with a rotating shaft 107, and the two rotating shafts 107 are located above the telescopic plate 103; left The lower part between the two L-shaped plates 106 and the lower part between the two L-shaped plates 106 on the right are each rotatably connected with a first roller 109; the lower part between the two L-shaped plates 106 on the left and the right A second roller 1010 is rotatably connected to the lower part between the two L-shaped plates 106, and the two second rollers 1010 are located between the two first rollers 109; the two first rollers 109 and the two second The rollers 1010 are both slidingly connected to the gantry 101; the left rotating shaft 107 and the right rotating shaft 107 are respectively connected with two electric clamps 108; the two electric clamps 108 on the left and the two electric clamps 108 on the right The fixed unit is connected between them; the connecting block 1014 is slidably connected with the first sliding rod 1013; the top of the first sliding rod 1013 is welded with the push rod 1015; the lower part of the first sliding rod 1013 is welded with the second connecting rod 1012; the left end of the second connecting rod 1012 There is a wedge plate 1011 welded to each of the right end; the front and rear parts of the left wedge plate 1011 are each slidably connected to an L-shaped plate 106; the front and rear parts of the right wedge plate 1011 are each slidably connected to an L-shaped plate 106 Connection; the lower part of the push rod 1015 is in contact with the connecting block 1014.
顶杆1015为表面光滑长杆,避免摩擦导致顶杆1015发生偏折。The ejector pin 1015 is a long rod with a smooth surface to avoid deflection of the ejector pin 1015 due to friction.
固定单元包括有载物板201、第一弹性件202、第二滑杆203和定位针204;左方的两个电动夹具108和右方的两个电动夹具108相对侧固接有载物板201;载物板201下表面四个角上各固接有一个第一弹性件202;四个第一弹性件202下部各固接有一个第二滑杆203,并且四个第二滑杆203均从相邻的第一弹性件202内部穿过;而且四个第二滑杆203上部均穿过载物板201;四个第二滑杆203上部各焊接有一个用于对导电发热片四个角上的孔洞定位的定位针204。The fixing unit includes a load plate 201, a first elastic member 202, a second slide bar 203 and a positioning pin 204; the two electric clamps 108 on the left and the two electric clamps 108 on the right are fixed with the load plate on opposite sides. 201; A first elastic member 202 is fixed on each of the four corners of the lower surface of the load plate 201; a second sliding rod 203 is fixed on the lower part of each of the four first elastic parts 202, and the four second sliding rods 203 All pass through the interior of the adjacent first elastic member 202; and the upper parts of the four second slide rods 203 all pass through the loading plate 201; each of the four second slide rods 203 has a welded one on the upper part for four conductive heating sheets. The hole in the corner locates the positioning pin 204.
处理材料安放阶段:首先启动两个第一电动执行器104,两个第一电动执行器104开始收缩带动两个第一连杆105往相互靠近的方向运动,接着两个第一连杆105各带动两个L型板106往相互靠近的方向运动,左方的两个L型板106和右方的两个L型板106各带动一个楔形板1011往上运动,两个楔形板1011带动第二连杆1012传动第一滑杆1013往上运动,第一滑杆1013带动顶杆1015往上运动,同时,两个第一连杆105相互靠近时,左方的两个L型板106和右方的两个L型板106往相互靠近的方向运动,两个伸缩板103开始收缩,并且同步带动左方和右方的转轴107各传动两个电动夹具108往中间运动,左方的两个电动夹具108和右方的两个电动夹具108夹住载物板201后往中间运动,同时在顶杆1015往上运动的配合下,可实现载物板201向上弯曲,关闭两个第一电动执行器104,此时,操作人员将电加热发热片放置于载物板201上,电加热发热片通过四个定位针204定位贴在载物板201上。The processing material placement stage: first start the two first electric actuators 104, the two first electric actuators 104 begin to shrink and drive the two first connecting rods 105 to move in the direction of approaching each other, and then the two first connecting rods 105 each The two L-shaped plates 106 are driven to move toward each other. The two L-shaped plates 106 on the left and the two L-shaped plates 106 on the right each drive a wedge-shaped plate 1011 to move upward. The two wedge-shaped plates 1011 drive the third The two connecting rods 1012 drive the first sliding rod 1013 to move upward, and the first sliding rod 1013 drives the ejector rod 1015 to move upward. At the same time, when the two first connecting rods 105 approach each other, the two L-shaped plates 106 on the left and The two L-shaped plates 106 on the right move toward each other, the two telescopic plates 103 begin to shrink, and synchronously drive the left and right rotating shafts 107 to drive two electric clamps 108 to move toward the middle. The two electric clamps 108 and the two electric clamps 108 on the right clamp the load plate 201 and move toward the middle. At the same time, with the cooperation of the upward movement of the push rod 1015, the load plate 201 can be bent upward, closing the two first Electric actuator 104, at this time, the operator places the electric heating sheet on the carrier plate 201, and the electric heating sheet is positioned and attached to the carrier plate 201 through four positioning pins 204.
卸料阶段:当完成了对电加热发热片的处理后,还是通过第一电动执行器104将电加热发热片向上弯曲,使得电加热发热片脱离加工区域,而后操作人员可以通过将四个定位针204向下压,再将电加热发热片取下,而后四个定位针204会在第一弹性件202和第二滑杆203配合下,实现复位。Unloading stage: After the processing of the electric heating plate is completed, the electric heating plate is bent upward through the first electric actuator 104, so that the electric heating plate is separated from the processing area, and then the operator can move the four positioning Press the needle 204 downward, and then remove the electric heating piece, and then the four positioning needles 204 will be reset with the cooperation of the first elastic member 202 and the second sliding rod 203.
动力单元包括有支撑梁301、支架302、驱动件303、第一传动杆304、第一锥齿轮305、第二传动杆306、第二锥齿轮307、转盘308、环形架309和L形板3010;底架1上表面左部和上表面右部各螺栓连接有一个支撑梁301;两个支撑梁301顶端各焊接有一个支架302;两个支撑梁301中部与扩张单元固接;左方支架302上表面左部安装有驱动件303;两个支架302相向侧连接扩张单元;两个支架302上部连接除胶单元;两个支架302上部转动连接有第一传动杆304;驱动件303输出轴右端与第一传动杆304固接;第一传动杆304外表面左部和外表面右部各固接有一个第一锥齿轮305;两个支架302中部各转动连接有一个第二传动杆306;两个第二传动杆306外表面上部各固接有一个第二锥齿轮307;两个第二锥齿轮307各与一个第一锥齿轮305啮合;两个第二传动杆306外表面下部各焊接有一个转盘308;两个转盘308下表面各传动连接有一个环形架309;两个环形架309相向侧各焊接有一个L形板3010;两个L形板3010下部连接扩张单元。The power unit includes a support beam 301, a bracket 302, a driving member 303, a first transmission rod 304, a first bevel gear 305, a second transmission rod 306, a second bevel gear 307, a turntable 308, an annular frame 309 and an L-shaped plate 3010. ; The left part of the upper surface of the chassis 1 and the right part of the upper surface are each connected with a support beam 301 by bolts; a bracket 302 is welded to the top of the two support beams 301; the middle part of the two support beams 301 is fixedly connected to the expansion unit; the left bracket A driving member 303 is installed on the left side of the upper surface of 302; two brackets 302 are connected to the expansion unit on opposite sides; the upper parts of the two brackets 302 are connected to the glue removal unit; the upper parts of the two brackets 302 are rotationally connected to a first transmission rod 304; the driving part 303 output shaft The right end is fixedly connected to the first transmission rod 304; a first bevel gear 305 is fixedly connected to the left and right parts of the outer surface of the first transmission rod 304; and a second transmission rod 306 is rotatably connected to the middle part of the two brackets 302. ; Each of the two second transmission rods 306 is fixed with a second bevel gear 307 on the upper outer surface; the two second bevel gears 307 are each meshed with a first bevel gear 305; the lower parts of the outer surfaces of the two second transmission rods 306 are each fixed. A turntable 308 is welded; a ring frame 309 is connected to the lower surface of the two turntables 308; an L-shaped plate 3010 is welded to the opposite sides of the two ring-shaped frames 309; the lower parts of the two L-shaped plates 3010 are connected to the expansion unit.
扩张单元包括有第一横板401、第二弹性件402、第三滑杆403、横杆404、半圆形限位台405、楔形台406、清理件407、第二横板408、第三连杆409、竖板4010、单向限位块4011、推板4012、第一U形架4013和承载槽板4014;两个支架302相向侧各焊接有一个第一横板401;两个第一横板401中部各固接有一个第二弹性件402;两个第二弹性件402下部各固接有一个第三滑杆403;第三滑杆403中部贯穿有横杆404;第三滑杆403下部焊接有清理件407;两个支撑梁301中部各焊接有一个第二横板408;两个L形板3010下部各焊接有一个第三连杆409;两个第三连杆409各与一个第二横板408滑动连接;两个第三连杆409相向侧各焊接有一个半圆形限位台405;第三滑杆403在半圆形限位台405上的第一一字滑槽405a内滑动;左方的半圆形限位台405和右方的半圆形限位台405上表面各焊接有两个楔形台406;两个半圆形限位台405相背侧与除胶单元连接;左方的两个楔形台406和右方的两个楔形台406各与一个横杆404传动连接;两个第三连杆409下表面各螺栓连接有一个竖板4010;两个竖板4010下部各螺栓连接有一个单向限位块4011;两个竖板4010下部各铰接有一个推板4012,并且推板4012位于单向限位块4011的下方;两个第一连杆105相背侧各焊接有一个第一U形架4013;两个第一U形架4013上部各焊接有一个用于对导电铜线定位的承载槽板4014。The expansion unit includes a first horizontal plate 401, a second elastic member 402, a third sliding rod 403, a horizontal rod 404, a semicircular limiting platform 405, a wedge-shaped platform 406, a cleaning member 407, a second horizontal plate 408, a third The connecting rod 409, the vertical plate 4010, the one-way limiting block 4011, the push plate 4012, the first U-shaped frame 4013 and the load-bearing groove plate 4014; a first horizontal plate 401 is welded to the opposite sides of the two brackets 302; two first horizontal plates 401 are welded to each other. A second elastic member 402 is each fixed in the middle of a horizontal plate 401; a third slide rod 403 is fixed in the lower part of the two second elastic members 402; a cross bar 404 runs through the middle of the third slide rod 403; A cleaning piece 407 is welded to the lower part of the rod 403; a second horizontal plate 408 is welded to the middle of the two support beams 301; a third connecting rod 409 is welded to the lower part of the two L-shaped plates 3010; and the two third connecting rods 409 are each welded to the lower part of the rod 403. It is slidingly connected to a second horizontal plate 408; a semicircular limiting platform 405 is welded on each of the opposite sides of the two third connecting rods 409; the first straight line of the third sliding rod 403 on the semicircular limiting platform 405 Sliding in the chute 405a; two wedge-shaped platforms 406 are welded on the upper surfaces of the left semicircular limiting platform 405 and the right semicircular limiting platform 405; the two semicircular limiting platforms 405 are on opposite sides. Connected to the glue removal unit; the two wedge-shaped platforms 406 on the left and the two wedge-shaped platforms 406 on the right are each connected to a horizontal bar 404; the lower surfaces of the two third connecting rods 409 are each bolted to a vertical plate 4010; A one-way limit block 4011 is bolted to the lower part of each of the two vertical plates 4010; a push plate 4012 is hinged to the lower part of each of the two vertical plates 4010, and the push plate 4012 is located below the one-way limit block 4011; two first A first U-shaped frame 4013 is welded to each back side of the connecting rod 105; a bearing slot plate 4014 for positioning conductive copper wires is welded to the upper part of the two first U-shaped frames 4013.
清理件407下部为V字型,便于清理件407将楔形条509和连接条5010上的胶料刮除。The lower part of the cleaning part 407 is V-shaped, which facilitates the cleaning part 407 to scrape off the glue on the wedge-shaped strip 509 and the connecting strip 5010.
单向限位块4011设置为一边翘起的结构,用于对推板4012的单向转动限位。The one-way limiting block 4011 is configured as a structure with one side tilted, and is used to limit the one-way rotation of the push plate 4012.
除胶单元包括有第二U形架501、第三U形架502、第三弹性件503、安装块504、第四滑杆505、滚轮506、第二电动执行器507、衔接板508、楔形条509和连接条5010;两个支架302上部各焊接有一个第二U形架501;两个第二U形架501下表面各焊接有一个第三U形架502;两个第三U形架502前部和后部各固接有一个第三弹性件503;左方的两个第三弹性件503相向侧和右方的两个第三弹性件503相向侧各固接有一个安装块504;四个安装块504各贯穿有一个第四滑杆505;四个第四滑杆505上部各固接有一个滚轮506;左方的两个滚轮506之间和右方的两个滚轮506之间各与一个半圆形限位台405传动连接;四个第四滑杆505下部各固接有一个楔形条509;左方的两个第四滑杆505和右方的两个第四滑杆505分别在第二U形架501的第二一字滑槽501a内滑动;左方的两个第四滑杆505和右方的两个第四滑杆505分别在第三U形架502的第三一字滑槽502a内滑动;四个安装块504下表面各安装有一个第二电动执行器507;四个第二电动执行器507伸缩部下端各固接有一个衔接板508;左方的两个衔接板508相背侧各与一个第四滑杆505固接;右方的两个衔接板508相背侧各与一个第四滑杆505固接;左方的两个楔形条509之间和右方的两个楔形条509之间各固接有一个连接条5010。The glue removal unit includes a second U-shaped frame 501, a third U-shaped frame 502, a third elastic member 503, a mounting block 504, a fourth slide bar 505, a roller 506, a second electric actuator 507, a connecting plate 508, and a wedge. Bar 509 and connecting bar 5010; a second U-shaped frame 501 is welded to the upper part of the two brackets 302; a third U-shaped frame 502 is welded to the lower surface of the two second U-shaped frames 501; two third U-shaped frames are welded to each other. The front and rear parts of the frame 502 are each fixed with a third elastic member 503; the two third elastic members 503 on the left and the two third elastic members 503 on the right are each fixed with a mounting block. 504; Each of the four mounting blocks 504 has a fourth slide rod 505 passing through it; a roller 506 is fixed on the top of each of the four fourth slide rods 505; between the two rollers 506 on the left and the two rollers 506 on the right Each of them is connected with a semicircular limiting platform 405; a wedge-shaped bar 509 is fixed at the bottom of each of the four fourth slide bars 505; the two fourth slide bars 505 on the left and the two fourth slide bars 505 on the right The sliding rods 505 slide in the second straight chute 501a of the second U-shaped frame 501 respectively; the two fourth sliding rods 505 on the left and the two fourth sliding rods 505 on the right slide in the third U-shaped frame respectively. 502 slides in the third straight chute 502a; a second electric actuator 507 is each installed on the lower surface of the four mounting blocks 504; a connecting plate 508 is fixedly connected to the lower end of the telescopic part of the four second electric actuators 507; The two connecting plates 508 on the left are each fixedly connected with a fourth sliding rod 505 on the back side; the two connecting plates 508 on the right are each fixedly connected with a fourth sliding rod 505 on the back side; the two wedge-shaped ones on the left There is a connecting bar 5010 fixed between the bars 509 and between the two wedge-shaped bars 509 on the right.
连接条5010具有弹性,可发生单向弯曲实现对电加热发热片向上撑开弧形。The connecting strip 5010 is elastic and can bend in one direction to expand the arc shape of the electric heating plate upward.
撑开阶段:当电加热发热片已经被固定于载物板201上,而后通过启动两个第一电动执行器104,两个第一电动执行器104伸长,同步带动电加热发热片往两边摊平,当电加热发热片两侧边缘接触到楔形条509时,可通过第二电动执行器507控制楔形条509与电加热发热板接触的位置,随着电加热发热板的继续摊平,楔形条509插入到电加热发热片的胶黏剂层,而后待电加热发热板完全摊平之后,关闭第一电动执行器104,接着启动驱动件303,驱动件303带动第一传动杆304传动两个第一锥齿轮305转动,第一锥齿轮305带动第二锥齿轮307传动第二传动杆306转动,第二传动杆306带动转盘308传动环形架309运动,环形架309带动L形板3010传动第三连杆409运动,第三连杆409带动半圆形限位台405往相互靠近的方向运动,半圆形限位台405带动两个楔形台406传动横杆404往上运动,第二弹性件402被压缩,此时,随着半圆形限位台405往相互靠近的方向运动,同侧的两个滚轮506在两个第三弹性件503的作用下往相互靠近的方向运动,此时,第三弹性件503初始状态为被压缩状,第三弹性件503开始伸长,同步带动第四滑杆505在第二U形架501上的第二一字滑槽501a内滑动,两个第四滑杆505带动两个楔形条509往相互靠近的方向运动,同步带动连接条5010发生弯曲,连接条5010将电加热发热片的胶黏层两侧的材料撑开部分,用于提供导线铜线的接入,避免导电铜线直接插入,胶料会在导电铜线的末端聚集。Expansion stage: when the electric heating plate has been fixed on the load plate 201, and then by starting the two first electric actuators 104, the two first electric actuators 104 extend, synchronously driving the electric heating plate to both sides. When flattening, when the edges on both sides of the electric heating plate contact the wedge bar 509, the second electric actuator 507 can be used to control the position of the wedge bar 509 in contact with the electric heating plate. As the electric heating plate continues to be flattened, The wedge-shaped strip 509 is inserted into the adhesive layer of the electric heating plate, and then after the electric heating plate is completely flattened, the first electric actuator 104 is turned off, and then the driving part 303 is started, and the driving part 303 drives the first transmission rod 304 for transmission. The two first bevel gears 305 rotate. The first bevel gear 305 drives the second bevel gear 307 to drive the second transmission rod 306 to rotate. The second transmission rod 306 drives the turntable 308 to drive the annular frame 309 to move. The annular frame 309 drives the L-shaped plate 3010. The third connecting rod 409 is driven to move. The third connecting rod 409 drives the semicircular limiting platform 405 to move toward each other. The semicircular limiting platform 405 drives the two wedge-shaped platforms 406 to drive the horizontal bar 404 to move upward. The two elastic members 402 are compressed. At this time, as the semicircular limiting platform 405 moves toward each other, the two rollers 506 on the same side move toward each other under the action of the two third elastic members 503. , at this time, the initial state of the third elastic member 503 is compressed, and the third elastic member 503 begins to extend, synchronously driving the fourth sliding rod 505 to slide in the second straight chute 501a on the second U-shaped frame 501 , the two fourth slide bars 505 drive the two wedge-shaped bars 509 to move toward each other, and simultaneously drive the connecting bar 5010 to bend. The connecting bar 5010 spreads the material on both sides of the adhesive layer of the electric heating plate, and uses To provide access to copper wires and avoid direct insertion of conductive copper wires, as the glue will accumulate at the ends of the conductive copper wires.
接入导电铜线阶段:待电加热发热片两端被撬开部分,操作人员将两个导电铜线推入承载槽板4014上,而后启动驱动件303,同步带动两个L形板3010往相互靠近的方向运动,此时,L形板3010带动第三连杆409传动竖板4010移动,竖板4010带动单向限位块4011和推板4012移动,推板4012在单向限位块4011的配合下,将导电铜线推向电加热发热片的被撬开的部分,而后驱动件303反转,同步带动两个L形板3010往相互远离的方向运动,并使得横杆404在楔形台406的限位往下移动,第二弹性件402开始伸长,横杆404带动第三滑杆403传动清理件407往下运动,同时,两个半圆形限位台405往相反方向运动,可实现将同侧的两个滚轮506往相互远离的方向推开,同步带动同侧的两个楔形条509往相互远离的方向运动,最后连接条5010被同侧的两个楔形条509拉平,并将导电铜线夹在电加热发热片的之间,关闭驱动件303。Connecting the conductive copper wires: After the two ends of the electric heating plate are pried open, the operator pushes the two conductive copper wires into the bearing slot plate 4014, and then starts the driving part 303 to synchronously drive the two L-shaped plates 3010 towards At this time, the L-shaped plate 3010 drives the third link 409 to drive the vertical plate 4010 to move. The vertical plate 4010 drives the one-way limit block 4011 and the push plate 4012 to move. The push plate 4012 moves in the one-way limit block. With the cooperation of 4011, the conductive copper wire is pushed to the pried-off part of the electric heating plate, and then the driving member 303 is reversed, synchronously driving the two L-shaped plates 3010 to move away from each other, and making the cross bar 404 move in The limit of the wedge-shaped platform 406 moves downward, the second elastic member 402 begins to extend, the cross bar 404 drives the third slide rod 403 to drive the cleaning member 407 to move downward, and at the same time, the two semicircular limit platforms 405 move in the opposite direction. Movement can push the two rollers 506 on the same side away from each other, and synchronously drive the two wedge-shaped bars 509 on the same side to move away from each other. Finally, the connecting bar 5010 is moved by the two wedge-shaped bars 509 on the same side. Straighten it, sandwich the conductive copper wire between the electric heating pieces, and close the driving part 303.
残胶去除阶段:当导线铜线已经填入电加热发热片之间,此时随着两个半圆形限位台405往相互远离的方向运动,可同步带动清理件407往下运动,当清理件407贴在楔形条509的斜面上时,此时启动两个第一电动执行器104,两个第一电动执行器104收缩,同步带动载物板201发生弯曲,并使得电加热发热片发生弯曲,同时,电加热发热片开始从楔形条509内抽出,清理件407将楔形条509上残留的胶料进行刮除,待楔形条509从电加热发热片内完全抽出,清理件407将从楔形条509上残留的胶料通过楔形台406上斜面最后的高度差,将胶料刮在电加热发热片上。Residual glue removal stage: When the copper wires have been filled between the electric heating plates, as the two semicircular limiters 405 move away from each other, the cleaning part 407 can be driven downward simultaneously. When the cleaning piece 407 is attached to the inclined surface of the wedge-shaped bar 509, the two first electric actuators 104 are started. The two first electric actuators 104 shrink, synchronously driving the loading plate 201 to bend, and causing the electric heating plate to bend. Bending occurs, and at the same time, the electric heating heating piece begins to be pulled out from the wedge-shaped strip 509, and the cleaning part 407 scrapes off the remaining glue on the wedge-shaped strip 509. When the wedge-shaped strip 509 is completely pulled out from the electric heating heating piece, the cleaning piece 407 will The glue remaining on the wedge-shaped strip 509 passes through the final height difference of the slope on the wedge-shaped table 406, and is scraped onto the electric heating plate.
应当理解,以上的描述仅仅用于示例性目的,并不意味着限制本发明。本领域的技术人员将会理解,本发明的变型形式将包含在本文的权利要求的范围内。It should be understood that the above description is for illustrative purposes only and is not meant to limit the invention. Those skilled in the art will appreciate that variations of the invention are intended to be included within the scope of the claims herein.
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CN102087486A (en) * | 2005-04-19 | 2011-06-08 | 东京毅力科创株式会社 | Heating apparatus, coating, developing device and heating method |
CN207491233U (en) * | 2017-11-29 | 2018-06-12 | 浙江安环安全科技有限公司 | A kind of electric hot plate |
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CN102087486A (en) * | 2005-04-19 | 2011-06-08 | 东京毅力科创株式会社 | Heating apparatus, coating, developing device and heating method |
CN207491233U (en) * | 2017-11-29 | 2018-06-12 | 浙江安环安全科技有限公司 | A kind of electric hot plate |
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