CN114136257B - Oilfield workover integrated catwalk internal pipe rod online length measurement and positioning device and its application method - Google Patents
Oilfield workover integrated catwalk internal pipe rod online length measurement and positioning device and its application method Download PDFInfo
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- CN114136257B CN114136257B CN202111489832.0A CN202111489832A CN114136257B CN 114136257 B CN114136257 B CN 114136257B CN 202111489832 A CN202111489832 A CN 202111489832A CN 114136257 B CN114136257 B CN 114136257B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/14—Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/14—Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
- E21B19/15—Racking of rods in horizontal position; Handling between horizontal and vertical position
- E21B19/155—Handling between horizontal and vertical position
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B50/00—Energy efficient technologies in elevators, escalators and moving walkways, e.g. energy saving or recuperation technologies
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Abstract
本发明涉及石油修井辅助设备技术领域,特别涉及一种油田修井集成猫道内管杆在线测长定位装置及使用方法。其技术方案是:底架固定到猫道底座上,定位轴部安装到底架上,定位轴部上安装有可绕定位轴部转动的转动架,转动架上安装有响应板,响应板可绕转动架上的第一转轴转动;定位轴部与第一连杆铰接,第一连杆与第二连杆铰接连接,第二连杆安装到转动轴上,第二连杆可绕转动轴转动;第二连杆与油缸连接,油缸与油缸安装架连接,油缸安装架安装到猫道上。有益效果是:本发明的结构紧凑,定位准确,避让空间大,不影响猫道作业,另外,本发明与猫道的起下管杆作业装置集成在一起,省去管杆的多次搬运环节,提高了作业效率,减轻了劳动强度。
The invention relates to the technical field of petroleum workover auxiliary equipment, in particular to an on-line length measurement and positioning device for pipe rods in an integrated catwalk in an oil field workover and a use method thereof. The technical solution is: the bottom frame is fixed on the base of the catwalk, the positioning shaft is installed on the bottom frame, a turret that can rotate around the positioning shaft is installed on the positioning shaft, a response plate is installed on the turret, and the response plate can rotate around the positioning shaft. The first rotating shaft on the turret rotates; the positioning shaft is hinged to the first connecting rod, the first connecting rod is hinged to the second connecting rod, the second connecting rod is mounted on the rotating shaft, and the second connecting rod can rotate around the rotating shaft ; The second connecting rod is connected with the oil cylinder, the oil cylinder is connected with the oil cylinder installation frame, and the oil cylinder installation frame is installed on the catwalk. The beneficial effects are: the present invention has compact structure, accurate positioning, large avoidance space, and does not affect the catwalk operation. In addition, the present invention is integrated with the catwalk lifting and lowering pipe rod operation device, eliminating the need for multiple handling links of pipe rods , Improve work efficiency and reduce labor intensity.
Description
技术领域technical field
本发明涉及石油修井辅助设备技术领域,特别涉及一种油田修井集成猫道内管杆在线测长定位装置及使用方法。The invention relates to the technical field of petroleum workover auxiliary equipment, in particular to an on-line length measurement and positioning device for pipe rods in an integrated catwalk in an oil field workover and a use method thereof.
背景技术Background technique
在石油工业中,经常会需要进行修井作业,石油修井作业,是将油管、抽油杆起出后,经维护或更换,再次将油管、抽油杆下至油井内。下入的油管、抽油杆需达至井内某一准确位置以进行采油作业,因此,这就需要将油管、抽油杆的长度在下井之前进行明确测量。同时,由于每一根油管、抽油杆的长度不一,须对每根油管、抽油杆进行测量。现有测量方法大多为人工测量,两名测量人员使用米尺或卷尺测量并记录,有时候几千米深的油井需要几百根油管,抽油杆,测量这么多数量的油管和抽油杆,耗时耗力,且极易出现量错现象。为解决该问题,出现了自动测量装置。该装置有运动单元、信息处理单元等,实现了准确测量。但该装置是独立装置,脱离于移动油管、抽油杆的猫道,在使用过程中,需要先将油管、抽油杆从摆放区搬运至测量装置上进行测量,再从测量装置上搬运至猫道上,搬运次数增加,油管的重量都非常大,其实际工作量不降反升。In the petroleum industry, it is often necessary to carry out workover operations. Oil workover operations are to take out the oil pipes and sucker rods, and then lower the oil pipes and sucker rods into the oil well again after maintenance or replacement. The lowered tubing and sucker rod need to reach an accurate position in the well for oil recovery operations. Therefore, it is necessary to clearly measure the length of the tubing and sucker rod before going into the well. At the same time, since the length of each oil pipe and sucker rod is different, each oil pipe and sucker rod must be measured. Most of the existing measurement methods are manual measurement. Two surveyors use a meter ruler or a tape measure to measure and record. Sometimes an oil well with a depth of several kilometers needs hundreds of oil pipes and sucker rods. Measure such a large number of oil pipes and sucker rods , time-consuming and labor-intensive, and prone to measurement errors. In order to solve this problem, an automatic measuring device has appeared. The device has a motion unit, an information processing unit, etc., and realizes accurate measurement. However, this device is an independent device, which is separated from the catwalk for moving the oil pipe and sucker rod. During use, the oil pipe and sucker rod need to be transported from the storage area to the measuring device for measurement, and then transported from the measuring device On the catwalk, the number of times of transportation increases, and the weight of the tubing is very heavy, and the actual workload does not decrease but increases.
本发明团队授权的专利(202011048977.2)提出了猫道测量管杆长度方法:拨管机构将抽油杆翻转至猫道卡爪内,抽油杆测长液压缸推动抽油杆贴紧起始位置定位块,根据起始尺寸减去位移传感器移动距离,得出抽油杆实际长度尺寸。但未提及起始位置定位块如何配合猫道动作实现测长。The patent (202011048977.2) authorized by the invention team proposes a method of measuring the length of the pipe rod in the catwalk: the pipe pulling mechanism turns the sucker rod into the claw of the catwalk, and the hydraulic cylinder for measuring the length of the sucker rod pushes the sucker rod close to the starting position The positioning block is based on the initial size minus the moving distance of the displacement sensor to obtain the actual length of the sucker rod. But there is no mention of how the starting position positioning block cooperates with the catwalk action to achieve length measurement.
本发明团队授权的专利(202010998186.X)提出了测量定位装置,通过油缸直接驱动定位板进行移动,实现对管杆的定位以及避让留出作业空间两种功能;但其定位位置单一固定,不能满足抽油杆、油管对不同定位位置的需求。The patent (202010998186.X) authorized by the invention team proposes a measurement and positioning device, which directly drives the positioning plate to move through the oil cylinder, so as to realize the two functions of positioning the pipe rod and avoiding the work space; but its positioning position is single and fixed, and cannot Meet the needs of different positioning positions for sucker rods and oil pipes.
本发明依托上述专利,并在此基础上进行改进和完善,提出了油田修井作业集成猫道内部的管杆在线测长定位装置。The present invention relies on the above-mentioned patents, improves and perfects them on the basis, and proposes an on-line length measurement and positioning device for pipes and rods inside the integrated catwalk for oil field workover operations.
发明内容Contents of the invention
本发明的目的就是针对现有技术存在的上述缺陷,提供一种油田修井集成猫道内管杆在线测长定位装置及使用方法,其结构紧凑、定位准确,能够调整不同的定位位置满足一次修井作业对油管、抽油杆的测长需求,不影响猫道作业;另外,本发明将管杆长度测量装置与猫道的起下管杆作业装置集成在一起,省去管杆的多次搬运环节,提高了作业效率,减轻了劳动强度。The object of the present invention is to aim at the above-mentioned defects existing in the prior art, to provide an oil field workover integrated catwalk internal pipe rod online length measurement and positioning device and its use method, which has a compact structure, accurate positioning, and can adjust different positioning positions to meet the requirements of one repair. The demand for length measurement of oil pipes and sucker rods in well operations does not affect catwalk operations; in addition, the present invention integrates the pipe rod length measuring device with the pipe rod operation device for lifting and lowering the catwalk, eliminating the need for multiple The handling link improves the working efficiency and reduces the labor intensity.
本发明提到的一种油田修井集成猫道内管杆在线测长定位装置,其技术方案是:包括油缸安装架、油缸和猫道,油缸与油缸安装架连接,油缸安装架安装到猫道上;还包括转动架、响应板、底架、定位轴部、第一连杆、第二连杆和转动轴,底架固定到猫道底座上,定位轴部安装到底架上,定位轴部上安装有可绕定位轴部转动的转动架,转动架上安装有响应板,响应板可绕转动架上的第一转轴作一定角度的转动;定位轴部与第一连杆铰接,第一连杆与第二连杆铰接连接,第二连杆安装到转动轴上,第二连杆可绕转动轴转动;第二连杆与油缸连接;油缸驱动第二连杆绕转动轴转动,经第一连杆传递,带动转动架绕定位轴部转动,从而带动响应板转动,实现定位状态和避让状态间的状态切换,便于进行管杆长度的测量以及猫道作业工艺的正常进行;The invention mentions an oil field workover integrated catwalk internal pipe rod online length measurement and positioning device, its technical solution is: including the oil cylinder mounting frame, the oil cylinder and the catwalk, the oil cylinder is connected with the oil cylinder mounting frame, and the oil cylinder mounting frame is installed on the catwalk ; Also includes a turret, a response plate, a bottom frame, a positioning shaft, a first connecting rod, a second connecting rod and a rotating shaft, the bottom frame is fixed on the base of the catwalk, the positioning shaft is installed on the bottom frame, and the positioning shaft A turret that can rotate around the positioning shaft is installed, and a response plate is installed on the turret, and the response plate can rotate at a certain angle around the first rotating shaft on the turret; the positioning shaft is hinged with the first connecting rod, and the first connecting rod The rod is hingedly connected with the second connecting rod, the second connecting rod is installed on the rotating shaft, and the second connecting rod can rotate around the rotating shaft; the second connecting rod is connected with the oil cylinder; the oil cylinder drives the second connecting rod to rotate around the rotating shaft, A connecting rod is transmitted to drive the turret to rotate around the positioning shaft, thereby driving the response plate to rotate to realize the state switching between the positioning state and the avoidance state, which is convenient for the measurement of the length of the pipe rod and the normal operation process of the catwalk;
所述底架包括第一底架和第二底架,第一底架上开设有第一滑槽,第二底架上开设有第二滑槽;定位轴部安装到第一底架上,并安装在第一底架上的第一滑槽内,转动轴安装在第二底架上,并安装在第二底架上的第二滑槽内。The underframe includes a first underframe and a second underframe, the first underframe is provided with a first chute, and the second underframe is provided with a second chute; the positioning shaft is mounted on the first underframe, And be installed in the first chute on the first underframe, the rotating shaft is installed on the second underframe, and is installed in the second chute on the second underframe.
优选的,上述的响应板安装在转动架上,转动架上同时设置有第一转轴、限位块、弹性元件、响应开关安装板,响应行程开关安装到响应开关安装板上,响应板可绕第一转轴转动,因受弹性元件的作用,响应板转动,直到受限位块限位;当油管或抽油杆在猫道内被驱动向左移动,并触碰到响应板后,响应板转动,当响应板转动至定位位置时,触发响应行程开关,响应行程开关将触发信号传递至猫道控制中心,并控制油管或抽油杆不再移动,以进行油管或抽油杆的长度测量。Preferably, the above-mentioned response plate is installed on the turret, and the turret is also provided with a first rotating shaft, a limit block, an elastic element, and a response switch mounting plate. The response travel switch is mounted on the response switch mounting plate, and the response plate can be wound When the first rotating shaft rotates, the response plate rotates due to the action of the elastic element until it is limited by the limit block; when the oil pipe or sucker rod is driven to move left in the catwalk and touches the response plate, the response plate rotates , when the response plate rotates to the positioning position, the response limit switch is triggered, and the response limit switch transmits the trigger signal to the catwalk control center, and controls the oil pipe or sucker rod to stop moving, so as to measure the length of the oil pipe or sucker rod.
优选的,上述的转动架安装到定位轴部上,并可绕定位轴部转动,定位轴部安装到第一底架上,并可安装在开设在第一底架上的第一滑槽内的任意位置上。Preferably, the above-mentioned turret is mounted on the positioning shaft and can rotate around the positioning shaft, and the positioning shaft is mounted on the first chassis and can be installed in the first chute opened on the first chassis at any position.
优选的,上述的定位轴部包括拧紧螺母、定位部、第一安装架、定位开关安装板、定位行程开关、第二转轴、避让行程开关、第二安装架,通过拧紧螺母使定位部固定到底架上,定位部上设置有锁紧圆柱面,便于拧紧螺母拧紧;所述定位部上设置有定位平面,与锁紧圆柱面配合,使定位部在底架上的第一滑槽内滑动时始终保证定位面与第一避让面彼此处于某一固定角度,保证整个装置的定位状态、避让状态能够被准确控制;Preferably, the above-mentioned positioning shaft part includes a tightening nut, a positioning part, a first mounting frame, a positioning switch mounting plate, a positioning travel switch, a second rotating shaft, an avoidance travel switch, and a second mounting frame, and the positioning part is fixed to the bottom by tightening the nut On the frame, the positioning part is provided with a locking cylindrical surface, which is convenient for tightening the nut; the positioning part is provided with a positioning plane, which cooperates with the locking cylindrical surface, so that when the positioning part slides in the first chute on the bottom frame Always ensure that the positioning surface and the first avoidance surface are at a fixed angle to each other, ensuring that the positioning state and avoidance state of the entire device can be accurately controlled;
第一安装架安装到定位轴上,并可绕定位轴转动,第一安装架、第二安装架均与转动架连接,且设置在转动架的两侧;在与第一安装架同侧面的转动架上,安装有定位开关安装板,定位开关安装板安装有定位行程开关;转动架转动带动定位行程开关转动,当定位行程开关触碰到定位面时,触发信号,转动架不再转动,到达定位状态;避让行程开关安装到第二安装架上,转动架转动带动避让行程开关转动,当避让行程开关触碰到第二避让面时,触发信号,转动架不再转动,到达避让状态。The first mounting frame is installed on the positioning shaft and can rotate around the positioning shaft. The first mounting frame and the second mounting frame are connected with the rotating frame and arranged on both sides of the rotating frame; on the same side as the first mounting frame The positioning switch mounting plate is installed on the turret, and the positioning travel switch is installed on the positioning switch mounting plate; the rotation of the turret drives the positioning travel switch to rotate, when the positioning travel switch touches the positioning surface, a signal is triggered, and the turret no longer rotates. Reach the positioning state; the avoidance travel switch is installed on the second mounting frame, the rotation of the turret drives the avoidance travel switch to rotate, when the avoidance travel switch touches the second avoidance surface, a signal is triggered, the turret no longer rotates, and the avoidance state is reached.
优选的,上述的第二转轴安装到第二安装架上,并与第一连杆铰接,第一连杆与第二连杆铰接,第二连杆安装到转动轴上,第二连杆可绕转动轴转动;转动轴通过拧紧螺母固定到第二安装架上,第二连杆与活塞杆接箍铰接,第二连杆与第一连杆、转动轴、活塞杆接箍的三个铰接点为不同位置的铰接点。Preferably, the above-mentioned second rotating shaft is installed on the second mounting bracket, and is hinged with the first connecting rod, the first connecting rod is hinged with the second connecting rod, the second connecting rod is installed on the rotating shaft, and the second connecting rod can Rotate around the rotating shaft; the rotating shaft is fixed to the second mounting frame by tightening the nut, the second connecting rod is hinged with the piston rod collar, and the second connecting rod is hinged with the first connecting rod, the rotating shaft and the piston rod collar Points are hinge points at different positions.
优选的,上述的油缸包括活塞杆、活塞杆接箍、油缸缸体,活塞杆接箍与活塞杆连接,活塞杆与油缸缸体连接,油缸缸体驱动活塞杆运动,进而带动活塞杆接箍运动,油缸缸体与油缸安装架连接,油缸安装架连接到猫道底座上。Preferably, the above-mentioned oil cylinder includes a piston rod, a piston rod collar, and an oil cylinder body, the piston rod collar is connected to the piston rod, the piston rod is connected to the oil cylinder body, and the oil cylinder body drives the piston rod to move, thereby driving the piston rod collar Movement, the oil cylinder block is connected with the oil cylinder mounting frame, and the oil cylinder mounting frame is connected to the catwalk base.
优选的,上述的猫道包括机械手、猫道底座、翻转臂、抽油杆支架,翻转臂铰接于猫道底座上,机械手、抽油杆支架均安装于翻转臂上;所述机械手数量为2个,置于两端,抽油杆支架置于两个机械手中间,抽油杆支架、机械手同时支撑抽油杆,防止抽油杆因自身重力发生弯曲,初始位置,翻转臂处于水平状态,油管或抽油杆处于水平状态。Preferably, the above-mentioned catwalk includes a manipulator, a catwalk base, a turning arm, and a sucker rod bracket, the turning arm is hinged on the catwalk base, and the manipulator and the sucker rod bracket are all installed on the turning arm; the number of said manipulators is 2 One, placed at both ends, the sucker rod bracket is placed between the two manipulators, the sucker rod bracket and the manipulator support the sucker rod at the same time to prevent the sucker rod from bending due to its own gravity. Or the sucker rod is in a horizontal state.
本发明提到的油田修井集成猫道内管杆在线测长定位装置的使用方法,包括以下过程:The method for using the on-line length measurement and positioning device for pipes and rods in the oilfield workover integrated catwalk mentioned in the present invention includes the following process:
管杆经上下料装置置于猫道上的翻转臂上,由机械手、抽油杆支架支撑,此时,管杆距离响应板有一定距离;接着,猫道驱动管杆朝向响应板移动,当接触到响应板并触发响应行程开关,响应行程开关信号通过信息传递并控制猫道不再驱动管杆运动,此时管杆测长动作完成;接着,油缸驱动转动架转动,由定位状态转动至避让状态,管杆在线测长定位装置完全避让开作业空间,翻转臂翻转进行下一步作业工艺;上述油缸的驱动与翻转臂的翻转可同时进行;当翻转臂翻转下降至接近水平时,油缸反向驱动转动架转动,由避让状态转动至定位状态,进行下一根管杆长度测量;The pipe rod is placed on the flip arm on the catwalk through the loading and unloading device, and is supported by the manipulator and the sucker rod bracket. At this time, the pipe rod has a certain distance from the response plate; then, the catwalk drives the pipe rod to move towards the response plate. To the response board and trigger the response limit switch, the response limit switch signal is transmitted through the information and controls the catwalk to no longer drive the pipe rod movement. At this time, the pipe rod length measurement action is completed; then, the oil cylinder drives the turret to rotate, from the positioning state to the avoidance state state, the online length measurement and positioning device of the pipe rod completely avoids the working space, and the turning arm is turned over to carry out the next step of the operation process; the driving of the above-mentioned oil cylinder and the turning of the turning arm can be carried out at the same time; when the turning arm turns down to nearly horizontal, the oil cylinder reverses Drive the turret to rotate, rotate from the avoidance state to the positioning state, and measure the length of the next pipe rod;
进一步的,本发明提到的油田修井集成猫道内管杆在线测长定位装置的使用方法,还包括以下具体过程:Further, the method of using the on-line length measurement and positioning device for pipes and rods in the oil field workover integrated catwalk mentioned in the present invention also includes the following specific processes:
所述油缸的油缸缸体驱动活塞杆向左侧方向移动,带动活塞杆接箍移动,推动第二连杆绕转动轴转动,进而带动第一连杆转动,第一连杆转动带动第一安装架、转动架、第二安装架绕定位部转动,安装在转动架上的定位行程开关也跟随转动,至接触到定位面,触发定位行程开关产生控制信号,控制信号反馈至油缸缸体,不再驱动活塞杆移动,此时处于定位状态;The cylinder body of the oil cylinder drives the piston rod to move to the left, drives the piston rod coupling to move, pushes the second connecting rod to rotate around the rotation axis, and then drives the first connecting rod to rotate, and the rotation of the first connecting rod drives the first installation The frame, the turret, and the second mounting frame rotate around the positioning part, and the positioning travel switch installed on the turret also rotates accordingly, until it touches the positioning surface, the positioning travel switch is triggered to generate a control signal, and the control signal is fed back to the oil cylinder body. Then drive the piston rod to move, and it is in the positioning state at this time;
管杆向左侧方向移动,并推动响应板克服弹性元件的阻力,使响应板绕第一转轴转动,至响应板接触到响应行程开关,触发产生控制信号,控制信号反馈至管杆不再移动,至此,完成了管杆长度测量;接着,油缸缸体反向驱动活塞杆向右侧方向移动,并经活塞杆接箍、第二连杆、第一连杆传动带动第二安装架绕定位部转动,安装在第二安装架上的避让行程开关也跟随转动,至接触到第一避让面,触发避让行程开关产生控制信号,控制信号反馈至油缸缸体,不再驱动活塞杆移动,此时处于避让状;接着,翻转臂翻转起升进行作业;当翻转臂翻转下降至接近水平时,重复上述动作,实现对每根管杆的长度测量。The pipe rod moves to the left, and pushes the response plate to overcome the resistance of the elastic element, so that the response plate rotates around the first rotation axis, until the response plate touches the response travel switch, triggers and generates a control signal, and the control signal is fed back to the pipe rod to stop moving , so far, the pipe rod length measurement is completed; then, the cylinder block reversely drives the piston rod to move to the right direction, and drives the second mounting frame around the positioning through the piston rod coupling, the second connecting rod, and the first connecting rod. part of the rotation, the avoidance travel switch installed on the second mounting bracket also rotates accordingly, until it touches the first avoidance surface, triggers the avoidance travel switch to generate a control signal, the control signal is fed back to the cylinder block, and the piston rod is no longer driven to move. Then, the turning arm is flipped and lifted to carry out the operation; when the turning arm is flipped down to close to the level, the above-mentioned action is repeated to realize the measurement of the length of each pipe rod.
与现有技术相比,本发明的有益效果具体如下:Compared with the prior art, the beneficial effects of the present invention are specifically as follows:
(1)本发明同时适用于多种规格的油管和抽油杆,针对油管、抽油杆的定位位置不同可调整到不同的定位位置,不需要更换任何零部件即可完成对修井作业所需的所有油管、抽油杆进行测量,适用性广;(1) The present invention is applicable to oil pipes and sucker rods of various specifications at the same time. It can be adjusted to different positioning positions according to the different positioning positions of oil pipes and sucker rods. It can complete the workover operation without replacing any parts. All the required oil pipes and sucker rods are measured, with wide applicability;
(2)本发明集成于猫道内部,在下管杆之前,进行在线测量,不需管杆位置的中间转换,精简了测量工艺,减轻了劳动强度;(2) The present invention is integrated inside the catwalk, and online measurement is performed before the pipe rod is lowered, without intermediate conversion of the pipe rod position, which simplifies the measurement process and reduces labor intensity;
(3)本发明通过油缸的简单驱动,实现定位部分的位置转换,有效地避让出作业空间,不影响猫道的作业;(3) The invention realizes the position conversion of the positioning part through the simple drive of the oil cylinder, effectively avoids the work space, and does not affect the operation of the catwalk;
(4)本发明使用多个行程开关,实现对管杆位置的精确定位,保证了测量精度;(4) The present invention uses a plurality of travel switches to realize the precise positioning of the position of the pipe rod and ensure the measurement accuracy;
总之,本发明的结构紧凑,定位准确,避让空间大,不影响猫道作业,另外,本发明将管杆长度测量装置与猫道的起下管杆作业装置集成在一起,省去管杆的多次搬运环节,提高了作业效率,减轻了劳动强度。In a word, the present invention has compact structure, accurate positioning, large avoidance space, and does not affect the catwalk operation. In addition, the present invention integrates the pipe rod length measuring device with the catwalk lifting and lowering pipe rod operating device, eliminating the need for pipe rods. The multiple handling links improve the working efficiency and reduce the labor intensity.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明处于定位状态的结构俯视示意图;Fig. 2 is a schematic top view of the structure of the present invention in a positioning state;
图3为本发明处于避让状态的结构俯视示意图;Fig. 3 is a schematic top view of the structure of the present invention in an avoidance state;
图4为本发明中响应板处结构示意图;Fig. 4 is a schematic diagram of the structure of the response plate in the present invention;
图5为本发明中定位轴部处结构示意图;Fig. 5 is a schematic diagram of the structure at the positioning shaft in the present invention;
图6为本发明中传动部分结构示意图;Fig. 6 is a structural schematic diagram of the transmission part in the present invention;
图7为本发明中定位部的结构示意图;Fig. 7 is a structural schematic diagram of the positioning part in the present invention;
图8为本发明的油管测长原理示意图;Fig. 8 is a schematic diagram of the oil pipe length measurement principle of the present invention;
图9为本发明的抽油杆测长原理示意图;Fig. 9 is a schematic diagram of the sucker rod length measuring principle of the present invention;
图10为本发明处于一个定位位置的结构俯视示意图;Fig. 10 is a schematic top view of the structure of the present invention in a positioning position;
图11为本发明处于另一个定位位置的结构俯视示意图;Fig. 11 is a schematic top view of the structure of the present invention in another positioning position;
图12为本发明处于避让状态时与猫道配合的结构示意图;Fig. 12 is a structural schematic diagram of the cooperation with the catwalk when the present invention is in an avoidance state;
图13为本发明处于避让状态时与猫道配合的结构俯视示意图;Fig. 13 is a schematic top view of the structure cooperating with the catwalk when the present invention is in an avoidance state;
图14为本发明实施例2的结构示意图;Figure 14 is a schematic structural view of
图15为本发明实施例2中定位部的结构示意图;Fig. 15 is a schematic structural diagram of the positioning part in
图16为本发明实施例2处于定位状态时与猫道配合的结构示意图;Fig. 16 is a schematic structural diagram of
上图中:转动架1、响应板2、底架3、定位轴部4、第一连杆5、第二连杆6、转动轴7、油缸安装架8、油缸9、猫道10,响应行程开关201、响应开关安装板202、弹性元件203、限位块204、第一转轴205,第一底架301、第二底架302、第一滑槽303、第二滑槽304、第一避让面3011,拧紧螺母401、定位部402、第一安装架403、定位开关安装板404、定位行程开关405、第二转轴406、避让行程开关407、第二安装架408、避让开关安装板409、第二转动轴410,定位面4021、定位平面4022、锁紧圆柱面4023、定位轴4024、第二避让面4025、连接孔4026,活塞杆901、活塞杆接箍902、油缸缸体903,油管1001、机械手1002、猫道底座1003、翻转臂1004、抽油杆1005、抽油杆支架1006。In the above figure:
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
实施例1,参照图1-图12,本发明提出了一种油田修井作业集成猫道内部的管杆在线测长定位装置,包括转动架1、响应板2、底架3、定位轴部4、第一连杆5、第二连杆6、转动轴7、油缸安装架8、油缸9、猫道10,底架3固定到猫道底座1003上,定位轴部4安装到底架3上,定位轴部4上安装有可绕定位轴部4转动的转动架1,转动架1上安装有响应板2,响应板2可绕转动架1上的第一转轴205作一定角度的转动。定位轴部4与第一连杆5铰接,第一连杆5与第二连杆6铰接连接,第二连杆6安装到转动轴7上,第二连杆6可绕转动轴7转动,第二连杆6与油缸9连接,油缸9与油缸安装架8连接,油缸安装架8安装到猫道10上;
油缸9驱动第二连杆6绕转动轴7转动,经第一连杆5传递,带动转动架1绕定位轴部4转动,从而带动响应板2转动,实现本发明处于定位状态和避让状态间的状态切换,便于进行油管、抽油杆长度的测量以及猫道作业工艺的正常进行。The
其中,参照图2-图4,本发明的响应板2安装在转动架1上,转动架1上同时设置有第一转轴205、限位块204、弹性元件203、响应开关安装板202,响应行程开关201安装到响应开关安装板202上;响应板2可绕第一转轴205转动,因受弹性元件203的作用,响应板2沿图示顺时针方向转动,直到受限位块204限位,到达图4所示位置;当油管1001或抽油杆1005经猫道内某一部件驱动沿图示8方向向左移动,并触碰到响应板2后,响应板2沿逆时针方向转动,当响应板2转动至图2所示位置时,触发响应行程开关201,响应行程开关201将触发信号传递至猫道控制中心,并控制油管1001或抽油杆1005不再移动,以进行油管1001或抽油杆1005的长度测量。Wherein, referring to Fig. 2-Fig. 4, the
参照图4-图7,本发明的底架3包括第一底架301和第二底架302,第一底架301上开设有第一滑槽303,第二底架302上开设有第二滑槽304;定位轴部4安装到第一底架301上,并安装在第一底架301上的第一滑槽303内,转动轴7安装在第二底架302上,并安装在第二底架302上的第二滑槽304内。4-7, the
本发明的转动架1安装到定位轴部4上,并可绕定位轴部4转动,定位轴部4安装到底架3上,并可安装在底架3上的第一滑槽303内的任意位置上;定位轴部4包括拧紧螺母401、定位部402、第一安装架403、定位开关安装板404、定位行程开关405、第二转轴406、避让行程开关407、第二安装架408;转动拧紧螺母401,可使定位部402固定到底架3上,定位部402上设置有锁紧圆柱面4023,便于拧紧螺母401拧紧;同时,定位部402上设置有定位平面4022,与锁紧圆柱面4023配合,使定位部402在底架3上的第一滑槽303内滑动时始终保证定位面4021与第一避让面3011彼此处于某一固定角度,保证整个装置的定位状态、避让状态能够准确控制;第一安装架403安装到定位轴4024上,并可绕定位轴4024转动;第一安装架403、第二安装架408均与转动架1连接,且设置在转动架1的两侧;在与第一安装架403同侧面的转动架1上,安装有定位开关安装板404,定位开关安装板404安装有定位行程开关405;转动架1转动带动定位行程开关405转动,当定位行程开关405触碰到定位面4021时,触发信号,转动架1不再转动,到达定位状态,如图2所示,避让行程开关407安装到第二安装架408上;转动架1转动带动避让行程开关407转动,当避让行程开关407触碰到第二避让面4025时,触发信号,转动架1不再转动,到达避让状态,如图3所示。The
第二转轴406安装到第二安装架408上,并与第一连杆5铰接,第一连杆5与第二连杆6铰接,第二连杆6安装到转动轴7上,第二连杆6可绕转动轴7转动,转动轴7通过拧紧螺母401固定到第二底架302上,第二连杆6与活塞杆接箍902铰接,第二连杆6与第一连杆5、转动轴7、活塞杆接箍902的三个铰接点为不同位置的铰接点。The second
参照图3,本发明的油缸9包括活塞杆901、活塞杆接箍902、油缸缸体903,活塞杆接箍902与活塞杆901连接,活塞杆901与油缸缸体903连接,油缸缸体903驱动活塞杆901运动,进而带动活塞杆接箍902运动,油缸缸体903与油缸安装架8连接,油缸安装架8连接到猫道底座1003上。With reference to Fig. 3,
参照图8-图9,本发明的猫道10包括机械手1002、猫道底座1003、翻转臂1004、抽油杆支架1006,翻转臂1004铰接于猫道底座1003上,机械手1002、抽油杆支架1006均安装于翻转臂1004上;优选地,机械手1002数量为2个,置于两端,抽油杆支架1006置于两个机械手1002中间,抽油杆支架1006、机械手1002同时支撑抽油杆1005,防止抽油杆1005因自身重力发生弯曲,初始位置,翻转臂1004处于水平状态,油管1001或抽油杆1005处于水平状态。Referring to Figures 8-9, the
如图8所示,油管1001通过管杆上下料装置置于猫道10上,由机械手1002支撑; 如图9所示,抽油杆1005通过管杆上下料装置置于猫道10上,由机械手1002、抽油杆支架1006支撑。As shown in Figure 8, the
需要进一步说明的是,由于油管1001和抽油杆1005的接箍上卸扣采用不同的装置,在垂直于猫道底座1003方向上,即高度方向上,油管1001和抽油杆1005的上卸扣高度位置不一样,同时为了保证油管1001和抽油杆1005由水平位置经翻转到达竖直位置时,油管1001和抽油杆1005能直接进行上卸扣动作,不再对油管1001和抽油杆1005进行高度位置上的调节,即翻转过后的油管1001底部平面和抽油杆1005底部平面应处于不同高度位置,因此,应使油管1001和抽油杆1005在翻转前的水平状态时处于不同的水平位置;本发明中定位轴部4安装到底架3上,并可安装在底架3上的第一滑槽303内的任意位置上,可使响应板2和转动架1处于不同水平位置,从而保证油管1001和抽油杆1005在线测长完成后处于不同的水平位置,通过本发明的设置,进一步简化了猫道的作业工艺,提高了自动化水平。It should be further explained that, since the
如图10-图11所示,本发明处于不同定位位置,可同时适用于多种规格的油管和抽油杆,针对油管、抽油杆因上卸扣不同的高度位置而导致测长时定位位置不同,可调整到不同的定位位置,不需要更换任何零部件即可完成对修井作业所需的所有油管、抽油杆进行测量。As shown in Figures 10-11, the present invention is in different positioning positions, and can be applied to oil pipes and sucker rods of various specifications at the same time. It is aimed at the positioning of oil pipes and sucker rods during length measurement due to different height positions of make-up and breakout. Different positions can be adjusted to different positioning positions, and the measurement of all oil pipes and sucker rods required for workover operations can be completed without replacing any parts.
如图12所示,管杆在线测长定位装置处于避让状态后,翻转臂1004带动油管1001或者抽油杆1005翻转,从而进一步进行猫道作业工艺。As shown in Fig. 12, after the on-line length measuring and positioning device of the pipe rod is in the avoidance state, the
如图13所示,管杆在线测长定位装置处于避让状态后,已留出足够空间用于翻转臂1004的翻转动作。As shown in FIG. 13 , after the online length measuring and positioning device of the pipe rod is in the avoidance state, enough space has been reserved for the turning action of the
本发明的作业工艺流程为:管杆,包括油管1001和抽油杆1005,经上下料装置置于猫道10上的翻转臂1004上,由机械手1002、抽油杆支架1006支撑,此时,管杆距离响应板2有一定距离;接着,猫道10驱动管杆朝向响应板2移动,当接触到响应板2并触发响应行程开关201,响应行程开关信号通过信息传递并控制猫道10不再驱动管杆运动,此时管杆测长动作完成;接着,油缸9驱动转动架1转动,由定位状态转动至避让状态,管杆在线测长定位装置完全避让开作业空间,翻转臂1004翻转进行下一步作业工艺;上述油缸9的驱动与翻转臂1004的翻转可同时进行;当翻转臂1004翻转下降至接近水平时,油缸9反向驱动转动架1转动,由避让状态转动至定位状态,进行下一根管杆长度测量。The operation process flow of the present invention is: the pipe rod, including the
更进一步地,本发明的使用方法,包括以下过程:油缸缸体903驱动活塞杆901向图3中左侧方向移动,带动活塞杆接箍902移动,推动第二连杆6绕转动轴7转动,进而带动第一连杆5转动,第一连杆5转动带动第一安装架403、转动架1、第二安装架408绕定位部402转动,安装在转动架1上的定位行程开关405也跟随转动,至接触到定位面4021,触发定位行程开关405产生控制信号,控制信号反馈至油缸缸体903,不再驱动活塞杆901移动,本发明此时处于定位状态;管杆向图8中左侧方向移动,并推动响应板2克服弹性元件203的阻力,使响应板2绕第一转轴205转动,至响应板2接触到响应行程开关201,触发产生控制信号,控制信号反馈至管杆不再移动,至此,本发明完成了管杆长度测量;接着,油缸缸体903反向驱动活塞杆901向图3中右侧方向移动,并经活塞杆接箍902、第二连杆6、第一连杆5传动带动第二安装架408绕定位部402转动,安装在第二安装架408上的避让行程开关407也跟随转动,至接触到第一避让面3011,触发避让行程开关407产生控制信号,控制信号反馈至油缸缸体903,不再驱动活塞杆901移动,本发明此时处于避让状态;接着,翻转臂1004翻转起升进行作业;当翻转臂1004翻转下降至接近水平时,重复上述动作,实现对每根管杆的长度测量。Furthermore, the usage method of the present invention includes the following process: the cylinder block 903 drives the piston rod 901 to move to the left in FIG. , and then drive the first connecting rod 5 to rotate, the rotation of the first connecting rod 5 drives the first mounting frame 403, the rotating frame 1, and the second mounting frame 408 to rotate around the positioning part 402, and the positioning travel switch 405 installed on the rotating frame 1 also Follow the rotation until it touches the positioning surface 4021, trigger the positioning travel switch 405 to generate a control signal, the control signal is fed back to the oil cylinder body 903, and the piston rod 901 is no longer driven to move, and the present invention is in the positioning state at this time; Move in the left direction, and push the response plate 2 to overcome the resistance of the elastic element 203, so that the response plate 2 rotates around the first rotating shaft 205, until the response plate 2 touches the response travel switch 201, triggers and generates a control signal, and the control signal is fed back to the pipe rod No longer move, so far, the present invention has completed the pipe rod length measurement; Then, the cylinder body 903 reversely drives the piston rod 901 to move to the right direction in Fig. 3, and passes through the piston rod collar 902, the second connecting rod 6, The transmission of the first connecting rod 5 drives the second mounting frame 408 to rotate around the positioning part 402, and the avoidance travel switch 407 installed on the second mounting frame 408 also rotates accordingly until it touches the first avoiding surface 3011, triggering the avoidance travel switch 407 to generate The control signal, the control signal is fed back to the oil cylinder block 903, and the piston rod 901 is no longer driven to move, and the present invention is in an avoidance state at this time; then, the turning arm 1004 is turned over and lifted to perform operations; Repeat the above actions to realize the measurement of the length of each pipe rod.
实施例2,参照图14-图16,本发明提出了一种油田修井作业集成猫道内部的管杆在线测长定位装置,包括转动架1、响应板2、底架3、定位轴部4、第一连杆5、第二连杆6、转动轴7、油缸安装架8、油缸9、猫道10,底架3固定到猫道底座1003上,定位轴部4安装到底架3上,定位轴部4上安装有可绕定位轴部4转动的转动架1,转动架1上安装有响应板2,响应板2可绕转动架1上的第一转轴205作一定角度的转动;定位轴部4与第一连杆5铰接,第一连杆5与第二连杆6铰接连接,第二连杆6安装到转动轴7上,第二连杆6可绕转动轴7转动,第二连杆6与油缸9连接,油缸9与油缸安装架8连接,油缸安装架8安装到猫道10上;
定位轴部4包括拧紧螺母401、定位部402、第一安装架403、定位行程开关405、第二转轴406、避让行程开关407、第二安装架408、避让开关安装板409、第二转动轴410,定位部402上开设有定位面4021、定位平面4022、锁紧圆柱面4023、第二避让面4025、连接孔4026。The
转动拧紧螺母401,可使定位部402固定到底架3上,定位部402上设置有锁紧圆柱面4023,便于拧紧螺母401拧紧,同时,定位部402上设置有定位平面4022,与锁紧圆柱面4023配合,使定位部402在底架3上的第一滑槽303内滑动时始终保证定位部402上的定位面4021与第二避让面4025均处于某一特定位置上,保证整个装置的定位状态、避让状态能够准确控制,第一安装架403通过第二转动轴410安装到定位部402上的连接孔4026上,并可绕第二转动轴410转动,第一安装架403、第二安装架408均与转动架1连接,并处于转动架1的同侧两面上,在与第一安装架403异侧面的转动架1上,安装有定位行程开关405,避让开关安装板409安装到第一安装架403上,避让开关安装板409安装有避让行程开关407,转动架1转动可带动定位行程开关405和转动避让行程开关407转动,当定位行程开关405触碰到定位面4021时,触发信号,转动架1不再转动,到达定位状态,如图2所示;当避让行程开关407触碰到第二避让面4025时,触发信号,转动架1不再转动,到达避让状态,如图3所示。Rotate and tighten the
本发明的猫道10包括机械手1002、猫道底座1003、翻转臂1004、抽油杆支架1006,翻转臂1004铰接于猫道底座1003上,机械手1002、抽油杆支架1006均安装于翻转臂1004,本实施例管杆在线测长定位装置安装于猫道10上的翻转臂1004上。The
本实施例并不影响翻转臂1004的翻转,但仍需由定位状态转换至避让状态,为翻转臂1004翻转呈竖直状态时的井口留出作业空间。This embodiment does not affect the overturning of the
本实施例的作业工艺流程为:管杆,包括油管1001和抽油杆1005,经上下料装置置于猫道10上的翻转臂1004上,由机械手1002、抽油杆支架1006支撑,此时,管杆距离响应板2有一定距离,接着,猫道10驱动管杆朝向响应板2移动,当接触到响应板2并触发响应行程开关201,响应行程开关信号通过信息传递并控制猫道10不再驱动管杆运动,此时管杆测长动作完成;接着,翻转臂1004翻转与油缸9驱动转动架1转动同步动作,本发明由定位状态转动至避让状态,为翻转臂1004翻转呈竖直状态时的井口留出作业空间,当翻转臂1004翻转下降至接近水平时,油缸9反向驱动转动架1转动,由避让状态转动至定位状态,进行下一根管杆长度测量。The operation process flow of this embodiment is: pipe rods, including
以上所述,仅是本发明的部分较佳实施例,任何熟悉本领域的技术人员均可能利用上述阐述的技术方案加以修改或将其修改为等同的技术方案,因此,依据本发明的技术方案所进行的相应简单修改或等同变换,尽属于本发明要求保护的范围。The above are only some of the preferred embodiments of the present invention, and any person skilled in the art may use the above-mentioned technical solutions to modify or modify them into equivalent technical solutions. Therefore, according to the technical solutions of the present invention The corresponding simple modifications or equivalent transformations all belong to the protection scope of the present invention.
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